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Operator's Manual Weedwacker Gas Trimmer 20cc/1.2 cu.in. 2-Cycle 15 Inch Cutting Path / 0.080 In. Line Model No. 358.791620 Safety Assembly Operation Maintenance Parts List Eapar_ol, p. 19 WARNING: Read and follow all Safety Rules and Operating Instructions before first use of this product. For answers to your questions about this product: Call 7 am-7 pm, Mon.-Sat., or 10 am-7 pm, Sun. 1-800-235-5878 _Hoo,o ,isted are Central Time) Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. 545177386 Rev. 2 3/26/08 BRW

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Page 1: Operator's Manual Weedwacker Gas  · PDF fileOperator's Manual Weedwacker Gas Trimmer 20cc/1.2 cu.in. 2-Cycle ... Sears, Roebuck and Co., ... Safety Rules 4 Emissions Statement 15

Operator's Manual

WeedwackerGas Trimmer20cc/1.2 cu.in. 2-Cycle15 Inch Cutting Path / 0.080 In. Line

Model No.358.791620

• Safety

• Assembly• Operation• Maintenance

• Parts List

• Eapar_ol, p. 19

WARNING:

Read and follow all Safety Rules and OperatingInstructions before first use of this product.

For answers to your questions about this product:Call 7 am-7 pm, Mon.-Sat., or 10 am-7 pm, Sun.

1-800-235-5878 _Hoo,o ,isted are Central Time)

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

545177386 Rev. 2 3/26/08 BRW

Page 2: Operator's Manual Weedwacker Gas  · PDF fileOperator's Manual Weedwacker Gas Trimmer 20cc/1.2 cu.in. 2-Cycle ... Sears, Roebuck and Co., ... Safety Rules 4 Emissions Statement 15

Warranty Statement 2 Storage 13

Identification of Safety Symbols 2 Troubteshooting Chart 14Safety Rules 4 Emissions Statement 15Assembiy 6Operation 7 Parts List 17Maintenance tl Spanish 19Service & Adjustments 12 Parts and Ordering Back

ONE YEAR FULL WARRANTY ON GAS WEEDWACKER

When used and maintained according to the operator's manual, ff this product fails dueto a defect in material or workmanship within one year from the date of purchase, returnit to any Sears store or Sears Service Center in the United States for free repair (or re-placement if repair proves impossible).This warranty excludes cutting line, spark plug and air fiiter, which are expendabieparts that can wear out from normal use in less than one year.This warranty applies for only 90 days from purchase date if this product is ever usedfor commercial or rentat purposes.This warranty gives you specific legal rights, and you may also have other rightswhich vary from state to state.Sears, Roebuck and Co., Hoffman Estates, IL 60179

@®®®

_DANGER: Use only specified trimmerhead, spoot, and 0.080 inch (2 mm) recom-mended trimmer line. Never use blades, flail-ing devices, wire, rope, string, etc. Thisunit is designed for line trimmer use only.Failure to foIIow these instructions mayresult in serious injury.

I_ I'_WARNING: This unit can be dangerous! CareIess or

1

Iimproper use can cause serious injury.

Read the operator's manual before use. Failure to followinstructions coutd result in serious injury. Save operator'smanual

_] Trimmer line can throw objects vio-

lently, You can be blinded or injured,Always wear hearing protection andsafety glasses marked Z87. Alwayswear heavy, tong pants, long sleeveboots and gloves,

Page 3: Operator's Manual Weedwacker Gas  · PDF fileOperator's Manual Weedwacker Gas Trimmer 20cc/1.2 cu.in. 2-Cycle ... Sears, Roebuck and Co., ... Safety Rules 4 Emissions Statement 15

Hazardzoneforthrownobjects.• Trimmerlinethrowsobjectsviolently.• Youandotherscanbeblinded/injured.• Keepchildren,bystanders,andanimals

50feet(t5meters)away.

0 _ I Secure hair above shoulder length.

• _'_ I Do not wear jeweIry, loose clothing,| _ v,j I or clothing with loosing hanging_. _ _ I straps, ties, tassels, etc. They can_W / be caught in moving parts.

1

I Never allow children to operate this unit.1Store unit indoors in a high, dry place out of thereach of children. Store unit and fuet in area wherefuel vapors cannot reach sparks or open flamesfrom water heaters, electric motors or switches,furnaces, etc,

When servicing unit, use onty identical replace-ment parts.

Always stop unit and disconnect spark plug beforecleaning or servicing.

1o--_rusweatReNulrNitGn:eFaire _aaZmardorNse;se_sm(iXciPOcUr4gOrsStOrke4aSo°pline

Jflames, or work that can cause sparks).

Use unleaded gasoline and two-stroke oil mixed at aratio of 40:1 (2.5%),

Page 4: Operator's Manual Weedwacker Gas  · PDF fileOperator's Manual Weedwacker Gas Trimmer 20cc/1.2 cu.in. 2-Cycle ... Sears, Roebuck and Co., ... Safety Rules 4 Emissions Statement 15

dI_IWARNING:Whenusinggar-deningappliances,basicsafetypre-cautionsmustalwaysbefollowedtoreducetheriskoffireandseriousinjury.Readandfollowattinstructions.This power unit can be dangerous!Operator is responsible for foIIowinginstructions and warnings on unit and inmanual. Read entire operator's manualbefore using unit! Be thoroughly familiarwith the controls and the proper use ofthe unit. Restrict the use of this unit topersons who have read, understand,and wilI follow the instructions andwarnings on the unit and in the manual.Never allow children to operate this unit.

