order no. phat081101c3 (revision : aug. 2012) service manual · 2012. 9. 18. · capacity 365 l 407...

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Order No. PHAT081101C3 (Revision : Aug. 2012) Service Manual Refrigerator NR-B37M4 NR-B37MV4 NR-B41MV4 Product Colour Silver (SL) Champagne (SN) Stainless (ST) Destination Thailand © Panasonic Appliances (Thailand) Co., Ltd. 2012. All rights reserved. Unauthorized copying and distribution is a violation of law. There are special components used in this equipment which are important for safety. These parts are marked by in the Schematic Diagrams, Circuit Board Diagrams, Exploded Views and Replacement Parts List. It is essential that these critical parts should be replaced with manufacturer’s specified parts to prevent shock, fire or other hazards. Do not modify the original design without permission of manufacturer. IMPORTANT SAFETY NOTICE WARNING The service information is designed for experienced repair technicians only and is not designed for use by the general public. It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the product or products dealt within this service information by anyone else could result in serious injury or death. CFCs have been used in refrigerant as refrigerator and the insulation materials for many years. But it is now known that these compounds which once seemed so ideal for use as cleaning agents and in refrigeration systems, destroy the earth’s ozone layer as a result, an international body decided on a total worldwide ban of harmful CFCs by the end of 1995. NR-B37M4 NR-B37MV4 NR-B41MV4

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Page 1: Order No. PHAT081101C3 (Revision : Aug. 2012) Service Manual · 2012. 9. 18. · Capacity 365 L 407 L Net Weight (Kg.) Temperature Control (FC : 110, PC : 255) (FC : 110, PC : 297)

Order No. PHAT081101C3(Revision : Aug. 2012)

Service ManualRefrigerator

NR-B37M4NR-B37MV4NR-B41MV4

Product ColourSilver (SL)

Champagne (SN)Stainless (ST)

DestinationThailand

© Panasonic Appliances (Thailand) Co., Ltd. 2012.All rights reserved. Unauthorized copying anddistribution is a violation of law.

There are special components used in this equipment which are important for safety. These parts are marked by in the Schematic Diagrams, Circuit Board Diagrams, Exploded Views and Replacement Parts List. It is essential thatthese critical parts should be replaced with manufacturer’s specified parts to prevent shock, fire or other hazards. Donot modify the original design without permission of manufacturer.

IMPORTANT SAFETY NOTICE

WARNINGThe service information is designed for experienced repair technicians only and is not designed for use by the generalpublic. It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attemptingto service a product. Products powered by electricity should be serviced or repaired only by experienced professionaltechnicians. Any attempt to service or repair the product or products dealt within this service information by anyoneelse could result in serious injury or death.

CFCs have been used in refrigerant as refrigerator and the insulation materials for many years. But itis now known that these compounds which once seemed so ideal for use as cleaning agents and inrefrigeration systems, destroy the earth’s ozone layer as a result, an international body decided on a total worldwide ban of harmful CFCs by the end of 1995.

NR-B37M4 NR-B37MV4 NR-B41MV4

Page 2: Order No. PHAT081101C3 (Revision : Aug. 2012) Service Manual · 2012. 9. 18. · Capacity 365 L 407 L Net Weight (Kg.) Temperature Control (FC : 110, PC : 255) (FC : 110, PC : 297)

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CONTENT

Page

3

45

6789

1011

1213 - 14

1516

171718

192021

22 - 2526

1. Safety Cautions for Repairing 1.1 Warning 1.2 Caution 2. Specification and Components 3. Performance Data 4. Self Protecting Function 4.1 Protection for IC 4.2 Protection for compressor locked 4.3 Protection for power supply droping 5. Self Diagnosing Function 6. Temperature Control 7. Refrigerator Instruction Guidelines 8. Troubleshooting Guide 8.1 Not cool at all [Both PC and FC (compressor does not operate)] 8.2 Cool, not enough [Both PC and FC (compressor operates)] 9. Schematic Diagram 9.1 Wiring Connection : NR-B37M4 9.2 Wiring Connection : NR-B37MV4 / NR-B41MV410. Disassembly Instruction 10.1 Cover Control 10.2 PAS Control 10.3 Solving FC door over lab 11. Parts Exploded View and Replacement Parts List 11.1 Part Exploded View : Body 11.2 Part Exploded View : Door 11.3 Part Exploded View : Packing 11.4 Replacement Parts List : NR-B37M4 / NR-B37MV4 / NR-B41MV4Detail Change Notice

NR-B37M4 / NR-B37MV4 / NR-B41MV4

Page 3: Order No. PHAT081101C3 (Revision : Aug. 2012) Service Manual · 2012. 9. 18. · Capacity 365 L 407 L Net Weight (Kg.) Temperature Control (FC : 110, PC : 255) (FC : 110, PC : 297)

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1. SAFETY CAUTIONS FOR REPAIRING

When you repair the refrigerator, please kindly take care for the following cautions.

1.1 WarningBefore repairing unit, unplug supply cord• Before you repair the refrigerator, please unplug the supply cord.

Use authentic parts when repairing• When you replace the parts, please use authentic parts to replace defective parts.

Caution during brazing• When you use touch for brazing, please ensure ventilation. Otherwise, you will be poisoned by carbon monoxide.

Pay attention to using refrigerant• If refrigerant touches fire, the gas becomes poisonous gas.

Pay attention to getting electricity shock• When you check the voltage of terminal, please do not touch the electricity part terminal.• When you replace the parts, please wait for 3 minutes at least for discharging capacitor.

Check safety after repairing• Check the screws, parts, lead wires to take in place.• Check the repairing portion whether circumferential parts are damaged or not.• Check insulation resistance between supply plug and earth.• When install refrigerator, check condition of supply cord and plug.• Wipe off the dust on plug.• Cutting and seal the electric device carefully.

1.2 CautionWatch the hot parts• During operation and after operation, compressor and pipes are hot.• Also, under these condition, heater are hot.• Do not burn your fingers when you touch it.

