orbital welding - cloos.pl · subject to change. our general terms and conditions apply. neuheiten....

CATALOGUE >> EN [890 700 012 | Rev. 0913]

ORBITAL WELDING>> Orbital welding systems and accessories for high-purity process piping

Subject to change. Our general terms and conditions apply.

Neuheiten. New products.

OP 46-102 (AVC/OSC) | Open orbital weld heads

Open weld heads for applications with limited space availability.

Benefits:

• Canbeusedwithorwithoutadditionalwire.• Smallestspacerequirementthankstocompactdesign.• Alsoavailablewithelectronicarcvoltagecontrol(AVC)andoscillation(OSC).

...more on page 48

HX 16 series | Open orbital weld heads

Open weld heads especially made for heat exchanger applications.

Benefits:

• Optimumsolutionsforweldpre-mountedelbows.• Smallestspacerequirementsthankstocompactdesign.• Highlydurablethankstowater-cooledearthplateandrotorhousing.• Horizontal,verticalandtiltedweldingpositionsarepossible.

...more on page 52

P16 AVC|Tube-to-tube-sheetorbitalweldhead

Tube-to-tube-sheetorbitalweldheadwithelectronicarcvoltagecontrol(AVC).

Benefits:

• Simplehandlingwithmaximumfunctionality.• WatercoolantthatextendsintotheWIGburnerhead.• Fittedwithacoldwirefeedmounteddirectlyontheweldingheadincludinga

retainingmechanismfor100mm/1kg(3.937inch)standardwirereel.

...more on page 57

Saleshotline:+49(0)7731792-0

3

OrbitalumToolsGmbH|VerkaufundBeratung:Tel.+49(0)7731792-522bis-523|Fax+49(0)7731792-524|[email protected]|www.orbitalum.com

Overview

Page

Orbital Welding Power Supplies 7 •OrbitalweldingpowersuppliesORBIMATCAdvanced 8

•OrbitalweldingpowersuppliesORBIMATCBasic 11

•WatercoolingsystemsforORBIMATpowersupplies 14

•OtheraccessoriesforORBIMATpowersupplies 15

Enclosed Orbital Weld Heads 18 •EnclosedmicroweldheadORBIWELD12 21

•EnclosedorbitalweldheadORBIWELD19 23

•EnclosedorbitalweldheadsORBIWELDS 26

•EnclosedorbitalweldheadsORBIWELD 27

•Clampingshellsforenclosedorbitalweldheads 28

Open Orbital Weld Heads 41 •OpenorbitalweldheadsORBIWELDTP 43

•OpenorbitalweldheadsORBIWELDTPAVC/OSC 45

•OpenorbitalweldheadsOP46|51|102(AVC/OSC) 48

•OpenorbitalweldheadsHX16|HX16S|HX16L 52

Tube-to-tube-sheet Orbital Weld Heads 55 •Tube-to-tube-sheetorbitalweldheadsP16/P16AVC 56

•Tube-to-tube-sheetorbitalweldheadP20 58

•Accessoriesfortube-to-tube-sheetorbitalweldheads 59

Accessories for Orbital Welding 63

•TungstenGrinderESGPlus 64

•Otheraccessoriesfororbitalwelding 67

OrbitalWeldingSystems.

4


Completesolutionsforhighestrequirementsintubeandpipe welding preparation up to orbital welding –allfromonesource.OrbitalumToolsGmbHisyourcom-petent partner for orbital tube and pipe preparation and orbitalweldingtechnologyforindustrialpipingsystems,prefabrication and maintenance.

Orbitalum Tools develops and produces portable tube saws, tube facing machines, pipe end preparation machines, computer controlled orbital welding powersources as well as closed and open weld heads.

There are numerous areas of application. The spectrum rangesfromtheconstructionofprocessplants(ultrapuremedia e.g. semiconductor, electronic, pharmaceuticaland biotechnology; chemical, food and beverage indus-try,aviationandaerospacetechnology,shipbuilding),in-cludes the construction of energy plants (power plants,refineries,oil,gasandpetrochemicalindustry)andevenutilities (waterandgassupply,heating,airconditioningandcooling,aswellassprinkler).

The wide range of products is based on customer requirements.ThecompanyiscertifiedaccordingtoISO9001:2008andissettinghighvalueonsustainablity.

Our customers appreciate our sound application know-how and our first class customer service. Our continuous success is based on our customer oriented innovations and the quality of our people, products and processeswhich we constantly strive to improve.

Orbitalum Tools GmbH, formerly known as Georg Fi-scher Rohrverbindungstechnik GmbH, was an indepen-dentsubsidiarywithintheGeorgFischerPipingSystemsgroupofcompaniessinceitsfoundationintheyear1960until2005,withitsheadofficeinSchaffhausen(CH).Sin-ce January1st 2006,Orbitalum ToolsGmbHbelongs totheUSAmerican industrial company Illinois ToolWorksInc.(ITW).

OrbimaticGmbHwasfoundin1990andveryquicklyes-tablished themselfes as an innovative and leading ma-nufacturer for orbital welding systems. Orbimatic has beenacquiredbyITWin2008.

In 2009 both companies – Orbitalum Tools GmbH and OrbimaticWeldingSystems– have beenmerged to thenew“OrbitalumToolsGmbH”.

OrbitalumToolsGmbH–Thecompany

CorporateProfile

5


The performance attributes of Orbitalum Tools„Precision. Power. Simplicity.“reflect the highprecision,powerfulandrobustdriveandtooldesignsas well as the ease and safe use of the products pro-ducedinSingenandBuseck(Germany).Orbitalumproductsexcelwithhigheff iciency,easeofoperationand a safe and mobile setup conforming to the latestsafety standards.

precision.Asquare,deformation-andburr-freecutorareproduc-ible pipe end preparation is a must for an automatedorbital welding process.TheOrbitalumToolsGmbHdevelops,producesandmarketsthesehighlyprecisemachinesandtoolsaswell as the corresponding consumables for the pipingindustries as well as for utilities. Orbitalum orbitalweldingsystemsenableaprecise,documentableandsafe welding of piping systems.

power.Durable,robustandpowerfulsystemsandmachinesenable a continuous and effective usage for your indi-vidual application.Eitherforaprofessionalweldpreparationorforanau-tomatedorbitalweldingsolution,eveninchallengingconditions–OrbitalumToolsGmbHisyourglobalpart-nerwithaworldwidepresenceandlogisticsnetwork.

simplicity.As complexity and demand are continuously incre-asing in our surroundings, Orbitalum Tools GmbH isfocusing on systems and machines that are ergonomicand user friendly and specially made for pipelineconstructors.Intuitiveoperaterguidanceandasimplif iedservicediagnostic enable a fast practice and an eff icient com-pletion.

OurMission:Completesolutions–fromonesource.

CorporateProfile

Mission.

6


TubeODtoStandardsTubeOD DIN

(DIN11850)ISO

(ENISO1127)Inch

(ASMEBPE1997)[mm] [inch]3,17 0.1256,00 0.2366,35 0.250 1/4"8,00 0.315 69,35 0.368 3/8"10,00 0.394 810,20 0.402 10,212,00 0.47212,70 0.500 1/2"13,00 0.512 1013,50 0.531 13,515,88 0.62516,00 0.63017,20 0.677 17,218,00 0.70919,00 0.748 1519,05 0.750 3/4"20,00 0.78721,30 0.839 21,322,00 0.86623,00 0.906 2025,40 1.000 1"26,90 1.059 26,928,00 1.10229,00 1.142 2530,00 1.18133,70 1.327 33,735,00 1.378 3238,10 1.500 11/2"40,00 1.57541,00 1.614 4042,40 1.669 42,444,50 1.75248,30 1.902 48,350,80 2.000 2"51,00 2.00852,00 2.04753,00 2.087 5054,00 2.12660,30 2.374 60,363,50 2.500 21/2"70,00 2.756 6576,10 2.996 76,176,20 3.000 3"85,00 3.346 8088,90 3.500 88,9101,60 4.000 4"104,00 4.094 100108,00 4.252114,30 4.500 114,3127,00 5.000129,00 5.079 125139,70 5.500 139,7152,40 6.000 6"154,00 6.063 150165,10 6.500168,30 6.626 168,3177,80 7.000190,50 7.500204,00 8.031 200219,10 8.626 219,1

TubeODtoStandards

7


OrbitalWeldingPowerSupplies

ORBIMATCAdvanced-compactorbitalweldingpowersupply!


8

Orbital welding power supplies ORBIMAT CATheORBIMATCAdvancedseriesoforbitalweldingpowersuppliesareequippedwithanewanduniqueoperatingconcept.

Inadditiontothereliableautomaticprogrammingwhichgeneratesweldingparametersbyenteringthetubediameter,wallthickness,material,andweldinggasallORBIMATCAmodelsalsohavetheexclusivenewdevelopmentFLOWFORCEtoreducethepre-flowgastime when the weld heads are closed in the standard model and BUP control function with controllable,position-dependenttubeinternalpressurecontrolasanoptionalextra.

ThebasicmodeloftheORBIMATCAseriesincludesthefollowingfunctionsand equipment:

• Simpleandconvenientoperationthankstomultifunctionalrotaryactuator.• Controloptionforcoldwirefeed.• DCwelding.• Optimalvisibilityandoperatingconditionsthankstoclearlylaid-out10.5“

swivel monitor.• Graphically-supportedoperatinginterfaceandmultilingualmenunavigation

via color display.• Capacitytostoreover5,000weldingprograms,providingsystematicandclearprogram

managementthankstothecreationoffolderstructures.• Weldingdataloggingandprintoutofactualvalues.• AmulticardreaderenablesdatatobetransferredeasilytoanexternalPC.• ItispossibletoextendmemoryanddataexchangeusingCompactFlashcard(CF),SD,

MMC,Sonymemorystick.• (Optional)PC-offlinesoftwarewiththecapabilitytoconvertdataprotocolstoPDF.• ExtremelyeasytoservicethankstoPSS(ProServiceSystem):

– Simple functional test with no need to open the unit.– Easytoserviceandcomponentscanbereplacedquicklythankstosystematic

component structure. • Powerandmotorslopeadjustmentbetweentheindividualsectors.• Coolantwaterandweldinggasaremonitored.• Optiontoprogramupto99sectors.• Possibilityofconnectingamonitororprinter(throughVGA).• Integratedprinter.• Metricandimperialunits.

ScopeofdeliveryORBIMATCApowersupplies:

• 1orbitalweldingpowersupplyoftheORBIMATCAseries• 1connectionhosesetORBIMAT• 1blindplug• 1weldingconnectoradapter165A/300A• 1externalkeyboard• 1literantifreeze• 1fillingfunnel• 2keysforkeyswitch• 1operationmanual


Simple and convenient operation thanks to multifuntional rotary actuator

Clearly laid-out 10.5“ swivel monitor

Integrated job printer allows actual values to be printed out

Automatic programming and multilingualmenu navigation via color display

PSS Pro-Service System:Simple functional test with no need

to open the unit


9

ORBIMAT 165 CA Computer-controlled165Acompactpowersupplyfororbitalwelding – ideal for mobile use on building sites.

Seepage8forthebasicmodel;additionalfunctionsandequipment:• Integratedwatercoolingsystemforcoolingtheconnectedweldheads.• WIDERANGEinputvoltagesforsafeoperationofpowersetsorvoltagenetworkswith

extreme fluctuations in voltage.

TechnicalData ORBIMAT165CAConnectionvoltage(WIDE-RANGE) 90-260V,50/60Hz,single-phaseControlrange 2-165Aforaconnectionvoltage>160V

2-110Aforaconnectionvoltage<160VPower-ontime 30%at165A

100%at120AWeight 26kgDimensions 510x360x220mm

Article Code kgORBIMAT165CA 871000001 26,000

ORBIMAT 300 CA Computer-controlled300Apowersupplyfororbitalwelding.

Seepage8forbasicmodel.

PleasenotethattheORBIMAT300CAmayonlybeoperatedinconjunctionwithawatercoolingsystemthatmustbeorderedseparately(seepage14).

TechnicalData ORBIMAT300CAConnectionvoltage 400V+/-15%,50/60Hz,3phaseControlrange 5-300APower-ontime 40%at300A

60%at260A 100%at220A

Weight 33kgDimensions 530x400x400mm

Article Code kgORBIMAT300CA 872000001 33,000


ORBIMAT 165 CA

ORBIMAT 300 CA


10

ORBIMAT 300 CA AC/DC Computer-controlled300Apowersupplyfororbitalwelding,alsoforaluminummaterials.

Seepage8forthebasicmodel;additionalfunctionsandequipment:• AlongsidethebenefitsoftheORBIMAT300CApowersupply,thisdevicealsooffersthe

optionofACwelding.• Optiontosetapositiveandnegativehalf-cycleintheratio20-80%.• Frequencysetting50-200Hz.• DetectionofactualvaluesfortheweldingreportsintheDCregime.

PleasenotethattheORBIMAT300CAAC/DCmayonlybeoperatedinconjunctionwithawatercoolingsystemthatmustbeorderedseparately(seepage14).

TechnicalData ORBIMAT300CAAC/DCConnectionvoltage 400V+/-15%,50/60Hz,3phaseControlrange 5-300ADCandACcurrently(switchselectable)Power-ontime

40%at300A60%at260A 100%at220A

Weight 41,4kgDimensions 530x400x400mm

Article Code kgORBIMAT300CAAC/DC 877000001 41,400

ORBIMAT 300 CA AVC/OSC Computer-controlled300Apowersupplyfororbitalweldingwitharcvoltagecontrol(AVC) andoscillation(OSC).

Seepage8forthebasicmodel;additionalfunctionsandequipment:• Thenewarcvoltagecontrolcalculatesandprogramsthelengthofthearcautomaticallyin

„mm“ from the current voltage characteristics. This avoids the usual time spent calculating the necessary arc voltage each time the weld power changes to maintain the arc at a consi-stent length in the individual sectors.

• Duringoscillationeachoftheedgeholdingtimescanbesynchronizedwiththe high-pulsesettings.

• Thecenteroftheseamcanbeaccessedmanuallyandbedeterminedusinganautomaticscanner. The electrode accesses each of side of the seam and then calculates the center ofthepathautomatically.ForasymmetricweldseamconfigurationsthisiscompensatedbyanOFFSETfunction.

• Includingremotecontrol(cablelength:7,5m)Code 875 050 001.

• ThereistheoptionofanHF-freetouchstartignition.

PleasenotethattheORBIMAT300CAAVC/OSCmayonlybeoperatedinconjunctionwithawatercoolingsystemthatmustbeorderedseparately(seepage14).

TechnicalData ORBIMAT300CAAVC/OSCConnectionvoltage 400V+/-15%,50/60Hz,3phaseControlrange 5-300APower-ontime 40%at300A

60%at260A 100%at220A

Weight 37,3kgDimensions 530x400x400mm

Article Code kgORBIMAT300CAAVC/OSC 872000002 37,300


ORBIMAT 300 CA AC/DC

ORBIMAT 300 CA AVC/OSC incl. remote control

+


11OrbitalWeldingPowerSupplies

ORBIMATCBasic-compactorbitalweldingpowersupplies!


12 OrbitalWeldingPowerSupplies

Orbital welding power supplies ORBIMAT CBOrbitalweldingpowersuppliesoftheORBIMATCBasicseriesincludethetriedandtestedand classic operating concept from Orbitalum with entry of all parameters via a highqualityfunctionandnumerickeypad.Allvaluescanbeprogrammeddirectlyandwithoutaconversion factor.

TheORBIMATCBseriesincludesthetriedandtestedautomaticprogrammingwithprogramminghelpwhenenteringthetubediameter,wallthickness,materialandwelding gas.

ThebasicmodeloftheORBIMATCBseriesincludesthefollowingfunctionsandequipment:

• DCwelding.• Controloptionforcoldwirefeed.• Optimalvisibilityandoperatingconditionsthankstoclearlylaid-out10.5“monitor.• Multilingualmenunavigationviacolordisplay.• Capacitytostoreover5,000weldingprograms.• Weldingdataloggingandprintoutofactualvalues.• AmulticardreaderenablesdatatobetransferredeasilytoanexternalPC.• MemorycanbeextendedanddataexchangedusingCompactFlashcard(CF),SD,MMC,

SM,Sonymemorystick.• (Optional)PC-offlinesoftwarewiththecapabilitytoconvertdataprotocolstoPDF.• ExtremelyeasytoservicethankstoPSS(ProServiceSystem): – Simple functional test with no need to open the unit. – Easytoserviceandcomponentscanbereplacedquicklythankssystematic component structure. • Powerslopeadjustmentbetweentheindividualsectors.• Coolantwaterandweldinggasaremonitored.• Optiontoprogramupto99sectors.• Possibilityofconnectingamonitororprinter(throughVGA).• Integratedprinter.• Metricandimperialunits.

ScopeofdeliveryORBIMATCBpowersupplies:

• 1orbitalweldingpowersupplyoftheORBIMATCBseries• 1connectionhosesetORBIMAT• 1blindplug• 1weldingconnectoradapter165A/300A• 1externalkeyboard• 1literantifreeze• 1fillingfunnel• 2keysforkeyswitch• 1operationmanual

Multilingual menu navigation via color display

High quality function and numeric keypad

Optimal visibility and operating conditionsthanks to clearly laid-out 10.5“ monitor

Integrated printer

PSS Pro-Service System:Simple functional test with no need

to open the unit


13OrbitalWeldingPowerSupplies

ORBIMAT 165 CB Computer-controlled165Acompactpowersupplyfororbitalwelding–Idealformobileuseonbuildingsites.

Seepage12forthebasicmodel;additionalfunctionsandequipment:• Integratedwatercoolingsystemforcoolingtheconnectedweldheads.• WIDERANGEinputvoltagesforsafeoperationofpowersetsorvoltagenetworkswith

extreme fluctuations in voltage.

TechnicalData ORBIMAT165CBConnectionvoltage(WIDE-RANGE) 90-265V,50/60Hz,1phaseControlrange 2-165Aforaconnectionvoltage>160V

2-110Aforaconnectionvoltage<160VPower-ontime 20%at165A

100%at120AWeightincludingwatercoolantsystem 24kgDimensionsincludingwatercoolantsystem 510x360x220mm

Article Code kgORBIMAT165CB 875000001 24,000

ORBIMAT 300 CB Computer-controlled300Apowersupplyfororbitalwelding.

Seepage12forbasicmodel.

PleasenotethattheORBIMAT300CBmayonlybeoperatedinconjunctionwithawatercoolingsystemthatmustbeorderedseparately(seepage14).

TechnicalData ORBIMAT300CBConnectionvoltage 400V+/-15%,50/60Hz,3phaseControlrange 5-300APower-ontime 40%bei300A

60%bei260A 100%bei220A

Weight 34kgDimensions 530x400x400mm

Article Code kgORBIMAT300CB 874000001 34,000

ORBIMAT 165 CB

ORBIMAT 300 CB


14

Water cooling systems for ORBIMAT power supplies

ORBICAR W trolley with integrated water coolant

TheORBICARWtrolleyistheperfectaccessoryfortheOrbitalum300Apowersuppliesduetotheintegratedwatercooling.Inadditiontothewatercoolingthetrolleyhasagasbottle holder.

Article SuitableforORBIMAT Code kgORBICARWtrolleywithintegrated water coolant

300CB,300CA,300CAAC/DC 884000002 58,200

ORBICARWtrolleywith integrated water coolant*

165CA,165CB 884000004 58,200

ORBICOOL Active

Veryefficientcompressorcoolingdevicewithconstantandadjustablewatertemperature.Includingwaterflowsensor.Significantlyincreasescoolingperformancefortheweldheads. Particularly suitable for welding units in series production.

Suitableforall*ORBIMATorbitalweldingpowersupplies.

TechnicalData ORBICOOLActiveCoolantcapacity 814WConnectedload 0,58kWMaximumpowerconsumption 6,2AMainsvoltage 230V,50HzWatertankcapacity 6lCoolanttype air-cooledDimensions(lxwxh) 565x440x335mm

Article Code kgORBICOOLActiveforOM165CA/CB* 889000001 40,000ORBICOOLActiveforOM300CA/CB 889000002 40,000

*The power supply ORBIMAT 165A series has to be modified in our plant.