OPERATOR'S SAFETYINFORMATIONMANUAL ONTHE UNET

ADANGER: Never use blades or

flailing devices. This unit is designedfor line trimmer use only. Use of anyother accessories or attachments willincrease the risk of injury.If situations occur which are not cov-ered in this manual, use care andgood judgment. If you need assis-tance, contact your Sears ServiceCenter or calt 1-800-235-5878.

OPERATOR SAFETY• Dress properly. Always wear safety

giasses or simitar eye protection whenoperating, or performing maintenance,on your unit (safety glasses are avail-able). Eye protection should bemarked Z87.

• Always wear face or dust mask if op-eration is dusty.

• Always wear heavy, long pants, tongsleeves, boots, and gloves. Wearingsafety teg guards is recommended.

• Always wear foot protection, Do notgo barefoot or wear sandals. Stayclear of spinning line.

• Secure hair above shoulder tength.Secure or remove loose clothing orclothing with toosely hanging ties,straps, tassels, etc. They can becaught in moving parts.

• Being fully covered also hetps protectyou from debris and pieces of toxicpiants thrown by spinning line.

• Stay atert. Do not operate this unitwhen you are tired, ill, upset or underthe influence of alcohot, drugs, ormedication. Watch what you are do-ing; use common sense.

• Wear hearing protection.• Never start or run inside a closed

room or building. Breathing exhaustfumes can kill.

• Keep handles free of oil and fuel.UNIT / MAINTENANCE SAFETY

_WARNING: Stop unitand dis-connect the spark plug before per-forming maintenance (except carbure-tor adjustments).• Look for and replace damaged or

loose parts before each use. Look forand repair fuel leaks before use, Keepin good working condition.

• Replace trimmer head parts that arechipped, cracked, broken, or dam-aged in any other way before usingthe unit.

• Maintain unit according to recom-mended procedures. Keep cutting lineat proper length.

• Use only 0.080 inch (2 mm) diameterline, Never use wire, rope, string, etc.

• Install required shield properly beforeusing the unit. Use onty specified trim-mer head; make sure it is properlyinstalled and securely fastened.

• Make sure unit is assembled correctlyas shown in this manual.

• Make carburetor adjustments withlower end supported to prevent linefrom contacting any object.

• Keep others away when making car-buretor adjustments.

• Use onty recommended accessoriesand replacement parts.

• Have atl maintenance and service notexplained in this manual performed bya Sears Service Center.

FUEL SAFETY• Mix and pour fuel outdoors.• Keep away from sparks or flames.• Do not smoke or allow smoking near

fueI or the unit.• Avoid spilling fueI or oit. Wipe up alI

fuel spills.• Move at least 10 feet (3 meters) away

from fueling site before starting en-gine. Stop engine and allow it to coolbefore removing fuel cap.

• Empty the fuel tank before storing ortransporting the unit. Use up fuel left

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Page 5: Operator's Manual Weedwacker Gas  · PDF fileOperator's Manual Weedwacker Gas Trimmer 20cc/1.2 cu.in. 2-Cycle ... Sears, Roebuck and Co., ... Safety Rules 4 Emissions Statement 15

inthecarburetorbystartingtheen-gineandlettingitrununtil_tstops.

• Storeunitandfuelinareawherefuelvaporscannotreachsparksoropenflamesfromwaterheaters,electricmotorsorswitches,furnaces,etc.

• AlwaysstoregasoIineinacontainerapprovedforflammableliquids.

CUTTINGSAFETY,_ WARNING: Inspect the area be-

fore each use. Remove objects(rocks, broken glass, nails, wire, etc.)which can be thrown by or becomeentangled in tine. Hard objects candamage the trimmer head and bethrown causing serious injury.• Use only for trimming, scalping, mow-

ing and sweeping. Do not use for edg-ing, pruning or hedge trimming.

• Keep firm footing and balance. Do notoverreach.

• Keep all parts of your body away frommuffler and spinning line. Keep enginebelow waist level A hot muff{er cancause serious bums.

• Cut from your right to your left. Cuttingon left side of the shield will throw de-bris away from the operator.

• Use only in daylight or good artificiallight.

• Use only for jobs expIained in thismanual,

TRANSPORTING AND STORAGE• Stop the unit before carrying.• Allow engine to cool; secure unit be-

fore storing or transporting in vehicle.• Empty the fuel tank before storing or

transporting the unit. Use up fuet leftin the carburetor by starting the en-gine and tetting it run until it stops.

• Store unit and fuel in area where fuelvapors cannot reach sparks or openflames from water heaters, electricmotors or switches, furnaces, etc.

• Store unit so line timiter blade cannotaccidentally cause injury. The unitcan be hung by the tube.

• Store unit out of reach of children.

This unit is not equipped with an anti-vibration system and is intended foroccasional use only.SAFETY NOTICE: Exposure to vibra-tions through prolonged use of gaso-line powered hand tools could causeblood vessel or nerve damage in thefingers, hands, and joints of peopIeprone to circulation disorders or ab-normat swellings. Prolonged use incotd weather has been Iinked to bloodvessel damage in otherwise heatthypeopte, tf symptoms occur such asnumbness, pain, loss of strength,change in skin cotor or texture, or tossof feeling in the fingers, hands, orioints, discontinue the use of this tooland seek medical attention.

An anti-vibration system does notguarantee the avoidance of theseproblems. Users who operate powertools on a continual and regular basismust monitor closely their physicalcondition and the condition of this tooLSPECIAL NOTICE: This unit isequipped with a temperature limitingmuffler and spark arresting screenwhich meets the requirements of Cali-fornia Codes 4442 and 4443. All U.S.forest land and the states of California,Idaho, Maine, Minnesota, New Jersey,Oregon, and Washington require byIaw that many internal combustion en-gines be equipped with a spark arrest-ing screen. Ifyou operate in a localewhere such regulations exist, you aretegally responsible for maintaining theoperating condition of these parts.Failure to do so is a violation of theIaw. For normal homeowner use, themuffler and spark arresting screen willnot require any service. After 50 hoursof use, we recommend that your muf-fler be serviced or replaced by yourSears Service Center.