Pay attention to refrigerant• Do not touch liquid refrigerant. • Otherwise your hands may be burnt.

Pay attention to edge of parts• Otherwise, your fingers may be cut.

Pay attention to fins of evaporator and condenser• Otherwise, your fingers may be cut.

Before transportation, adjust the bolt• Otherwise, the floor may be damaged.

Do not touch the pipe after brazing• Otherwise, your hands may be burnt.

NR-B37M4 / NR-B37MV4 / NR-B41MV4

Page 4: Order No. PHAT081101C3 (Revision : Aug. 2012) Service Manual · 2012. 9. 18. · Capacity 365 L 407 L Net Weight (Kg.) Temperature Control (FC : 110, PC : 255) (FC : 110, PC : 297)

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NR-B37M4 / NR-B37MV4 / NR-B41MV4

2. SPECIFICATION AND COMPONENTS

2.2 Seal Unit

MODEL

Destination Thailand

Plug C2P C3P C3P

Power Source 220v AC50Hz

NR-B37M4 NR-B37MV4 NR-B41MV4

Compressor(Winding resistance at 20˚C) DG77C14RAW5-L27ZAS EFI100E13DGH-COECS

Condenser

Refrigerant Type

Charge

Type

Type

Rating

Evaporator

HFC-134a

Fin tube type

150 ± 5g

Wrapper type (Concealed condenser)

280 ± 5ml (freol S10)

R600a

Oil Charge 215 ± 5ml (freol S10)

60 ± 5g

2.1 SpecificationCapacity 365 L 407 L

Net Weight (Kg.)

Temperature Control

(FC : 110, PC : 255) (FC : 110, PC : 297)

External Dimension (W x D x H) 675 x 695 x 1629 (mm) 675 x 695 x 1769 (mm)

66 Kg. 64 Kg. 67 Kg.

FC : Electronic control (PCB)

Defrosting Full-automatic heater defrost with timer

Freezer Rating Level 5

Exterior Finish (Cabinet/Door) PCM Colour - (Polyester paint coating / Polyester paint steel)

Inner Liner Vacuum Formed ABS resin

Insulation Polyurethane foam (cabinet and door)

PC : Baffle damper thermostat

2.3 Electric PartPC Heater

E14 / 22, 240V / 15W

D3D-121

Fan Motor

Fan Blade

PTC Relay PTH7M330MD2

250V / 0.5ADoor Switch

DC 9V / 1.53W DC 14V / 1.54W

No use

MM6-4343 220V/183W MM6-8V34 230V/176W

5TM232NHBYY-53 MM3-20DCW

4µF-400V No use

PAS-B37M4 PAS-B41MV4

E14 / 22, 240V / 10W

(1) Ambient Temp. over 34˚C 7h

Ø 90mm. prop fan (Box type)

NTC

Control Board

R-20 = 18.9KΩ ± 1.8%

250V / 10A / 73˚C

Defrost Timer (1) Ambient Temp. over 34˚C 8h

(2) Ambient Temp. 23˚C ~ 33˚C 7h (2) Ambient Temp. 23˚C ~ 33˚C 8h

(3) Ambient Temp. under 22˚C 13h (3) Ambient Temp. under 22˚C 13h

(4) Power ON 6h add (4) Power ON 4h add

(Electronic PCB Control)

NTC

Defrost Heater

B = 3819K ± 2%

Overload Protector

Running Capacitor

Defrost Sensor (DFC)

Type

Rating

FC Sensor (FCC)

Temperature Fuse

R10 = 3.899KΩ ± 3%

B = 3850K ± 2%

Page 5: Order No. PHAT081101C3 (Revision : Aug. 2012) Service Manual · 2012. 9. 18. · Capacity 365 L 407 L Net Weight (Kg.) Temperature Control (FC : 110, PC : 255) (FC : 110, PC : 297)

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NR-B37M4 / NR-B37MV4 / NR-B41MV4

3. PERFORMANCE DATA

3.1 NR-B37M4

Mean Fresh Food Compartment Temperature

Mean Freezer Load Temperature

(°C)

(°C)

(°C)

(°C)

t3 (°C)

Vegetable Crisper Temperature

PC Door Shelf Upper Temperature

(°C)Egg Tray Temperature

PC Door Shelf Bottom Temperature

1.0 ± 2.5 4.0 ± 2.5 7.0 ± 2.5

-23.5 ± 2.5 -20.0 ± 2.5 -15.0 ± 2.5

Running Ratio (%) 75 ± 15 60 ± 15

Power Consumption (KWh/Day) 2.1

45 ± 15

-

7.0 ± 2.5

-

- -

5.5 ± 2.5

-

- -

- 6.0 ± 2.5 -

“ 3 ”Thermostat Dial Setting “ 2 ” “ 1 ”

3.2 NR-B37MV4

Mean Fresh Food Compartment Temperature

Mean Freezer Load Temperature

(°C)

(°C)

(°C)

(°C)

t3 (°C)

Vegetable Crisper Temperature

PC Door Shelf Upper Temperature

(°C)Egg Tray Temperature

PC Door Shelf Bottom Temperature

1.0 ± 2.5 3.5 ± 2.5 7.0 ± 2.5

-22.0 ± 2.5 -19.5 ± 2.5 -15.0 ± 2.5

Running Ratio (%) 85 ± 15 75 ± 15

Power Consumption (KWh/Day) 1.8

60 ± 15

-

7.0 ± 2.5

7.0 ± 2.5

-

-

4.5 ± 2.5

-

- -

- 5.0 ± 2.5 -

“ 3 ”Thermostat Dial Setting “ 2 ” “ 1 ”

3.3 NR-B41MV4

Mean Fresh Food Compartment Temperature

Mean Freezer Load Temperature

(°C)

(°C)

(°C)

(°C)

t3 (°C)