ORBICAR W trolley

with integrated water coolant

ORBICOOL Active


15

Other accessories for ORBIMAT power supplies

ORBITWIN switching device

Toincreaseproductivity,theswitchingunitORBITWINisavailable,withwhich2weldingheadscanbeoperatedalternatelyontheORBIMAT.Thepreviouslyassignedprogramisrecalledautomaticallywhenthestartkeyoftheweldheadisactuated.Theweldingheadthatisnotbeingusedislockedandcanbepreparedforthenextweldingoperation.

Article SuitableforORBIMAT Code kg

ORBIMAT165CBswitchingdevice 165CB 860000001 8,800ORBIMAT165CAswitchingdevice 165CA 861000001 8,800ORBITWIN300switchingdevice* allORBIMAT300 876000001 8,800

* not suitable for AVC/OSC machines.

ORBICAR S trolley

TheORBICARSisapracticaltrolleywithstorageshelfandanoptionofsecuringagascylinder.TheORBICARStrolleycanbecombinedwithallpowersuppliesoftheORBIMATseries. This trolley is most commonly used an orbital welding power supply of the ORBIMAT165Aseries.

Article Code kgORBICARStrolley 884000001 19,100

Durable carrying case

Withcastors.Protectsthepowersupplyduringtransportandduringon-sitestorage.CanbesuppliedforORBIMAT165CB/CAandORBIMAT300CB/CA(incl.ORBICOOLCompact).

Article SuitableforORBIMAT Code kgCarryingcase 165CB,165CA 875050002 17,500Carryingcase 300CB,300CA,300CAAC/DC 874050001 20,800

Oxygen meter ORB 1001

Todeterminetheresidualoxygeninforminggases.Maintenance-free.Completeinadust-andwater-prooftransportcontainer.

Seepage67fordetailedinformationandtheordernumber.


ORBITWIN 300 switching device

ORBICAR S trolley

Durable carrying case ((the ORBIMAT 300 CA series shown

here is not supplied))

Oxygen Meter ORB 1001


16

ORBIPURGE forming set

CompletewithTeflongashoseandquickreleasecouplings.

TheORBIPURGEformingsetfortubeinternaldiameter12-110mm(0.472-4.331inch)includes all accessories for fast and efficient internal forming during orbital welding.

Seepage68fordetailedinformationandtheordernumber.

BUP Control Box

ThepowersuppliesoftheORBIMATCA-seriesoffertheoptioninconjunctionwiththeBUPcontrol attachment to adjust the forming gas pressure in the inner tube via a pressure sensor,whichcompensatesalmostentirelyfortheoftenotherwiseannoyingentryoftheseamweldintothesumpposition.Atthesametime,thegaspressureismodifiedauto-matically during welding by the system between a programmable minimum and maximum value depending on the position of the electrodes.

IncludingORBIPURGEformingsetfortubeinternaldiameter12-110mm(0.472-4.331inch).Completewith(3)Teflongashosesandrapid-actioncouplings.

Article SuitableforORBIMAT Code kgBUPControlBox 165CA,300CA 886000001 2,700

CompactFlash Card

Forstoringwelddataprotocolsorforextendingtheprogrammemory (oneisalreadyincludedinthesoft/hardwarepackage.Capacitytostoreover5,000weldingprograms.

Article Code kgCompactFlashCard 875012056 0,010

Soft-/Hardware package

SuitableforallORBIMATorbitalweldingpowersupplies.Forexternalprogramminganddatadocumentation,consistingof:• 1CompactFlashcard32MBfortransferringdatabetweenthemachineandPC.• 1USBcardreaderforexportingtheCompactFlashcardonthePC

(nofurtherdevicerequired).• ORBIPROG_CAsoftwareallowsprogramsandprotocolstobestoredonthePC.Alldata

canfurtherbeconvertedintoPDFformat,enablingthisdatatobereadwithpractically anystandardPC.Additionally,programsfromC-seriesmachines(e.g.OM160C) andCB-seriescanbeconvertedtoCAformatwiththehelpofsoftware. TheparametersoftheCAprogramscanbeeditedusingthesoftwareandcanbe transferredbacktoCAmodelsandusedthereafterprocessing.

Article Code kgSoft-/Hardwarepackage 875050003 0,200



CompactFlash Card

BUP Control Box incl. ORBIPURGE forming set

+

Soft-/Hardware package


17

Remote control with cable

SuitableforallORBIMATorbitalweldingpowersupplies (theandORBIMAT300CAAVC/OSCalreadyincludetheremotecontrol).Isrequiredwhenconnectingclosedorbitalweldheads.

Article Cablelength[m] Cablelength[ft] Code kgRemotecontrolwithcable 7,5 24.6 875050001 1,350

Paper roll for integrated printer

Paper roll for integrated printer.SuitableforallORBIMATorbitalweldingpowersupplies.

Article Code kgPaperrollforintegratedprinter(contains3paperrolls) 875.050.017 0,150

Ribbon cartridge for integrated printer

Ribboncartridgeforintegratedprinter.

Article Code kgRibboncartridgeforintegratedprinterCA* 875030004 0,010RibboncartridgeforintegratedprinterCB* 875030002 0,020

* Article is part of scope of delivery of all ORBIMAT power supplies.

Anti freeze

Antifreezeforavoidingfreezingofthecoolingwater.Protectsundilatedupto-60°degree.SuitableforORBICOOLActive,ORBIMAT165CBandORBIMAT165CA.

Article Code kgAntifreeze1Liter* 875030011 1,350


Hose connection set ORBIMAT

Consistsof:• Teflon gas hose• Earclampswithinsert• Hoseclips3/8“• Waterhosefortank• Gasinputconnector• Swivelnuts3/8“• Hoseclips1/4“• Swivel nuts 1/4“

Article Code kgHoseconnectionsetORBIMAT* 875030018 0,404



Remote control with cable

Paper roll for integrated printer

Ribbon cartridge for integrated printer

Anti freeze 1 liter

Hose connection set ORBIMAT

18


EnclosedOrbitalWeldHeads

ORBIWELD-totallyenclosed,extrathinorbitaltubeweldheads!

19


Overview enclosed weld heads

EnclosedweldheadsORBIWELD/ORBIWELDSModel OW12 OW19 OW38S OW65 OW76S OW115 OW115S OW170Code 821000001 822000001 826000001 823000001 827000001 824000001 828000001 825000001Tube Ø [mm] 3-12,7 3-19,05 3-39 6-70 6-77 20-115 20-115 50-170

[inch] 1/8-5 1/8-7.5 1/8-1.5 ¼-2.5 ¼-3 ¾-4.5 ¾-4.5 2-6RotorØ [mm] 40 58 82 129 122 183 191 252

[inch] 15.75 22.83 32.28 50.79 48.03 72.05 75.2 99.21

Electrodelengths/diameterforenclosedweldheads

Model OW12 OW19 OW38S OW65 OW76S OW115 OW115S OW170[mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch]

RotorØ 40,00 1.575 58,00 2.283 82,00 3.228 129,00 5.079 122,00 4.803 183,00 7.204 191,00 7.520 252,00 9.921

TungstenElectrodeØ

1,0 0.039 1,6 0.063 1,62,4

0.0630.094

1,62,4

0.0630.094

1,62,4

0.0630.094

1,62,4

0.0630.094

1,62,4

0.0630.094

1,62,4

0.0630.094

Tube Ø Electrodelengthmin.-max.withweldhead:[mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch]

3,17 0.125 13,5 0.50 22,5 0.90 34,5 1.35 6,00 0.236 12,5 0.45 21,5 0.80 33,5 1.30 57,0 2.20 53,5 2.10 6,35 0.250 12,0 0.45 21,0 0.80 33,0 1.30 56,5 2.20 53,0 2.05 8,00 0.315 11,5 0.45 20,5 0.80 32,5 1.25 56,0 2.20 52,5 2.05

9,53 0.375 10,5 0.40 19,5 0.75 31,5 1.20 55,0 2.15 51,5 2.00 10,00 0.394 10,5 0.40 19,5 0.75 31,5 1.20 55,0 2.15 51,5 2.00 10,20 0.402 10,0 0.40 19,0 0.75 31,0 1.20 54,5 2.15 51,0 2.00 12,00 0.472 9,5 0.35 18,5 0.70 30,5 1.20 54,0 2.10 50,5 1.95 12,70 0.500 9,0 0.35 18,0 0.70 30,0 1.15 53,5 2.10 50,0 1.95 13,00 0.512 18,0 0.70 30,0 1.15 53,5 2.10 50,0 1.95 13,50 0.531 17,5 0.65 29,5 1.15 53,0 2.05 49,5 1.95 15,88 0.625 16,5 0.65 28,5 1.10 52,0 2.00 48,5 1.90 16,00 0.630 16,5 0.60 28,5 1.10 52,0 2.00 48,5 1.90 17,20 0.677 15,5 0.60 27,5 1.05 51,0 2.00 47,5 1.85 18,00 0.709 15,5 0.60 27,5 1.05 51,0 2.00 47,5 1.85 19,00 0.748 15,0 0.55 27,0 1.05 50,5 1.95 47,0 1.85 19,05 0.750 14,5 0.55 26,5 1.05 50,0 1.95 46,5 1.80 20,00 0.787 26,5 1.00 50,0 1.95 46,5 1.80 77,0 3.00 81,0 3.15 21,30 0.839 25,5 1.00 49,0 1.90 45,5 1.80 76,0 3.00 80,0 3.15 22,00 0.866 25,5 1.00 49,0 1.90 45,5 1.75 76,0 2.95 80,0 3.10 23,00 0.906 25,0 0.95 48,5 1.90 45,0 1.75 75,5 2.95 79,5 3.10 25,40 1.000 23,5 0.90 47,0 1.85 43,5 1.70 74,0 2.90 78,0 3.05 26,90 1.059 23,0 0.90 46,5 1.80 43,0 1.65 73,5 2.85 77,5 3.05 28,00 1.102 22,5 0.85 46,0 1.80 42,5 1.65 73,0 2.85 77,0 3.00 29,00 1.142 22,0 0.85 45,5 1.75 42,0 1.65 72,5 2.85 76,5 3.00 30,00 1.181 21,5 0.80 45,0 17.5 41,5 1.60 72,0 2.80 76,0 2.95 33,70 1.327 19,5 0.75 43,0 16.5 39,5 1.55 70,0 2.75 74,0 2.90 35,00 1.378 19,0 0.70 42,5 16.5 39,0 1.50 69,5 2.70 73,5 2.85 38,10 1.500 17,0 0.65 40,5 16.0 37,0 1.45 67,5 2.65 71,5 2.80 40,00 1.575 40,0 15.5 36,5 1.40 67,0 2.60 71,0 2.75 41,00 1.614 39,5 15.5 36,0 1.40 66,5 2.60 70,5 2.75 42,40 1.669 38,5 15.0 35,0 1.35 65,5 2.55 69,5 2.70 44,50 1.752 37,5 14.5 34,0 1.30 64,5 2.50 68,5 2.70 48,30 1.902 35,5 14.0 32,0 1.25 62,5 2.45 66,5 2.60 50,80 2.000 34,5 13.5 31,0 1.20 61,5 2.40 65,5 2.55 96,0 3.7551,00 2.008 34,5 13.5 31,0 1.20 61,5 2.40 65,5 2.55 96,0 3.7552,00 2.047 34,0 13.0 30,5 1.20 61,0 2.40 65,0 2.55 95,5 3.7553,00 2.087 33,5 13.0 30,0 1.15 60,5 2.35 64,5 2.50 95,0 3.7054,00 2.126 33,0 12.5 29,5 1.15 60,0 2.35 64,0 2.50 94,5 3.7060,30 2.374 29,5 11.5 26,0 1.00 56,5 2.20 60,5 2.35 91,0 3.5563,50 2.500 28,0 11.0 24,5 0.95 55,0 2.15 59,0 2.30 89,5 3.5070,00 2.756 25,0 9.5 21,5 0.80 52,0 2.00 56,0 2.20 86,5 3.4076,10 2.996 18,0 0.70 48,5 1.90 52,5 2.05 83,0 3.2576,20 3.000 18,0 0.70 48,5 1.90 52,5 2.05 83,0 3.2585,00 3.346 44,5 1.75 48,5 1.90 79,0 3.1088,90 3.500 42,5 1.65 46,5 1.80 77,0 3.00101,60 4.000 36,0 1.40 40,0 1.55 70,5 2.75104,00 4.094 35,0 1.35 39,0 1.50 69,5 2.70108,00 4.252 33,0 1.25 37,0 1.45 67,5 2.65114,30 4.500 2,.5 1.15 33,5 1.30 64,0 2.50127,00 5.000 58,0 2.25129,00 5.079 57,0 2.20139,70 5.500 51,5 2.00152,40 6.000 45,0 1.75154,00 6.063 44,5 1.75165,10 6.500 38,5 1.50168,30 6.626 37,0 1.45

Formula:Electrodelength=RotorØ–TubeØ

–Electrodeinterval(generally1,5mm)–32


20

Dimensions (mm) Enclosed Orbital Weld Heads OW12VersionA(narrow) OW12VersionB(wide) ORBIWELD19

75.9

4.934.024.519.614.5

7.2

66.4

32.729.7

-R36.5

ORBIWELD38S ORBIWELD76S ORBIWELD115S

34

34

19

55

102.5

357.2

102.5

95

47.5

71.2

R26R50

Electrode17.03822.1

3471.2

382.6

78.5

145.8135R45

R70146

67.3

Elektrode19.0

216.5

117

448

478.4

376.2

ORBIWELD65 ORBIWELD115 ORBIWELD170

508.75

79.2

2519

458373

197

15°

71

Electrode- Position

25

609.75

101.5

30

498

387

249

15°

117

Electrode- Position

436

15°

585

331

70

3529.6436

11.75Electrode- Position

172

140.5


12,7


21EnclosedOrbitalWeldHeads

Enclosed orbital weld heads ORBIWELD

Microweld head ORBIWELD 12

The ideal solution for welds in the semiconductor industry and in all applications wherespaceisverylimited.Alsoparticularlysuitableforweldingallcommonmicrofittings.

Withitsextremelycompactdesignanddifferentclampingcartridges,theORBIWELD12microweldheadoffersauniquelyversatilefunctionalityandahighpower-ontimepreviouslyunknownforweldheadsofthissizethankstothewatercoolantsystem.WithanORBIMATseriespowersupplyyounowhaveahighlyaccurateweldingsystemthat is yet simple to handle.

• Quickchangesystemforclampingshells.• Remotecontrolbuiltintothehandle.• Extremelynarrowclampingcartridges(VersionA).• Wideclampingcartridge(VersionB)withexchangeableclampingshellsfor

standard applications.• Theremovableclampingcartridgeenablesaccuratealignmentwiththepartstobe

welded,evenwherethereisverylittlespace.

Including7.5m(24.6ft)hosepackageandtoolset. Forcableassemblyextensionsseepage40.Theclampingcartridgesandclampingshellshellsshouldbeorderedseparately(seebelow).

Article TubeOD[mm]

TubeOD [inch]

Code Weightweld head [kg]

Dispatchweight [kg]

MicroweldheadOW12 3,00-12,70 0.118-0.500 821000001 5,700 11,000

Exchangeable clamping cartridges for OW 12 version A (narrow)

Clampingcartridgeswithatotalwidthofonly12.7mm(0.5inch)canbesupplied(versionA,seebelow)forweldingmicrofittingsandotherapplicationswithverylimitedchucklengths.ForversionAaseparateclampingcartridgeisrequiredforeverytubediameter.

Article TubeOD[mm]

TubeOD[inch]

Code kg

ClampingcartridgeOW12versionAnarrow 3,00 0.118 821050101 -ClampingcartridgeOW12versionAnarrow 3,17 0.125 821050102 -ClampingcartridgeOW12versionAnarrow 4,00 0.157 821050103 -ClampingcartridgeOW12versionAnarrow 4,76 0.187 821050104 -ClampingcartridgeOW12versionAnarrow 4,78 0.188 821050105 -ClampingcartridgeOW12versionAnarrow 5,00 0.197 821050106 -ClampingcartridgeOW12versionAnarrow 6,00 0.236 821050107 -ClampingcartridgeOW12versionAnarrow 6,35 0.250 821050108 -ClampingcartridgeOW12versionAnarrow 7,00 0.276 821050109 -ClampingcartridgeOW12versionAnarrow 7,94 0.313 821050110 -ClampingcartridgeOW12versionAnarrow 8,00 0.315 821050111 -ClampingcartridgeOW12versionAnarrow 9,00 0.354 821050112 -ClampingcartridgeOW12versionAnarrow 9,53 0.375 821050113 -ClampingcartridgeOW12versionAnarrow 10,00 0.394 821050114 -ClampingcartridgeOW12versionAnarrow 10,10 0.398 821050115 -ClampingcartridgeOW12versionAnarrow 10,20 0.402 821050116 -ClampingcartridgeOW12versionAnarrow 10,30 0.406 821050117 -ClampingcartridgeOW12versionAnarrow 10,50 0.413 821050118 -ClampingcartridgeOW12versionAnarrow 11,00 0.433 821050119 -ClampingcartridgeOW12versionAnarrow 11,90 0.469 821050120 -

OW 12 with wide clamping cartridge (version B) and

exchangeable clamping shells

OW 12 with narrow clamping cartridge (version A) especially for

welding microfittings.

Clamping cartridge for OW 12 Version A (schmal)


22 EnclosedOrbitalWeldHeads

Article TubeOD[mm]

TubeOD[inch]

Code kg

ClampingcartridgeOW12versionAnarrow 12,00 0.472 821050121 -ClampingcartridgeOW12versionAnarrow 12,10 0.476 821050122 -ClampingcartridgeOW12versionAnarrow 12,20 0.480 821050123 -ClampingcartridgeOW12versionAnarrow 12,50 0.492 821050124 -ClampingcartridgeOW12versionAnarrow 12,70 0.500 821050125 -

Exchangeable clamping cartridge for OW 12 Version B (wide)

WhenusingtheexchangeableclampingcartridgeversionB asetofclampingshellsisrequiredinadditionforeachtubeOD(seebelow).

Article Code kgExchangeableclampingcartridge forOW12versionBwide 821050002 0,095

Clamping shells sets for OW 12 Version B (wide)

WhenusingtheexchangeableclampingcartridgeversionB asetofclampingshellsisrequiredinadditionforeachtubeOD.

Article TubeOD[mm]

TubeOD[inch]

Code kg

ClampingshellssetOW12versionBwide (4pcs.) 3,00 0.118 821002220 -ClampingshellssetOW12versionBwide (4pcs.) 3,17 0.125 821002221 -ClampingshellssetOW12versionBwide (4pcs.) 3,18 0.125 821002222 -ClampingshellssetOW12versionBwide (4pcs.) 3,95 0.156 821002223 -ClampingshellssetOW12versionBwide (4pcs.) 4,00 0.157 821002224 -ClampingshellssetOW12versionBwide (4pcs.) 4,76 0.187 821002225 -ClampingshellssetOW12versionBwide (4pcs.) 4,78 0.188 821002226 -ClampingshellssetOW12versionBwide (4pcs.) 5,95 0.234 821002227 -ClampingshellssetOW12versionBwide (4pcs.) 6,00 0.236 821002228 -ClampingshellssetOW12versionBwide (4pcs.) 6,35 0.250 821002229 -ClampingshellssetOW12versionBwide (4pcs.) 7,00 0.276 821002230 -ClampingshellssetOW12versionBwide (4pcs.) 7,50 0.295 821002231 -ClampingshellssetOW12versionBwide (4pcs.) 7,94 0.313 821002232 -ClampingshellssetOW12versionBwide (4pcs.) 8,00 0.315 821002233 -ClampingshellssetOW12versionBwide (4pcs.) 9,00 0.354 821002234 -ClampingshellssetOW12versionBwide (4pcs.) 9,53 0.375 821002235 -ClampingshellssetOW12versionBwide (4pcs.) 9,95 0.392 821002236 -ClampingshellssetOW12versionBwide (4pcs.) 10,00 0.394 821002237 -ClampingshellssetOW12versionBwide (4pcs.) 10,10 0.398 821002238 -ClampingshellssetOW12versionBwide (4pcs.) 10,20 0.402 821002239 -ClampingshellssetOW12versionBwide (4pcs.) 11,00 0.433 821002240 -ClampingshellssetOW12versionBwide (4pcs.) 11,11 0.437 821002241 -ClampingshellssetOW12versionBwide (4pcs.) 11,95 0.470 821002242 -ClampingshellssetOW12versionBwide (4pcs.) 12,00 0.472 821002243 -ClampingshellssetOW12versionBwide (4pcs.) 12,10 0.476 821002244 -ClampingshellssetOW12versionBwide (4pcs.) 12,70 0.500 821002245 -

Clamping cartridge for OW 12 for microfittings

Clampingcartridgeespeciallydesignedformicrofittingsapplications.aseparateclampingcartridgeisrequiredforeachtubeOD. Possible welding applications: •Microfittingtomicrofitting.• Microfittingtotube.• Tubetotube.