Page 6: Operator's Manual Weedwacker Gas  · PDF fileOperator's Manual Weedwacker Gas Trimmer 20cc/1.2 cu.in. 2-Cycle ... Sears, Roebuck and Co., ... Safety Rules 4 Emissions Statement 15

CARTONCONTENTSCheckcartoncontentsagainstthefol-Iowingtist.Model 358.791620• Trimmer• Shield• Container of OilExamine parts for damage. Do notuse damaged parts.NOTE: If you need assistance or findparts missing or damaged, call1-800-235-5878.It is normal for the fuel filter to rattle inthe empty fuel tank.Finding fuel or oil residue on muffler isnormat due to carburetor adjustmentsand testing done by the manufacturer.ASSEMBLY

,I_WARNING: Always stop unitand disconnect spark plug before per-forming any assembly procedures.

_WARNING: If received as-

sembled, repeat all steps to ensureyour unit is properly assembled and aItfasteners are secure.

ADJUSTING THE HANDLE

_WARNING: When adjusting theassist handle, be sure it remains abovethe safety label and betow the mark orarrow on the shaft.1. Loosen wing nut on handle.2. Rotate the handle on the shaft to an

upright position; retighten wing nut.ATTACHING SHIELD

_WARNING: The shield must be

properly installed. The shield providespartial protection from the risk of thrownobjects to the operator and others andis equipped with a tine limiter bladewhich cuts excess line to the properlength. The line limiter btade (on under-side of shield) is sharp and can cut you.For proper orientation of shield, seeKNOW YOUR TRIMMER iIlustration inOPERATION section.

1. Remove wing nut from shield.2. Insert bracket into slot as shown.3. Pivot shield until bo_t passes

through hole in bracket.4. Securely tighten wing nut onto boIt.

SlotShield

Bracket

Line Umiter WingPIVOT Blade Nut

Page 7: Operator's Manual Weedwacker Gas  · PDF fileOperator's Manual Weedwacker Gas Trimmer 20cc/1.2 cu.in. 2-Cycle ... Sears, Roebuck and Co., ... Safety Rules 4 Emissions Statement 15

KNOW YOUR TRIMMERREAD THIS OPERATOR'S MANUAL AND SAFETY RULES BEFORE OPERATING YOURUNiT Compare the illustrations with your unit to famiIiarize yourself with the locationof the various controls and adjustments. Save this manual for future reference.

Assist Handle

""_ i Shaft MarkShaft or Arrow

Safety Label

Muffler

Primer _%- Throttle

Spark Plug k_ Bulb TriggerTrimmer

STOPHead ShieId

Line UmiterBlade Starter Handle

Fuel Mix FiII Cap

STOP SWITCHThe STOP switch is used to stop the en-gine. To stop the engine, push and holdthe switch in the STOP position until theengine stops.PRIMER BULBThe PRIMER BULB removes air fromthe carburetor and fuel tines and fitlsthem with fuel. This atiows you to startthe engine with fewer pulls on thestarter rope. Activate the primer bulbby pressing it and aliowing it to returnto its original form.

CHOKEThe CHOKE helps to supply fuel to theengine to aid in cold starting. Activatethe choke by moving the choke lever tothe FULL CHOKE position. After the en-gine attempts to start, move the choketever to the HALF CHOKE position. Onceengine has started, move the choketever to the RUN position.

BEFORE STARTING ENGINE

_IIWARNING: Be sure to read

the fuel information in the safety rulesbefore you begin. If you do notunderstand the safety rules, do notattempt to fuet your unit. Call1-800-235-5878.FUELING ENGINE

_[k WARNING: Remove fuel capslowly when refueling.This engine is certified to operate onunIeaded gasoline. Before operation,gasotine must be mixed with a goodquaIity synthetic 2-cycte air-cooledengine oil. Mix gasoline and oil at a

ratio of 40:1. A 40:1 ratio is obtainedby mixing 3.2 ounces of oit with 1galton of unleaded gasoline. Includedwith this trimmer is a 3,2 ouncecontainer of oil. Pour the entirecontents of this container into 1 gallonof gasoline to achieve the proper fuelmixture. DO NOT USE automotive oii ormarine oil. These oils will causeengine damage. When mixing fuel,follow instructions printed oncontainer, Once oil is added togasoline, shake container momentarilyto assure that the fuel is thoroughlymixed. Always read and follow thesafety rules relating to fuel beforefueling your unit.

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Page 8: Operator's Manual Weedwacker Gas  · PDF fileOperator's Manual Weedwacker Gas Trimmer 20cc/1.2 cu.in. 2-Cycle ... Sears, Roebuck and Co., ... Safety Rules 4 Emissions Statement 15

IMPORTANTExperienceindicatesthatalcoholblendedfuels(calledgasoholorusingethanolormethanol)canattractmois-turewhichleadstoseparationandformationofacidsduringstorage.Acidicgascandamagethefuelsys-temofanenginewhileinstorage.Toavoidengineproblems,emptythefuelsystembeforestoragefor30daysorlonger.Drainthegastank,starttheengineandletitrununtilthefuellinesandcarburetorareempty.Usefreshfuetnextseason.Neveruseengineorcarburetorclean-erproductsinthefueltankorperma-nentdamagemayoccur.SeetheSTORAGEsectionforaddition-alinformation,HOWTOSTOPYOURUNIT• Tostoptheengine,pushandhotd

theSTOPswitchintheSTOPpositionuntiltheenginestops.