Vegetable Crisper Temperature

PC Door Shelf Upper Temperature

(°C)Egg Tray Temperature

PC Door Shelf Bottom Temperature

1.0 ± 2.5 4.0 ± 2.5 7.0 ± 2.5

-22.0 ± 2.5 -19.5 ± 2.5 -16.0 ± 2.5

Running Ratio (%) 85 ± 15 75 ± 15

Power Consumption (KWh/Day) 1.8

65 ± 15

-

4.0 ± 2.5

7.0 ± 2.5

-

-

4.5 ± 2.5

-

- -

- 5.0 ± 2.5 -

“ 3 ”Thermostat Dial Setting “ 2 ” “ 1 ”

Page 6: Order No. PHAT081101C3 (Revision : Aug. 2012) Service Manual · 2012. 9. 18. · Capacity 365 L 407 L Net Weight (Kg.) Temperature Control (FC : 110, PC : 255) (FC : 110, PC : 297)

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NR-B37M4 / NR-B37MV4 / NR-B41MV4

4. SELF PROTECTING FUNCTION

4.1 Protection for IC

1 Does IC receive IPM protect signal?

2 IC orders to stop compressor for 10 min.

3After 10 min, does PCB check if IPM protect signalis normal?

4 IC cancels to stop compressor. Normal operating.

5After restarting, does “Stop compressor” occure 10times within 2 min?

6 IC cancels to stop compressor. Normal operating.

8 Does system protection cycle for 333 times?

9 IC orders to stop compressor completely.

YES

YES

NO

YES

• Normal operating.

• IC continues to stop compressor until 1 hour.• IC indicates Self diagnosing sign.

NO

NO

YES

7 After 1 hour.

SYSTEM PROTECT CONTROL CYCLE1st time

OPERATE each 7min X 10 times COMPRESSOR 1hour STOP OPERATE each 7min X 10 times

SYSTEM PROTECT CONTROL CYCLE333rd time

STOP COMPRESSOR

• IC continues to stop compressor until 1 hour.• IC indicates Self diagnosing sign.

Page 7: Order No. PHAT081101C3 (Revision : Aug. 2012) Service Manual · 2012. 9. 18. · Capacity 365 L 407 L Net Weight (Kg.) Temperature Control (FC : 110, PC : 255) (FC : 110, PC : 297)

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NR-B37M4 / NR-B37MV4 / NR-B41MV4

4.2 Protection for compressor locked

1• After starting 2 sec., does IC detect rpm <5r/sec>?• After starting from 2 ~ 10 sec., does PCB detect RPM over 120r/sec?

2 IC orders to stop compressor for 10 min.

3 IC cancels to stop compressor after 10 min.

4After restarting, does “Stop compressor” occure 10times within 2 min?

5 IC cancels to stop compressor. Normal operating.

7 Does system protection cycle for 333 times?

8 IC orders to stop compressor completely.

YES

NO

YES

SYSTEM PROTECT CONTROL CYCLE1st time

OPERATE each 7min X 10 times COMPRESSOR 1hour STOP OPERATE each 7min X 10 times

SYSTEM PROTECT CONTROL CYCLE333rd time

STOP COMPRESSOR

NO

YES

NO

• Normal operating.

• IC continues to stop compressor until 1 hour.• IC indicates Self diagnosing sign.

6 After 1 hour.

Page 8: Order No. PHAT081101C3 (Revision : Aug. 2012) Service Manual · 2012. 9. 18. · Capacity 365 L 407 L Net Weight (Kg.) Temperature Control (FC : 110, PC : 255) (FC : 110, PC : 297)

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NR-B37M4 / NR-B37MV4 / NR-B41MV4

4.3 Protection for power supply droping

1 Does Power supply voltage drop as condition >0.1sec., and <160V AC?

2 IC orders to stop compressor for 10 min.

3 After 10 min, does PCB check power supply voltageif it is > 180V AC?

4 IC cancels to stop compressor. Normal operating.

5 After restarting, does “Stop compressor” occure 10times within 2 min?

6 IC cancels to stop compressor. Normal operating.

YES

NO

NO

7 After 1 hour.

NO

YES

YES

• Normal operating.

• IC continues to stop compressor until 1 hour.• IC indicates Self diagnosing sign.

• IC continues to stop compressor until 1 hour.• IC indicates Self diagnosing sign.

Page 9: Order No. PHAT081101C3 (Revision : Aug. 2012) Service Manual · 2012. 9. 18. · Capacity 365 L 407 L Net Weight (Kg.) Temperature Control (FC : 110, PC : 255) (FC : 110, PC : 297)

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NR-B37M4 / NR-B37MV4 / NR-B41MV4

5. SELF DIAGNOSING FUNCTION

How to use “Self diagnosing function”

1. Opening PC door and FC door, push “Quick Freezing” bottom more than 5 sec.

2. Blinking LED of “Energy Saving” and “Quick Freezing” during 3 sec.

3. After blinking at 3 sec., each LED show as below.

4. “Self diagnosing function” will automatically cancel after 7 min., from start operation.

Energy Saving

Symptom Details of symptomEnergy

Saving LED Quick

Freezing LED Freezer

Control LED

Normal None None None

Abnormal of FCC thermistor Break/short of FCC thermistor None Blinking None

Abnormal of DFC thermistor Break/short of DFC thermistor None Turn on None

Abnormal of ATC thermistor Break/short of ATC thermistor Blinking Turn on None

Abnormal of FC fan motor Break/lock of FC fan motorAbnormal revolution of FC fan motor

Turn on Turn on None

Abnormal of Defrost heater in FC Break/short of Defrost heater Turn on None None

Abnormal of INV compressor Operate protector of IPM lockOperate protector of voltage droppingOperate protector of over voltage

Turn on Blinking None

Abnormal of PCB Error of communicationError of EEPROM

Blinking Blinking None

Refrigerating unit trouble Gas leakage at high pressure sidepoor compression

None None MAX blinking

Refrigerating unit trouble Gas leakage at low pressure side None None MIN blinking

Quick Freezing

Freezer Control

When abnormalist is cased in the refrigerator, the sign is display on LEDas below chart.

