optimization of food and pharmaceutical processes via computer-aided process design and simulation...
TRANSCRIPT
Optimization of Food and Pharmaceutical Processes via
Computer-Aided Process Design and Simulation
Presented by
Demetri Petrides
INTELLIGEN, INC.Simulation and Design Tools
for the Process and Environmental Industries
Outline
INTELLIGEN, INC.
• Introduction
• Modeling of Batch Processes
• Modeling and Evaluation of Food Processes
• Debottlenecking of Batch Processes
• Conclusions
Computer-Aided Process Design and Simulation
INTELLIGEN, INC.
• How much would it cost to make a kilo of product?
• Which process is better for making this product? A or B?
• How much product can I make in this plant?
• How do I increase the current throughput?
Pertinent Questions
INTELLIGEN, INC.
• What is the environmental impact of a process?
IDEA GENERATIONProject Screening, Strategic Planning
PROCESS DEVELOPMENTProcess Evaluation, Process Improvements,Throughput Maximization, Cost Minimization
FACILITY DESIGNEquipment & Utility Sizing, Plant Optimization,Flexibility, Environmental Impact Assessment
MANUFACTURINGCost Estimating, Process Scheduling,
Debottlenecking, Cost Minimization
Development Groups
Development GroupsProcess EngineeringCorporate EnvironmentalManufacturing
Manufacturing
The Role of CAPD and Simulation inProduct Development and Commercialization
INTELLIGEN, INC.
The Pro-Designer Familyof Computer-Aided Process Design and Simulation Tools
BioPro Designer
INTELLIGEN, INC.
SuperPro Designer
BatchPro Designer
WaterPro Designer
EnviroPro Designer
BiotechnologyFood Processing
Synthetic PharmaceuticalsSpecialty ChemicalsAgriChemicals
Water Purification forPharmaceuticals,Semiconductor Industries,Electric Utilities, etc.
Wastewater TreatmentAir Pollution Control
INTELLIGEN, INC.
Modeling of Batch Processes
Intuitive User Interface
Unit Procedures and Operations
INTELLIGEN, INC.
Context Sensitive Menu
Right-Click
Assigning Operations to a Unit Procedure
INTELLIGEN, INC.
Flexible Operation Models
INTELLIGEN, INC.
Operations Gantt Chart
INTELLIGEN, INC.
Equipment Utilization Chart
INTELLIGEN, INC.
Resource Demand Chart
INTELLIGEN, INC.
Modeling and Evaluationof Food Manufacturing Processes
Integrated Dairy Plant
INTELLIGEN, INC.
Raw Material Requirements
INTELLIGEN, INC.
Annual Production (kg)
70,700,000 2,960,000 7,000,000 9,234,000
CheeseButterWPCEthanol
Environmental Impact Assessment
INTELLIGEN, INC.
Component TOTAL OUT AS Name IN LIQUID WASTE (kg/h) (kg/h)
Anions 333.3 308.1 Cations 250.0 231.1 Lactose 4,083.3 381.2 Water 72,666.7 32,139.2 Yeast 380.0 723.1
Plant Total 100,402.5 34,298.8
Compound Utilization (%)
Fat & ProteinLactoseWater
100 90 44
Environmental Stream Properties
INTELLIGEN, INC.
Project Economic Evaluation - Summary
INTELLIGEN, INC.
Cash Flow Analysis
INTELLIGEN, INC.
Cost Analysis - Cheese Making Section
INTELLIGEN, INC.
Cost Analysis - Breakdown Per Section
INTELLIGEN, INC.
INTELLIGEN, INC.
Product Formulation & Packaging
Solids Handling
Transportation
Throughput Analysis and Debottlenecking Theory
INTELLIGEN, INC.
Fully Functional Demo of SuperProAvailable on Website
www.intelligen.com