• Ifenginedoesnotstop,movechoketotheFULLCHOKEposition.

HOWTOSTARTYOURUNIT_IJWARNING:Avoidanycontactwiththemuffter.Ahotmufflercancauseseriousburns,

Starting Position

STARTING A COLD ENGINE (or awarm engine after running out offuel)1. Set unit on a flat surface.2. SlowIy press the primer bulb 6

times.3, Move choke lever to the FULL

CHOKE position.4. Squeeze the throttle tdgger futly and

hold through all remaining steps.

Primer Bulb

\ ChokeLever

Starter Handle

5. Pult starter rope handle sharply untilengine sounds as if it is trying tostart, but do not pull rope more than6 times.

6. As soon as engine sounds as if it istrying to start, move choke lever toHALF CHOKE position,

7. Pull starter rope sharply untit engineruns, but no more than 6 pulls.NOTE: If the engine doesn't startafter 6 pulls (at the HALF CHOKEposition), move the choke lever tothe FULL CHOKE position and pressthe primer bulb 6 times. Squeezeand hold the throttle trigger and pullthe starter rope 2 more times. Movethe choke lever to the HALF CHOKEposition and pull the starter rope un-til the engine runs, but no more than6 pulls, tf the engine still doesn'tstart, it is probably flooded, Proceedto STARTING A FLOODED ENGINE.

8. Once the engine starts, allow it torun 10 seconds, then move thechoke lever to the RUN position.Allow the unit to run for 30 more se-conds at RUN before releasing thethrottle trigger. NOTE: If enginedies with the choke lever in theRUN position, move the choke le-ver to the HALF CHOKE positionand pull the rope untit engine runs,but no more than 6 pulls.

STARTING A WARM ENGINE1. Move the choke lever to the HALF

CHOKE position.2. Squeeze and hold the throttle trig-

ger. Keep throttle trigger fullysqueezed until the engine runssmoothly.

Page 9: Operator's Manual Weedwacker Gas  · PDF fileOperator's Manual Weedwacker Gas Trimmer 20cc/1.2 cu.in. 2-Cycle ... Sears, Roebuck and Co., ... Safety Rules 4 Emissions Statement 15

3, PulIstarterropesharplyuntilengineruns,butnomorethan6pulls.

4, Allowenginetorun15seconds,thenmovethechokelevertoRUN.

NOTE:tfenginehasnotstar_ed,pullstarterrope5morepulls,tfenginestilldoesnotrun,it isprobablyflooded.STARTINGAFLOODEDENGINEFloodedenginescanbestartedbyplacingthechokeleverintheRUNposition;then,pulltheropetocleartheengineofexcessfuel.Thiscouldrequirepullingthestarterhandlemanytimesdependingonhowbadlytheunitisflooded.Iftheunitstilldoesn'tstart,refertoTROUBLESHOOTINGTA-BLEorcall1-800-235-5878.OPERATINGINSTRUCTIONSTomaximize operating efficiency, donot run the engine for longer than 1minute at a time at full throttle.OPERATING POSITION

ALWAYS WEA_. I _ Eye protection

Heavy shoes

Out from your right to your left

_IIWARNING: Always wear eyeprotection. Always use hearing protec-tion. Never lean over the trimmer head.Rocks or debris can ricochet or bethrown into eyes and face and causeblindness or other serious injury.

When operating unit, stand as shownand check for the following:• Wear eye protection and heavy

clothing.• Hold trigger handle with right hand

and assist handle with left hand.

• Hold unit so that engine is belowwaist level.

• Cut only from your right to your left toensure debris is thrown away fromyou. Without bending over, keep linenear and parallel to the ground andnot crowded into material being cut.

Do not run the engine at a higherspeed than necessary. The cuttingIine wilt cut efficiently when the engineis run at less than full throttle. At lowerspeeds, there is tess engine noise andvibration.The cutting line will last longer and willbe less likely to "weld" onto the spool.Always release the throttle trigger andallow the engine to return to idlespeed when not cutting.

HOW TO STOP YOUR UNIT• Release the throttle trigger.• Push and release the engine STOP

switch.

TRIMMER LINE ADVANCEThe trimmer line wiIt advance approxi-mately 2 inches (5 cm) each time thebottom of the trimmer head is tappedon the ground with the engine runningat full throttle.The most efficient line length is themaximum length allowed by the linetimiter. Always keep the shield in placewhen the tool is being operated.To advance line:

• Operate the engine at full throttle.• Hold the trimmer head parallel to

and above the grassy area.• Tap the bottom of the trimmer head

lightly on the ground one time. Ap-proximately 2 inches (5 cm) of linewill be advanced with each tap.

Always tap the trimmer head on agrassy area. Tapping on surfaces suchas concrete or asphalt can cause ex-cessive wear to the trimmer head.If the line is worn down to 2 inches (5cm) or less, more than one tap will berequired to obtain the most efficient linelength.

,_ WARNING: Use only 0,080 inch(2 mm) diameter round line. Othersizes and shapes of line witt not ad-vance properly and wilt result in im-proper cutting head function or cancause serious injury. Do not use othermaterials such as wire, string, rope,etc. Wire can break off during cuttingand become a dangerous missile thatcan cause serious injury.

CUTTING METHODS

Use minimum speed and do notcrowd the line when cutting aroundhard objects (rock, gravel, fenceposts, etc.), which can damage thetrimmer head, become entangled inthe line, or be thrown causing a seri-ous hazard.