Page 10: Order No. PHAT081101C3 (Revision : Aug. 2012) Service Manual · 2012. 9. 18. · Capacity 365 L 407 L Net Weight (Kg.) Temperature Control (FC : 110, PC : 255) (FC : 110, PC : 297)

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NR-B37M4 / NR-B37MV4 / NR-B41MV4

6. TEMPERATURE CONTROL

6.1 How to operate “QUICK FREEZING” (Quick cool button)If you want the refrigerator to freeze quickly in order to preserve the food, press the “Quick Freezing”button (Green light LED turns ON). The system will operate immediately and will stop operating automatically (Green light LED turns OFF),when it runs for 150 minutes. And the operation will return to normal mode.

6.2 How to use the “ENERGY-SAVING” operationWhen food storage is small, or during nighttime and people out of home (when door opening frequencyis low), the “ENERGY-SAVING” operation saves electricity consumption by operating the compressor ata lower speed than the normal operation.

6.3 How to save energy• Press the “ENERGY SAVING” button. (Green light turns ON)• Press the “ENERGY SAVING” button again to stop the operation. (Green light turns OFF)

6.4 About energy saving• Deodorizing function reduces.• Interior temperature gets slightly higher.• Frequent opening of the doors raise the interior temperature. (Higher interior temperature automatically activates normal operation on a temporary basis).• When the “ENERGY SAVING” is activated during “QUICK FREEZING”, the “ENERGY SAVING” starts after completing the “QUICK FREEZING”.• The “ENERGY SAVING” operation stops when the power cord is reconnected or after recovering from a power failure.

Remark• If you want to stop the operation, press the “Quick Freezing” button (Green light LED turns OFF). The system will return to normal mode.• If the green light LED is flashing, it means that the defrosting system is now working. The quick freezing system will start the operation right after the defrosting operation is finished.

Quick Freezing button

Energy Savingbutton

Freezer Control button

Page 11: Order No. PHAT081101C3 (Revision : Aug. 2012) Service Manual · 2012. 9. 18. · Capacity 365 L 407 L Net Weight (Kg.) Temperature Control (FC : 110, PC : 255) (FC : 110, PC : 297)

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NR-B37M4 / NR-B37MV4 / NR-B41MV4

7. REFRIGERATOR INSTRUCTION GUIDELINES

1. Do not open the refrigerator frequently or leave it opened for a long time. This is to prevent water dipping inside the refrigerator which will cause the waste of coolness and consuming of energy.

2. Do not refrigerate unnecessary items or hard-to-rot foodstuff such as pumpkin, shallot, garlic, potato as it will make the refrigerator to work overload and waste the storage space without necessity.

3. Adjust the temperature according to the actual operating condition for energy saving.

4. Do not refrigerate the bottle bigger than the door shelf or the tray as the door will not close completely causing the coolness leakage.

5. Frequently check the door opening seal, it must be closed to the refrigerator’s body completely. Do not leave the seal dirty or damaged or deteriorated as the coolness will leak and will cause the consuming of the energy without necessity.

6. If you will not be at home for several days or there are nothing refrigerated in the refrigerator, the plug should be disconnected for energy saving. In this case, clean the refrigerator and leave it half-open to prevent bad odor.

7. Clean the drain tray located over the compressor at the back of the refrigerator every three months to prevent the odor generated from humidity.

8. Energy saving dryer pipes and heating pipes embedded around the refrigerator cabinet are helping to prevent “Sweating” on the outer surface of the cabinet without consuming the energy. This will make the outer wall of the refrigerator gets warm and is not a malfunction.

9. Drinking water bottles, beverage bottles such as soft drink and fruit juice should be seal closely to prevent odor gets into the bottles.

Before calling for servicing, please check as follows.The refrigerator does not operate.

* Check to be sure that the plug and its socket are in good conditions.* Check to see if there is any problem on main fuse and electricity system in the house or not.

The cooling does not function properly.

* Check to be sure that the temperature control button is at the proper position.* Check to see if the refrigerator is overloaded with stuff or there is any hot foodstuff refrigerated in it or not.* Is the refrigerator located exposing directly to sunlight or heat source?* Is the refrigerator door closed completely? Is the refrigerator opened frequently?

Vapor generated inside and outside the cabinet

* There could the vapor outside the cabinet if the weather is humid as it is in rainy season or the air circulation is not good.* If there is vapor in the refrigerator, check to see that the door is completely closed or not. Is the refrigerator frequently opened or left opened for a long time? Is there is any hot foodstuff refrigerated in it?

The refrigerator generates noise.

* Check to see if the refrigerator is located on stable floor or is located evenly.* Check to see if there is any object contact with the refrigerator.

Page 12: Order No. PHAT081101C3 (Revision : Aug. 2012) Service Manual · 2012. 9. 18. · Capacity 365 L 407 L Net Weight (Kg.) Temperature Control (FC : 110, PC : 255) (FC : 110, PC : 297)

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NR-B37M4 / NR-B37MV4 / NR-B41MV4

8. TROUBLESHOOTING GUIDE

8.1 Not cool at all. [Both PC and FC (compressor does not operate)]

1 Does room light turn on?

2 Pushing PC door switch and room light turns off, andafter release PC door switch, does room light turn on?

3 To start self diagnosing function by opening PC door andFC door and pushing “Quick Freezing” SW for 5 seconds.

4 Does “Energy Saving” and “Quick Freezing” blink?

5Does the “Energy Saving” turn on and “QuickFreezing” blinking?

6Does the “Energy Saving” turn off and “Quick Freezing” blink?

7Does the “Energy Saving” turn off “Quick Freezing”turn off and “Freezer Control” LED “MAX” blinking?

YES

NO

NO

YES

NO

YES

YES

YES

YES

YES

NO

NO

NO

NO

8Does the “Energy Saving” turn off “Quick Freezing”turn off and “Freezer Control” LED “MIN” blinking?

• Check power supply. ex. Connect Power cord in inlet. ex. Check ELCB• Defect of over load relay. ex. Does Fuse blow?• Check Control PCB. ex. Does Fuse blow? ex. Defect of IC (IC205), Diode (BD201) etc.

• Defect of Control PCB.• Defect PC door switch.