Clamping shells set OW 12version B wide (4pcs.)

Clamping cartridge microfitting for ORBIWELD 12

Exchangeable clamping cartridgesfor OW 12 version B wide



Article TubeOD[mm] TubeOD[inch] Code kgClampingcartridgeOW12microfitting 3,17 0.125 821050029 -ClampingcartridgeOW12microfitting 6,00 0.236 821050040ClampingcartridgeOW12microfitting 6,35 0.250 821050030 -ClampingcartridgeOW12microfitting 8,00 0.315 821050041 -ClampingcartridgeOW12microfitting 9,53 0.375 821050050 -ClampingcartridgeOW12microfitting 10,00 0.394 821050042 -ClampingcartridgeOW12microfitting 12,00 0.472 821050055 -ClampingcartridgeOW12microfitting 12,70 0.500 821050060 -

Orbital weld head OW 19

Enclosedorbitalweldheadsfortubesandmicrofittings.Extremelynarrowdesignandyethighlydurablethankstointensivewatercoolingsystem.ThesmalldimensionsoftheOW19weldheadmakeitidealforapplicationswherespaceisverylimited,asisoftenthecaseinthesemiconductor,airandaerospace,pharmaceuticaland ultra pure water supply sectors.

• The3-partclampingmechanismensuresthattheheadcanbeclampedinthemostconfinedspaces,asevenwhenopennopartsprotrudebeyondthecontourofthehead.Equally,anexactalignment,withnomisalignmentisguaranteedwiththepartstobewelded.

• Usingthekeypadbuiltintothehandle,itispossibletospecifyallthenecessarycom-mands to the power supply without an additional remote control.

Including7.5m(24.6ft)hosepackageandtoolset.The clamping shell should be ordered separately.

Article TubeOD[mm]

TubeOD[inch]


Dispatchweight [kg]

OrbitalweldheadOW19 3,00-19,05 0.118-0.750 822000001 7,500 14,800

Clamping shells set for OW 19

Onesetofclampingshellsconsistsof6shells. Thereare2versionofclampingshells:

• Version„W“(wide)forstandardapplications.• Version„S“(narrow)forapplicationsinextremelyconditionswithlowclearances.

Article TubeOD[mm]

TubeOD[inch]

Code kg

ClampingshellssetWOW19wide (6pcs.) 3,00 0.118 822002120 -ClampingshellssetWOW19wide (6pcs.) 3,17 0.125 822002121 -ClampingshellssetWOW19wide (6pcs.) 3,18 0.125 822002122 -ClampingshellssetWOW19wide (6pcs.) 3,95 0.156 822002123 -ClampingshellssetWOW19wide (6pcs.) 4,00 0.157 822002124 -ClampingshellssetWOW19wide (6pcs.) 4,76 0.187 822002125 -ClampingshellssetWOW19wide (6pcs.) 4,78 0.188 822002126 -ClampingshellssetWOW19wide (6pcs.) 5,95 0.234 822002127 -ClampingshellssetWOW19wide (6pcs.) 6,00 0.236 822002128 -ClampingshellssetWOW19wide (6pcs.) 6,35 0.250 822002129 -ClampingshellssetWOW19wide (6pcs.) 7,00 0.276 822002130 -ClampingshellssetWOW19wide (6pcs.) 7,50 0.295 822002131 -ClampingshellssetWOW19wide (6pcs.) 7,94 0.313 822002132 -ClampingshellssetWOW19wide (6pcs.) 8,00 0.315 822002133 -ClampingshellssetWOW19wide (6pcs.) 9,00 0.354 822002134 -ClampingshellssetWOW19wide (6pcs.) 9,53 0.375 822002135 -ClampingshellssetWOW19wide (6pcs.) 9,95 0.392 822002136 -

Orbital weld head OW 19

Clamping shells set W OW 19 wide (6 pcs.)


24

Article TubeOD[mm]

TubeOD[inch]

Code kg

ClampingshellssetWOW19wide (6pcs.) 10,00 0.394 822002137 -ClampingshellssetWOW19wide (6pcs.) 10,10 0.398 822002138 -ClampingshellssetWOW19wide (6pcs.) 10,20 0.402 822002139 -ClampingshellssetWOW19wide (6pcs.) 11,00 0.433 822002140 -ClampingshellssetWOW19wide (6pcs.) 11,11 0.437 822002141 -ClampingshellssetWOW19wide (6pcs.) 11,95 0.470 822002142 -ClampingshellssetWOW19wide (6pcs.) 12,00 0.472 822002143 -ClampingshellssetWOW19wide (6pcs.) 12,10 0.476 822002144 -ClampingshellssetWOW19wide (6pcs.) 12,70 0.500 822002145 -ClampingshellssetWOW19wide (6pcs.) 13,00 0.512 822002146 -ClampingshellssetWOW19wide (6pcs.) 13,20 0.520 822002147 -ClampingshellssetWOW19wide (6pcs.) 13,50 0.531 822002148 -ClampingshellssetWOW19wide (6pcs.) 13,70 0.539 822002149 -ClampingshellssetWOW19wide (6pcs.) 14,00 0.551 822002150 -ClampingshellssetWOW19wide (6pcs.) 14,30 0.563 822002151 -ClampingshellssetWOW19wide (6pcs.) 14,70 0.579 822002152 -ClampingshellssetWOW19wide (6pcs.) 15,00 0.591 822002153 -ClampingshellssetWOW19wide (6pcs.) 15,30 0.602 822002154 -ClampingshellssetWOW19wide (6pcs.) 15,60 0.614 822002155 -ClampingshellssetWOW19wide (6pcs.) 15,70 0.618 822002156 -ClampingshellssetWOW19wide (6pcs.) 15,88 0.625 822002157 -ClampingshellssetWOW19wide (6pcs.) 16,00 0.630 822002158 -ClampingshellssetWOW19wide (6pcs.) 16,70 0.657 822002159 -ClampingshellssetWOW19wide (6pcs.) 17,00 0.669 822002160 -ClampingshellssetWOW19wide (6pcs.) 17,08 0.672 822002161 -ClampingshellssetWOW19wide (6pcs.) 17,20 0.677 822002162 -ClampingshellssetWOW19wide (6pcs.) 17,30 0.681 822002163 -ClampingshellssetWOW19wide (6pcs.) 18,00 0.709 822002164 -ClampingshellssetWOW19wide (6pcs.) 19,00 0.748 822002165 -ClampingshellssetWOW19wide (6pcs.) 19,05 0.750 822002166 -

ClampingshellssetSOW19narrow (6pcs.) 3,00 0.118 822002320 -ClampingshellssetSOW19narrow (6pcs.) 3,17 0.125 822002321 -ClampingshellssetSOW19narrow (6pcs.) 3,18 0.156 822002322 -ClampingshellssetSOW19narrow (6pcs.) 3,95 0.157 822002323 -ClampingshellssetSOW19narrow (6pcs.) 4,00 0.187 822002324 -ClampingshellssetSOW19narrow (6pcs.) 4,76 0.188 822002325 -ClampingshellssetSOW19narrow (6pcs.) 4,78 0.234 822002326 -ClampingshellssetSOW19narrow (6pcs.) 5,95 0.236 822002327 -ClampingshellssetSOW19narrow (6pcs.) 6,00 0.250 822002328 -ClampingshellssetSOW19narrow (6pcs.) 6,35 0.276 822002329 -ClampingshellssetSOW19narrow (6pcs.) 7,00 0.295 822002330 -ClampingshellssetSOW19narrow (6pcs.) 7,50 0.313 822002331 -ClampingshellssetSOW19narrow (6pcs.) 7,94 0.315 822002332 -ClampingshellssetSOW19narrow (6pcs.) 8,00 0.354 822002333 -ClampingshellssetSOW19narrow (6pcs.) 9,00 0.375 822002334 -ClampingshellssetSOW19narrow (6pcs.) 9,53 0.392 822002335 -ClampingshellssetSOW19narrow (6pcs.) 9,95 0.394 822002336 -ClampingshellssetSOW19narrow (6pcs.) 10,00 0.398 822002337 -ClampingshellssetSOW19narrow (6pcs.) 10,10 0.402 822002338 -ClampingshellssetSOW19narrow (6pcs.) 10,20 0.433 822002339 -ClampingshellssetSOW19narrow (6pcs.) 11,00 0.437 822002340 -ClampingshellssetSOW19narrow (6pcs.) 11,11 0.470 822002341 -ClampingshellssetSOW19narrow (6pcs.) 11,95 0.472 822002342 -ClampingshellssetSOW19narrow (6pcs.) 12,00 0.476 822002343 -ClampingshellssetSOW19narrow (6pcs.) 12,10 0.500 822002344 -ClampingshellssetSOW19narrow (6pcs.) 12,70 0.512 822002345 -ClampingshellssetSOW19narrow (6pcs.) 13,00 0.520 822002346 -ClampingshellssetSOW19narrow (6pcs.) 13,20 0.531 822002347 -ClampingshellssetSOW19narrow (6pcs.) 13,50 0.539 822002348 -ClampingshellssetSOW19narrow (6pcs.) 13,70 0.539 822002349 -ClampingshellssetSOW19narrow (6pcs.) 14,00 0.551 822002350 -ClampingshellssetSOW19narrow (6pcs.) 14,30 0.563 822002351 -ClampingshellssetSOW19narrow (6pcs.) 14,70 0.579 822002352 -ClampingshellssetSOW19narrow (6pcs.) 15,00 0.591 822002353 -ClampingshellssetSOW19narrow (6pcs.) 15,30 0.602 822002354 -


Clamping shells set S OW 19 S narrow (6 pcs.)



Article TubeOD[mm]

TubeOD[inch]

Code kg

ClampingshellssetSOW19narrow (6pcs.) 15,60 0.614 822002355 -ClampingshellssetSOW19narrow (6pcs.) 15,70 0.618 822002356 -ClampingshellssetSOW19narrow (6pcs.) 15,88 0.625 822002357 -ClampingshellssetSOW19narrow (6pcs.) 16,00 0.630 822002358 -ClampingshellssetSOW19narrow (6pcs.) 16,70 0.657 822002359 -ClampingshellssetSOW19narrow (6pcs.) 17,00 0.669 822002360 -ClampingshellssetSOW19narrow (6pcs.) 17,08 0.672 822002361 -ClampingshellssetSOW19narrow (6pcs.) 17,20 0.677 822002362 -ClampingshellssetSOW19narrow (6pcs.) 17,30 0.681 822002363 -ClampingshellssetSOW19narrow (6pcs.) 18,00 0.709 822002364 -ClampingshellssetSOW19narrow (6pcs.) 19,00 0.748 822002365 -ClampingshellssetSOW19narrow (6pcs.) 19,05 0.750 822002366 -


26

Enclosed orbital weld heads ORBIWELD S

Orbital weld heads ORBIWELD 38S, 76S, 115S

Enclosedorbitalweldheadswithextremelynarrowdesignandthereforehighlydurablethankstotheintensivewatercoolingsystem.ThesmalldimensionsoftheORBIWELDS-weldheadseriesmakeitidealforapplicationswherespaceisverylimited,asisoften the case in pharmaceutical and similar application sectors.

• Quickchangesystemforclampingshells.Theclampingshellsaresimplyclippedinand out without any additional tools.

• Completelywatercooled.• ThankstotheextremelynarrowdesignoftheORBIWELDSseries,partswithshort

straight welding lengths can also be processed.• Durableclampingconnectionsinconjunctionwithclampingshellsavailableforall

tube dimensions guarantee that the parts to be welded are clamped securely without misalignment.

• Alltheimportantcommandsforweldingcanbetransmittedtothepowersupplyviaa controlpanelbuiltintotherobustanddurablealuminumhandle,sothatnoadditional remotecontrolisrequired.

Including7.5m(24.6ft)hosepackageandtoolset. Forcableassemblyextensionsseepage40.The clamping shells should be ordered separately.

Article TubeOD [mm]

TubeOD[inch]


Dispatchweight [kg]

OrbitalweldheadOW38S 3,00-38,10 1/8"-1.5" 826000001 9,000 16,500OrbitalweldheadOW76S 6,00-77,00 1/4"-3.0" 827000001 9,400 16,900OrbitalweldheadOW115S 20,00-115,00 3/4"-4.5" 828000001 13,000 18,600


ORBIWELD 38S and ORBIWELD 76S

ORBIWELD 115S



Enclosed orbital weld heads ORBIWELD

Orbital weld heads ORBIWELD 65, 115, 170

TheORBIWELDseriesischaracterizedbyveryhighthermalloadbearingcapacity:Itisthereforeparticularlysuitableforapplicationsinthechemical,pharmaceutical,andfoodindustry,whereevergreaterdemandsaremadeontheclosedweldheadsbyever greatertubediametersandwallthicknesses.

Coolantchannelsrunningthroughtheentireweldheadbodyhaveprovidedfor excellentheatdissipationthatenabletheORBIWELDweldheadstoworkcontinuouslyevenathighweldingcurrentsandintensiveload.ThecloseddesignoftheORBIWELDseries and the gas management system of the head ensure a permanent infiltration of the weldseamwithduringweldingwithinsertgas,guaranteeingseamsthatareverylowinwelding colors.

• Quickchangesystemforclampingshells.Theclampingshellsaresimplyclippedinandout without any additional tooling.

• Completelywatercooled.• Stableclampconnectionsinconjunctionwithclampingshellsavailableforalltube

dimensions guarantee secure clamping and centering of the parts to be welded without misalignment.

• Alltheimportantcommandsforweldingcanbetransmittedtothepowersupplyviaacontrolpanelbuiltintotherobustanddurablealuminumhandle,sothatnoadditionalremotecontrolisrequired.

Including7.5m(24.6ft)hosepackageandtoolset. Forcableassemblyextensionsseepage40.The clamping shells should be ordered separately.

Article TubeOD[mm]

TubeOD[inch]


Dispatchweight [kg]

OrbitalweldheadOW65 6,00-70,00 1/4"–2.5" 823000001 13,100 20,600OrbitalweldheadOW115 20,00-115,00 3/4"–4.5" 824000001 15,100 22,600OrbitalweldheadOW170 50,00-170,00 2.0"–6.0" 825000001 20,700 36,200

ORBIWELD 115



Accessories for ORBIWELD S and ORBIWELD

NOTE! NEW CLAMPING SYSTEM!

1pairclampingshellconsistsof2clampingshellsfor1clampingside. ThusforeachtubeOD2pairsofclampingshellsarerequired. Weofferyoutheopportunitytochoosebetweenwide„W“andnarrow„S“clampingshellsfororbitalweldheadsORBIWELD115,115Sand170,whichcanbecombinedasneeded.

Pairs of clamping shells for ORBIWELD 38S

Article TubeOD[mm] TubeOD[inch] Code kgPairof clampingshellsOW38S (2pcs.) 3,00 0.118 826002120 -Pairof clampingshellsOW38S (2pcs.) 3,17 0.125 826002121 -Pairof clampingshellsOW38S (2pcs.) 3,18 0.125 826002122 -Pairof clampingshellsOW38S (2pcs.) 3,95 0.156 826002123 -Pairof clampingshellsOW38S (2pcs.) 4,00 0.157 826002124 -Pairof clampingshellsOW38S (2pcs.) 4,76 0.187 826002125 -Pairof clampingshellsOW38S (2pcs.) 4,78 0.188 826002126 -Pairof clampingshellsOW38S (2pcs.) 5,95 0.234 826002127 -Pairof clampingshellsOW38S (2pcs.) 6,00 0.236 826002128 -Pairof clampingshellsOW38S (2pcs.) 6,35 0.250 826002129 -Pairof clampingshellsOW38S (2pcs.) 7,00 0.276 826002130 -Pairof clampingshellsOW38S (2pcs.) 7,50 0.295 826002131 -Pairof clampingshellsOW38S (2pcs.) 7,94 0.313 826002132 -Pairof clampingshellsOW38S (2pcs.) 8,00 0.315 826002133 -Pairof clampingshellsOW38S (2pcs.) 9,00 0.354 826002134 -Pairof clampingshellsOW38S (2pcs.) 9,53 0.375 826002135 -Pairof clampingshellsOW38S (2pcs.) 9,95 0.392 826002136 -Pairof clampingshellsOW38S (2pcs.) 10,00 0.394 826002137 -Pairof clampingshellsOW38S (2pcs.) 10,10 0.398 826002138 -Pairof clampingshellsOW38S (2pcs.) 10,20 0.402 826002139 -Pairof clampingshellsOW38S (2pcs.) 11,00 0.433 826002140 -Pairof clampingshellsOW38S (2pcs.) 11,11 0.437 826002141 -Pairof clampingshellsOW38S (2pcs.) 11,95 0.470 826002142 -Pairof clampingshellsOW38S (2pcs.) 12,00 0.472 826002143 -Pairof clampingshellsOW38S (2pcs.) 12,10 0.476 826002144 -Pairof clampingshellsOW38S (2pcs.) 12,70 0.500 826002145 -Pairof clampingshellsOW38S (2pcs.) 13,00 0.512 826002146 -Pairof clampingshellsOW38S (2pcs.) 13,20 0.520 826002147 -Pairof clampingshellsOW38S (2pcs.) 13,50 0.531 826002148 -Pairof clampingshellsOW38S (2pcs.) 13,70 0.539 826002149 -Pairof clampingshellsOW38S (2pcs.) 14,00 0.551 826002150 -Pairof clampingshellsOW38S (2pcs.) 14,30 0.563 826002151 -Pairof clampingshellsOW38S (2pcs.) 14,70 0.579 826002152 -Pairof clampingshellsOW38S (2pcs.) 15,00 0.591 826002153 -Pairof clampingshellsOW38S (2pcs.) 15,30 0.602 826002154 -Pairof clampingshellsOW38S (2pcs.) 15,60 0.614 826002155 -Pairof clampingshellsOW38S (2pcs.) 15,70 0.618 826002156 -Pairof clampingshellsOW38S (2pcs.) 15,88 0.625 826002157 -Pairof clampingshellsOW38S (2pcs.) 16,00 0.630 826002158 -Pairof clampingshellsOW38S (2pcs.) 16,70 0.657 826002159 -Pairof clampingshellsOW38S (2pcs.) 17,00 0.669 826002160 -Pairof clampingshellsOW38S (2pcs.) 17,08 0.672 826002161 -Pairof clampingshellsOW38S (2pcs.) 17,20 0.677 826002162 -Pairof clampingshellsOW38S (2pcs.) 17,30 0.681 826002163 -Pairof clampingshellsOW38S (2pcs.) 18,00 0.709 826002164 -Pairof clampingshellsOW38S (2pcs.) 19,00 0.748 826002165 -Pairof clampingshellsOW38S (2pcs.) 19,05 0.750 826002166 -Pairof clampingshellsOW38S (2pcs.) 19,50 0.768 826002167 -Pairof clampingshellsOW38S (2pcs.) 20,00 0.787 826002168 -