Page 10: Operator's Manual Weedwacker Gas  · PDF fileOperator's Manual Weedwacker Gas Trimmer 20cc/1.2 cu.in. 2-Cycle ... Sears, Roebuck and Co., ... Safety Rules 4 Emissions Statement 15

• Thetipofthelinedoesthecutting.Youwillachievethebestperform-anceandminimum_inewearbynotcrowdingthelineintothecuttingarea,Therightandwrongwaysareshownbelow.TipoftheLine LineCrowdedIntoDoesTheCuttingWorkArea

-'Right" rN_ Wrong _"• Thelinewitleasilyremovegrass

andweedsfromaroundwaits,fences,treesandflowerbeds,butitalsocancutthetenderbarkoftreesorshrubsandscarfences.Tohelpavoiddamageespeciallytodelicatevegetationortreeswithtenderbark,shortenlineto4-5inches(1O-t3cm)anduseattess than full throttle.

• For trimming or scaIping, use lessthan full throttle to increase line lifeand decrease head wear, especially:• During light duty cutting.• Near objects around which the line

can wrap such as small posts,trees or fence wire.

• For mowing or sweeping, use fullthrottte for a good clean job.

TRIMMING -HoId the bottom of thetrimmer head about 3 inches (8 cm)above the ground and at an angte. AI-tow onty the tip of the iine to makecontact with vegetation. Do not forcetrimmer tine into work area.

Trimming / . • .

above ground _, " _'Y_',

SCALPtNG- The sca_ping techniqueremoves unwanted vegetation downto the ground. Hold the bottom of thetrimmer head about 3 inches (8 cm)above the ground and at an angle. At-low the tip of the line to strike theground around trees, posts, monu-ments, etc. This technique increasesline wear.

Scalping _ , ,

MOWING - Your trimmer is ideal formowing in places conventionaI lawnmowers cannot reach, tn the mowingposition, keep the Iine parallel to theground. Avoid pressing the head intothe ground as this can scaIp theground and damage the tool.

SWEEPING - The fanning action ofthe rotating Hne can be used for aquick and easy ciean up. Keep theIine paraIlet to and above the surfacesbeing swept and move the tool fromside to side.

Sweeping

• ..iii

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Page 11: Operator's Manual Weedwacker Gas  · PDF fileOperator's Manual Weedwacker Gas Trimmer 20cc/1.2 cu.in. 2-Cycle ... Sears, Roebuck and Co., ... Safety Rules 4 Emissions Statement 15

MAINTENANCE SCHEDULE

WARNING: Disconnect the spark plug before performing maintenanceexcept for carburetor adjustments.

CARE&MAINTENANCETASKCheck for loose fasteners and parts

Check for damaged or worn parts

Inspect and clean unit and tabeIsClean air filter

Inspect muffler and spark arresting screen

Reptace spark plug

WHEN TO PERFORM

Before each use

Before each use

After each use

Every 5 hours of operation

Every 50 hours of operation

Yearly

G EN ERAL RECOMMENDATIONS

The warranty on this unit does notcover items that have been sub ectedto operator abuse or neg igence. Toreceive full value from the warranty,the operator must maintain unit asinstructed in this manual. Various ad-justments wilt need to be made peri-odically to properly maintain your unit.CHECK FOR LOOSEFASTENERS AND PARTS• Spark Ptug Boot• Air Filter• Housing Screws• Assist Handle Screw• Debris Shield

CHECK FOR DAMAGED ORWORN PARTS

Contact your Sears Service Center forreplacement of damaged or wornparts.• STOP Switch - Ensure STOP switch

functions propedy by pushing andreleasing the switch. Make sure en-gine stops. Wait 5 seconds beforeattempting to restart unit to allowswitch to reset. Restart engine andcontinue.

• Fuel Tank - Discontinue use of unitif fuel tank shows signs of damageor leaks.

• Debris Shield - Discontinue use ofunit if debris shield is damaged.

INSPECT AND CLEAN UNIT ANDLABELS

• After each use, inspect completeunit for loose or damaged parts.Clean the unit and labels using adamp cloth with a mild detergent.

• Wipe off unit with a clean dry cloth.

CLEAN AIR FILTERA dirty air filter decreases engine per-formance and increases fuel consump-tion and harmful emissions. Alwaysclean after every 5 hours of operation.1. Clean the cover and the area

around it to keep dirt from falling intothe carburetor chamber when thecover is removed.

2. Remove parts as illustrated.NOTE: To avoid creating a fire hazardor producing harmful evaporativeemissions, do not clean filter in gaso-line or other flammable solvent.3. Wash the filter in soap and water.4. Allow filter to dry.5. Replace parts.

Button

Air Filter

Air Filter Cover

INSPECT MUFFLER AND SPARKARRESTING SCREEN

_WARNING: The muffleron this

product contains chemicals known tothe State of California to cause cancer.

As your unit is used, carbon depositsbuild up on the muffler and spark ar-resting screen.For normal homeowner use, however,the muffler and spark arresting screenwilt not require any service, After 50hours of use, we recommend that yourmuffler be serviced or replaced by yourSears Service Center.

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Page 12: Operator's Manual Weedwacker Gas  · PDF fileOperator's Manual Weedwacker Gas Trimmer 20cc/1.2 cu.in. 2-Cycle ... Sears, Roebuck and Co., ... Safety Rules 4 Emissions Statement 15

REPLACE SPARK PLUGReptace the spark plug each year toensure the engine starts easier andruns better. Set spark plug gap at0.025 inch. Ignition timing is fixed andnonadjustable.

1. Twist, then putt off spark plug boot.2. Remove spark plug fTom cylinder

and discard.3. Replace with Champion RCJ-6Y

spark plug and tighten securely witha 3/4 inch socket wrench.

