optimized beer filtration with the latest ......2016/01/22 · pentair ‘optimized beer filtration...
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HYGIENIC PROCESS SOLUTIONS
ROB HUTTENHUIS
PENTAIR
AREA SALES MANAGER
IBD SYDNEY – 17 MARCH 2016
OPTIMIZED BEER FILTRATION WITH THE LATEST
GENERATION MEMBRANE FILTER
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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’
AS ONE COMPANY, WE HAVE THE GLOBAL RESOURCES
PENTAIR
30,000EMPLOYEES
6CONTINENTS
1,000’sPRODUCT
LINES
100+MANUFACTURING
FACILITIES
$8 BillionANNUALREVENUE
90+SERVICE CENTERS
INSPIRED SOLUTIONS FOR A CHANGING WORLD
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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’
PENTAIR FOOD & BEVERAGE PROCESS SOLUTIONS
PENTAIR SÜDMO, Germany PENTAIR HAFFMANS
• Production of valves, fittings and
integrated valve systems
• Provides sustainable processing
solutions to maximize production
time and operational flexibility,
from design through to the final
commissioning of your process
system.
• Production of quality control and
process equipment for the brewing
and beverage industries
• Production of CO2 recovery and
biogas upgrading solutions for the
brewing / beverage, bio-ethanol and
biogas industry
• Production of the Beer Membrane
Filter (BMF) + cellar solutions
• Production of membranes and
membrane modules using
proprietary production equipment
• Solutions for process, wastewater
treatment
PENTAIR BEVERAGE SYSTEMS
INSPIRED SOLUTIONS FOR A CHANGING WORLD3
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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’
CONTENT
WHY MEMBRANE FILTRATION
DEVELOPMENT ON PROCESS
DEVELOPMENT ON DESIGN
TAKE HOME
4
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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’
GENERAL BENEFITS
BEER MEMBRANE FILTRATION VS. DIATOMACEOUS EARTH
• Better and constant beer quality
• Comparable CAPEX and OPEX levels
• No storage, handling or disposal of dustcontaining DE – also health risk
• Easy start-stop-start procedure
• Sustainable and green – lower CO2 footprint and eliminates solid waste stream
No iron pick-up
DE Big Bag Unit & DE
Sludge Tanks
O2 + Iron Free radical oxidation Beer Aging
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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’
GENERAL BENEFITS
WHY PENTAIR BEER MEMBRANE FILTRATION(BMF)?
• Marktleader membrane filtration
• Experience:
• First commercial beer membrane filter 2002
• Over 100 M hl/year of beer filtered by BMF
• Flexibel design
• Membrane production and dedicated cleaning program
• One supplier:
• Process technology (PWPT)
• Membranes (X-flow)
• Valves (Sudmo)
• CO2 (Haffmans)
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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’ 7
Asia Pacific31
Europe26
Africa23
Latin America6
North America2
WHO IS ENJOYING MEMBRANE FILTERED BEER?
ANNUALLY 100 MILLION MEMBRANE FILTERED HECTOLITERS ARE CONSUMED!
Number of BMF’s sold/commissioned
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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’ 8
MEMBRANE FILTRATION - A JOURNEY…
…OF CONTINUOUS INNOVATION
1st Generation BMF
BMF-18
2002 2006 2008 2010 2011 2015
BMF-18 Compact Type 2
BMF-18 Compact Type 1
?
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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’
NEW GENERATION BMF – THE BMF +FLUX
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• Experiences of 80 BMF units
• Close cooperation with our customers
• Fruitful relationship with beer institutes
• Continuous innovation
BMF +FLUX
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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’
WHAT’S NEW - LARGER MODULE & SMALLER SKID
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Stainless steel casing
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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’
WHAT IS CONTROLLED FLUX?
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BMF-18 (current) BMF +FLUX (new)
Filtered beer
Cro
ss-f
low
un
filt
ered
bee
r
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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’
BACK FILTRATION
12
• Backfiltration prevented by +Flux
• Controlling the permeate level to avoid back filtration• Opens the possibility to build modules with increased
filtration surface• Optimized Flux resulting in longer filterruns
+12 l/h
- 2 l/h
12 -2 =10 l/hr
+10 l/h
- 0 l/h
10 l/hr
Current +FLux
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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’
BMF +FLUX – WHAT’S MORE NEW…
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UBT FBT
MEMBRANEFILTER SKIDS
SF
Optimized Filtration Process
Smaller Unfiltered Beer Tank Simpler Process
Cartridges Pentair made
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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’
BMF +FLUX – MEMBRANE FILTER SKIDS
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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’
BMF +FLUX – MEMBRANES
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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’
BMF +FLUX – PUMPS
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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’
BMF +FLUX – CIP
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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’
BMF +FLUX – LAY OUT 500 HL/H LINE
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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’
BMF +FLUX - REFERENCES
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Oettinger Brewery – Germany
BMF Continuous +FLUX Filter Line
Capacity of 700 hl/h
Kirin Brewery – Japan
BMF +FLUX Filter Line
Capacity of 400 hl/h
SIX LINES!
Not shown
La Zaragozana Brewery - Spain
BMF +FLUX Filter Line
Capacity of 500 hl/h
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PENTAIR Food & Beverage Process Solutions
BMF +FLUX – COMPACT & HIGHLY STANDARDIZED
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• Standardized building units (LEGO principle)
• Plug & Play
• Containerized for optimal handling & transport
• Process units on skids, easy to connect to each other
• Options possible like dosing units
PENTAIR
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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’
BMF – PRODUCT PORTFOLIO
21PENTAIR
Product Type Nominal Flow [HL/h]
Operation Skids
BMF-18 Compact 1 75 – 150 Batch 1
BMF-18 Compact 2 150 – 250 Batch 2
BMF +FLUX 3-80 225 – 400 Batch/Continuous 3 2x3
BMF +FLUX 4-100 300 – 600 Batch/Continuous 5 2x5
BMF +FLUX 5-100 375 – 600 Batch/Continuous 6 2x6
BMF +FLUX 6-125 450 – 900 Batch/Continuous 6 2x6
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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’ 22
OPTIMIZE EFFICIENCY WITH PENTAIR SERVICES
• Reduction of owning and operating costs
• Increase plant efficiency
• Maximize equipment lifetime
• Plant monitoring
• Limit downtime to a bare minimum
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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’
TAKE HOME MESSAGE
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Looking at the challenges of the brewer:
• Superior beer quality for a more and more demanding consumer
• Society demanding sustainable production process – Energy, water, waste & safety
• Competing beer market requiring low TCO
• Robust & Reliable installation and process
• Ready for the future: other raw materials & extending product mix
The BMF +FLUX is the answer
PENTAIR is the partner, not only as supplier but during the whole life time of
equipment
Service Level Agreements
Fixed filtration costs (€/hl) - for membranes
PENTAIR
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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’
TAKE HOME MESSAGE
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• Benefits and comparable Capex and Opex made the BMF a very interestingproduct for the beer industry
• In Asia Pacific region with 31 references in China, Japan, Vietnam, Indonesia, Papua New Guinea, India, Myanmar, Cambodia, Singapore and French Polynesia
• Already annualy more than 100 million hectoliter is produced withmembrane filtration
• Strong benefits in sustainability, beer quality and operations
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PENTAIR ‘Optimized Beer Filtration with the Latest Generation Membrane Filter’
THANK YOU FOR YOUR ATTENTION!
QUESTIONS/REMARKS: [email protected]