Pair of clamping shells OW 38S (2pcs.) for one clamping side



Article TubeOD[mm] TubeOD[inch] Code kgPairof clampingshellsOW38S (2pcs.) 21,00 0.827 826002169 -Pairof clampingshellsOW38S (2pcs.) 21,30 0.839 826002170 -Pairof clampingshellsOW38S (2pcs.) 21,70 0.854 826002171 -Pairof clampingshellsOW38S (2pcs.) 22,00 0.866 826002172 -Pairof clampingshellsOW38S (2pcs.) 22,22 0.875 826002173 -Pairof clampingshellsOW38S (2pcs.) 22,23 0.875 826002174 -Pairof clampingshellsOW38S (2pcs.) 22,55 0.888 826002175 -Pairof clampingshellsOW38S (2pcs.) 23,00 0.906 826002176 -Pairof clampingshellsOW38S (2pcs.) 24,00 0.945 826002177 -Pairof clampingshellsOW38S (2pcs.) 24,13 0.950 826002178 -Pairof clampingshellsOW38S (2pcs.) 25,00 0.984 826002179 -Pairof clampingshellsOW38S (2pcs.) 25,25 0.994 826002180 -Pairof clampingshellsOW38S (2pcs.) 25,40 1.000 826002181 -Pairof clampingshellsOW38S (2pcs.) 26,00 1.024 826002182 -Pairof clampingshellsOW38S (2pcs.) 26,70 1.051 826002183 -Pairof clampingshellsOW38S (2pcs.) 26,90 1.059 826002184 -Pairof clampingshellsOW38S (2pcs.) 27,00 1.063 826002185 -Pairof clampingshellsOW38S (2pcs.) 27,20 1.071 826002186 -Pairof clampingshellsOW38S (2pcs.) 28,00 1.102 826002187 -Pairof clampingshellsOW38S (2pcs.) 29,00 1.142 826002188 -Pairof clampingshellsOW38S (2pcs.) 30,00 1.181 826002189 -Pairof clampingshellsOW38S (2pcs.) 30,53 1.202 826002190 -Pairof clampingshellsOW38S (2pcs.) 31,75 1.250 826002191 -Pairof clampingshellsOW38S (2pcs.) 31,80 1.252 826002192 -Pairof clampingshellsOW38S (2pcs.) 32,00 1.260 826002193 -Pairof clampingshellsOW38S (2pcs.) 33,00 1.299 826002194 -Pairof clampingshellsOW38S (2pcs.) 33,40 1.315 826002195 -Pairof clampingshellsOW38S (2pcs.) 33,70 1.327 826002196 -Pairof clampingshellsOW38S (2pcs.) 34,00 1.339 826002197 -Pairof clampingshellsOW38S (2pcs.) 35,00 1.378 826002198 -Pairof clampingshellsOW38S (2pcs.) 36,00 1.417 826002199 -Pairof clampingshellsOW38S (2pcs.) 38,00 1.496 826002200 -Pairof clampingshellsOW38S (2pcs.) 38,10 1.500 826002201 -

Pairs of clamping shells for ORBIWELD 76S

Article TubeOD[mm] TubeOD[inch] Code kgPairof clampingshellsOW76S (2pcs.) 6,00 0.236 827002120 -Pairof clampingshellsOW76S (2pcs.) 6,35 0.250 827002121 -Pairof clampingshellsOW76S (2pcs.) 7,00 0.276 827002122 -Pairof clampingshellsOW76S (2pcs.) 7,50 0.295 827002123 -Pairof clampingshellsOW76S (2pcs.) 7,94 0.313 827002124 -Pairof clampingshellsOW76S (2pcs.) 8,00 0.315 827002125 -Pairof clampingshellsOW76S (2pcs.) 9,00 0.354 827002126 -Pairof clampingshellsOW76S (2pcs.) 9,53 0.375 827002127 -Pairof clampingshellsOW76S (2pcs.) 9,95 0.392 827002128 -Pairof clampingshellsOW76S (2pcs.) 10,00 0.394 827002129 -Pairof clampingshellsOW76S (2pcs.) 10,10 0.398 827002130 -Pairof clampingshellsOW76S (2pcs.) 10,20 0.402 827002131 -Pairof clampingshellsOW76S (2pcs.) 11,00 0.433 827002132 -Pairof clampingshellsOW76S (2pcs.) 11,11 0.437 827002133 -Pairof clampingshellsOW76S (2pcs.) 11,95 0.470 827002134 -Pairof clampingshellsOW76S (2pcs.) 12,00 0.472 827002135 -Pairof clampingshellsOW76S (2pcs.) 12,10 0.476 827002136 -Pairof clampingshellsOW76S (2pcs.) 12,70 0.500 827002137 -Pairof clampingshellsOW76S (2pcs.) 13,00 0.512 827002138 -Pairof clampingshellsOW76S (2pcs.) 13,20 0.520 827002139 -Pairof clampingshellsOW76S (2pcs.) 13,50 0.531 827002140 -Pairof clampingshellsOW76S (2pcs.) 13,70 0.539 827002141 -Pairof clampingshellsOW76S (2pcs.) 14,00 0.551 827002142 -Pairof clampingshellsOW76S (2pcs.) 14,30 0.563 827002143 -Pairof clampingshellsOW76S (2pcs.) 14,70 0.579 827002144 -Pairof clampingshellsOW76S (2pcs.) 15,00 0.591 827002145 -Pairof clampingshellsOW76S (2pcs.) 15,30 0.602 827002146 -

Pair of clamping shells OW 76S (2pcs.) for one clamping side



Article TubeOD[mm] TubeOD[inch] Code kgPairof clampingshellsOW76S (2pcs.) 15,60 0.614 827002147 -Pairof clampingshellsOW76S (2pcs.) 15,70 0.618 827002148 -Pairof clampingshellsOW76S (2pcs.) 15,88 0.625 827002149 -Pairof clampingshellsOW76S (2pcs.) 16,00 0.630 827002150 -Pairof clampingshellsOW76S (2pcs.) 16,70 0.657 827002151 -Pairof clampingshellsOW76S (2pcs.) 17,00 0.669 827002152 -Pairof clampingshellsOW76S (2pcs.) 17,08 0.672 827002153 -Pairof clampingshellsOW76S (2pcs.) 17,20 0.677 827002154 -Pairof clampingshellsOW76S (2pcs.) 17,30 0.681 827002155 -Pairof clampingshellsOW76S (2pcs.) 18,00 0.709 827002156 -Pairof clampingshellsOW76S (2pcs.) 19,00 0.748 827002157 -Pairof clampingshellsOW76S (2pcs.) 19,05 0.750 827002158 -Pairof clampingshellsOW76S (2pcs.) 19,50 0.768 827002159 -Pairof clampingshellsOW76S (2pcs.) 20,00 0.787 827002160 -Pairof clampingshellsOW76S (2pcs.) 21,00 0.827 827002161 -Pairof clampingshellsOW76S (2pcs.) 21,30 0.839 827002162 -Pairof clampingshellsOW76S (2pcs.) 21,70 0.854 827002163 -Pairof clampingshellsOW76S (2pcs.) 22,00 0.866 827002164 -Pairof clampingshellsOW76S (2pcs.) 22,22 0.875 827002165 -Pairof clampingshellsOW76S (2pcs.) 22,23 0.875 827002166 -Pairof clampingshellsOW76S (2pcs.) 22,55 0.888 827002167 -Pairof clampingshellsOW76S (2pcs.) 23,00 0.906 827002168 -Pairof clampingshellsOW76S (2pcs.) 24,00 0.945 827002169 -Pairof clampingshellsOW76S (2pcs.) 24,13 0.950 827002170 -Pairof clampingshellsOW76S (2pcs.) 25,00 0.984 827002171 -Pairof clampingshellsOW76S (2pcs.) 25,25 0.994 827002172 -Pairof clampingshellsOW76S (2pcs.) 25,40 1.000 827002173 -Pairof clampingshellsOW76S (2pcs.) 26,00 1.024 827002174 -Pairof clampingshellsOW76S (2pcs.) 26,70 1.051 827002175 -Pairof clampingshellsOW76S (2pcs.) 26,90 1.059 827002176 -Pairof clampingshellsOW76S (2pcs.) 27,00 1.063 827002177 -Pairof clampingshellsOW76S (2pcs.) 27,20 1.071 827002178 -Pairof clampingshellsOW76S (2pcs.) 28,00 1.102 827002179 -Pairof clampingshellsOW76S (2pcs.) 29,00 1.142 827002180 -Pairof clampingshellsOW76S (2pcs.) 30,00 1.181 827002181 -Pairof clampingshellsOW76S (2pcs.) 30,53 1.202 827002182 -Pairof clampingshellsOW76S (2pcs.) 31,75 1.250 827002183 -Pairof clampingshellsOW76S (2pcs.) 31,80 1.252 827002184 -Pairof clampingshellsOW76S (2pcs.) 32,00 1.260 827002185 -Pairof clampingshellsOW76S (2pcs.) 33,00 1.299 827002186 -Pairof clampingshellsOW76S (2pcs.) 33,40 1.315 827002187 -Pairof clampingshellsOW76S (2pcs.) 33,70 1.327 827002188 -Pairof clampingshellsOW76S (2pcs.) 34,00 1.339 827002189 -Pairof clampingshellsOW76S (2pcs.) 35,00 1.378 827002190 -Pairof clampingshellsOW76S (2pcs.) 36,00 1.417 827002191 -Pairof clampingshellsOW76S (2pcs.) 38,00 1.496 827002192 -Pairof clampingshellsOW76S (2pcs.) 38,10 1.500 827002193 -Pairof clampingshellsOW76S (2pcs.) 40,00 1.575 827002194 -Pairof clampingshellsOW76S (2pcs.) 41,00 1.614 827002195 -Pairof clampingshellsOW76S (2pcs.) 42,00 1.654 827002196 -Pairof clampingshellsOW76S (2pcs.) 42,16 1.660 827002197 -Pairof clampingshellsOW76S (2pcs.) 42,30 1.665 827002198 -Pairof clampingshellsOW76S (2pcs.) 42,40 1.669 827002199 -Pairof clampingshellsOW76S (2pcs.) 42,70 1.681 827002200 -Pairof clampingshellsOW76S (2pcs.) 43,00 1.693 827002201 -Pairof clampingshellsOW76S (2pcs.) 43,20 1.701 827002202 -Pairof clampingshellsOW76S (2pcs.) 44,00 1.732 827002203 -Pairof clampingshellsOW76S (2pcs.) 44,45 1.750 827002204 -Pairof clampingshellsOW76S (2pcs.) 44,50 1.752 827002205 -Pairof clampingshellsOW76S (2pcs.) 45,00 1.772 827002206 -Pairof clampingshellsOW76S (2pcs.) 45,80 1.803 827002207 -Pairof clampingshellsOW76S (2pcs.) 48,00 1.890 827002208 -Pairof clampingshellsOW76S (2pcs.) 48,26 1.900 827002209 -Pairof clampingshellsOW76S (2pcs.) 48,30 1.902 827002210 -Pairof clampingshellsOW76S (2pcs.) 48,60 1.913 827002211 -Pairof clampingshellsOW76S (2pcs.) 50,00 1.969 827002212 -Pairof clampingshellsOW76S (2pcs.) 50,80 2.000 827002213 -



Article TubeOD[mm] TubeOD[inch] Code kgPairof clampingshellsOW76S (2pcs.) 51,00 2.008 827002214 -Pairof clampingshellsOW76S (2pcs.) 52,00 2.047 827002215 -Pairof clampingshellsOW76S (2pcs.) 53,00 2.087 827002216 -Pairof clampingshellsOW76S (2pcs.) 54,00 2.126 827002217 -Pairof clampingshellsOW76S (2pcs.) 57,00 2.244 827002218 -Pairof clampingshellsOW76S (2pcs.) 60,00 2.363 827002219 -Pairof clampingshellsOW76S (2pcs.) 60,10 2.366 827002220 -Pairof clampingshellsOW76S (2pcs.) 60,30 2.374 827002221 -Pairof clampingshellsOW76S (2pcs.) 60,45 2.380 827002222 -Pairof clampingshellsOW76S (2pcs.) 60,50 2.382 827002223 -Pairof clampingshellsOW76S (2pcs.) 63,00 2.480 827002224 -Pairof clampingshellsOW76S (2pcs.) 63,20 2.488 827002225 -Pairof clampingshellsOW76S (2pcs.) 63,50 2.500 827002226 -Pairof clampingshellsOW76S (2pcs.) 65,00 2.559 827002227 -Pairof clampingshellsOW76S (2pcs.) 70,00 2.756 827002228 -Pairof clampingshellsOW76S (2pcs.) 70,20 2.764 827002229 -Pairof clampingshellsOW76S (2pcs.) 73,00 2.874 827002230 -Pairof clampingshellsOW76S (2pcs.) 73,03 2.875 827002231 -Pairof clampingshellsOW76S (2pcs.) 73,15 2.880 827002232 -Pairof clampingshellsOW76S (2pcs.) 75,00 2.953 827002233 -Pairof clampingshellsOW76S (2pcs.) 76,00 2.992 827002234 -Pairof clampingshellsOW76S (2pcs.) 76,10 2.996 827002235 -Pairof clampingshellsOW76S (2pcs.) 76,20 3.000 827002236 -Pairof clampingshellsOW76S (2pcs.) 76,30 3.004 827002237 -

Pairs of clamping shells for ORBIWELD 65

Article TubeOD[mm] TubeOD[inch] Code kgPairof clampingshellsOW65 (2pcs.) 6,00 0.236 823002120 -Pairof clampingshellsOW65 (2pcs.) 6,35 0.250 823002121 -Pairof clampingshellsOW65 (2pcs.) 7,00 0.276 823002122 -Pairof clampingshellsOW65 (2pcs.) 7,50 0.295 823002123 -Pairof clampingshellsOW65 (2pcs.) 7,94 0.313 823002124 -Pairof clampingshellsOW65 (2pcs.) 8,00 0.315 823002125 -Pairof clampingshellsOW65 (2pcs.) 9,00 0.354 823002126 -Pairof clampingshellsOW65 (2pcs.) 9,53 0.375 823002127 -Pairof clampingshellsOW65 (2pcs.) 9,95 0.392 823002128 -Pairof clampingshellsOW65 (2pcs.) 10,00 0.394 823002129 -Pairof clampingshellsOW65 (2pcs.) 10,10 0.398 823002130 -Pairof clampingshellsOW65 (2pcs.) 10,20 0.402 823002131 -Pairof clampingshellsOW65 (2pcs.) 11,00 0.433 823002132 -Pairof clampingshellsOW65 (2pcs.) 11,11 0.437 823002133 -Pairof clampingshellsOW65 (2pcs.) 11,95 0.470 823002134 -Pairof clampingshellsOW65 (2pcs.) 12,00 0.472 823002135 -Pairof clampingshellsOW65 (2pcs.) 12,10 0.476 823002136 -Pairof clampingshellsOW65 (2pcs.) 12,70 0.500 823002137 -Pairof clampingshellsOW65 (2pcs.) 13,00 0.512 823002138 -Pairof clampingshellsOW65 (2pcs.) 13,20 0.520 823002139 -Pairof clampingshellsOW65 (2pcs.) 13,50 0.531 823002140 -Pairof clampingshellsOW65 (2pcs.) 13,70 0.539 823002141 -Pairof clampingshellsOW65 (2pcs.) 14,00 0.551 823002142 -Pairof clampingshellsOW65 (2pcs.) 14,30 0.563 823002143 -Pairof clampingshellsOW65 (2pcs.) 14,70 0.579 823002144 -Pairof clampingshellsOW65 (2pcs.) 15,00 0.591 823002145 -Pairof clampingshellsOW65 (2pcs.) 15,30 0.602 823002146 -Pairof clampingshellsOW65 (2pcs.) 15,60 0.614 823002147 -Pairof clampingshellsOW65 (2pcs.) 15,70 0.618 823002148 -Pairof clampingshellsOW65 (2pcs.) 15,88 0.625 823002149 -Pairof clampingshellsOW65 (2pcs.) 16,00 0.630 823002150 -Pairof clampingshellsOW65 (2pcs.) 16,70 0.657 823002151 -Pairof clampingshellsOW65 (2pcs.) 17,00 0.669 823002152 -Pairof clampingshellsOW65 (2pcs.) 17,08 0.672 823002153 -Pairof clampingshellsOW65 (2pcs.) 17,20 0.677 823002154 -Pairof clampingshellsOW65 (2pcs.) 17,30 0.681 823002155 -


32

Article TubeOD[mm] TubeOD[inch] Code kgPairof clampingshellsOW65 (2pcs.) 18,00 0.709 823002156 -Pairof clampingshellsOW65 (2pcs.) 19,00 0.748 823002157 -Pairof clampingshellsOW65 (2pcs.) 19,05 0.750 823002158 -Pairof clampingshellsOW65 (2pcs.) 19,50 0.768 823002159 -Pairof clampingshellsOW65 (2pcs.) 20,00 0.787 823002160 -Pairof clampingshellsOW65 (2pcs.) 21,00 0.827 823002161 -Pairof clampingshellsOW65 (2pcs.) 21,30 0.839 823002162 -Pairof clampingshellsOW65 (2pcs.) 21,70 0.854 823002163 -Pairof clampingshellsOW65 (2pcs.) 22,00 0.866 823002164 -Pairof clampingshellsOW65 (2pcs.) 22,22 0.875 823002165 -Pairof clampingshellsOW65 (2pcs.) 22,23 0.875 823002166 -Pairof clampingshellsOW65 (2pcs.) 22,55 0.888 823002167 -Pairof clampingshellsOW65 (2pcs.) 23,00 0.906 823002168 -Pairof clampingshellsOW65 (2pcs.) 24,00 0.945 823002169 -Pairof clampingshellsOW65 (2pcs.) 24,13 0.950 823002170 -Pairof clampingshellsOW65 (2pcs.) 25,00 0.984 823002171 -Pairof clampingshellsOW65 (2pcs.) 25,25 0.994 823002172 -Pairof clampingshellsOW65 (2pcs.) 25,40 1.000 823002173 -Pairof clampingshellsOW65 (2pcs.) 26,00 1.024 823002174 -Pairof clampingshellsOW65 (2pcs.) 26,70 1.051 823002175 -Pairof clampingshellsOW65 (2pcs.) 26,90 1.059 823002176 -Pairof clampingshellsOW65 (2pcs.) 27,00 1.063 823002177 -Pairof clampingshellsOW65 (2pcs.) 27,20 1.071 823002178 -Pairof clampingshellsOW65 (2pcs.) 28,00 1.102 823002179 -Pairof clampingshellsOW65 (2pcs.) 29,00 1.142 823002180 -Pairof clampingshellsOW65 (2pcs.) 30,00 1.181 823002181 -Pairof clampingshellsOW65 (2pcs.) 30,53 1.202 823002182 -Pairof clampingshellsOW65 (2pcs.) 31,75 1.250 823002183 -Pairof clampingshellsOW65 (2pcs.) 31,80 1.252 823002184 -Pairof clampingshellsOW65 (2pcs.) 32,00 1.260 823002185 -Pairof clampingshellsOW65 (2pcs.) 33,00 1.299 823002186 -Pairof clampingshellsOW65 (2pcs.) 33,40 1.315 823002187 -Pairof clampingshellsOW65 (2pcs.) 33,70 1.327 823002188 -Pairof clampingshellsOW65 (2pcs.) 34,00 1.339 823002189 -Pairof clampingshellsOW65 (2pcs.) 35,00 1.378 823002190 -Pairof clampingshellsOW65 (2pcs.) 36,00 1.417 823002191 -Pairof clampingshellsOW65 (2pcs.) 38,00 1.496 823002192 -Pairof clampingshellsOW65 (2pcs.) 38,10 1.500 823002193 -Pairof clampingshellsOW65 (2pcs.) 40,00 1.575 823002194 -Pairof clampingshellsOW65 (2pcs.) 41,00 1.614 823002195 -Pairof clampingshellsOW65 (2pcs.) 42,00 1.654 823002196 -Pairof clampingshellsOW65 (2pcs.) 42,16 1.660 823002197 -Pairof clampingshellsOW65 (2pcs.) 42,30 1.665 823002198 -Pairof clampingshellsOW65 (2pcs.) 42,40 1.669 823002199 -Pairof clampingshellsOW65 (2pcs.) 42,70 1.681 823002200 -Pairof clampingshellsOW65 (2pcs.) 43,00 1.693 823002201 -Pairof clampingshellsOW65 (2pcs.) 43,20 1.701 823002202 -Pairof clampingshellsOW65 (2pcs.) 44,00 1.732 823002203 -Pairof clampingshellsOW65 (2pcs.) 44,45 1.750 823002204 -Pairof clampingshellsOW65 (2pcs.) 44,50 1.752 823002205 -Pairof clampingshellsOW65 (2pcs.) 45,00 1.772 823002206 -Pairof clampingshellsOW65 (2pcs.) 45,80 1.803 823002207 -Pairof clampingshellsOW65 (2pcs.) 48,00 1.890 823002208 -Pairof clampingshellsOW65 (2pcs.) 48,26 1.900 823002209 -Pairof clampingshellsOW65 (2pcs.) 48,30 1.902 823002210 -Pairof clampingshellsOW65 (2pcs.) 48,60 1.913 823002211 -Pairof clampingshellsOW65 (2pcs.) 50,00 1.969 823002212 -Pairof clampingshellsOW65 (2pcs.) 50,80 2.000 823002213 -Pairof clampingshellsOW65 (2pcs.) 51,00 2.008 823002214 -Pairof clampingshellsOW65 (2pcs.) 52,00 2.047 823002215 -Pairof clampingshellsOW65 (2pcs.) 53,00 2.087 823002216 -Pairof clampingshellsOW65 (2pcs.) 54,00 2.126 823002217 -Pairof clampingshellsOW65 (2pcs.) 57,00 2.244 823002218 -Pairof clampingshellsOW65 (2pcs.) 60,00 2.363 823002219 -Pairof clampingshellsOW65 (2pcs.) 60,10 2.366 823002220 -Pairof clampingshellsOW65 (2pcs.) 60,30 2.374 823002221 -Pairof clampingshellsOW65 (2pcs.) 60,45 2.380 823002222 -