• Defect of Control PCB.• Communication error between IC1 and IC201

• Break FC thermistor.• Poor connection between FC thermistor and PCB.

• Gas leakage at low pressure side.• Defect of Control PCB.

• Faulty compressor motor.• Compressor lock.

• Gas leakage at high pressure side.• Poor compression.• Defect of Control PCB.

• Defect of Control PCB.• Abnormal connecting of compressor.• Compressor locked.• Chock.• Leakage.• Droping voltage of power supply.• Rising voltage of power supply.

Page 13: Order No. PHAT081101C3 (Revision : Aug. 2012) Service Manual · 2012. 9. 18. · Capacity 365 L 407 L Net Weight (Kg.) Temperature Control (FC : 110, PC : 255) (FC : 110, PC : 297)

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NR-B37M4 / NR-B37MV4 / NR-B41MV4

8.2 Cool, not enough. [Both PC and FC (compressor operates)]

To confirm when compressor is operating.

1When FC door opens and FC door SWpushes, does cold air spout out fromexhaust?

YES

NO

NO

NO

YES

YES

YES

NO

NO

NO

2When PC door opens and PC door SWpushes, does cold air spout out fromexhaust?

NO

YES

3To start self diagnosing function byopening PC door and FC door andpushing “Quick Freezing” SW for 5 sec.

4 Does “Energy Saving” and “QuickFreezing” turn on?

8 Does thermalfuse blow out?

• Defect of FC fan motor.• Poor connection between FC fan motor and IC1 on PCB.• Defect of FC door SW.

• Defect of Damper.• Defect of PC door SW.

• Defect of FC fan motor.• Poor connection between FC fan motor and IC1 on PCB.

• Short of DFC thermistor.• Poor connection between DFC thermistor and IC1 on PCB.

• Break of DFC thermistor.• Defect of PCB as like as defect of relay etc.

• Break of DFC thermistor.• Poor connection between FCC thermistor and IC1 on PCB.

YES4 Does “Energy Saving” turn off and “Quick Freezing” blinking?

7Does “Energy Saving” turn on and “Quick Freezing” turn off?

YES NO6 Does thermalfuse blow out?5 Does “Energy Saving” turn off and

“Quick Freezing” turn on?

• Break of FCC thermistor.• Poor connection between FCC thermistor and IC1 on PCB.• Abnormal of spec of DFC thermistor * Resistor of thermistor is bigger as like as 5.9~6.5KΩ at 0˚C.

• Thermal fuse blows.• Abnormal of spec of DFC thermistor * When resistor of thermistor is bigger as like as 6.1~6.7KΩ at 0˚C, there is some case to blow thermal fuse out due to becoming defrost time longer.

YES

Page 14: Order No. PHAT081101C3 (Revision : Aug. 2012) Service Manual · 2012. 9. 18. · Capacity 365 L 407 L Net Weight (Kg.) Temperature Control (FC : 110, PC : 255) (FC : 110, PC : 297)

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NR-B37M4 / NR-B37MV4 / NR-B41MV4

9Does “Energy Saving” and “QuickFreezing” blink?

NO

NO

YES

NO

NO

10 Does frost adhere to evaporator much? YES

YES

11Does the “Energy Saving” turn off,“Quick Freezing” turn off and “FreezerControl” LED “MAX” blinking?

12Does “Energy Saving” turn off “QuickFreezing” turn off and “Freezer Control”LED “MIN” blinking?

• Defect of communication circuit and EEPROM circuit of control PCB.• Plug out and after 7 minute plug in again.

• Gap of door.• Defect of control PCB.

• Gas of leakage at low pressure side.• Defect of control PCB.

YES• Gas leakage at high pressure side.• Poor compression.• Defect of control PCB.

Page 15: Order No. PHAT081101C3 (Revision : Aug. 2012) Service Manual · 2012. 9. 18. · Capacity 365 L 407 L Net Weight (Kg.) Temperature Control (FC : 110, PC : 255) (FC : 110, PC : 297)

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NR-B37M4 / NR-B37MV4 / NR-B41MV4

9. SCHEMATIC DIAGRAM

9.1 Wiring Connection : NR-B37M4

Page 16: Order No. PHAT081101C3 (Revision : Aug. 2012) Service Manual · 2012. 9. 18. · Capacity 365 L 407 L Net Weight (Kg.) Temperature Control (FC : 110, PC : 255) (FC : 110, PC : 297)

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NR-B37M4 / NR-B37MV4 / NR-B41MV4

9.2 Wiring Connection : NR-B37MV4, NR-B41MV4

Page 17: Order No. PHAT081101C3 (Revision : Aug. 2012) Service Manual · 2012. 9. 18. · Capacity 365 L 407 L Net Weight (Kg.) Temperature Control (FC : 110, PC : 255) (FC : 110, PC : 297)

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NR-B37M4 / NR-B37MV4 / NR-B41MV4

10. DISASSEMBLY INSTRUCTION

10.1 Cover Control

10.2 PAS Control

- Take out by use screwdriver put at hole of lock between PC Dooor Complete with Cover Control and push it loose. (as Fig. 1)- Then use another hand lift it up slowly. (as Fig. 2)

- Take out PAS Control by use screwdriver put at hook of Cover Control and push it up. (as Fig. 3)- After take out PAS Control loose at the first hook use screwdriver push at next hook. (as Fig. 4)- While push the hook, have to use another hand pull PAS Control up.

Fig. 1 Fig. 2

Fig. 3 Fig. 4

Page 18: Order No. PHAT081101C3 (Revision : Aug. 2012) Service Manual · 2012. 9. 18. · Capacity 365 L 407 L Net Weight (Kg.) Temperature Control (FC : 110, PC : 255) (FC : 110, PC : 297)

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NR-B37M4 / NR-B37MV4 / NR-B41MV4

10.3 Solving FC door over lab

Fig. 1

- To check FC door protruded out with PC door. (Spec : Not more than 1.0 mm.)

- To take off the 2 screws of hinge bottom.

