orchestrate | automate | optimize nishant desai |...
TRANSCRIPT
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elde info solutions pvt ltdARCHITECTING YOUR DIGITAL STOREY…
Orchestrate | Automate | Optimize
Nishant Desai | Director
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At Elde we design & implement high productivity business solutions.
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smart manufacturing solutionsC OMPLEMENT Y OUR INFRASTRUCTURE | SUPPLEMENT Y OUR B OTTOMLINE
POWERED BY DIAMES
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manufacturing administration systemA DIGITAL TOOL THAT TRACKS AND DOCUMENTS THE
TRANSFORMATION OF RAW MATERIALS INTO FINISHED GOODS.
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proactive manufacturing executionAN AGILE, HIGH PRODUCTIVITY SOLUTION, ENABLING YOU WITH A PRESCRIPTIVE APPROACH IN MANAGING YOUR MANUFACTURING
OPERATIONS.
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How did DIAMES make a wire and cable manufacturer more productive by
25% in the first 6 months itself?
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40% Reduction in Throughput time
10% Reduction in Unnecessary
Downtime
30% improved planning capability
20% Reduction of shop floor staff
Mobility
Alerts
Analytics
Workflow
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40% Reduction
in Throughput
time
Job completed on DIAMES
Operator prompted for Dynamic
Transport Operation
On selecting ‘yes’Dynamic creation of additional transport
operation
The next shop order operation in the
process sequence will be derived
Dynamic search for the location of next
shop order operation
Forklift operator views the transport job on the Forklift
terminal
The WIP product is transported to its
next job
Dynamic Transport Management
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10% Reduction in Unnecessary
Downtime
•Reduced turn around time for job changeovers by pre-emptive alerts.Changeovers
•Reduced stoppage time from rejections with effective tooling & maintenance. Rejections
•Preventive maintenance alerts based on usage to avoid unplanned maintenance downtime.Maintenance
•During an economic downturn, workers started stretching cycle times to create notion of continuous working, this was instantly tracked and avoided.
Intentional Delays
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30% improved planning capability
Production Planning: SAP to DIAMES
HR Skill Matrix: SAP to DIAMES
Activity Reporting: DIAMES to SAP
Inventory Reporting: DIAMES to SAP
Plan vs Actual: DIAMES to SAP
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20% Reduction of
shop floor staff
M2M Integration
• Manual data entry redundant.
• Data integrity retained; no maker/checker required.
Alerts
• Stakeholders manage by exception
• Manual monitoring of devices avoided.
Mobility
• Visualizing shop floor efficiency from your smartphone.
• Manual reporting automated
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the macro approach
Orchestrate
Automate
Optimize
Orchestrate
•Synchrony
•Harmony
•Symbiosis
Automate
•Business
•Physical
•Digital
Optimize
•Intelligent
•Proactive
•Prescriptive
YOUR PROCESSES
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the micro approach
Information
Decision
Desired Result
Action
Are you getting accurate & timely information?
Do you have enough information to take a decision?
Has your decision been promptly acted upon?
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accurate & timely information
Information
Decision
Desired Result
Action
Are you getting accurate & timely
information?
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effective decision making
Information
Decision
Desired Result
Action
Do you have enough
information to take a decision?
MES
ERP
EAM
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swiftly acting on the decision
Information
Decision
Desired Result
Action
Has your decision been promptly
acted upon?
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How they made the solution pay for itself
* Data provided by CSM Systems AG as a result of implementations carried out by them.
Fact
Their manufacturing units at an average utilized just 60% of their production capacity.
Cal
cula
tio
nTotal Annual Single Shift Capacity (in hrs.) = 8 hrs. x 280 days = 2,240 hrs.
60% Capacity (in hrs.) = 1,344 hrs.
Ou
r A
dva
nta
ge
1 extra hour production per shift =
280 additional hours per year.
(Additional Revenue 1:1
profit)* Ret
urn
on
Inve
stm
ent With an efficient
use of production resources (people & machines) along with our solution, the payback for their investment was possible within the first
12 months.
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Industry 4.0 - The Indian Context
Reducing Technology Debt
Orchestrating all digital transformation initiatives
A few good resources
Investment in upgrading skillsets of good resources
Investment in effective data acquisition systems
SoP on Cloud for a quick call to action
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Is it a worthwhile investment?
“Manufacturing businesses that make investments in ERP-directed manufacturing applications, but fail to provide for accurate, real-time information from the production processes, will achieve at least 50% lower return on those investments.”
Gartner Group, USA
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Are you ready to take the Digital Plunge?
w w w . e l d e . t e c h | s a l e s @ e l d e i n d i a . c o m