Article TubeOD[mm] TubeOD[inch] Code kgPairof clampingshellsOW65 (2pcs.) 60,50 2.382 823002223 -Pairof clampingshellsOW65 (2pcs.) 63,00 2.480 823002224 -Pairof clampingshellsOW65 (2pcs.) 63,20 2.488 823002225 -Pairof clampingshellsOW65 (2pcs.) 63,50 2.500 823002226 -Pairof clampingshellsOW65 (2pcs.) 65,00 2.559 823002227 -Pairof clampingshellsOW65 (2pcs.) 70,00 2.756 823002228 -Pairof clampingshellsOW65 (2pcs.) 70,20 2.764 823002229 -

Pairs of clamping shells for ORBIWELD 115/115S

Article TubeOD[mm]

TubeOD[inch]

Code kg

PairofclampingshellsSOW115/115Snarrow(2pcs.) 20,00 0.787 824002120 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 21,00 0.827 824002121 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 21,30 0.839 824002122 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 21,70 0.854 824002123 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 22,00 0.866 824002124 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 22,22 0.875 824002125 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 22,23 0.875 824002126 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 22,55 0.888 824002127 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 23,00 0.906 824002128 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 24,00 0.945 824002129 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 24,13 0.950 824002130 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 25,00 0.984 824002131 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 25,25 0.994 824002132 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 25,40 1.000 824002133 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 26,00 1.024 824002134 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 26,70 1.051 824002135 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 26,90 1.059 824002136 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 27,00 1.063 824002137 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 27,20 1.071 824002138 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 28,00 1.102 824002139 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 29,00 1.142 824002140 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 30,00 1.181 824002141 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 30,53 1.202 824002142 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 31,75 1.250 824002143 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 31,80 1.252 824002144 -

PairofclampingshellsSOW115/115Snarrow(2pcs.) 32,00 1.260 824002145 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 33,00 1.299 824002146 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 33,40 1.315 824002147 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 33,70 1.327 824002148 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 34,00 1.339 824002149 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 35,00 1.378 824002150 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 36,00 1.417 824002151 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 38,00 1.496 824002152 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 38,10 1.500 824002153 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 40,00 1.575 824002154 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 41,00 1.614 824002155 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 42,00 1.654 824002156 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 42,16 1.660 824002157 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 42,30 1.665 824002158 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 42,40 1.669 824002159 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 42,70 1.681 824002160 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 43,00 1.693 824002161 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 43,20 1.701 824002162 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 44,00 1.732 824002163 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 44,45 1.750 824002164 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 44,50 1.752 824002165 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 45,00 1.772 824002166 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 45,80 1.803 824002167 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 48,00 1.890 824002168 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 48,26 1.900 824002169 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 48,30 1.902 824002170 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 48,60 1.913 824002171 -

Pair of clamping shells S OW 115 / 115S narrow (2pcs.) for one clamping side

Pair of clamping shells W OW 115/115S wide (2pcs.) for one clamping side


34

Article TubeOD[mm]

TubeOD[inch]

Code kg

PairofclampingshellsSOW115/115Snarrow(2pcs.) 50,00 1.969 824002172 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 50,80 2.000 824002173 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 51,00 2.008 824002174 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 52,00 2.047 824002175 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 53,00 2.087 824002176 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 54,00 2.126 824002177 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 57,00 2.244 824002178 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 60,00 2.363 824002179 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 60,10 2.366 824002180 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 60,30 2.374 824002181 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 60,45 2.380 824002182 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 60,50 2.382 824002183 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 63,00 2.480 824002184 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 63,20 2.488 824002185 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 63,50 2.500 824002186 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 65,00 2.559 824002187 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 70,00 2.756 824002188 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 70,20 2.764 824002189 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 73,00 2.874 824002190 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 73,03 2.875 824002191 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 73,15 2.880 824002192 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 75,00 2.953 824002193 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 76,00 2.992 824002194 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 76,10 2.996 824002195 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 76,20 3.000 824002196 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 76,30 3.004 824002197 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 80,00 3.150 824002198 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 82,00 3.228 824002199 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 82,30 3.240 824002200 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 85,00 3.346 824002201 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 85,90 3.382 824002202 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 88,90 3.500 824002203 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 89,00 3.504 824002204 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 89,10 3.508 824002205 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 90,00 3.543 824002206 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 93,00 3.661 824002207 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 95,00 3.740 824002208 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 100,00 3.937 824002209 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 101,60 4.000 824002210 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 104,00 4.094 824002211 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 108,00 4.252 824002212 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 110,00 4.331 824002213 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 113,50 4.468 824002214 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 114,00 4.488 824002215 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 114,30 4.500 824002216 -PairofclampingshellsSOW115/115Snarrow(2pcs.) 115,00 4.528 824002217 -

PairofclampingshellsWOW115/115Swide(2pcs.) 20,00 0.787 824002320 -PairofclampingshellsWOW115/115Swide(2pcs.) 21,00 0.827 824002321 -PairofclampingshellsWOW115/115Swide(2pcs.) 21,30 0.839 824002322 -PairofclampingshellsWOW115/115Swide(2pcs.) 21,70 0.854 824002323 -PairofclampingshellsWOW115/115Swide(2pcs.) 22,00 0.866 824002324 -PairofclampingshellsWOW115/115Swide(2pcs.) 22,22 0.875 824002325 -PairofclampingshellsWOW115/115Swide(2pcs.) 22,23 0.875 824002326 -PairofclampingshellsWOW115/115Swide(2pcs.) 22,55 0.888 824002327 -PairofclampingshellsWOW115/115Swide(2pcs.) 23,00 0.906 824002328 -PairofclampingshellsWOW115/115Swide(2pcs.) 24,00 0.945 824002329 -PairofclampingshellsWOW115/115Swide(2pcs.) 24,13 0.950 824002330 -PairofclampingshellsWOW115/115Swide(2pcs.) 25,00 0.984 824002331 -PairofclampingshellsWOW115/115Swide(2pcs.) 25,25 0.994 824002332 -PairofclampingshellsWOW115/115Swide(2pcs.) 25,40 1.000 824002333 -PairofclampingshellsWOW115/115Swide(2pcs.) 26,00 1.024 824002334 -PairofclampingshellsWOW115/115Swide(2pcs.) 26,70 1.051 824002335 -PairofclampingshellsWOW115/115Swide(2pcs.) 26,90 1.059 824002336 -PairofclampingshellsWOW115/115Swide(2pcs.) 27,00 1.063 824002337 -PairofclampingshellsWOW115/115Swide(2pcs.) 27,20 1.071 824002338 -




Article TubeOD[mm]

TubeOD[inch]

Code kg

PairofclampingshellsWOW115/115Swide(2pcs.) 28,00 1.102 824002339 -PairofclampingshellsWOW115/115Swide(2pcs.) 29,00 1.142 824002340 -PairofclampingshellsWOW115/115Swide(2pcs.) 30,00 1.181 824002341 -PairofclampingshellsWOW115/115Swide(2pcs.) 30,53 1.202 824002342 -PairofclampingshellsWOW115/115Swide(2pcs.) 31,75 1.250 824002343 -PairofclampingshellsWOW115/115Swide(2pcs.) 31,80 1.252 824002344 -PairofclampingshellsWOW115/115Swide(2pcs.) 32,00 1.260 824002345 -PairofclampingshellsWOW115/115Swide(2pcs.) 33,00 1.299 824002346 -PairofclampingshellsWOW115/115Swide(2pcs.) 33,40 1.315 824002347 -PairofclampingshellsWOW115/115Swide(2pcs.) 33,70 1.327 824002348 -PairofclampingshellsWOW115/115Swide(2pcs.) 34,00 1.339 824002349 -PairofclampingshellsWOW115/115Swide(2pcs.) 35,00 1.378 824002350 -PairofclampingshellsWOW115/115Swide(2pcs.) 36,00 1.417 824002351 -PairofclampingshellsWOW115/115Swide(2pcs.) 38,00 1.496 824002352 -PairofclampingshellsWOW115/115Swide(2pcs.) 38,10 1.500 824002353 -PairofclampingshellsWOW115/115Swide(2pcs.) 40,00 1.575 824002354 -PairofclampingshellsWOW115/115Swide(2pcs.) 41,00 1.614 824002355 -PairofclampingshellsWOW115/115Swide(2pcs.) 42,00 1.654 824002356 -PairofclampingshellsWOW115/115Swide(2pcs.) 42,16 1.660 824002357 -PairofclampingshellsWOW115/115Swide(2pcs.) 42,30 1.665 824002358 -PairofclampingshellsWOW115/115Swide(2pcs.) 42,40 1.669 824002359 -PairofclampingshellsWOW115/115Swide(2pcs.) 42,70 1.681 824002360 -PairofclampingshellsWOW115/115Swide(2pcs.) 43,00 1.693 824002361 -PairofclampingshellsWOW115/115Swide(2pcs.) 43,20 1.701 824002362 -PairofclampingshellsWOW115/115Swide(2pcs.) 44,00 1.732 824002363 -PairofclampingshellsWOW115/115Swide(2pcs.) 44,45 1.750 824002364 -PairofclampingshellsWOW115/115Swide(2pcs.) 44,50 1.752 824002365 -PairofclampingshellsWOW115/115Swide(2pcs.) 45,00 1.772 824002366 -PairofclampingshellsWOW115/115Swide(2pcs.) 45,80 1.803 824002367 -PairofclampingshellsWOW115/115Swide(2pcs.) 48,00 1.890 824002368 -PairofclampingshellsWOW115/115Swide(2pcs.) 48,26 1.900 824002369 -PairofclampingshellsWOW115/115Swide(2pcs.) 48,30 1.902 824002370 -PairofclampingshellsWOW115/115Swide(2pcs.) 48,60 1.913 824002371 -PairofclampingshellsWOW115/115Swide(2pcs.) 50,00 1.969 824002372 -PairofclampingshellsWOW115/115Swide(2pcs.) 50,80 2.000 824002373 -PairofclampingshellsWOW115/115Swide(2pcs.) 51,00 2.008 824002374 -PairofclampingshellsWOW115/115Swide(2pcs.) 52,00 2.047 824002375 -PairofclampingshellsWOW115/115Swide(2pcs.) 53,00 2.087 824002376 -PairofclampingshellsWOW115/115Swide(2pcs.) 54,00 2.126 824002377 -PairofclampingshellsWOW115/115Swide(2pcs.) 57,00 2.244 824002378 -PairofclampingshellsWOW115/115Swide(2pcs.) 60,00 2.363 824002379 -PairofclampingshellsWOW115/115Swide(2pcs.) 60,10 2.366 824002380 -PairofclampingshellsWOW115/115Swide(2pcs.) 60,30 2.374 824002381 -PairofclampingshellsWOW115/115Swide(2pcs.) 60,45 2.380 824002382 -PairofclampingshellsWOW115/115Swide(2pcs.) 60,50 2.382 824002383 -PairofclampingshellsWOW115/115Swide(2pcs.) 63,00 2.480 824002384 -PairofclampingshellsWOW115/115Swide(2pcs.) 63,20 2.488 824002385 -PairofclampingshellsWOW115/115Swide(2pcs.) 63,50 2.500 824002386 -PairofclampingshellsWOW115/115Swide(2pcs.) 65,00 2.559 824002387 -PairofclampingshellsWOW115/115Swide(2pcs.) 70,00 2.756 824002388 -PairofclampingshellsWOW115/115Swide(2pcs.) 70,20 2.764 824002389 -PairofclampingshellsWOW115/115Swide(2pcs.) 73,00 2.874 824002390 -PairofclampingshellsWOW115/115Swide(2pcs.) 73,03 2.875 824002391 -PairofclampingshellsWOW115/115Swide(2pcs.) 73,15 2.880 824002392 -PairofclampingshellsWOW115/115Swide(2pcs.) 75,00 2.953 824002393 -PairofclampingshellsWOW115/115Swide(2pcs.) 76,00 2.992 824002394 -PairofclampingshellsWOW115/115Swide(2pcs.) 76,10 2.996 824002395 -PairofclampingshellsWOW115/115Swide(2pcs.) 76,20 3.000 824002396 -PairofclampingshellsWOW115/115Swide(2pcs.) 76,30 3.004 824002397 -PairofclampingshellsWOW115/115Swide(2pcs.) 80,00 3.150 824002398 -PairofclampingshellsWOW115/115Swide(2pcs.) 82,00 3.228 824002399 -PairofclampingshellsWOW115/115Swide(2pcs.) 82,30 3.240 824002400 -PairofclampingshellsWOW115/115Swide(2pcs.) 85,00 3.346 824002401 -PairofclampingshellsWOW115/115Swide(2pcs.) 85,90 3.382 824002402 -PairofclampingshellsWOW115/115Swide(2pcs.) 88,90 3.500 824002403 -PairofclampingshellsWOW115/115Swide(2pcs.) 89,00 3.504 824002404 -


36

Article TubeOD[mm]

TubeOD[inch]

Code kg

PairofclampingshellsWOW115/115Swide(2pcs.) 89,10 3.508 824002405 -PairofclampingshellsWOW115/115Swide(2pcs.) 90,00 3.543 824002406 -PairofclampingshellsWOW115/115Swide(2pcs.) 93,00 3.661 824002407 -PairofclampingshellsWOW115/115Swide(2pcs.) 95,00 3.740 824002408 -PairofclampingshellsWOW115/115Swide(2pcs.) 100,00 3.937 824002409 -PairofclampingshellsWOW115/115Swide(2pcs.) 101,60 4.000 824002410 -PairofclampingshellsWOW115/115Swide(2pcs.) 104,00 4.094 824002411 -PairofclampingshellsWOW115/115Swide(2pcs.) 108,00 4.252 824002412 -PairofclampingshellsWOW115/115Swide(2pcs.) 110,00 4.331 824002413 -PairofclampingshellsWOW115/115Swide(2pcs.) 113,50 4.468 824002414 -PairofclampingshellsWOW115/115Swide(2pcs.) 114,00 4.488 824002415 -PairofclampingshellsWOW115/115Swide(2pcs.) 114,30 4.500 824002416 -PairofclampingshellsWOW115/115Swide(2pcs.) 115,00 4.528 824002417 -

Pairs of clamping shells for ORBIWELD 170

Article TubeOD[mm]

TubeOD[inch]

Code kg

PairofclampingshellsSOW170narrow(2pcs.) 50,00 1.969 825002120 -PairofclampingshellsSOW170narrow(2pcs.) 50,80 2.000 825002121 -PairofclampingshellsSOW170narrow(2pcs.) 51,00 2.008 825002122 -PairofclampingshellsSOW170narrow(2pcs.) 52,00 2.047 825002123 -PairofclampingshellsSOW170narrow(2pcs.) 53,00 2.087 825002124 -PairofclampingshellsSOW170narrow(2pcs.) 54,00 2.126 825002125 -PairofclampingshellsSOW170narrow(2pcs.) 57,00 2.244 825002126 -PairofclampingshellsSOW170narrow(2pcs.) 60,00 2.363 825002127 -PairofclampingshellsSOW170narrow(2pcs.) 60,10 2.366 825002128 -PairofclampingshellsSOW170narrow(2pcs.) 60,30 2.374 825002129 -PairofclampingshellsSOW170narrow(2pcs.) 60,45 2.380 825002130 -PairofclampingshellsSOW170narrow(2pcs.) 60,50 2.382 825002131 -PairofclampingshellsSOW170narrow(2pcs.) 63,00 2.480 825002132 -PairofclampingshellsSOW170narrow(2pcs.) 63,20 2.488 825002133 -PairofclampingshellsSOW170narrow(2pcs.) 63,50 2.500 825002134 -PairofclampingshellsSOW170narrow(2pcs.) 65,00 2.559 825002135 -PairofclampingshellsSOW170narrow(2pcs.) 70,00 2.756 825002136 -PairofclampingshellsSOW170narrow(2pcs.) 70,20 2.764 825002137 -PairofclampingshellsSOW170narrow(2pcs.) 73,00 2.874 825002138 -PairofclampingshellsSOW170narrow(2pcs.) 73,03 2.875 825002139 -PairofclampingshellsSOW170narrow(2pcs.) 73,15 2.880 825002140 -PairofclampingshellsSOW170narrow(2pcs.) 75,00 2.953 825002141 -PairofclampingshellsSOW170narrow(2pcs.) 76,00 2.992 825002142 -PairofclampingshellsSOW170narrow(2pcs.) 76,10 2.996 825002143 -PairofclampingshellsSOW170narrow(2pcs.) 76,20 3.000 825002144 -PairofclampingshellsSOW170narrow(2pcs.) 76,30 3.004 825002145 -PairofclampingshellsSOW170narrow(2pcs.) 80,00 3.150 825002146 -PairofclampingshellsSOW170narrow(2pcs.) 82,00 3.228 825002147 -PairofclampingshellsSOW170narrow(2pcs.) 82,30 3.240 825002148 -PairofclampingshellsSOW170narrow(2pcs.) 85,00 3.346 825002149 -PairofclampingshellsSOW170narrow(2pcs.) 85,90 3.382 825002150 -PairofclampingshellsSOW170narrow(2pcs.) 88,90 3.500 825002151 -PairofclampingshellsSOW170narrow(2pcs.) 89,00 3.504 825002152 -PairofclampingshellsSOW170narrow(2pcs.) 89,10 3.508 825002153 -PairofclampingshellsSOW170narrow(2pcs.) 90,00 3.543 825002154 -PairofclampingshellsSOW170narrow(2pcs.) 93,00 3.661 825002155 -PairofclampingshellsSOW170narrow(2pcs.) 95,00 3.740 825002156 -PairofclampingshellsSOW170narrow(2pcs.) 100,00 3.937 825002157 -PairofclampingshellsSOW170narrow(2pcs.) 101,60 4.000 825002158 -PairofclampingshellsSOW170narrow(2pcs.) 104,00 4.094 825002159 -PairofclampingshellsSOW170narrow(2pcs.) 108,00 4.252 825002160 -PairofclampingshellsSOW170narrow(2pcs.) 110,00 4.331 825002161 -PairofclampingshellsSOW170narrow(2pcs.) 113,50 4.468 825002162 -PairofclampingshellsSOW170narrow(2pcs.) 114,00 4.488 825002163 -PairofclampingshellsSOW170narrow(2pcs.) 114,30 4.500 825002164 -PairofclampingshellsSOW170narrow(2pcs.) 115,00 4.528 825002165 -PairofclampingshellsSOW170narrow(2pcs.) 125,00 4.921 825002166