4, Reinstall the spark plug boot,

LINE REPLACEMENT1. Push and release the engine

STOP switch.2. Disconnect the spark plug wire.3. Remove spool by firmly pulling on

tap button.4. Clean entire surface of hub and

spool.5. Replace with a pre-wound spool

(#71-85930), or cut two lengths of12-1/2 feet (3.8 meters) of 0<080" (2mm) diameter line.

_ilWARNING: Never use wire,

rope, string, etc., which can break offand become a dangerous missile.6. Insert ends of line about t/2 inch

(1 cm) into the small holes on theinside of the spool.

7. Wind line evenly and tightly ontospool. Wind in the direction of thearrow on the spool.

8. Push the Iine into the notches, leav-ing 3 to 5 inches (7 - 12 cm) un-wound.

g. Insert the line into the exit holes inthe hub as shown in the illustration.

Line exit holes

\Line inNotch

Line in Notch

10. Align the notches with the line exithotes.

1t. Push spool into hub until it snapsinto place.

12. Pull the lines extending outside ofthe hub to release them from thenotches.

REPLACING THE CUTTING HEAD1. Align hole in the dust cup with the

hote in the side of the gearbox byrotating the dust cup<

2. Insert a small screwdriver intoaligned holes. This will keep theshaft f_om turning while removingand installing trimmer head.

3. While holding the screwdriver inposition, remove trimmer head byturning clockwise.

4. Thread reptacementtrimmer headonto the shaft by turning counter-clockwise. Tighten until secure.

5. Remove the screwdriven

CARBURETOR ADJUSTMENT

,_ WARNING: Keep others awaywhen making idle speed adjustments.The trimmer head wilt be spinning dur-ing this procedure. Wear your protec-tive equipment and observe all safetyprecautions.

The carburetor has been carefully setat the factory. Ad ustments may benecessary if you notice any of the fo-Iowing conditions:• Engine will not idle when the throttle is

released.

Make adjustments with the unit sup-ported so the cutting attachment is offthe ground and will not make contactwith any object. Hold the unit by handwhile running and making adjust-ments. Keep aft parts of your bodyaway from the cutting attachment andmuffler.

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Page 13: Operator's Manual Weedwacker Gas  · PDF fileOperator's Manual Weedwacker Gas Trimmer 20cc/1.2 cu.in. 2-Cycle ... Sears, Roebuck and Co., ... Safety Rules 4 Emissions Statement 15

Idle Speed AdjustmentAllow engine to idle. Adjust speed untilengine runs without stalIing (idlespeed too slow),• Turn idte speed screw clockwise to

increase engine speed if enginestalls or dies.

• Turn idle speed screw counterclock-wise to decrease engine speed.

Air Filter Cover

If you require further assistance or areunsure about performing this proce-dure, contact your Sears Service Cen-ter or call our customer assistancehelp line at 1-800-235-5878,

4MiWARNING: Perform the follow-ing steps after each use:• Allow engine to cool, and secure the

unit before storing or transporting,• Store unit and fuel in a wetI venti-

lated area where fuel vapors cannotreach sparks or open flames fromwater heaters, electric motors orswitches, furnaces, etc.

• Store unit with all guards in place.Position unit so that any sharp ob-

ject cannot accidentally cause injury.• Store unit and fuel well out of the

reach of children.SEASONAL STORAGEPrepare unit for storage at end of sea-son or if it will not be used for 30 daysor more,If your unit is to be stored for a periodof time:• Clean the entire unit before lengthy

storage.• Store in a clean dry area,• Lightly oil external metaI surfaces.FUEL SYSTEMEmpty the fuet system before storagefor 30 days or longer. Drain the gastank, start the engine and let it run un-til the fueI lines and carburetor areempty, Use fresh fuel next season,Under FUELING ENGINE in the OPERA-TION section of this manual, see mes-sage labeled IMPORTANT regardingthe use of gasohot in your engine,

Fuel stabilizer is an acceptable alter-native in minimizing the formation offuel gum deposits during storage. Addstabilizer to the gasoline in the fueltank or fuel storage container. FoItowthe mix instructions found on stabilizercontainer. Run engine at least 3 min-utes after adding stabilizer,INTERNAL ENGINE• Remove spark plug and pour 1 tea-

spoon of 40:1,2-cycte engine oil (aircooled) through the spark ptugopening, Stowly pull the starter rope8 to 10 times to distribute oil,

• Replace spark ptug with new one ofrecommended type and heat range.

• Clean air filter.• Check entire unit for loose screws,

nuts, and bolts, Replace any dam-aged, broken, or worn parts,

• At the beginning of the next season,use onty fresh fuel having the propergasoline to oil ratio.

OTHER• Do not store gasoline from one sea-

son to another.• Replace your gasoline can if it starts

to rust,

13

Page 14: Operator's Manual Weedwacker Gas  · PDF fileOperator's Manual Weedwacker Gas Trimmer 20cc/1.2 cu.in. 2-Cycle ... Sears, Roebuck and Co., ... Safety Rules 4 Emissions Statement 15

TROUBLESHOOTING TABLE

_WARNING: Always stop unit and disconnect spark plug before perform-ing att of the recommended remedies below except remedies that requireunit to be operating.

TROUBLE CAUSE REMEDY

Engine wiII not 1. Engine flooded 1. See "Starting a Flooded Engine" instart. Operation Section.

2 Fuel tank empty. 2 Fill tank with correct fue} mixture3. Spark plug not firing. 3. kqstall new spark plug.4. Fuel not reaching 4. Check for dirty fuel filter; replace

carburetor. Check for kinked or split fuel Iine;repair or replace.

5 Carburetor requires 5 Contact Sears Service (see back cover).adjustment.

Engine will t. Carburetor requires 1. See "Carburetor Adjustment" innot idle adjustment Service and Adjustments Section.propedy 2. Crankshaff seats worn. 2. Contact Sears Service (see back cover).