- To add shim size 1 mm., with hinge bottom and re-ass’y to FC Door.

- To checking both PC and FC door alignment “OK”.

Note : 1) Add shim 2 pcs, Condition FC Door over lab actual 1.5~3.0 mm. 2) Add shim 3 pcs, Condition FC Door over lab actual more 3.0 mm.

Fig. 2

Fig. 4

Fig. 3

Fig. 6Fig. 5

Fig. 8Fig. 7

Page 19: Order No. PHAT081101C3 (Revision : Aug. 2012) Service Manual · 2012. 9. 18. · Capacity 365 L 407 L Net Weight (Kg.) Temperature Control (FC : 110, PC : 255) (FC : 110, PC : 297)

- 19 -

NR-B37M4 / NR-B37MV4 / NR-B41MV4

11. PARTS EXPLODED VIEW AND REPLACEMENT PARTS LIST

11.1 Parts Exploded View : Body

6

7

8

9

(FOR MV4 ONLY)

(EXCEPT SN MODEL)

(EXCEPTSN MODEL)

60

61

62

63

65

64

67

66

51

52

53

5455

5657

58

59

34

33

35

3050

45

49

4847

46

45.1

44

41

43

42

40

39

37

38

36

27

20.1

20

29

28

25

26

24

22 23

19

21

16

17

10

18

11 12 13

(FOR NR-B37M4 ONLY)

14 15

10

3

5

4

1

2

(NR-B37M4)

ONLY

(For NR-B37M4 ONLY)

(For MV4 ONLY)

31

32

Page 20: Order No. PHAT081101C3 (Revision : Aug. 2012) Service Manual · 2012. 9. 18. · Capacity 365 L 407 L Net Weight (Kg.) Temperature Control (FC : 110, PC : 255) (FC : 110, PC : 297)

- 20 -

NR-B37M4 / NR-B37MV4 / NR-B41MV4

(FOR NR-B37M4

NR-B37MV4)

(FOR NR-B41MV4)

11.2 Parts Exploded View : Door

90

91

89

92

88

84

85

84

85

86

87

83

82

79

80

81

72

6869 70

71 73 74

75

76

77

78

Page 21: Order No. PHAT081101C3 (Revision : Aug. 2012) Service Manual · 2012. 9. 18. · Capacity 365 L 407 L Net Weight (Kg.) Temperature Control (FC : 110, PC : 255) (FC : 110, PC : 297)

- 21 -

NR-B37M4 / NR-B37MV4 / NR-B41MV4

11.3 Parts Exploded View : Packing

PACKING BELT

FOAM TOP PAD L, R

PLASTIC COVER

BOTTOM TRAY AS.

STICKER BARCODE

Page 22: Order No. PHAT081101C3 (Revision : Aug. 2012) Service Manual · 2012. 9. 18. · Capacity 365 L 407 L Net Weight (Kg.) Temperature Control (FC : 110, PC : 255) (FC : 110, PC : 297)

- 22 -

NR-B37M4 / NR-B37MV4 / NR-B41MV4

7.4 Replacement Part List : NR-B37M4 / NR-B37MV4 / NR-B41MV4

Important safety notice :

Parts List

REF.NO. PART NAME PART NO. SAFETY

COVER HINGE TOP - SL1 CNRAE-137982

HINGE TOP2 CNRAE-137972

15-240 LAMP3 CNRAG-156520

PLATE DUCT PCT4 CNRAH-222602

COVER ROOM LAMP5 CNRAH-222721

GLASS TRAY T AS.6 CNRBH-134543

GLASS TRAY AS.7 CNRBH-134531

CRISPER8 CNRAH-222557

CHILLED CASE9 CNRAH-246190

DOOR SWITCH10 CNRAG-153290

LABEL NAME B37M4 - SL11 CNRAH-261770

PAS CONTROL (INSIDE)12 CNRBG-182561

BASE CONTROL13 CNRAC-200621

LABEL BASE CONTROL14 CNRAC-200631

DIAL CONTROL15 CNRAC-200643

CNRAH-290912

CASE SW. FC-W16 CNRAC-201540

HINGE CENTER17 CNRAE-137991

PIN HINGE CENTER18 CNRAE-136583

HINGE BOTTOM19 CNRAE-138003

CAP PAN H.4TS (DE)20 CNR39-162680

CAP PAN H.4TS (W)20.1 CNR39-162431

ADJUSTER BOLT21 CNR38-992470

SUPPORT COIL22 CNRAF-163503

SENSOR DEFROST23 CNRAG-140111

COIL AS.24 CNRBF-147442

TEMPERATOR FUSE AS.25 CNRBG-180841

CAP PAN H.4TS (ST) CNR39-162720

LABEL NAME B37M4 - ST CNRAH-261780

LABEL NAME B37M4 - SN CNRBH-146360

LABEL NAME B37MV4 - SL CNRAH-261750

LABEL NAME B37MV4 - ST CNRAH-261760

LABEL NAME B41MV4 - SL CNRAH-261730

LABEL NAME B41MV4 - ST CNRAH-261740

CNRBH-146590

CNRBH-146580

10-240 LAMP CNRAG-145270

COVER HINGE TOP - ST CNRAE-138671

COVER HINGE TOP - SN CNRAE-141400

OMIT SILK SCREEN

OMIT SILK SCREEN

BIG HANDLE

S

S

S

S

S

S

S

S

S

S

S

S

SL

REMARK

Components identified by mark have special characteristics important for safety.When replacing any of these components, use only manufacturer’s specified part.

