operations management

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Page 1: Operations management
Page 2: Operations management
Page 3: Operations management

GROUP MEMBERS

• Hassam Bin Ayub (BMBA151006)

• Waqar Tufail (BMBA143016)

• Hassam Sajid (BMBA151004)

Page 4: Operations management

INTRODUCTION:

• Barkat Rice Mills is a project of FSL Group of companies• A premier group involved in business since 1913.• Under the GM, comes different manager, which are, manager marketing, manager

logistics, and manager HR. these managers work under their domain.• Barkat Rice Mills is a Limited Company incorporated in the year 1999 under Pakistan

Companies Ordinance 1984.• The management vision is to deliver pure, hygienic and delectable Basmati to consumers

around the globe at competitive rates.• The company interacts with farmers from seedling to harvesting stage to improve quality.

Page 5: Operations management

• To ensure that basmati rice retains all that nature has given it, the company has installed a very sophisticated state of the art plant at their mill from Buhler GmbH (German and Swiss machinery) 5 ton/hour capacity.

• The Management strongly believes in the key role of technology in producing hygienic and good quality product on consistent basis.

• The plant has machines of German and Swiss make.• Husking plant at Gujrat has machines manufactured by SATAKE of Japan and

has been performing extremely efficiently since commissioning. • The company has successfully extended its exports to more than thirty

countries in the world within a short span of one decade

Page 6: Operations management

THE MANAGEMENT

o A family owned business, is now run by second generation. Professionalism, commitment and vision of top management are the main contributors to the company's remarkable success and growth.

o Hierarchy consist of these members

Mr. Jahangir Aziz Malik(Chairman)

Mr. Karim Aziz Malik(CEO)

Mr.Ilyas Aziz Malik(Director)

Mr. Sohail Sultan(Director Marketing & Operations)

Page 7: Operations management

BRANDS

• KAALAR Super BasmatiKAALAR super basmati rice is widely acknowledged for its unique aroma

and taste that make it stand out from other basmati varieties.

Page 8: Operations management

Characteristics:• PURE AND HYGIENIC

• NUTRITIOUS AND FLAVOUR-FULL

• READY TO COOK

• LONGER SHELF LIFE

• WE SHARE OUR HERITAGE

Page 9: Operations management

• KHYBER Basmati

KHYBER Basmati Rice is known for its delicate taste and fragrance.

Page 10: Operations management

PROCESSINGPadding

Husking

Warehousing

cleaning

whitening & polishing

Grading

color sorting

packaging & shipment

Page 11: Operations management

RAW MATERIALTHE RAW MATERIAL MARKETS SUPPLIERS ARE AS

FOLLOW:

GujratKunjahMandi baha ud dinMangowalMalikawalPhaliaGujranwala

KamonkiSheikhupuraMureed kaySialkotSanghryalDaskaNarowal etc.

Page 12: Operations management

PADDY

o A paddy field is a flooded parcel of arable land used for growing rice.

o not be confused with cultivation of deep water rice, which is grown in flooded conditions with water more than 50 cm (20 in) deep for at least a month.

Page 13: Operations management

VARIETIES OF PADDY• Basmati 386,

• basmati 385,

• ks282, irri-6

• , irri-9,

• super basmati,

• 1121 Indian super,

• supera,

• super fine,

• paddy 5015.

Page 14: Operations management

PADDY DRYING PROCESS

• Open to sky – plinth (sun dry)This is the natural process.

• Through dryerIn this process paddy goes to dumpit section, then transfer to pre cleaner through this process thrash pillars and other particles are purified through pre cleaner. This paddy goes to input bin and after it again transfer to dryer.

Page 15: Operations management

HUSKINGAT THE BRM'S SHELLER IN GUJRAT, BROWN RICE IS PRODUCED AFTER CLEANING, DEHUSKING AND GRADING.

IN THIS STAGE ONLY THE OUTER HUSK IS REMOVED, LEAVING THE GERM AND BRAN LAYER INTACT. TOP OF THE RANGE JAPANESE HUSKER FROM STAKE HAS BEEN INSTALLED TO ENSURE DELICATE RICE GRAINS DO NOT

DEVELOP CRACKS AND BROKEN TIPS DURING HUSKING.

Page 16: Operations management

WAREHOUSING

• BRM therefore has a strict policy to build up stocks at the time of harvest and carry-on the maturation process under expert control. The company does not rely on the market purchase on order to order basis.

• Stocks of rice are placed at BRM's spacious godowns at Gujrat and Islamabad.

• Well-ventilated, these godowns have been constructed specifically to store rice under hygienic conditions.

Page 17: Operations management

CLEANING

First stage consists of several steps for cleaning of rice to ensure hygienic end-product absolutely free from all foreign materials like straw, mud balls, threads, stones, paddy etc.

Page 18: Operations management

WHITENING & POLISHING

In second stage the bran layers are removed through whitening and polishing machines to give rice a

pearl white look.

Page 19: Operations management

GRADING

Rice is graded at different stages on the basis of thickness and length to remove malnourished, shrivelled and

broken grains from healthy pure and full grains.

Page 20: Operations management

COLOUR SORTING

Before packing, rice is passed through the colour sorter to remove discoloured grains hence producing a final

product with each grain having uniformity in all respects.

Page 21: Operations management

PACKAGING & SHIPMENT

BRM has installed modern computerized bagging scales to ensure high degree of accuracy in weighing.

Several types of packaging materials are used as per customer demands.

Page 22: Operations management

QUALITY ASSURANCE

TESTING LAB

At Barkat Rice 'QUALITY' is not just a word but a target that is met around the year. A sophisticated laboratory equipped with modern testing apparatus, including mini mill, is maintained and staffed by a team of seasoned paddy-selectors and analyzers.

Page 23: Operations management

QUALITY POLICY

Page 24: Operations management

HUMAN RESOURCE

• Outsource to recruiting agency• One Hr Manager and One Assistant• Payroll• Employee Evaluation• Recruit Labor

Page 25: Operations management

INVENTORY DEPARTMENT• Responsible for Storage• Audit process and Stored• New Orders

MAINTENANCE DEPARTMENT• Smooth flow of operations• Schedule and plan for maintenance• When to repair

Page 26: Operations management

• BRM's pursuit for the highest quality standards and its philosophy of quality product deliverance as only reiterated its mission statement. At BRM quality is just not a word, it is a target that is met around the year.

• Company is focused to consistently interact with and address the concerns of all interested parties.

Page 27: Operations management

EXPORTERS OF BRM

• PC hotels• Marriott• KFC• Metro Cash n Carry• International exports.

Page 28: Operations management

WORKPLACE HEALTH AND SAFETY

The Barkat rice mill take care of their labours and employees. And follow the following things:Fire extinguishersFire exitsHealth and safety thing:Labour safety beltsShoesHelmetsGogglesFirst aidMedical facilities to employees and family.

Page 29: Operations management