orbit correctors in d2 and q4 update j. rysti and e. todesco 1 4/11/2014

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Orbit Correctors in D2 and Q4 Update J. Rysti and E. Todesco 1 4/11/2014

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Page 1: Orbit Correctors in D2 and Q4 Update J. Rysti and E. Todesco 1 4/11/2014

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Orbit Correctors in D2 and Q4 Update

J. Rysti and E. Todesco

4/11/2014

Page 2: Orbit Correctors in D2 and Q4 Update J. Rysti and E. Todesco 1 4/11/2014

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Requirements• Integrated field 4.5 Tm (dual 3 T & 1.5 m).• Multipoles below 10 units at all operational

fields and configurations. Apertures operated completely independently.

• Cross-talk problem.• Evolution of design parameters:

4/11/2014

Aperture: 105 mm 100 mm 105 mmBeam distance: 194 mm 194 mm 188 mm

Page 3: Orbit Correctors in D2 and Q4 Update J. Rysti and E. Todesco 1 4/11/2014

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Solutions

4/11/2014

• H/V configuration.• Use FeCo alloys, which have high saturation

inductions.• Lower the maximum operational field so that

multipoles < 10 units (make longer magnets).

Page 4: Orbit Correctors in D2 and Q4 Update J. Rysti and E. Todesco 1 4/11/2014

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FeCo alloys

4/11/2014

Page 5: Orbit Correctors in D2 and Q4 Update J. Rysti and E. Todesco 1 4/11/2014

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FeCo alloys

4/11/2014

• High saturation fields (~ 2.4 T).• Best performance: 49% Fe, 49% Co, 2% V.• Must be heat treated at around 900 °C.• Magnetic properties somewhat sensitive to

stress.• Low temperature data missing...• Never used for superconducting magnets

before.• Heat-treated FeCo materials cost ~ 80 €/kg.

Page 6: Orbit Correctors in D2 and Q4 Update J. Rysti and E. Todesco 1 4/11/2014

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Collar thickness & FeCo vs. Fe

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16 mm collar thickness 25 mm collar thickness

Page 7: Orbit Correctors in D2 and Q4 Update J. Rysti and E. Todesco 1 4/11/2014

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Multipoles

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Both apertures powered equally

Ref. radius =2/3 aperture

Page 8: Orbit Correctors in D2 and Q4 Update J. Rysti and E. Todesco 1 4/11/2014

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Multipoles

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Multipoles in aper. 2, when aper. 1 is powered

Page 9: Orbit Correctors in D2 and Q4 Update J. Rysti and E. Todesco 1 4/11/2014

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FeCo alloys

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• Heat-treated FeCo materials cost ~ 80 €/kg.• Entire yoke FeCo (using 100 €/kg) ~150 000 €.• FeCo not needed

everywhere => ~40 000 €.

• In the example on the right, multi-poles below 10 up to 2.7 T.

Page 10: Orbit Correctors in D2 and Q4 Update J. Rysti and E. Todesco 1 4/11/2014

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Laminated iron/steel collars?• Make the ”floating collars” from iron.• Iron closer to the coils, stacking factor 0.5.• However, would cause saturation at lower

fields -> worse field quality (self-saturation).

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Page 11: Orbit Correctors in D2 and Q4 Update J. Rysti and E. Todesco 1 4/11/2014

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Mechanical study• 16 mm collars enough?

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Iron yoke in the magnetic simulation (3 kA, 2.6 T), no yoke in structural.

Page 12: Orbit Correctors in D2 and Q4 Update J. Rysti and E. Todesco 1 4/11/2014

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To be done• More mechanical analysis.• Thermal properties.• 3D effects on field quality.

• Remarks:• If max. operational fields lowered from 3 T to

• 2.8 T => +10 cm to magnet length• 2.5 T => +30 cm to magnet length• 2 T => +75 cm to magnet length

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Page 13: Orbit Correctors in D2 and Q4 Update J. Rysti and E. Todesco 1 4/11/2014
Page 14: Orbit Correctors in D2 and Q4 Update J. Rysti and E. Todesco 1 4/11/2014

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Extra slides

4/11/2014