3. Compression low 3. Contact Sears Service (see back cover).

Engine wiil not 1. Air fitter dirty. 1. Clean or replace air fiIter.acceterate, 2 Spark plug fouled. 2 Clean or replace plug and regap.lacks power, 3. Carburetor requires 3. Contact Sears Service (see back cover).or dies under adjustment.a load 4. Carbon buitd-up on 4. Contact Sears Service (see back cover).

muffter outlet screen.

5 Compression low. 5 Contact Sears Service (see back cover).

Engine f. Choke partially on. 1. Adjust choke.smokes 2. Fuel mixture incorrect. 2 Empty fuel tank and refillwithexcessively, correct fuel mixture.

3. Air fiIter dirty. 3. Clean or replace air fiIter.4. Carburetor requires 4. Contact Sears Service (see back cover).

adjustment.

Engine runs t. Fuel mixture incorrect. 1. See "Fueling Engine" in Operationhot. section.

2. Spark ptug incorrect. 2. Replace with correct spark plug.3. Carburetor requires 3. Contact Sears Service (see back cover).

adjustment.4. Carbon build-up on 4. Contact Sears Service (see back cover).

muffler outlet screen

14

Page 15: Operator's Manual Weedwacker Gas  · PDF fileOperator's Manual Weedwacker Gas Trimmer 20cc/1.2 cu.in. 2-Cycle ... Sears, Roebuck and Co., ... Safety Rules 4 Emissions Statement 15

YOUR WARRANTY RIGHTS AND OB-LIGATIONS: The U.S. EnvironmentalProtection Agency/California Air Re-sources Board and Sears, Roebuckand Co., U.S.A. are pteased to explainthe emissions control system warrantyon your year 2007 and later smatl off-road engine. In California, all small off-road engines must be designed, built,and equipped to meet the State's strin-gent anti-smog standards. Sears mustwarrant the emission controt system onyour small off-road engine for the peri-ods of time listed below provided therehas been no abuse, negtect, or improp-er maintenance of your small off-roadengine. Your emission control systeminctudes parts such as the carburetor,the ignition system and the fuel tank(California only). Where a warrantabtecondition exists, Sears will repair yoursmall off-road engine at no cost to you.Expenses covered under warranty in-clude diagnosis, parts and labor.MANUFACTURER'S WARRANTYCOVERAGE: If any emissions relatedpart on your engine (as listed underEmissions Controt Warranty Parts List)is defective or a defect in the materialsor workmanship of the engine causesthe failure of such an emission relatedpart, the part will be repaired or re-placed by Sears. OWNER'S WAR-RANTY RESPONSIBILITIES: As the

small off-road engine owner, you areresponsible for the performance of therequired maintenance listed in your op-eratoPs manual Sears recommendsthat you retain alI receipts coveringmaintenance on your small off-road en-gine, but Sears cannot deny warrantysolely for the lack of receipts or for yourfailure to ensure the performance of allscheduled maintenance. As the sinaioff-road engine owner, you should beaware that Sears may deny you war-ranty coverage if your smalt off-roadengine or a part of it has failed due toabuse, neglect, improper maintenance,unapproved modifications, or the use ofparts not made or approved by the orig-inal equipment manufacturer. You areresponsible for presenting your smalIoff-road engine to a Sears authorizedrepair center as soon as a problem ex-ists. Warranty repairs should be com-pleted in a reasonable amount of time,

not to exceed 30 days. tf you have anyquestions regarding your warranty rightsand responsibilities, you should contactyour nearest authorized service centeror catl Sears at t-800-469-4663.WARRANTY COMMENCEMENTDATE: The warranty period begins onthe date the small off-road engine ispurchased. LENGTH OF COVERAGE:This warranty shaII be for a period oftwo years from the initial date of pur-chase. WHAT IS COVERED: REPAIROR REPLACEMENT OF PARTS. Re-pair or replacement of any warrantedpart wilt be performed at no charge tothe owner at an approved Sears Servi-ce Center. if you have any questionsregarding your warranty rights and re-sponsibilities, you should contact yournearest authorized service center or caltSears at 1-800-469-4663. WARRAN-TY PERIOD: Any warranted part whichis not scheduled for replacement as re-quired maintenance, or which is sched-uled only for regular inspection to theeffect of "repair or replace as neces-sary" shall be warranted for 2 years.Any warranted part which is scheduledfor replacement as required mainte-nance shall be warranted for the periodof time up to the first scheduled replace-ment point for that part. DIAGNOSIS:The owner shall not be charged fordiagnostic labor which leads to the de-termination that a warranted part is de-fective if the diagnostic work is per-formed at an approved Sears ServiceCenter. CONSEQUENTIAL DAM-AGES: Sears may be liable for dam-ages to other engine componentscaused by the failure of a warrantedpart still under warranty. WHAT IS NOTCOVERED: All failures caused byabuse, neglect, or improper mainte-nance are not covered. ADD-ON ORMODIFIED PARTS: The use of add-on

or modified parts can be grounds fordisallowing a warranty claim. Sears isnot liable to cover failures of warrantedparts caused by the use of add-on ormodified parts. HOW TO FILE ACLAIM: If you have any questions re-garding your warranty rights and re-sponsibilities, you should contact yournearest authorized service center or caltSears at 1-800-489-4663.

