AEU-7000E-70V & AEU-7000E Implant, Endo and Oral Surgery Systems

OPERATION AND MAINTENANCEINSTRUCTION MANUAL

AEU-7000E-70V System

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TABLE OF CONTENTS:Indications for Use . . . . . . . . . . . . . . . . . . . .iIntroduction . . . . . . . . . . . . . . . . . . . . . . . . .1Package Contents . . . . . . . . . . . . . . . . . . . .1Safety Precautions . . . . . . . . . . . . . . . . . . .2Setting Up the Unit . . . . . . . . . . . . . . . . . . .4Control Panel Functions . . . . . . . . . . . . . . .6Speed Ranges . . . . . . . . . . . . . . . . . . . . . . .7Operation . . . . . . . . . . . . . . . . . . . . . . . . . .10Presets - Implant Mode . . . . . . . . . . . . . .13Presets - Endodontic Mode . . . . . . . . . . .15System Setup . . . . . . . . . . . . . . . . . . . . . .20Foot Switch Description & Operation . . . .22Reprogramming the Unit . . . . . . . . . . . . . .24Sterilization . . . . . . . . . . . . . . . . . . . . . . . .25Maintenance & Cleaning . . . . . . . . . . . . . .26Specifications . . . . . . . . . . . . . . . . . . . . . .26Troubleshooting . . . . . . . . . . . . . . . . . . . . .27Changing the Fuse . . . . . . . . . . . . . . . . . .27Symbol Definitions . . . . . . . . . . . . . . . . . . .28Warranty . . . . . . . . . . . . . . . . . . .Back Cover

P.O. Box 1548 • Woodinville, WA 980728333 216 th Street S.E. Woodinville, WA 98072

International (425) 487-3157 • Toll Free(800) 426-5913www.aseptico.com • info@aseptico.com

RX: FEDERAL LAW RESTRICTS THIS DEVICE TOSALE BY OR ON THE ORDER OF A DENTIST

INDICATIONS FOR USE:The AEU-7000E-70V & AEU-7000E Implant, Endo and OralSurgery Systems are drive systems for instruments and toolsused in dentistry for implant/surgical procedures andendodontic procedures. The systems include an irrigationsupply and a wide range of user controls designed to provideprecision drilling during osteotomy preparation and implantplacement, or endodontic therapy.

This device has been tested and found to comply with the emissionsrequirements of IEC 60601-1-2:2001-09. These requirements providereasonable protection against harmful electromagnetic interference ina typical medical installation. However, high levels of radio-frequency(RF) emissions from electrical devices, such as cellular phones, maydisrupt the performance of this device. To mitigate disruptiveelectromagnetic interference, position this device away from RFtransmitters and other sources of electromagnetic energy.

CLASSIFICATIONS:• Class I Equipment• Type BF Equipment• Ordinary Equipment - degree of protection

against ingress of water• Not suitable for use in the presence of a

flammable anesthetic mixture with air orwith oxygen or nitrous oxide.

INFORMATION CONCERNING THE ACCURACY ANDPRECISION OF THIS PRODUCT MAY BE OBTAINEDUPON REQUEST BY CONTACTING ASEPTICO AT THEADDRESS SHOWN ON THIS PAGE.

MEDICAL ELECTRIC EQUIPMENTWITH RESPECT TO ELECTRICSHOCK, FIRE AND MECHANICALHAZARDS ONLY IN ACCORDANCEWITH UL 60601-1 (First Edition) andCAN/CSA C22.2 No. 601.1-M9041EJ

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Your new Aseptico AEU-7000E-70V & AEU-7000E Systems are two of the finest dual-function implant/endodontic motor systems available to the dental profession. Thesystems combine a powerful brushless 40,000 RPM motor with a wide range ofhandpiece ratios and precision torque controls to make the perfect dental systems forboth implant and endodontic applications. The AEU-7000E-70V is equipped with amulti-function foot control and the AEU-7000E comes with a basic On/Off foot switch.

Congratulations!This System is engineered to provide many years of reliable service. Please read theinstructions provided in this manual to receive the best and longest service from yourAseptico equipment.

Separate manuals may be provided to cover the operation and maintenance of handpieces or other accessories for your unit.

PACKAGE CONTENTS:• Electronic Control Console, P/N 120330• AE-230M-40 Motor/Cable Assy (Autoclavable 40K Brushless Micromotor)• Autoclavable Motor Holder, P/N 461561, with Attaching Bracket, P/N 461562• AE-70V2 Foot Control-Multifunction Variable Speed V2 (AEU-7000E-70V only)• AE-7PM On/Off Foot Control (AEU-7000E only)• Dynamometer Adapter, P/N 461558• AE-23 Autoclavable Irrigation Tubing Set• AE-23-PUMP Peristaltic Pump Tubing Set (10 Pieces)• AHP-07K Cannula Clip Set w/ Y-connector• Irrigation Bag Hanger Rod, P/N 461541• Power Cord

PURCHASED SEPARATELY:• AHP-85MB-X or AHP-85MB-CX 20:1 Reduction Contra-Angle Handpiece• AHP-64 1:1 Straight Handpiece• AHP-77W 1:2 Speed Increasing Handpiece• AHP-65TI 1:3 Speed Increasing Handpiece• AHP-88MN 8:1 Reduction Latch-Head Contra Angle Handpiece• AHP-88MNP 8:1 Reduction Push-Button Head Contra Angle Handpiece• Replacement AE-23 Autoclavable Irrigation Tubing Set• Replacement AE-23-PUMP Peristaltic Pump Tubing (10 Pieces)• Replacement AE-23-BOT Autoclavable Irrigation Tubing Set for Bottles• MC-7000E Memory Card

SAFETY PRECAUTIONS:Aseptico accepts no liability for direct or consequential injury or damage resulting from improperuse, arising in particular through the non-observance of the operating instructions, or improperpreparation and maintenance of this product.