Pair of clamping shells S OW 170 narrow (2pcs.) for one clamping side

Pair of clamping shells W OW 170 wide (2pcs.) for one clamping side



Article TubeOD[mm]

TubeOD[inch]

Code kg

PairofclampingshellsSOW170narrow(2pcs.) 127,00 5.000 825002167PairofclampingshellsSOW170narrow(2pcs.) 127,05 5.002 825002168PairofclampingshellsSOW170narrow(2pcs.) 129,00 5.079 825002169PairofclampingshellsSOW170narrow(2pcs.) 133,00 5.236 825002170PairofclampingshellsSOW170narrow(2pcs.) 139,70 5.500 825002171PairofclampingshellsSOW170narrow(2pcs.) 141,30 5.563 825002172PairofclampingshellsSOW170narrow(2pcs.) 152,40 6.000 825002173PairofclampingshellsSOW170narrow(2pcs.) 154,00 6.063 825002174PairofclampingshellsSOW170narrow(2pcs.) 159,00 6.260 825002175PairofclampingshellsSOW170narrow(2pcs.) 165,10 6.500 825002176PairofclampingshellsSOW170narrow(2pcs.) 165,20 6.504 825002177PairofclampingshellsSOW170narrow(2pcs.) 168,30 6.626 825002178PairofclampingshellsSOW170narrow(2pcs.) 170,00 6.693 825002179

PairofclampingshellsWOW170wide (2pcs.) 50,00 1.969 825002320 -PairofclampingshellsWOW170wide (2pcs.) 50,80 2.000 825002321 -PairofclampingshellsWOW170wide (2pcs.) 51,00 2.008 825002322 -PairofclampingshellsWOW170wide (2pcs.) 52,00 2.047 825002323 -PairofclampingshellsWOW170wide (2pcs.) 53,00 2.087 825002324 -PairofclampingshellsWOW170wide (2pcs.) 54,00 2.126 825002325 -PairofclampingshellsWOW170wide (2pcs.) 57,00 2.244 825002326 -PairofclampingshellsWOW170wide (2pcs.) 60,00 2.363 825002327 -PairofclampingshellsWOW170wide (2pcs.) 60,10 2.366 825002328 -PairofclampingshellsWOW170wide (2pcs.) 60,30 2.374 825002329 -PairofclampingshellsWOW170wide (2pcs.) 60,45 2.380 825002330 -PairofclampingshellsWOW170wide (2pcs.) 60,50 2.382 825002331 -PairofclampingshellsWOW170wide (2pcs.) 63,00 2.480 825002332 -PairofclampingshellsWOW170wide (2pcs.) 63,20 2.488 825002333 -PairofclampingshellsWOW170wide (2pcs.) 63,50 2.500 825002334 -PairofclampingshellsWOW170wide (2pcs.) 65,00 2.559 825002335 -PairofclampingshellsWOW170wide (2pcs.) 70,00 2.756 825002336 -PairofclampingshellsWOW170wide (2pcs.) 70,20 2.764 825002337 -PairofclampingshellsWOW170wide (2pcs.) 73,00 2.874 825002338 -PairofclampingshellsWOW170wide (2pcs.) 73,03 2.875 825002339 -PairofclampingshellsWOW170wide (2pcs.) 73,15 2.880 825002340 -PairofclampingshellsWOW170wide (2pcs.) 75,00 2.953 825002341 -PairofclampingshellsWOW170wide (2pcs.) 76,00 2.992 825002342 -PairofclampingshellsWOW170wide (2pcs.) 76,10 2.996 825002343 -PairofclampingshellsWOW170wide (2pcs.) 76,20 3.000 825002344 -PairofclampingshellsWOW170wide (2pcs.) 76,30 3.004 825002345 -PairofclampingshellsWOW170wide (2pcs.) 80,00 3.150 825002346 -PairofclampingshellsWOW170wide (2pcs.) 82,00 3.228 825002347 -PairofclampingshellsWOW170wide (2pcs.) 82,30 3.240 825002348 -PairofclampingshellsWOW170wide (2pcs.) 85,00 3.346 825002349 -PairofclampingshellsWOW170wide (2pcs.) 85,90 3.382 825002350 -PairofclampingshellsWOW170wide (2pcs.) 88,90 3.500 825002351 -PairofclampingshellsWOW170wide (2pcs.) 89,00 3.504 825002352 -PairofclampingshellsWOW170wide (2pcs.) 89,10 3.508 825002353 -PairofclampingshellsWOW170wide (2pcs.) 90,00 3.543 825002354 -PairofclampingshellsWOW170wide (2pcs.) 93,00 3.661 825002355 -PairofclampingshellsWOW170wide (2pcs.) 95,00 3.740 825002356 -PairofclampingshellsWOW170wide (2pcs.) 100,00 3.937 825002357 -PairofclampingshellsWOW170wide (2pcs.) 101,60 4.000 825002358 -PairofclampingshellsWOW170wide (2pcs.) 104,00 4.094 825002359 -PairofclampingshellsWOW170wide (2pcs.) 108,00 4.252 825002360 -PairofclampingshellsWOW170wide (2pcs.) 110,00 4.331 825002361 -PairofclampingshellsWOW170wide (2pcs.) 113,50 4.468 825002362 -PairofclampingshellsWOW170wide (2pcs.) 114,00 4.488 825002363 -PairofclampingshellsWOW170wide (2pcs.) 114,30 4.500 825002364 -PairofclampingshellsWOW170wide (2pcs.) 115,00 4.528 825002365 -PairofclampingshellsWOW170wide (2pcs.) 125,00 4.921 825002366 -PairofclampingshellsWOW170wide (2pcs.) 127,00 5.000 825002367 -PairofclampingshellsWOW170wide (2pcs.) 127,05 5.002 825002368 -PairofclampingshellsWOW170wide (2pcs.) 129,00 5.079 825002369 -PairofclampingshellsWOW170wide (2pcs.) 133,00 5.236 825002370 -PairofclampingshellsWOW170wide (2pcs.) 139,70 5.500 825002371 -


38

Article TubeOD[mm]

TubeOD[inch]

Code kg

PairofclampingshellsWOW170wide (2pcs.) 141,30 5.563 825002372 -PairofclampingshellsWOW170wide (2pcs.) 152,40 6.000 825002373 -PairofclampingshellsWOW170wide (2pcs.) 154,00 5.063 825002374 -PairofclampingshellsWOW170wide (2pcs.) 159,00 6.260 825002375 -PairofclampingshellsWOW170wide (2pcs.) 165,10 6.500 825002376 -PairofclampingshellsWOW170wide (2pcs.) 165,20 6.504 825002377 -PairofclampingshellsWOW170wide (2pcs.) 168,30 6.626 825002378 -PairofclampingshellsWOW170wide (2pcs.) 170,00 6.693 825002379 -

Plastic case for clamping shells

Withseparatecompartmentstotakeupto10setsofstandardshells. Withoutclampingshells.

Article Code kgPlastic case for clamping shells forOW38S 826020001 0,350Plastic case for clamping shells forOW65 andOW76S 827020006 1,388Plastic case forOW115 and115S 824020002 1,443

Cavity shell for moldings (2 shells)

Clampingshellforweldingshapedpieces(e.g.flange,flangedwheelsandscrewfittingsinthefoodindustry).

Article Code kgCavity shell formoldingsOW38S 826050010 0,146Cavity shell formoldings forOW76S 827050007 0,266Cavity shell formoldings forOW65 823050010 0,612Cavity shell formoldings forOW115/OW115S 824050003 0,660

Cavity shell formoldings forOW170 825050002 0,852

Shells for arc welding

Forweldingstandardelbowswithoutstraightsideattachment(elbow-to-elbowweldingwithoutstraightsideisnotpossible).Whenusingthisshellonaweldheadside(leftorright)onlythegasprotectionaroundtheelbowisguaranteed.Thereisnoclampingsothattheelbowhastobetackedinplacebeforewelding.

Shell consisting of:• Twobasicretainersindependentofthetubediameter.• Twocoversindependentofthetubediameter.

Please submit a drawing of the elbow or a sample part when placing the order

Retainer/CoverThe covers are placed into the retainer and can be turned so that the side of the elbow canexit at any angle from the welding held. The tube to be welded on the other side of thewelding held must be straight and be clamped with shells from the particular standardclampingshell(standardshellsnotincluded).

ClampingshellforOW38S WiththeweldheadOW38Sthecoversaremadetocustomerspecification(2halves)withoutretainersareplaceddirectlyintothehead.Aretaineristhereforenotrequired.Pleasespecifytherequiredtubediameterwhenplacingtheorder.


Plastic case for clamping shells(not included as standard, ordered as an

accessory)

Cavity shell for moldings

Shell for arc welding(retainer/cover)



PleaseindicatetherequiredpipeODandinsideradiusoftheelbow, in case an additional electrode adapter in needed.

Article Code kgElbowshell forOW38Scomplete* 826050031 0,018Retainer forelbowshell forOW76S 827002018 0,089Cover forelbowshell forOW76S 827050021 0,029Retainer forelbowshell forOW65 823050029 0,089Cover forelbowshell forOW65* 823050030 0,028Retainer forelbowshell forOW115andOW115S 824050006 0,149Cover forelbowshell forOW115S* 828050016 0,035Cover forelbowshell forOW115* 824050020 0,035Retainer forelbowshell forOW170 825050005 0,260Cover forelbowshell forOW170* 825050020 0,043

* Please submit a drawing of the elbow or a sample part when placing the order.

Special clamping shells for orbital weld heads

T-PiececlampingshellsClampingshellwiththeabilitytotakethehollowedtubeandthetubetobewelded.Acompletesetisrequiredforeachtaskanddimension.

Innercenteringwithsimultaneousformingsystemconsistingof:• Mandrel• Millednut• Weldedpartretainer• Hollowedtubepieceretainer

Article TubeODmax.[mm]

TubeODmax.[inch]

Code kg

T-piececlampingshells forOW38S - - 826050038 -T-piececlampingshells forOW76S 48,30 1.902 827050005 0.800Innercentering forOW76S 48,30 1.902 827050006 1.200Innercentering forOW115/115S 85,00 3.346 824050005 2,000T-piececlampingshellsforOW115/115S 85,00 3.346 824050004 1,300T-piececlampingshells forOW170 154,00 6.063 825050003 3,700Innercentering forOW170 154,00 6.063 825050004 4,200

Electrode adapters

Robustbrassadapterfortransversealignmentofthetungstenelectrode.Inthesetorcanbeorderedindividually.Pleasenotethatthemaximumtubediameterthatcan be welded is reduced by using an electrode adapter.

Completesetsconsistingof:• Basicpartforextensionarms.• Foreachextensionarm15°,30°and45°

Complete sets: Code kgElectrode adapter forOW38S, complete set 826050034 0,015Electrode adapter forOW76S, complete set 827050027 0.015Electrode adapter forOW65, complete set 823050028 0,045Electrode adapter forOW115 andOW115S, complete set 824050021 0,064Electrode adapter forOW170, complete set 825050022 0,094IndividualpartsforOW38S:

Basepart to electrode adapterOW38S 826004003 0,024

10mm15° extension arm for electrode adapterOW38S 823004008 0,003

T-piece clamping shells

Inner centering

Electrode adapter for OW 170

Electrode adapter for OW 38S, OW 76S


40



IndividualpartsforOW76S:

Basepart to electrode adapterOW76S 827004003 0,02415mm15°/90° extension arm for electrode adapterOW76S 823004002 0,00315mm30°/90° extension arm for electrode adapterOW76S 823004003 0,00315mm45°/90° extension arm for electrode adapterOW76S 823004004 0,003

IndividualpartsforOW65 Code kg

BaseparttoelectrodeadapterOW65 823004011 0,018

15mm15°/90° extension arm for electrode adapterOW65 823004002 0,003



IndividualpartsforOW115undOW115S Code kg

BaseparttoelectrodeadapterOW115andOW115S 824004004 0,037

25mm15°/90°extensionarm for electrodeadapterOW115/115S 823004006 0,009



IndividualpartsforOW170 Code kg

BaseparttoelectrodeadapterOW170 825004001 0,067



25mm45°/90° extension arm for electrode adapterOW170 823004007 0,009Electrode adapter for I-seamweld* Code kgElectrode adapter forOW38S i-seamweld, set 826050036Electrode adapter forOW76S i-seamweld, set 827050038 -Electrode adapter forOW65 i-seamweld, set 823050034 -Electrode adapter forOW115 i-seamweld, set 824050022 -Electrode adapter for internalweld seam* Code kgElectrode adapter forOW38S internalweld seam, set 826050037Electrode adapter forOW76S internalweld seam, set 827050039 -Electrode adapter forOW115 internalweld seam, set 824050023 -

* Further electrode apdaper for other weld heads on request.

Extension cable assembly

ExtensioncableassemblysuitableforallOrbitalumorbitalweldheads,besidetheAVC/OSCversionsoftheORBIWELDTPheads.Furtherlenghtsonrequest.

Article Length(meter) Code kgExtension cable assembly 5M 5 871050011 7,600Extension cable assembly 10M 10 871050012 -Extension cable assembly 15M 15 871050013 -


Extension cable assembly

Electrode adapter for nternal weld seam (without rotor)

Electrode adapter for i-seam weld (without rotor)

Example for i-seam weld.

Example of internal seam weld.

41


OpenOrbitalWeldHeads

ORBIWELDTP-uniquedesignandfunctionality!

42



Overview of open orbital weld heads ORBIWELD TP

OpenorbitalweldheadsORBIWELDTP/ORBIWELDTPAVC/OSCModel TP250 TP 400 TP 400

KD3-100 TP600 TP600 AVC/OSC TP 1000 TP 1000

AVC/OSCCode 811000001 812000001 812000003 813000001 813000002 814000001 814000002Applicationrange [mm] 20-77 30-115 30-115 70-170 70-170 120-275 120-275

[inch] ½-3 1½-4½ 1½-4½ 3-6 3-6 5-10 5-10Dimension„A“:excluding cold wire

[mm] 86,0 108,0 108,0 146,0 – 216,0 –[inch] 3.386 4.252 4.252 5.748 – 8.504 –

Dimension„B“:withcoldwireKD3-62

[mm] x 155,0 180,0 176,0 – 216,0 –[inch] x 6.102 7.087 6.929 – 8.504 –

Dimension„C“:withcoldwireKD3-100

[mm] x x 177,0 196,0 215,0 237,0 274,0[inch] x x 6.969 7.717 8.465 9.331 10.787

Dimension"D" [mm] 85,0 120,0 182,0 140,0 186,0 170,0 206,0[inch] 3.346 4.724 7.165 4.724 7.323 6.299 8.110

Dimension"E": electrode

[mm] 74,0 90,0 162,0 97,0 172,0 146,0 191,0[inch] 2.913 3.543 6.378 3.819 6.772 5.748 7.520

Dimension"F" [mm] 125,0 200,0 200,0 202,0 202,0 270,0 270,0[inch] 4.921 7.874 7.874 7.953 7.953 10.630 10.630

Weightexcludingcoldwirefeedandhosepackage

[kg] 2,1 5,4 - 8,0 – 16,9 –[lbs] 4.630 11.905 - 17.637 – 37.258 –

Weightincludingcoldwirefeed and excluding hose package

[kg] – – - – 10,4 – 22,0[lbs] – – - – 22.928 – 48,500

ElectrodelengthsforTPweldheads

Model TP250 TP 400 TP 400 AVC/OSC TP600 TP600

AVC/OSC TP 1000 TP 1000 AVC/OSC

Code 811000001 812000001 812000002 813000001 813000001 814000001 814000002Length [mm] 18-32 30-55 30-55 30-55 30-55 30-55 30-55

[inch] 0.709-1.260 1.181-2.165 1.181-2.165 1.181-2.165 1.181-2.165 1.181-2.165 1.181-2.165


43OpenOrbitalWeldHeads

Open orbital weld heads ORBIWELD TP

OpenorbitalweldheadsORBIWELDTP250-1000

TheORBIWELDTPserieshasauniquedesignandfunctionality.Anextremelycompactdesignhasbeenachievedthankstothedrivemotorthatisfullyintegratedintothe housing.Thecompletelynewdriveconcepthasmadethewell-knownlargeandcostlydrives associated with conventional weld heads unnecessary.

Features:• Canbeusedwithandwithoutcoldwireattachment,asthecoldwirefeednozzlecanbe

adjustedexactlyinbothaverticalandhorizontaldirectionviaanadjustmentunit.• Openarcsystem.• Thearclengthiskeptataconstantgapmechanically.• Infinitelyvariableclampingmechanism.• Thewater-cooledTIGTorchheadcanbeswiveledinanydirectionandallowsfilletwelds

orshorthollowedouttubestobewelded.InthemodelsTP400,600,and1000the TIGTorchheadissecuredtoaslideunitthatallowsthepositionoftheelectrodestobe finely adjusted with great accuracy even during welding.

• Withasimpletooperatecontrolknob,itispossibletoadjusttheclampingareaacross the weld head‘s entire nominal range.

• TheORBIWELDTPweldheadswithclampingshellsmadefromtoolsteelensures optimumretentiontothetube‘ssurface(verygoodgripproperties).

• Theweldheadsareeasilycenteredtothetubeandareclampedinplacewiththehelp ofatensionlever.Noadditionalremotecontrolisrequiredthankstothekeysintegrated directly into the weld head housing.

• Thestandardhosepackagelengthis7.5m(24.6ft).Extensionsarepossible. See on page 40.

Please note that the weld head needs for operation an earth cable as well as a controlcable that must be ordered separately.

ORBIWELD TP 250 - 100 without cold wire unit

Article TubeOD[mm]

TubeOD[inch]


Dispatchweight [kg]

OpenweldheadTP250* 22,00-77,00 ½-3 811000001 10,500 18,000Open weld head TP 400* 30,00-115,00 1½-4½ 812000001 12,500 20,000OpenweldheadTP600* 70,00-170,00 3-6 813000001 13,800 21,350Open weld head TP 1000* 120,00-275,00 5-10 814000001 19,000 36,500

* Without cold wire unit (for retrofit see following page).

ORBIWELD TP 250 - 1000 with cold wire unit

Article TubeOD[mm]

TubeOD[inch]

Code GewichtSchweiß-zange[kg]

Versand-gewicht [kg]

OpenweldheadTP250withKD4 22,00-77,00 ½-3 811000005 12,500 20,000OpenweldheadTP400withKD3-62 30,00-115,00 1½-4½ 812000005 - -OpenweldheadTP400withKD3-100 30,00-115,00 1½-4½ 812000006 - -OpenweldheadTP600withKD3-100 70,00-170,00 3-6 813000005 - -OpenweldheadTP1000withKD3-100 120,00-275,00 5-10 814000005 - -

ORBIWELD TP 250 with external cold wire feed KD 4

ORBIWELD TP 600 with KD 3-100 cold wire feed




44 OpenOrbitalWeldHeads

Cold wire feeds for TP heads for retrofit

Cold wire feed KD 4 for ORBIWELD TP 250

CannotbeusedforORBIWELDTP400/600/1000.

Consistingof:• Axisdrivemotor.• Adjustablewirefeedtips.• WirereelretainerforD100mm/1kg(3.937inch)standardreels.• Externalcoldwirebox.

Article Code kgColdwire feedKD4 forORBIWELDTP250 811050001 2,000

Cold wire feed KD 3-62 and KD 3-100 for ORBIWELD TP 400

Canbeassembleddirectlyontheweldhead,alsomakingpulsesynchronouswirefeedpossible.

