operation & maintenance manual - roni 1000 e v4_roni_07202016.pdf · operation &...

Operation & Maintenance Manual Original Instructions

VOYAGER 1000 — ELECTRIC OPERATION

Models: ST-VOY-1000-1100-E ST-VOY-1000-1100-E-STR

ST-VOY-1000-1700-E ST-VOY-1000-1700-E-STR

Capacity: 1000kg

Images for illustration purposes only

8001 Tower Point Drive +1 866 543 8635+1 704 847 2464 [email protected]

IMPORTANT NOTICE

Please pass this manual to your safety officer before use and keep in a safe place.

It is the employers responsibility to ensure you have Read thoroughly before operation and familiarise yourself with the truck after ready these instructions.

Test certificates and warranty certificates will have been delivered with this manual and unit. Please ensure these are passed to those responsible for your register of Lifting equipment and be retained for scrutiny by a factory inspector, insurance company ect.

No Lifting Gear should be put into use without a valid test certificate, nor used by untrained staff who are not fully aware of the instruction for safe use.

Operational capacity is the users responsibility and the user should refer to EN1005-3.

CAUTION; Safety shoes should be worn when using this equipment. Safety glasses should be work when carrying out any maintenance on this product.

YOUR PRODUCT

Keep this manual in a safe place.

Please find a space below to document your product details.

You will find the machine specification on a silver plaque on your product.

SERIAL NUMBER: ……………………………………………..

MODEL NUMBER: ……………………………………………..

YEAR OF MANUFACTURER: ………………………………..

UNLADEN WEIGHT: …………………………………………..


UNFORSEEN USE

DO NOT exceed rated capacity DO NOT use on ramps or gradients due to the possible excessive effort required and possibility of loss of control DO NOT use in insufficiently illuminated places DO NOT use to lift people DO NOT use as a vehicle jack ALWAYS check for damage DO NOT use if damaged DO NOT stand on fork ends DO NOT use for free swinging loads AVOID impairing stability DO NOT travel with the forks in the upper position except when loading or unloading operations DO NOT use extremities of forks as a lever to lift a load DO NOT use in an explosive atmosphere DO NOT allow the truck to come into direct contact with foodstuffs DO NOT use with the charger connected DO NOT use with the battery cover removed DO NOT smoke in area when battery is being charged

CAUTION! OPERATOR SAFETY

FOOTWEAR: Always wear safety shoes when working with this product EYE PROTECTION: Safety glasses should be worn when carrying out any maintenance on this product.

HANDLING & ASSEMBLY

This product is usually assembled before delivery. If it has been delivered in flat-pack format, please refer to the Assembly Instruction Manual contained in the box.

If delivered on a vehicle, it should be lifted by a crane. If lifted by a fork truck, please ensure that it is se-cured to the carriage. Check that it is secure before removing from the delivery vehicle.

The floor surface on which this product should be used must be of sufficient load bearing capacity to take the total weight of the stacker and its maximum load.

Be aware of any items in the surrounding environment which may cause personal injury or damage to the stacker such as racking or shelving.

Do not use in a cold store, salt or generally corrosive environment.

Ensure no other person is in the area around the stacker when in use where there may be a risk of personal injury.


OPERATIONS

To raise carriage press the “UP” Button

To lower the carriage press the “DOWN” button

EMERGENCY STOP BUTTON

When RED button is pressed, power to the motor is automatically disconnected and forks will stay in the position they were in when button was pressed. To continue use, turn button anti-clockwise. Continue to use stacker as normal.

BATTERY CHARGING AND MAINTENANCE

The unit is fitted with a 12V 75AH Lead Acid, Maintenance Free Leisure Battery. These batteries will require occasional inspection and topping up of the water level should the glass indicator on the top of the battery appear red. The battery should be topped up with distilled water only It is recommended that the battery is regularly charged and allowed to go through a complete charging cy-cle from flat to fully charged as often as possible.

PROCEDURE FOR CHARGING

Units fitted with an internally mounted charger: These units are supplied with a charging lead. Plug the IEC plug into the control panel socket and the 13A 3-pin plug into a suitable mains socket. The charging light on the side of the casing will illuminate changingfrom red to orange to green when the battery is fully charged. The charger will switch to ‘float when the bat-tery is fully charged until it is disconnected

Units supplied with an external charger: These units are supplied with a 12V external charger. Plug the white connector into the charging socket on the control panel and the 13A 3-pin plug into a suitable mains socket. This charger shows state of charge with 3 indicator lights. When the unit is fully charged, the indicator shows green and the charger switches to ‘float’ where the battery is kept fully charged until it is disconnected.

CAUTION!

It is advisable to lift with 2 persons, one either side as attachments can be heavy

INFORMATION SIGNS

The weight of the load must be within the rated capacity of the stacker. See the serial number plate for de-tails . If this plate is not readable, a new plate should be requested.

WARNING! DO NOT USE without the bolts having been fitted and tightened into place


MAINTENANCE CHECKS & ADJUSTMENTS

DAILY The machine should be checked daily by the operator for obvious signed of damage and faults and should be reported immediately.

MONTHLY Check the oil and cable tension to make sure the chain has not become slack andfor serious oil leaks (with hydraulic units some oil may escape around the cylinder which lubricates the seal, if in doubt check with engineer) and that the brake is in working order

ANNUALLY Check if the cable is stretched (this is normally carried out by Insurance Inspectors), check the mast and rollers and check the machine for damage. Check the wheels and bearings for wear

It is highly recommended that customers take out a service agreement with Advanced Handling to ensure safe, reliable operation and that warranty terms and conditions are met.

