optimization of thermal systems

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DESIGN AND EVALUATION OF ELECTRONIC COOLING SYSTEMS By Suabsakul Gururatana Prashant Ghadge Serkan Ongun Jatin Lad Mechanical Engineering Department Lamar University

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The project of Electronic Cooling System was presented for the Optimization of Thermal System class in April 2009.

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Page 1: Optimization of Thermal Systems

DESIGN AND EVALUATION OF ELECTRONIC

COOLING SYSTEMSBySuabsakul Gururatana

Prashant GhadgeSerkan Ongun

Jatin Lad

Mechanical Engineering DepartmentLamar University

Page 2: Optimization of Thermal Systems

INTRODUCTION

The Electronic Equipment

Problem Statement:A piece of electronic equipment dissipates a total of 400 W. Its base dimension must not exceed 40 cm x 30 cm, and high must be less than 15 cm. Six boards are employed to mount the component. The temp. should not go beyond 120 ºC anywhere in the system.

Page 3: Optimization of Thermal Systems

PURPOSE AND OVERVIEW

Ideas from our course work towards our recent project.

Comparative study between two systems.

Consideration of Design and Optimization criteria.

Use of softwares for Modeling and Simulation.

Page 4: Optimization of Thermal Systems

DESIGN

Page 5: Optimization of Thermal Systems

MODEL - FORCED AIR-COOLED SYSTEM

Forced Air-Cooled System

Page 6: Optimization of Thermal Systems

MODEL- REFRIGERATION SYSTEM

Refrigeration System

Page 7: Optimization of Thermal Systems

DESIGN PROCEDURE

Gambit Software – Modeling

Fluent software – Simulation

Temperature of the board fixed to 120F

Temperature of the incoming air 77F

Velocity inlet is changed for several trials to get the rate of heat transfer (Q) = 400W

We get the performance relation.

Fan Selection

Page 8: Optimization of Thermal Systems

ANALYSIS-FORCED AIR-COOLED SYSTEM

Temperature distribution over equipment for Forced Air Cooled System

Page 9: Optimization of Thermal Systems

ANALYSIS- REFRIGERATION SYSTEM

Temperature distribution over equipment for Refrigeration System

Page 10: Optimization of Thermal Systems

OPTIMIZATION

Page 11: Optimization of Thermal Systems

FORCED AIR-COOLED SYSTEM

y = -0.2203x2 + 25.204x + 34.741

0

100

200

300

400

500

0 5 10 15 20 25

Velocity (m/s)

Q (

W)

Force air-cooled systems

Poly. (Force air-cooled systems)

Q-V diagram for forced air cooled system

Page 12: Optimization of Thermal Systems

OBJECTIVE FUNCTION (I)

Q (w) = -0.22V2 + 25.20V + 34.37

Constraint Q = AV

Total Q = 0.86 m3/s

For single fan Q = 0.29 m3/s

Optimum heat transfer rate Q (w) = 744.22W

Page 13: Optimization of Thermal Systems

1. REFRIGERATION SYSTEM At Tevap = 30° F

y = -0.272x2 + 30.09x + 30.06

0

100

200

300

400

500

600

0 4 8 12 16 20

Q (

W)

Velovity (m/s)

Tevap. = 30 F

Poly. (Tevap. = 30 F)

Q-V diagram for Refrigeration System at Tevep = 30° F

Page 14: Optimization of Thermal Systems

OBJECTIVE FUNCTION (II)

Q (w) = -0.27V2 + 30.09V + 30.07

Constraint Q = AV

Total Q = 0.27 m3/s

For single fan Q = 0.09 m3/s

Optimum heat transfer rate Q = 484.21 W

Page 15: Optimization of Thermal Systems

y = -0.2726x2 + 29.994x + 28.674

0

100

200

300

400

500

600

0 4 8 12 16 20

Velovity (m/s)

Q (

W)

Tevap. = 40 F

Poly. (Tevap. = 40 F)

Q-V diagram for Refrigeration System at Tevep = 40° F

2. REFRIGERATION SYSTEM At Tevap = 40° F

Page 16: Optimization of Thermal Systems

OBJECTIVE FUNCTION (III)

Q (w) = -0.27V2 + 29.9V + 28.67

Constraint Q = AV

Total Q = 0.83 m3/s

For single fan Q = 0.27 m3/s,

Rate of heat transfer Q = 855.34 W

Page 17: Optimization of Thermal Systems

y = -0.2657x2 + 29.707x + 28.345

0

100

200

300

400

500

600

0 4 8 12 16 20

Velovity (m/s)

Q (

W)

Tevap. = 50 F

Poly. (Tevap. = 50 F)

3. REFRIGERATION SYSTEM At Tevap = 50° F

Q-V diagram for Refrigeration System at Tevep = 50° F

Page 18: Optimization of Thermal Systems

OBJECTIVE FUNCTION (IV)

Q (w) = -0.27V2 + 29.7V + 28.34

Constraint Q = AV

Total Q = 0.84 m3/s

For single fan Q = 0.28m3/s,

Rate of heat transfer Q = 844.06 W

Page 19: Optimization of Thermal Systems

4. Refrigeration System at V = 15 m/s

y = 0.0292x2 - 0.6446x + 418.29

415

416

417

418

419

420

421

-3 -2 -1 0 1 2 3 4 5 6

Tevap (C)

Q (

W)

V = 15 m/s

Poly. (V = 15 m/s)

Q-T diagram for Refrigeration System at V = 15 m/s

Page 20: Optimization of Thermal Systems

OBJECTIVE FUNCTION (V)

Q = 0.029t2 – 0.64t + 418

Unconstraint

Therefore, t = 11.03° C

t = 52.60° F and Q = 414 W

Page 21: Optimization of Thermal Systems

CONCLUSIONS

Both systems are working systems

Better system – Forced Air Cooled

Special purpose – Refrigeration systems

General purpose – Forced Air Cooled System

Page 22: Optimization of Thermal Systems

THANK YOU