Consistingof:• Axisdrivemotor.• Adjustablewirefeedtip.• WirereelretainerwithD62mm/1kg(2.440inch)specialwirereel(emptyreel)

withD100mm/1kg(3.937inch)standardreel

Article Code kgColdwire feedKD3-62 forORBIWELDTP400 includingempty reel 812050001 5,500Additionalempty reel forKD3-62 812018019 0,038

Coldwire feedKD3-100 forORBIWELDTP400* 812050061 -

*For the retrofit the weld head has to be sent to the Orbitalum service department.

Cold wire feed KD 3-100 for ORBIWELD TP 600


Consistingof:• Axisdrivemotor.• Adjustablewirefeedtip.• WirereelretainerforD100/1kg(3.937inch)standardwirereels.

Article Code kg

Coldwire feedKD3-100 forORBIWELDTP600 813050001 0,680

Cold wire feed KD 3-100 for ORBIWELD TP 1000


Consistingof:• Axisdrivemotor.• Adjustablewirefeedtip.• WirereelretainerforD100mm/1kg(3.937inch)standardwirereels.

Article Code kg

Coldwire feedKD3-100 forORBIWELDTP1000 814050008 0,720

KD 3-100 with D 100 standard wire reels

KD 4 with open lift-off lid


45OpenOrbitalWeldHeads

Open orbital weld heads ORBIWELD TP AVC/OSC

Open orbital weld heads ORBIWELD TP AVC/OSC

with oscillation OSC and arc voltage control AVC

Canbeusedforthickwalltubes(multiplelayerwelds).AsORBIWELDTP(seep.43).TheweldheadsoftheORBIWELDTPAVC/OSCseriesarealsoprovidedwithamotorizedtraveloptionfortheTIGTorchacrossthenominaldiameter,sothatnoadditionalmechanicalbasicpresettingisrequiredforanychangeinthe tube diameter.

Additionalpropertiesofthetube-to-tubeweldheadsORBIWELDTPAVC/OSCwithoscillationOSCandarcvoltagecontrolAVC:• Theoscillationwidthis20mm(0.787inch).• ColdfeedwirefeedunitwithmountforD100/1kg(3.937Inch)wirereelsfitteddirectly

on the weld head.• Withasimpletooperatecontrolknob,itispossibletoadjusttheclampingareaacross

the weld head‘s entire nominal range.

Please note that the weld head needs for operation an earth cable as well as a controlcable that must be ordered separately.

Article TubeOD[mm]

TubeOD[inch]


Dispatchweight [kg]

OpenweldheadTP400AVC/OSC* 30,00-115,00 1½-4½ 812000002 12,700 24,800OpenweldheadTP600AVC/OSC* 70,00-170,00 3-6 813000002 15,500 33,300OpenweldheadTP1000AVC/OSC* 120,00-275,00 5-10 814000002 27,500 45,300

* Only usable with an ORBIMAT CA AVC/OSC orbital welding power supply. See page 10.

ORBIWELD TP 400 AVC/OSC


46

Earth cable

Control cable

Expansion clamping shell set forORBIWELD TP 250

Clamping shell set for ORBIWELD TP 250

Additional clamping stainless steel shell shells for ORBIWELD TP

Other accessories for open orbital weld heads

Expansion clamping shell set for ORBIWELD TP 250

ToextendtheclampingareauptoaminimumdiameterofØ12mm(0.472inch).

Article Version TubeOD[mm]

TubeOD [inch]

Code kg

ExpansionclampingshellsetforTP250 (4pcs.) Stainless steel 12,00-45,00 0.472-1.772 811050002 0,096

ExpansionclampingshellsetforTP250 (4pcs.) Hardenedsteel 12,00-45,00 0.472-1.772 811050009 0,023

Clampingshellset forTP250* (2pcs.) - 12,00-22,00 0.472-0.866 811002001 0,030

* Please indicate requested tube OD when ordering.

Additional stainless steel clamping sheet set for ORBIWELD TP

TheTPseriesaremadefromhardenedtoolsteelasstandard.Forapplicationsinstainlesssteel we recommend the following additional clamping shell sets made from stainless steel:

Article Code kgAdditionalclampingshellset forTP250 (4pcs.) 811050006 0,069Additionalclampingshellset forTP400 (4pcs.) 812050002 0,100Additionalclampingshellset forTP600 (4pcs.) 813050002 0,150Additionalclampingshellset forTP1000 (4pcs.) 814050001 0,071

Control cable

SuitableforallORBIWELDTPheads.

Article Length[m] Length[ft] Code kgControl cable forallORBIWELDTPheads 7,5 24.6 811050003 1,202

Earth cable

Article Length[m] Length[ft] Code kgEarthcableforpowersupplieswith165ampere 5,0 16.4 811050004 2,351

Earthcableforpowersupplieswith300ampere 5,0 16.4 811050005 2,400Earthcable for300AVC/OSCpowersupplies 5,0 16.4 812050046 2,850



47

Consumables for ORBIWELD TP heads

Clamp sleeves for ORBIWELD TP

Article Code kgClampsleeveTP250 811020018 -

ClampsleeveTP400/600/1000 812020024 -

Plunger for clamp sleeves for ORBIWELD TP

Article Code kgPlunger for clamp sleeve TP 812005002 -

Torch isolators for ORBIWELD TP

Article Code kgTorch isolatorTP250 811013001 -

Torch isolatorTP400/600/1000 812005001 -

Wire cores for ORBIWELD TP

Article Code kgWirecoreTP250L3,5md0,8mm 811020030 -

WirecoreTP400/600/1000L1md0,8mm 812020041 -

HF spiral zu ORBIWELD TP

Article Code kgHFspiralTP 831001027 -

Torch seals for ORBIWELD TP 250

Article Code kgTorchsealTP250 811005020 -


Plunger for clamp sleeve

Clamp sleeves

isolator seals and torch seals

HF spiral

Wire cores

48



OPseries-openweldheadsforapplicationswithlimitedspaceavailability!


49

Open orbital weld heads OP series

Open orbital weld heads OP 46,OP 51,OP 102 (AVC/OSC)

TheOPseriesisidealforapplicationswithlimitedspaceavailabilitythankstoslimdesign.

Benefits:• Canbeusedwithorwithoutadditionalwire.• Smallestspacerequirementthankstocompactdesign.• TheOP51andOP102weldheadsarealsoavailablewith

arcvoltagecontrol(AVC)andoscillation(OSC).• Thewater-cooledtorchhead,machinebodyandclampingjaws

assurehighestresistance,evenonpreheatedtubes.• Horizontal,verticalandtiltedweldingpositionsarepossible.• Veryrobustandergonomicdesign.• Gas,waterandelectricitysupplythroughamultiplehosemadeof

vitonenablessafeanduser-friendlyworking.• Simpleandfastassemblyoftheweldheadsonthetube.

Deliveryincludes:1 basic machine1 weld head module1 cold wire feed

To be able to operate the weld heads, clamping jaws and a suitable earth cableare also necessary, which are not included in the standard delivery and must beordered separately.

Minimumspacingbetween the tubes Formula:

Weldheaddiameter–TubeOD +22

Article TubeOD [mm]

Weldhead module Ø [mm]

Spacerequire-ment on tube (total)[mm]

Spacerequirementontube(upto electrode)[mm]

Code kg**

OP46-1S 12,7-27,0 120 80 65 840000001 5,500OP46-2S 25,0-46,0 130 80 65 840000002 5,500

OP46-1 12,7-27,0 85 135 120 841000001 5,500OP46-2 25,0-38,0 98 135 120 841000002 5,500OP46-3 25,0-46,0 115 135 120 841000003 5,500

OP51-1 12,7-38,0 104 135 120 842000001 6,000OP51-2 25,0-51,0 120 135 120 842000002 6,000

OP102 50,0-102,0 190 135 120 843000001 7,000

OP51AVC/OSC* 31,8-51,0 138 170 140 842000101 7,000OP102AVC/OSC* 50,0-102,0 198 170 140 843000101 8,000

* Only usable with an ORBIMAT CA AVC/OSC orbital welding power supply. See page 10

** Weight without connecting cable

Open weld head OP 51-1



50

Clamping jaws for OP weld heads

Clamping jaws

Thewater-cooledclampingjawsareproducedforspecificcustomersandcanonlybeusedforonespecificexteriortubediameter(e.g.Ø25mm).Thereforewhenyouplaceyourorder,pleasespecifythecodeno.ofthedesiredclampingjawandtheexactexteriortubediameterthatyouwouldliketoweld.

Article TubeOD[mm] TubeOD[inch] Suitable for Code kgclamping jaw 12,7-27 - OP46-1S,46-1,51-1 840030003 -

clamping jaw 25-38 - OP42-2S,46-2,46-3,51-1,OP51-2,51AVC/OSC 840030004 -

clamping jaw 38-46 - OP42-2S,51-2,51AVC/OSC 840030005 -clamping jaw 46-51 - OP51-2,51AVC/OSC 842030003 -clamping jaw 50-65 - OP102(AVC/OSC) 843030001 -clamping jaw 65-80 - OP102(AVC/OSC) 843030002 -clamping jaw 80-90 - OP102(AVC/OSC) 843030003 -clamping jaw 90-120 - OP102(AVC/OSC) 843030004 -



51

Consumables for OP series open weld heads

Clamp sleeves for OP weld heads

Article Code kgClampsleeveOP46/OP51/OP51AVC/OSC/OP102AVC/OSC 841001033 -

ClampsleeveOP102 843001004 -

Plungers for clamp sleeves for OP weld heads

Article Code kgPlunger for clamp sleeve OP 841001059 -

Torch isolators for OP weld heads

Article Code kgTorch isolatorOP46/OP51/OP51AVC/OSC/OP102 840001012 -

Torch isolatorOP102AVC/OSC 843001005 -

Wire cores for OP weld heads

Article Code kgWirecoreOP46-1 841001045 -

WirecoreOP46-2 841001071 -WirecoreOP46-3/OP51 841001066 -WirecoreOP51AVC/OSC 842001009 -WirecoreOP102 843001007 -WirecoreOP102AVC/OSC 843001008 -

HF spiral for OP weld heads

Article Code kgHFspiralOP 840001013 -


Plungers for clamp sleeves

Clamp sleeves

Torch isolator and torch seals

HF spiral

Wire cores

52



HX16-Openweldheadsespeciallymadeforheatexchangerapplications!


53

Open orbital weld heads HX 16 series Open orbital weld heads HX 16P, HX 16S

Idealforapplicationswiththesmallestspaceavailabilitythankstotheircompactdesign.

Benefits:• Optimumsolutionforweldingpre-mountedelbows.• Timeefficientandeasypneumaticclampingonthetube(onlyHX16P).• Smallestspacerequirementthankstocompactdesign.• Exactsteplessadjustmentofthetungstenposition(onlyHX16P).• Veryrobustandergonomicdesign.• Simpleandfastassemblyoftheweldheadsonthetube.• Selfsupportingweldhead.

To be able to operate the weld heads, clamping jaws and a suitable earth cableare also necessary, which are not included in the standard delivery and must beordered separately.

ElectrodeØ 1,6[mm]Minimumspacingbetween the tubes Formula: Holderdiameter–TubeOD +2

2

Article TubeOD[mm] HoldermoduleØ[mm] Code kgOpenweldheadHX16P 15,0-16,0* - 848000001 -OpenweldheadHX16S 12,7-16,0* 60 846000001 1,500

* Smaller diameters on request.

Clamping jaws for HX 16

Idealforapplicationswiththesmallestspaceavailability

Article TubeOD[mm] HoldermoduleØ[mm] Code kgClamping jaws forHX16 12,7-16 60 845002001 -

Open weld head HX 16S

Clamping jaws for HX 16


Clamping jaws for HX16


54

Dimensions HX 16

HX16P HX16S


55


Tube-to-Tube-SheetOrbitalWeldHeads

P16,P20-Weldheadsfortube-to-tube-sheetorbitalwelding!


56 Tube-to-Tube-SheetOrbitalWeldHeads

Tube-to-tube-sheet orbital weld heads

Tube-to-tube-sheet orbital weld heads P16

WiththisTIGweldhead,iteasyproblemtoweldtubestotubesheetswiththehighestofaccuracyandconsistentquality.

Features:• Completelywater-cooledweldheadhousing.• WatercoolantthatextendsintotheTIGTorchhead.• Simplehandlingwithmaximumfunctionality.• Burnerheadupto30°steplessinclination(reduceddiameterrange).• Positioningtothetubetobeweldedisbymeansofacenteringtoolthatisplacedona

retaining arbor.• Fittedwithacoldwirefeedmounteddirectlyontheweldheadincludingaretainingme-

chanismfor100mm(3.937inch)standardwirereel. (OnlywithP16withcoldwire,831000001)

• Includesandthree-pointsupport.• RevolvingwirefeedontherotationalaxisoftheTIGburnerpreventstheadditionalwire

fromtwistingasitexitsthewirenozzle.• WirereelretainerforD100/1kg(3.937inch)standardreels.

Thehosepackagelengthis7.5m(24.6ft).Forextensioncablesseeonpage40.

Technichal data P16Coldwireunit 1kgMidgetspool,D100mm

Article fromtubeIDottubeOD[mm]

fromtubeIDottubeOD[inch]

Code Weightmachine [kg]

Dispatchweight [kg]

P16 tube-to-tube-sheetorbitalweldhead with cold wire

10-78* 0.394-3.071 831000001 17,500 26,500

P16 tube-to-tube-sheetorbitalweldhead excluding cold wire

10-78* 0.394-3.071 831000003 16,200 25,100

*Please note that the centering tools, the retaining arbors and the earth cable must be ordered separately (see pages 59 and 61).

Tube-to-tube-sheet weld head P16


57


Tube-to-tube-sheet orbital weld head P16 AVC

LiketheweldheadP16,thisisalsofittedwithanelectricarcvoltagecontrol(AVC).CanonlybeusedinconjunctionwiththeORBIMATweldingpowersupply OM300CAAVC/OSC(seepage10).Inkludingcoldwireunit.

Technical data P16AVCColdwireunit 1kgMidgetspool,D100mm

Article fromtubeIDottubeOD[mm]

fromtubeIDottubeOD[inch]


Dispatchweight [kg]

P16AVC tube-to-tube-sheetorbitalweld head with cold wire 12-100* 0.470-3.937 831000002 18,300 27,300



Tube-to-tube-sheet weld head P16 AVC


58


Tube-to-tube-sheet orbital weld heads P20

WiththisTIGweldhead,weldingtubestotubesheetswiththegreatestofaccuracyandconsistentqualityisnotaproblem.

Features:• Simplehandlingwithmaximumfunctionality.• WatercoolantthatextendsintotheTIGburnerhead.• Burnerheadupto30°steplessinclination(reduceddiameterrange).• Positioningtothetubetobeweldedisbymeansofacenteringtoolthatisplacedona

retaining arbor.• Fittedwithacoldwirefeedmounteddirectlyontheweldheadincludingaretaining

mechanismforD100mm/1kg(3.937inch)standardwirereel. (OnlywithP20withcoldwire,832000002))

• Includesthree-pointsupport.• WirereelretainerforD100/1kg(3.937inch)standardreels.

Thehosepackagelengthis7.5m(24.6ft).Forextensioncablesseeonpage40

Technical data P20Coldwireunit 1kgMidgetspool,D100mm

Article fromtubeIDtotubeOD[mm]

fromtubeIDtotubeOD[inch]


Dispatchweight [kg]

P20 tube-to-tube-sheetorbitalweld head with cold wire

10-70* 0.394-2.756 832000002 12,750 20,400

P20 tube-to-tube-sheetorbitalweld head excluding cold wire

10-70* 0.394-2.756 832000001 11,500 20,350



Tube-to-tube-sheet weld head P20 with cold wire


59

Internal bore welding (I.B.W.)

Box Header torch

Accessories for tube-to-tube-sheet orbital weld heads

Special Torches

individualtorchesforfollowingweldingpositionavailableonrequest:

• boxheader,• Internalborewelding(I.B.W.).

BoxHeader Hinterboden

Cold wire unit Fortheretrofittingoftube-to-tube-sheetweldheadswithoutcoldwireunit. Suitable for all weld heads of Orbitalum P series.

• WirereelretainerforD100/1kg(3.937inch)standardreels.

Article Code kgColdwireunitP16 831001116 -ColdwireunitP20 832001013 -

Earth cable

ForuseincombinationwithanorbitalweldingpowersupplyfromtheORBIMATCBorCAseries.

Article Length[m] Length[ft] Code kgEarthcableforpowersupplieswith165ampere 5,0 16.4 811050004 2,351Earthcableforpowersupplieswith300ampere 5,0 16.4 811050005 2,400Earthcable for300AVC/OSCpowersupplies 5,0 16.4 812050046 2,850

Spring balance

Forload-freesuspension.

Article Code kgSpringbalance forP20 832020001 2,370Springbalance forP16 832030002 3,800

Earth cable


Spring balance


60

Closed gas cover

Forweldingtitaniumtubesunderafullgascover.

Article Code kgClosedgascover forP20 832020002 1,200Closedgascover forP16 831001101 1,300

Front cage

Withbearingring.

Article Code kgFrontcage forP16 831050001 0,310Frontcage forP20 832050001 0,360

Pneumatic Centering Device

PneumaticCenteringDeviceforinternalclampingoftube-to-tube-sheetwelding. Centeringtoolshavetobeorderedseparately.

Article Code kgPneumatischeFixiervorrichtung fürP16 831020030 -

Pneumatic centering tools

Article TubeID[mm]

TubeID[inch]

Code kg

Pneumatic centering tool 14,5 -16,0 0.570 -0.630 831020031 -Pneumatic centering tool 16,0 -18,0 0.630 -0.708 831020032 -Pneumatic centering tool 18,0 -22,0 0.708 -0.866 831020033 -Pneumatic centering tool 22,0 -26,0 0.866 -1.023 831020034 -Pneumatic centering tool 24,0 -28,0 0.945 -1.102 831020035 -Pneumatic centering tool 28,0 -32,0 1.102 -1.259 831020036 -Pneumatic centering tool 30,0 -34,0 1.181 -1.338 831020037 -Pneumatic centering tool 38,0 -42,0 1.496 -1.653 831020038 -Pneumatic centering tool 44,0 -48,0 1.732 -1.889 831020039 -

Front cage

Pneumatic Centering device

Closed gas cover



61

Centering tools and retaining arbors for

tube-to-tube-sheet weld heads

Thetubediameterisrequiredtoselectthecorrectcenteringtool.

Article Group Cartridgesize/no.