FILLING WITH OIL

Before filling with Oil the stacker should be in the fully lowered position.

The hydraulic pump is filled with TELLUS 22 or I.S.O. VG 22 EQUIVALENT. This oil is suitable for all normal use.

If the stacker is required to work at low temperatures in freezer units, a freezer oil must be used. Please contact our office for advice.

The oil level should be 20mm below the filler plug when the stacker is in the fully lowered position. The stacker should be pumped to full height before replacing the filler plug.

HOW TO CHANGE ATTACHMENTS

Lower the attachment to the floor Remove the ‘R’ pin from the carriage pin Remove the carriage pin Lift attachment free from the inner carriage Re-fit the new attachment to inner carriage by lowering over the inner carriage Replace the carriage pin Replace the ‘R’ pin CAUTION! It is advisable to lift with 2 persons, one either side as attachments can be heavy

WARNING! DO NOT USE without the bolts having been fitted and tightened into place


FAULT FINDING CHART

Fault Remedy

Will not lift Check Battery is fully charged

Will not Lift Check oil level—this should be 11mm below filler in lowered posi-tion

Will not lift Check lead from battery to motor

Will not work Check ESTOP has not been engaged.

DUTY CYCLE

1000kg 17% (10 minutes) 500kg 39% (10 minutes)


Cleanliness is essential when topping up.

TECHNICAL DETAILS

VOY-1000-1100-E VOY-1000-1100-E-STR VOY-1000-1700-E VOY-1000-1700-E-STR

BUILT TO BS EN ISO 3691-5:2009 Industrial trucks — Safety requirements and verification

MAX CAPACITY 1000kg 1000KG 1000KG 1000KG

LOAD CENTRE 550mm 550mm 550mm 550mm

FORK LENGTH 1160mm 1160mm 1160mm 1160mm

WIDTH OVER

FORKS 750mm 750mm 750mm 750mm

MAX LIFT HEIGHT 1100MM 1100MM 1600MM 1600MM

UNLADEN WEIGHT 273kg 288kg 291kg 303kg


SPARE PARTS

ITEM

No

VOY-1000-1100-

E

VOY-1000-1700-

E

VOY-1000-1100-E-

S

VOY-1000-1700-E-

S DESCRIPTION QTY

- VY-K007 VY-K007 VY-K007 VY-K007 SEAL KIT (B) 1

- OL18 OL18 OL18 OL18 OIL 1 LITRE BOTTLE

1

1 ST-HW-411 ST-HW-411 ST-HW-411 ST-HW-411 WELDED CASTER COVER

2

2 ST-PU-049 ST-PU-049 ST-PU-049 ST-PU-049 WELDED TOE GUARD

2

- VY-CM-019 VY-CM-019 VY-CM-019 VY-CM-019 ALUMINIUM WEBBING PRO-

TECTOR 1

4 VY-FA-002 VY-FA-002 VY-FA-002 VY-FA-002 HANDLE ASSEMBLY 1

5 ST-PA-008 ST-PA-009 ST-PA-008 ST-PA-009 RAM 1

3 WH20-312 WH20-312 WH20-312 WH20-312 SWIVAL BRAKED CASTER

2

6 ST-HW-016 ST-HW-016 ST-HW-016 ST-HW-016 WELDED WEBBING HOUSING

1

7 VY-CM-117 VY-CM-117 VY-CM-117 VY-CM-117 PULLEY WHEEL 1

- GN-CM-009A GN-CM-029A GN-CM-009 GN-CM-029A WEBBING 1

- ET-CH-007 ET-CH-007 ET-CH-007 ET-CH-007 CHARGER 1

8 VY-CM-025 VY-CM-025 VY-CM-025 VY-CM-025 ELECTRIC BOX SILVER &

BLACK 1

- ET-BA-001 ET-BA-001 ET-BA-001 ET-BA-001 BATTERY 1

- PH40-587 PH40-587 PH40-587 PH40-587 POWERPACK 1

9 ET-BT-004 ET-BT-004 ET-BT-004 ET-BT-004 PUSH BUTTON "UP" 1

10 ET-BT-005 ET-BT-005 ET-BT-005 ET-BT-005 PUGH BUTTON "DOWN" 1

11 ET-BT-006 ET-BT-006 ET-BT-006 ET-BT-006 EMERGANCY STOP BUTTON

RED WITH KEY 1

- E-807 E-807 E-807 E-807 MAINS LEAD 1

12 ST-HW-008 ST-HW-008 ST-HW-008 ST-HW-008 VOYAGER FORK WELDED 2

13 ST-HW-019 ST-HW-019 ST-HW-019 ST-HW-019 WELDED CARRIAGE 1

14 WH-LR-002 WH-LR-002 WH-LR-002 WH-LR-002 LOAD ROLLER 2

15 ET-CH-001 ET-CH-001 ET-CH-001 ET-CH-001 PANEL MOUNT 12V BATTERY

CHARGE INDICATOR 1

16 ET-CH-007 ET-CH-007 ET-CH-007 ET-CH-007 ONBOARD CHARGING POINT

1


CLYNDERS

1100mm lift: ST-PA-008 1700mm lift: ST-PA-009


MAST & CARRIAGE ASSEMBLY


CONTROL PANEL


operation & maintenance manual - roni 1000 e v4_roni_07202016.pdf · operation &...

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