ST

B37M4

SN SL

MODEL / Q’TY

B37MV4 B41MV4

ST SL ST

1

1

1

1

1

1

1

1 1 1 1 1 1 1

1 1 1 1 1 1 1

1 1 1 1 1 1 1

2 2 2 2 2 2 2

2 2 2 2 2 2 2

2 2 2 2 2 2 2

1 1 1 1 1 1 1

1 1 1 1 1 1 1

1 1 1 1 1 1

1 1 1

1

1 1 1 1

1 1 1

1 1 1

1 1 1

1 1

1

1 1 1 1

1 1 1 1 1 1 1

1 1 1 1 1 1 1

1 1 1 2 2 2 2

1

1

1

1

1

1

1

2 2

2

2 2 2 2

1 1 1 1 1 1 1

1 1 1

1 1 1 1

1 1 1 1 1 1 1

1 1 1 1 1 1 1

1 1

1

1 1 1 1

Page 23: Order No. PHAT081101C3 (Revision : Aug. 2012) Service Manual · 2012. 9. 18. · Capacity 365 L 407 L Net Weight (Kg.) Temperature Control (FC : 110, PC : 255) (FC : 110, PC : 297)

- 23 -

NR-B37M4 / NR-B37MV4 / NR-B41MV4

Parts List

REF.NO. PART NAME PART NO. SAFETY

COVER RADIANT

27

26 CNRAG-154970

CNRAG-161614

28 CNRAF-167314

COVER COIL

REACTOR

RUBBER REACTOR

29

30

31

PAS-B41MV4 (CONTROL)32

COVER BOARD - (NO PAINT)33

CNRBG-170061

LABEL WARNING (HIGH VOLTAGE)34 CNRAH-234201

SUPPLY CORD AS. - C2P

SUPPLY CORD AS. - C3P

35

CNRAG-170951

HOLDER ICE TRAY36 CNRAH-229894

ICE CUBE TRAY AS.37 CNRBH-135250

BOX ICE TRAY38 CNRAH-227460

CASE FC TOP39 CNRAH-222586

CASE FC BOTTOM40 CNRAH-222547

HANGER SHELL R41 CNRAC-206002

HANGER SHELL L42 CNRAC-206012

CNRAG-171400

CNRAC-214820

INS. COVER COIL F

CNRAF-175211

CNRAF-156140

CNRBG-165910

CNRAG-161260

HEATER AS. DEFROST CNRAG-160021

S

S

S

S

S

S

S

SL

REMARK

ST

B37M4

SN SL

MODEL / Q’TY

B37MV4 B41MV4

ST SL ST

1 1 1 1

1

1 1

1

1 1 1 1

1 1 1 1 1 1 1

1 1 1 1 1 1 1

1 1 1 1

1 1 1 1

1

1

1 1 1 1 11 1

1 1 1 11 1 1

1 1 11 1 1 1

WARNING LABEL (ENG)44 CNRAH-240352 1 1 11 1 1

COVER BOX CAPACITOR45.1 CNRAG-159023 1

1 1

1 1

1 1

PAS - B37M4 (CONTROL)47 CNRBG-166465

BOX CAPACITOR48 CNRAG-159876

CLAMP PIPE WATER EVA.49 CNRAF-175252

PAN WATER EVA. AS.50 CNRBF-150361

WASHER 853

CNRBF-148912

HEXAGON NUT 851 CNR38-8170A1

SPRING WASHER 852 CNR38-4270A1

CNR38-4170A0

COMPRESSOR DG77C14RAW554 CNR91-155930

COMPRESSOR EFI100E13DGH CNR91-236420

1

2 2

1 1

1 1 1

1 1 1

1 11 1

1 1 1

MOTOR PROTECTOR55 CNR06-597640

CNR06-598070 1 11 1

1 1 1

2 2 2

2 2 2 2 2

2 22 2 2 2 2

MF CAPACITOR46 CNRAG-153360 1

2 2

1 1

2 2

BOX CAPACITOR AS.45 CNRBG-170128 1

1 1

1 1

1 1

WIRING DIAGRAM B37M4 - SL43 CNRAH-261830

WIRING DIAGRAM B37M4 - ST CNRAH-261840

WIRING DIAGRAM B37M4 - SN CNRBH-146380

WIRING DIAGRAM B37MV4 - SL CNRAH-261810

WIRING DIAGRAM B37MV4 - ST CNRAH-261820

WIRING DIAGRAM B41MV4 - SL CNRAH-261790

WIRING DIAGRAM B41MV4 - ST CNRAH-261800

1

1

1

1

1

1

1

1 1 1

1 1 1 1

1 1 1

1 1 1

1 1 1 1

1 1 1 1 1 1 1

1 1 1 11 1 1

2 22 2

1 1 1 1

1 1 1 1

1 1 1 1

Page 24: Order No. PHAT081101C3 (Revision : Aug. 2012) Service Manual · 2012. 9. 18. · Capacity 365 L 407 L Net Weight (Kg.) Temperature Control (FC : 110, PC : 255) (FC : 110, PC : 297)

- 24 -

NR-B37M4 / NR-B37MV4 / NR-B41MV4

Parts List

REF.NO. PART NAME PART NO. SAFETY

PTC RELAY56

57

CNR06-592700

CLAMP COVER PROTECTOR58

59 CNRBG-168610

5 DRYER W60

CNR01-249530RUBBER GRAMMET61

CNR39-163082CLAMPER DRYER62

CROSSRAIL REAR63 CNRAF-174701

ROLLER 4064

CNR02-325701PIN CASTER

SLEEVE COMP.