TubeID*[mm]

TubeID*[inch]

Code kg

Retainingarbor forcentering tools forgroupA 832020003 0,060Centering tool A 1 10,0 -10,5 0.394 -0.413 832020004 0,040Centering tool A 2 10,5 -11,0 0.413 -0.433 832020005 0,050Centering tool A 3 11,0 -11,5 0.433 -0.452 832020006 0,070Centering tool A 4 11,5 -12,0 0.452 -0.472 832020007 0,070Centering tool A 5 12,0 -12,5 0.472 -0.492 832020008 0,080Centering tool A 6 12,5 -13,0 0.492 -0.512 832020009 0,100Centering tool A 7 12,8 -14,0 0.504 -0.551 832020011 0,110Retainingarbor forcentering tools forgroupB 832020010 0,070Centering tool B 8 13,8 -15,0 0.543 -0.591 832020012 0,120Centering tool B 9 14,8 -16,0 0.583 -0.630 832020013 0,140Centering tool B 10 15,8 -17,0 0.622 -0.669 832020014 0,150Centering tool B 11 16,8 -18,0 0.661 -0.709 832020015 0,180Centering tool B 12 17,8 -19,0 0.701 -0.748 832020016 0,190Centering tool B 13 18,8 -20,5 0.740 -0.807 832020017 0,200Centering tool B 14 19,8 -22,5 0.780 -0.886 832020018 0,250Retainingarbor forcentering tools forgroupC 832020019 0,115Centering tool C 15 22,3 -25,0 0.878 -0.984 832020020 0,340Centering tool C 16 24,5 -27,0 0.965 -1.063 832020021 0,350Centering tool C 17 26,5 -29,0 1.043 -1.142 832020022 0,360Centering tool C 18 28,5 -31,0 1.122 -1.220 832020023 0,400Centering tool C 19 30,5 -33,0 1.201 -1.299 832020024 0,500Centering tool C 20 32,5 -36,0 1.280 -1.417 832020025 0,510Centering tool C 21 35,5 -39,0 1.397 -1.535 832020026 0,530Centering tool C 22 38,5 -42,0 1.516 -1.654 832020027 0,550Centering tool C 23 41,5 -45,0 1.634 -1.772 832020028 0,560Centering tool C 24 44,5 -48,0 1.752 -1.890 832020029 1,000Centering tool C 25 47,5 -51,0 1.870 -2.008 832020030 1,200Retainingarbor forcentering tools forgroupD 832020031 0,215Centering tool D 26 50,5 -54,0 1.988 -2.126 832020032 1,500Centering tool D 27 53,5 -58,0 2.106 -2.283 832020033 1,800Centering tool D 28 57,5 -62,0 2.264 -2.441 832020034 1,900Centering tool D 29 61,5 -66,0 2.421 -2.598 832020035 2,100Centering tool D 30 65,5 -70,0 2.579 -2.756 832020036 2,400Centering tool D 31 69,5 -74,0 2.736 -2.913 832020037 2,600Centering tool D 32 73,5 -78,0 2.894 -3.071 832020038 2,800Centering tool D 33 77,5 -82,0 3.051 -3.228 832020039 3,100Centering tool D 34 82,0 -87,0 3.228 -3.425 832020045 3,100Centering tool D 35 87,0 -91,0 3.425 -3.582 832020046 -Centering tool D 36 91,0 -95,0 3.582 -3.740 832020047 -Centering tool D 37 95,0 -99,0 3.740 -3.897 832020048 -Centering tool D 38 99,0 -103,0 3.897 -4.055 832020049 -Centering tool D 39 103,0 -107,0 4.055 -4.212 832020050 -Centering tool D 40 107,0 -111,0 4.212 -4.370 832020051 -

Centering tool D 41 111,0 -115,0 4.370 - 4.527 832020052 -Centering tool D 42 115,0 -120,0 4.527 -4.724 832020053 -

*smaller diameters on request.

Centering tools

Mandrels



62

Consumablesfortube-to-tube-sheetorbitalweldheads

Clamp sleeve for P16 / P20

Article Code kgClampsleeveP16/P20 831001058 -

Torch isolator for P16 / P20

Article Code kgTorch isolatorP16/P20 831001007 -

Wire cores for P16 / P20

Article Code kgWirecoreP16 831001022 -

WirecoreP20 832001010 -

HF spiral for P16 / P20

Article Code kgHFspiralP16/P20 831001027 -


Clamp sleeves

Torch isolators and torch seals

HF spiral

Wire cores

63


AccessoriesOrbitalWelding

Accessories-fororbitalwelding!


64 AccessoriesOrbitalWelding

Accessories for orbital welding

Tungsten Grinder ESG Plus

• No adjustment needs to be done before operation.• Repeatablepointseverytimeduetopresetgrindingangles.• Easyandfasttouse.• Optimumpreparationfororbitalandmanualwelding.• Longitudinalgrindingforoptimumarcignitionandexcellentarcstability.• Guaranteeslongertoollifeandeaseofignitionofthetungstenelectrode.• Speciallydesignedforone-offjobsonsite.• Compactdesign,optimumresilienceandperfectreproducibility.• Solid,functionaldesign.• Preciseorbitalgrinding,verywellcentered.• Grindingangles15°;18°;22.5°;30°or15°,30°,45°;60°.• Facilityforeasytrimmingoftheelectrodes(optional).• Externaldustextractorcanbeeasilyadapted.• Shortpreparationtimeswithhighgrindingperformance.

ThisESGPlusistheperfecthand-heldgrinderforcutting,grindingandplaningelectrodeswhichareusedinWIG/TIGweldingmachines.Considercountry-specificregulations,stan-dards and guidelines when using tungsten electrodes with thorium.

Versions:

ESGPlus2:Asensation!The first portable tungsten grinder with two different grinding wheels.Thisallowstheelectrodetobepre-groundwiththecoarsediamondwheelthenfinished with the fine diamond wh.

Comeswith:• TungstenGrinderESGPlusorESGPlus2

• 1Powder-coatedsteelcarryingcase• 1Diamondgrindingwheel(medium,Code790052488)• 1Tooltoreplacethegrindingwheel• 1Setofoperatinginstructionsandsparepartslist

OptionalfortheESGPlus2

• 1Diamondgrindingwheel(coarse,Code790052550)

Electricdrivewithsingle-phaseACmotor:Power:500WSpeeddrive:30,000rpm100%power-ontime

Applicationrange ESGPlus,ESGPlus2

ElectrodeØ[mm/inch] 1,0/1,6/2,0/2,4/3,2/4,0 0.040/1/16/0.080/3/32/1/8/5/32Grindingangles[°] 15/18/22,5/30or15/30/45/60

Article Version Grindingangles[°] Code kgESGPlus 230Volt,50/60HzEU 15/18/22,5/30 790052485 3,560ESGPlus 230Volt,50/60HzEU 15/30/45/60 790052545 3,560

ESGPlus2 230Volt,50/60HzEU 15/18/22,5/30 790052585 3,720

ESGPlus2 230Volt,50/60HzEU 15/30/45/60 790052546 3,720

ESGPlus 110V,50/60HzEU/US 15/18/22,5/30 790052486 3,560ESGPlus 110V,50/60HzEU/US 15/30/45/60 790052645 3,560

ESGPlus2 110V,50/60HzEU/US 15/18/22,5/30 790052586 3,720

ESGPlus2 110V,50/60HzEU/US 15/30/45/60 790052646 3,720

ESG Plus2

ESG Plus


65AccessoriesOrbitalWelding

Diamond grinding wheel

Replaceablegrindingwheeldiamond-coatedonbothsidesforoptimalperformance.For1.0and1.6mm(0.039and0.063inch)electrodeswerecommendthestandardgrindingwheel.For2.0mm(0.078inch)andlargerelectrodes,amediumtocoarsegrained grinding wheel is advisable.

Article Ausführung Grindingwheel Ø[mm]

s [mm]

Code kg

Diamondgrindingwheel* Standard 32,0 1,2 790052460 0,005Diamondgrindingwheel** Fine 33,5 2,2 790052487 0,010Diamondgrindingwheel** Medium 33,5 2,2 790052488 0,011Diamondgrindingwheel** Coarse 33,5 2,2 790052550 0,011

* for ESG 4** for ESG Plus

Cutting device

To cut tungsten electrodes to length.

Applicationrange [mm] [inch]ElectrodeØ 1,0/1,6/2,0/2,4 0.040/1/16/0.080/3/32Fixedcuttinglengths* 12/13/15/17 0.472/0.512/0.591/0.669

* Other cutting lengths possible.

Article Code kgCuttingdeviceforESGPlus 790052513 0,030

Electrode holder

Withclampingcolletforclampingrange1.0-3.2mm(0.039-0.126inch),Code790052481.

Article Code kgElectrodeholder 790052457 0,023

Clamping collet

Tocentertheelectrodeintheholder.Foreasygrindingofsmallerelectrodes.Flexibleclampingcolletforclampingrange1.0-3.2mm(0.039-0.126inch).

Article Clampingrange[mm]

Clampingrange[inch]

Code kg

Clampingcollet 1,0-3,2 0.039-0.126 790052481 0,002

Diamond grinding wheel

Cutting device

Electrode holder

Clamping collet


66 AccessoriesOrbitalWelding

Wall-/table-/vice-mounting plate

ForstationaryESGPlusset-up.

Article Code kgWall-/table-/vice-mountingplate 790052483 0,102

Protective cover

EasytoadaptontheESGPlushead.Withintegratedretainerforsuctionunits.Foruseonelectrodeswiththorium.

Article Code kgProtectivecoverforESGPlus 790052496 0,220ProtectivecoverforESGPlus2 790052596 0,220

Double-Decker Kit

EasytomounttotheESGPlus.Thisattachmentmakesitpossibletouse2differentgrindingwheelsatthesametime.Thekitcontainsaheadandadiamondgrindingwheel(Code790052550)withanextensionshaft.

Article Grindingangles[°] Code kgDouble-DeckerKit 15/18/22,5/30 790052490 0,160Double-DeckerKit 15/30/45/60 790052390 0,160

Wall-/table-/vice-mounting plate

Protective cover

Double-Decker Kit


67AccessoriesOrbitalWelding

Other accessories for orbital welding technology


Todeterminetheresidualoxygenintheforminggases.Maintenance-free.Completeinadust-andwater-prooftransportcontainer.

To ensure a consistently low residual oxygen content in the forming gas atmosphere fororbitalweldingseams,thismustbemeasuredexactly,asthisistheonlywaytoguaranteethattheinsideofthetubeisfreefromoxidation.Calculationformulaefrequentlyusedbyinstallersoftubelinesontime,gasvolume,andvolumesonlydeliveraveryroughguidevaluesthatarenolongeradequateinmanyapplications.Evensimplemeasuringdevicesarenolongerabletomeettheincreasinglystringentrequirements,particularlyinthepharmaceutical,biotech,andsemiconductorindustry.WithORB1001Orbitalumhasnowdevelopedadevicethatissimpletouseandeconomicaltobuy.ORB1001alsooffersadirectconnectionwithallORBIMATorbitalweldingpowersupplies,withwhichvarioussupervisory and control functions of the welding process can be carried out.

Benefits:• User-definablesettingsoftheswitchingvalueforalarmandprocesscontrol.• DisplayinPPM.• Acousticsignalifthesetvaluehasbeenexceeded.• RS-232interfacetothePClink.• Integratedsuctionpump.• Simplecontroloftheforminggasintheresidualgascontent.• CanbeusedforARGONandallcommonforminggasmixtures(withtheexceptionof

flammablemixtures).

Optional:• SoftwareforPCconnection.• DatacableORB1001toPC• DatacableORB1001toORBIMAT

TechnicalData ORB1001Connectionvoltage 230/115V,50/60HzMeasurementrange 1.000-1PPMAccuracy 2%intherange10-1,000PPMService life of the measurement cell upto5yearsWarm-uptime approx.2minutesMeasurementrate approx.30seconds

Article Version Code kgOxygenmeterORB1001 230/115V,50/60Hzsingle-phase 882000001 3,100

Particle filter for ORB 1001 oxygen meter

ReplacementparticlefilterforORB1001oxygenmeter.

Article Code kgParticlefilter0,45µmORB1001 882012004 0,003Particlefilter0,10µmORB1001 882012005 0,003



68


CompletewithTeflongashoseandrapid-actioncouplings.

TheORBIPURGEformingsetfortubeinternaldiameters12-110mm(0.472-4.331inch)includes all accessories for fast and efficient internal forming during orbital welding.

• Thevariousstoppersmatchtheinternaldiameterofthetubeexactlyandthereforefroman optimally sealed forming gas chamber.

• Thecompletesetissuppliedinadurableplasticcarryingcase.• Thescopeofdeliveryincludes2formingplugsineachsize,aTeflongashose,

andasetofrapid-actioncouplings.• Theformingplugscaterforthecompleterangeofbetween12–110mmfully.Forming

plugsforgreaterdiametersareavailableonrequest.• TheORBIPURGEformingsetisalsoparticularlysuitablewherethereareveryhigh

demands for purity in the forming atmosphere and is an ideal addition to our residual oxygenmeterORB1001.

• Therapid-actioncouplingsallowforsimpleseparationandconnectionwithouthavingtoscrew the pressure regulator on and off for every operation.

Article TubeID[mm] TubeID[inch] Code kgORBIPURGE formingset 12,0 -110,0 0.472 -4.331 881000001 3,150

Inert gas outlet for ORBIPURGE forming plugs

SuitableforallORBIPURGEformingplugs.

Article Code kgInertgasoutletORBIPURGE3/8“ 881020014 -InertgasoutletORBIPURGEM5 881020015 -

Pressure regulator

With2adjustableflowdisplaysandoptiontoconnectweldingandforminggas.

Technical data Argon/hydrogen Argonmax. inlet pressure 200bar 230barflow indicator upto50L/min. upto30L/min.cylinder connection W21,8x1/14“LH(left) W21,8x1/14“hose connection 93/8LH(left) 91/4

Article Version Code kgDualpressure regulator argon 888000001 1,850Dualpressure regulator argon/hydrogen 888000002 1,850

Seals for pressure regulator

Seals for the cylinder connection of the pressure regulator.

Article Code kgSeal for pressure regulator 888000005 -

Pressure regulator

Inert gas outlets



Dual pressure regulator


69

Inspection set

Optimaltoolforvisuallycheckingtheweldingseam,includinglighting.Minimumsensor(length:110mm)completewithhandleandattachablemirrorsØ16mmand20mm.

Article Code kgInspectionsset 875030020 0,190

Bulb for inspection set

Replacementbulbforinspectionset.Easytochange.

Article Code kgBulb inspection set 875030028 0,002

Tungsten electrodes WS2

WSelectrodesareusedforDCandACweldingandareacompletelysatisfactoryreplacementfortheWTelectrodes.

Benefits: • Highignitionsafety.• Lowcombustion.• Longservicelife.• Higharcquality.

Content:10pieces.Length:175mm(6.890inch).Composition:WS2=Rareearths(mixedoxides).Colorcode:turquoise.

Article ElectrodeØ[mm]

ElectrodeØ[inch]

Code kg

TungstenelectrodesWS2 1,0 0.039 826004018 0,180TungstenelectrodesWS2 1,6 0.063 826004019 0,180TungstenelectrodesWS2 2,4 0.094 826004020 0,180

TIG Manual Welding Torch

TheTIGManualWeldingTorchfromOrbitalumisahighproductiveweldingtorchfortackingandmanualwelding.Thewatercooledhandtorchallowsanidealheatconductionandalongoperatinglife.Thecompactdesign,theflexiblecableassemblyandtheintegratedoperationcontrolresultsinahighuser-friendliness. Max.260Apower-ontimeat60%.

Article Cableassembly(m) Code kgTIGManualWeldingTorch 4,0 890013001 2,600TIGManualWeldingTorch 8,0 890013002 -TIGManualWeldingTorch 12,0 890013003 -

TIG Manual Welding Torch

Tungsten electrodes WS2

Inspections set


70


Rohr-in-BodenSchweißköpfe

Notes

Worldwidecustomerfocus.

Subject to change. Our general terms and conditions apply.

Waste disposal / environmental protection

Disposalofelectrical(electronic)devices

(RL2002/96/EG)

Electrical(electronic)deviceswhicharemarkedwiththesymbolabove,maynotbedisposedofwithhouseholdwasteinaccordancetotheEUdirective2002/96/EC.By actively using the offered return and collection sys-tems,youactivelycontributetothereuse,recyclingandutilisation of electrical (electronic) devices. Electrical(electronic) used devices contain partswhichmust behandledselectivelyaccordingtotheEUdirective.Sepa-rate collection and selective treatment is the basis forenvironment-friendlydisposalandtheprotectionofhu-manhealth.OurproductsthatweresoldtoyouafterAu-gust13th,2005aretakenbackandtreatedaccording to legal standards. These products have to be sent free of charge. The return of used devices which poseahealthorsafetyriskforhumanbeingsduetocontamination during use may be refused.The legally compliantdisposalof electrical (electronic)devices thatwereplacedon themarketbeforeAugust13th,2005areintheresponsibilityoftheend-user.

Returningofbatteries

Someofourproductsworkwithbatteries.Batteries which are marked with the symbol abovemay not be disposed of together with household waste accordingtotheapplicableEUdirective91/157/EEC.Withbatteriescontaininghazardoussubstances,thechemical symbol for the heavy metal content is indica-ted below the waste bin.

Cd=CadmiumHg=MercuryPb=Lead

Servicehotline:+49(0)7731792-789

Our customer service | enthusiastic.

You can count on our comprehensive range of services. Our aim is to offer you customer service designed to inspire you – you can measure us against this promise.

• Acclaimedstate-of-the-arttechnology

• Competentcontactpartners

• Fast,comprehensivedeliveryservice

• Reliableproductsupport

• Practical training programs

• Certifiedcompany

Our service benefits | overview:

Technical support

• Repairs,maintenance• On-siteservice• Servicetrainingforourcustomers• Cost-effectivereplacementdevicesonrequest

Spare parts service

• Approx.2,000sparepartsalwaysonstock• Modernlogisticsystems

Rental/used machine service

• Extensiverentalpool• Long-termrental• Hirepurchase

Further support services

• Pick-upservicefromthecustomer• Usedmachineswithwarranty•State-of-the-artlogisticssystems

© O

rbit

alum

Too

ls G

mbH

| E

N

89

0 7

00

012

| R

ev. 0

913

NORTH AMERICA

UNITED STATES

E.H. Wachs600 Knightsbridge ParkwayLincolnshire, IL 60069, USATel. +1 847 537 8800Fax +1 847 520 1147Toll Free 800 323 8185

Gulf States Service & Rental Center2220 South Philippe AvenueGonzales, LA 70737, USATel. +1 225 644 7780Fax +1 225 644 7785

West Coast Sales & Rental Center5130 Fulton Drive, Unit JFairfield, California 94534, USATel. +1 707 439 3763Fax +1 707 439 3766

Wachs Subsea LLCE.H. Wachs11050 West Little YorkBuilding NHouston, TX 77041, USATel. +1 713 983 0784Fax +1 713 983 0703

CANADA

Wachs Canada LtdEastern Canada Sales & Service Center1166 Gorham Street, Unit 8Newmarket, Ontario L3Y 8W4, CanadaTel. +1 905 830 8888Fax +1 905 830 6050Toll Free 888 785 2000

Wachs Canada LtdWestern Canada Sales & Service Center5411 82nd AvenueEdmonton, Alberta T6B 2J6, CanadaTel. +1 780 469 6402Fax +1 780 463 0654Toll Free 800 661 4235

EUROPE

GERMANY

Orbitalum Tools GmbHJosef-Schuettler-Str. 1778224 SingenGermanyTel. +49 (0) 77 31 - 792 0Fax +49 (0) 77 31 - 792 500

UNITED KINGDOM

Wachs UKUK Sales, Rental & Service CentreUnits 4 & 5 Navigation ParkRoad One, Winsford Industrial EstateWinsford, Cheshire CW7 3 RLUnited Kingdom Tel. +44 (0) 1606 861 423Fax +44 (0) 1606 556 364

ASIA

CHINA

Orbitalum ToolsNew Caohejing InternationalBusiness CentreRoom 1501, Building BNo 391 Gui Ping RoadShanghai 200052ChinaTel. +86 (0) 21 52 30 37-51Fax +86 (0) 21 52 30 37-58

INDIA

ITW India Limited4A/19, IDA, Phase - 1Patancheru Medak DistrictAndhra Pradesh 502 319IndiaTel. +91 (0) 99 00 01 28 80Fax +91 (0) 40 3048 0815

SINGAPORE

E.H. WACHS Asia Pacific23 Tagore Lane #04-06/07Tagore 23 WarehouseSingapore, 787601SingaporeTel. +65 9634 5432Fax +1 847 484 2692

AFRICA & MIDDLE EAST

UNITED ARAB EMIRATES

Wachs Middle East & Africa OperationsPO Box 262543Free Zone South FZS 5, ACO6Jebel Ali Free Zone (South-5), Dubai United Arab EmiratesTel. +971 4 88 65 211Fax +971 4 88 65 212

worldwide | sales + service

Certified according to ISO 9001:2008

The ITW ORBITAL CUTTING & WELDING group provides global customers one source for the finest in pipe & tube cutting, beveling and orbital welding products.

Orbital cutting, beveling and welding machines for high-purity process piping.

Portable weld prep machine tools for industrial applications.

>> [email protected] >> www.orbitalum.com

>> [email protected] >> www.ehwachs.comFor more information about us >> www.itw-ocw.com

orbital welding - cloos.pl · subject to change. our general terms and conditions apply. neuheiten....

Documents