15

Page 16: Operator's Manual Weedwacker Gas  · PDF fileOperator's Manual Weedwacker Gas Trimmer 20cc/1.2 cu.in. 2-Cycle ... Sears, Roebuck and Co., ... Safety Rules 4 Emissions Statement 15

WHERE TO GET WARRANTY SER-VICE: Warranty services or repairs shaltbe provided at atl Sears Service Cen-ters. CaII 1-800-469-4663. MAINTE-NANCE, REPLACEMENT AND RE-PAIR OF EMISSION RELATEDPARTS: Any Sears approved replace-ment part used in the performance ofany warranty maintenance or repair onemission retated parts will be providedwithout charge to the owner if the part isunder warranty,

EMISSION CONTROL WARRANTYPARTS LIST: Carburetor, Ignition Sys-tem: Spark Plug (covered up to mainte-nance schedule), ignition Module, Muf-fler including catalyst, Fuet Tank(California only). MAINTENANCESTATEMENT: The owner is responsiblefor the performance of all required main-tenance as defined in the operator'smanual

The information on the product label indicates which standard your engine is certified.Example: (Year) EPA Phase t or Phase 2 and/or CALIFORNIA.

This engine is certified to be emissions compliant for the following use:

[] Moderate (50 hours)

[] Intermediate (125 hours)

[] Extended (300 hours)

16

Page 17: Operator's Manual Weedwacker Gas  · PDF fileOperator's Manual Weedwacker Gas Trimmer 20cc/1.2 cu.in. 2-Cycle ... Sears, Roebuck and Co., ... Safety Rules 4 Emissions Statement 15

REPAIR PARTS

WEEDWACKER TRIMMER MODEL 358.791620

8

10

Ref.

123456789

Part No. Description Ref.

530057991 Assy Throttle Cable 15530049107 Trigger

530057582 Throttle Hsg (Right} 16530015880 Screw Throttb Hsg 17530015821 Bolt Handle/Shield

530071874 Kit Assy Drive Shaft 18530096275 Shaft Flex

19530057581 Throttle Hsg (Left) 20530058580 Assy Assist Handle 21

(_ncl b,10)530016152 Wingnut530052286 Line L]miter530016349 Screw Line Limiter

530095563 Dus_ Clip530015820 Bolt

1011!21314

_1= WARNING

Atl repairs, adjustments andmaintenance not described in

the Operator's Manual must beperformed by qualified servicepersonnel

1\' 16

\

2c_ _

14 I 1_

I15

Part No. Description

U30071795 Kit Shield Assy(Incl 11,12,14_16)

530016152 Wingnut530095846 Assy TNG VI Cuttillg Head

(_ncl 18,19_20,21)530095776 Assy Hub5300b3241 Spring Compression530401957 Clip Retainer Head530095845 Assy Spool w_Line

Not Shown

545177386 Operator Manua_530055350 Decal Shaft Warning530058569 Choke Lever Zama530059297 Choke L_ver Walbro

530058709 Bulb Purge

!7

Page 18: Operator's Manual Weedwacker Gas  · PDF fileOperator's Manual Weedwacker Gas Trimmer 20cc/1.2 cu.in. 2-Cycle ... Sears, Roebuck and Co., ... Safety Rules 4 Emissions Statement 15

REPAIR PARTS

5354

WEEDWACKER TRIMMER MODEL 358.791620

48

55

56

57

58I

59

38

2627

/_ 28 29/ 3O

31

I /37

36 (

Ref. Part No. Description Ref1 530015880 Sclew 182 530058982 Bolt Muffler 193 530057863 Assy M_ffler/Shield 20

(Inc_ 2) 214 530015953 Screw Cylinder 225 C_ampion SparR P_ug (RCJ 6Y 236 530012541 Cylinder 247 530071750 SeaF Cylinder{kit) 258 530055120 Piston Ring 269 530015162 Retail_er Piston Pin 27

10 530071357 Kit Piston 28

(IncL 8, g) 2911 530057829 Assy Crankshaft 3012 530012582 Assy Crankcase 31

(IncL 44,45,46) 3213 530071750 Seal Cy_arb(kit) 3314 530057547 Ad_pte/ Calb 3415 530016441 Screw 3516 530071750 Gasket C_rb {kit) 3617 Kit Carb 37

530071822 Zama (CIU W24}5z_5081807 Walbro (WT 670} 38

J {Note: Hepa_r _/_tsare rto_ available 39Ifnr th_ ca_nl Jr_t_r/ i 40_

Part No. Description530059267 kir Box530016429 _crew530057781 :oam Air Pi_ter530057584 _over Air Box530039237 nition Module530038604 _oupJing Drive530016357 _crew

530014663 _sy Leadwire530014662 _sy Ground Wile530016392 _crew545010614 \ssy Fan Hsg545081869 _it Switch530027569 _and_e Star_er530071767 _it Rope530016386 _crew530016124 '_ut530057588 _li_ Spring530016430 _crew530042085 _prir_g Starte/530071786 _it Pu_ey Sla_ter

(incl 27}530027523 _etainer Pulley530015775 _crew530015828 _Vasher Hat

Ref. Part No. Description

41 530054115 Assy Flywtreel42 530071768 Assy C_caseiC'shafi

(ll_cl 11,12,43)43 530015941 Relain Ring C'shaft4zt 530055728 Outer Bearing45 530019264 Sea_ C'case

46 530032125 Inner Bearing47 530069945 Assy Connecting Ro/48 530071785 Kil Pislon/Rod Assy

(Incl 10 & 47)'_g 53_71750 O Ring C'case (kit)50 530057954 Assy P_ug (inc_ 49)51 530016386 Screw52 545011004 Sh_ud Rear53 530016445 Retainer Tank

54 545104102 Assy Fuel Tal_k (inclfilter lines & fue_ cap)

55 530014347 Assy Fuel Cap56 5300692_,7 Kit Fue_ Line (Small)57 530069216 Kit Fuel Line (La/ge)58 530095646 Assy Fuel Pickup59 530071750 Ki_ Engine Gaskel

(_l_cl 7,13,16,49)

!8