65

CNR38-9924A0HEXAGON 8 BOLT 40

66

CNRAG-130231FAN MOTOR FC

67

CNRAG-145641

INS. DUCT PC

68

CNRAH-24606069

CNRAH-246050

PLATE DUCT PC70 CNRAH-229920

71

CNRAH-229910

ESCUTCHEON AG CLEAN

72

CNRAG-252270

CNRAJ-112932

CNRAC-116280

EARTH WIRE AS. COMP. 150

CNR39-340920

CNRAG-170450

CNRAG-161940

PROTECTOR COVER

CNRAG-160552

SEAL TYPE

S

SL

REMARK

ST

B37M4

SN SL

MODEL / Q’TY

B37MV4 B41MV4

ST SL ST

1 1 1

1 1 1 1

1

1 1

1

1 1 1

1 1 1 1

1 1

1 1

1 1 1

1 1

1

1

1 1 1

1 1

1 1

1 1

1 1

1 1

1 1

1 1

1 1

1

1 11 1

1

1 1 11 1 1 1

GASKET DOOR PC

74

CNRAD-325000 1

1 1

1 1 1

EMBLEM

76

CNRAD-324230 1 1 1

1

DOOR AS. PC (FOAM) - SL

78

CNRBD-321544

DOOR AS. PC (FOAM) - ST CNRBD-327551

DOOR AS. PC (FOAM) - SL CNRBD-321442

DOOR AS. PC (FOAM) - ST CNRBD-326990

DOOR AS. PC (FOAM) - SL CNRBD-321432

DOOR AS. PC (FOAM) - ST CNRBD-326980

DOOR AS. PC (FOAM) - SN CNRBD-383850

79

80

81

BUTTON CONTROL AS.82

COVER CONTROL - SL

COVER CONTROL - SL

COVER CONTROL - ST

83

CNRBD-321452

CNRAD-320335

CNRAD-327640

1

1

1

1

1

1 1

CNRAD-320324 1

1 11 1

77

CNRAD-339801

1

1

75

CNRAD-324990

1

1

PLATE DUCT PCB

73

CNRAH-246041

AG FILTER BIO CNRAH-245521

INS. CONTROL PANEL PCB CNRAC-194852

BAFFLE DANPER THERMO AS. CNRBG-159331

INS. CONTROL PANEL PCF CNRAC-194862

CONTROL PANEL CNRAH-222596

DIAL THERMO PC CNRAH-214822

CNRAH-224942

1

1

1

1

1

1

1 1 1 1 1

11 1 1 1 1

11 1

1

1 1

111

2 2 2

2 2 2 2 2 2 2

1 1 1

1 1 1 1 1 1 1

1 1 1 1 1 1 1

1 1 1

1 1 1

1 1 1

1 1 1 1

4 4 44 4 4 4

1 1 1 1

1 1 1 1

2 2 2 2

2 2 2

2 2 2 2 2 2

2 2 2 2

Page 25: Order No. PHAT081101C3 (Revision : Aug. 2012) Service Manual · 2012. 9. 18. · Capacity 365 L 407 L Net Weight (Kg.) Temperature Control (FC : 110, PC : 255) (FC : 110, PC : 297)

- 25 -

NR-B37M4 / NR-B37MV4 / NR-B41MV4

Parts List

REF.NO. PART NAME PART NO. SAFETY

COVER CONTROL - SL

COVER CONTROL - ST

84

CNRAD-320203

CNRAD-305832STOPPER DOOR85

86 CNRAD-290823

DOOR AS. FC (FOAM) - SL

DOOR AS. FC (FOAM) - SN

DOOR AS. FC (FOAM) - ST

87

SHELF EGG88 CNRAD-290763

TRAY EGG 889 CNRAD-350530

TRAY EGG 10

TURN RACK

90

91 CNRAD-309360

SHELF BOTTLE92 CNRAD-309351

CNRAD-354412

CNRAD-338111

CNRAD-354391

GASKET DOOR FC

CNRBD-321411

CNRBD-326950

CNRBD-383870

CNRAD-326470

LATCH DOOR CNRAE-136513

SL

REMARK

ST

B37M4

SN SL

MODEL / Q’TY

B37MV4 B41MV4

ST SL ST

1 1 1

1 1

1

1

1 1 1 1

2 2 2 2 2 2

2

1 1 1

1 1 1

1 1 1

1 1 1 1

1 1 1

1 1 1 1

1 1 1 1 1 1 1

1 1

1

1

1 1

1 1

1

1

1 1 1 1 2 2

1 1 1 1

OMIT SILK SCREEN

OMIT SILK SCREEN

Packing

REF.NO. PART NAME PART NO. SAFETY

PACKING AS. CNRBK-114111

CNRBK-117400

CNRBK-132410

CNRBK-114091

CNRBK-117390

CNRBK-114081

CNRBK-117380

BOTTOM TRAY AS.

TOP PAD L

TOP PAD R

CNRAK-138070

TOP PAD FRONT CNRAK-136180

TOP PAD BACK

INSTRUCTION BOOK CNRAK-138771

CNRAK-136190

CNRAK-138080

CNRBK-119710

SL

REMARK

ST

B37M4

SN SL

MODEL / Q’TY

B37MV4 B41MV4

ST SL ST

1 1 1 1

1

1

1 1 1

1 1

1 1 1 1 1 1

1

1

1

1

1

1

1

1

1

1

1 1 1 1 1 1

PLASTIC COVER CNRAJ-162090 11 1 1 1 1 1

1 1 1 1 1 1

1 1

INCLUDE STICKER BAR CODE

AND STICKER MODEL NAME

COVER CONTROL - ST CNRAD-326480 1

Page 26: Order No. PHAT081101C3 (Revision : Aug. 2012) Service Manual · 2012. 9. 18. · Capacity 365 L 407 L Net Weight (Kg.) Temperature Control (FC : 110, PC : 255) (FC : 110, PC : 297)

- 26 -

NR-B37M4 / NR-B37MV4 / NR-B41MV4

DETAIL CHANGE NOTICE

REVISION ITEM NO. PAGE DETAIL REMARK

DEC. 2009

JUL. 2010

1 20 COMPRESSOR NEW PART NO. CNR91-236420

CHANGE PART NO. WHICH COMMONCHINA

AUG. 2012

3 19 ADD ITEM NO. 20.1 AND NO. 45.1 FOR REVISE SAME ACTUAL PART

2 2 ~ 26 REVISE RUNNING PAGE NO. REVISE FROM P. 2 ~ 24 TO P. 2 ~ 26

1 2 ADD CONTENT PAGE. IT’S PAGE NO. 2

4 19 CHANGE PART NO. 45 TO ASS’Y ADD PART ASS’Y OF BOX CAPACITOR

5 22 ~ 25 ADD PART NO. OF SN MODEL ANDREVISE SOME PART NO. FORUPDATE

CAUSE FROM ADD NEW MODEL

1 17 SOLVING FC DOOR OVER LAB ADD PROCEDURE FOR REPAIR