WARNING: The Systems are supplied Non-Sterile! Before first use, and before each patientuse thereafter, sterilize specified components as recommended in the Sterilizationand Maintenance section.

WARNING: Use for intended purposes only. Failure to observe the operating instructions mayresult in the patient or user suffering serious injury or the the product beingdamaged, possibly beyond repair. Before using this product, make sure that youhave studied and understood the operating instructions.

CAUTION: Federal law restricts this device to sale by or on the order of a dentist.

CAUTION: Use of other dental accessories or sub-assemblies from third-party manufacturersis the sole responsibilty of the user.

CAUTION: All repairs are to be performed by authorized Aseptico service personnel only.

WARNING: Always follow these guidelines when operating the unit:• Never touch drills, burs, files, or other handpiece tips when they are still rotating. • Handpieces should only be attached when the motor has stopped running.

WARNING: Do not install where there is a risk of an explosion. The Systems are not intendedfor operation in the presence of flammable anesthetics or gases.

WARNING: In order to ensure the accuracy of torque and speed it is recommended thatcalibration be performed for each change of handpiece used for torque controlledoperations, or daily if the same handpiece is used.

WARNING: All handpieces have inherent inefficiencies that can lead to torque variations. Toensure torque accuracy, it is essential to routinely calibrate a handpiece daily, evenif using the same handpiece, or whenever a handpiece is changed. If furtherverification of torque accuracy is desired, then it is suggested that a torque wrenchbe used.

To prevent injury to people and damage to property, please heed relevant warnings andremarks. They are marked as follows:

WARNING: Serious injury or death may result if ignored.CAUTION: Damage to property or the environment may result if ignored.NOTE: Important additional information and hints.

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WARNING: Always comply with the handpiece and implant/file manufacturers’ instructionsregarding maximum speeds, torques, forward and reverse directions, and use of allinstrumentation, drills, burs, etc., used in endodontics, implantology, and other oralsurgery applications.

CAUTION: The irrigation supply system is designed for use with a saline solution or sterilewater. For implants, use only suitable irrigants as recommended by themanufacturer’s instructions.

CAUTION: Connect mains power cable to a properly grounded outlet only.

CAUTION: The motor is sensitive to shock and may be damaged if dropped or impactedagainst a hard surface.

WARNING: Do not disassemble or alter the System motor, console, or foot switch.

CAUTION: Use only appliance cord Type C13,10A per IEC / EN 60320-1. Note: North America,Denmark, Australia, and New Zealand may require hospital grade plugs. Consultlocal codes.

WARNING: Never use damaged or worn files as they may separate in the root canal.

WARNING: Do not use this device in conjunction with an electric scalpel or on patients withpacemakers.

CAUTION: Never connect or disconnect the bag spike to the irrigation bag over the console.Water spilled onto the console can damage the unit.

CAUTION: It is recommended to always have the patient wear a rubber dam during endodonticprocedures.

CAUTION: Not every implant contra angle is rated up to 80 Ncm of torque. Before using thismotor, contact your handpiece supplier to verify the appropriate torque range of theimplant contra angle(s) you intend to use on this device. Do not adjust the torqueabove the supplier-recommended rating or there is a risk of damage to the internalparts of your handpiece (which is not covered under warranty). Asepticorecommends and distributes AHP-85MB-series 20:1 handpieces, which are ratedup to 80Ncm.

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SETTING UP THE UNIT:1. Unpack the Console.

2. The autoclavable Motor Cradle can beattached to either side of the Console orplaced flat on any adjacent tabletop surfaceor tray. To install the Cradle, mount theCradle Bracket into the holes provided on thebottom of the Chassis with the two screwsprovided (see Figure 1). Align the slot on thebottom of the Cradle with the mounting railon the Bracket and snap into place.

3. Attach the remote power cord to the back ofthe console (see Figure 2) and plug into ahospital-grade grounded electrical receptacle.

Confirm that the type of cord plug cap iscorrect for the country of usage and carriesthe proper certification markings.

4. Connect the AE-230M-40 Motor/Cord to thereceptacle on the lower right front of the con-sole (Figure 3) by aligning the red dot on thecord connector with the arrow at the top of thereceptacle, then gently pushing the connectorstraight in to lock into place. Remove cord bypushing inward slightly on the strain relief,then grasping connector body near the reddot and pulling the connector straight out ofreceptacle.

Fig.2 - Console Back

POWERCORD IN

FOOTSWITCH IN

FUSES

MAIN POWERON/OFF SWITCH

MEMORY CARDPORT

Fig.1 - Motor Cradle Installation

CRADLEBRACKET

MOTORCRADLE

CHASSISBOTTOM

MOUNTINGSCREWS

ELECTRONIC CONTROLCONSOLE

IRRIGATION BAGHANGER ROD

MULTI-FUNCTIONFOOT CONTROL

HANDPIECE& MOTOR

MOTOR CRADLE& BRACKET

MOTOR RECEPTA-CLE

Fig.3 - Setup

DYNAMOMETERPORT IRRIGATION

PUMP DOOR

DOOR RELEASEBUTTON

MOTOR CORD

CALIBRATIONADAPTERSTORAGE

(AEU-7000E-70V System shown)

CORD CONNECTORSTRAIN RELIEF

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5. Attach the appropriate "E-Type" handpiece tothe motor as shown in Figure 4.

6. Insert bag hanger rod into socket on the topof the unit. Note keyway in slot.

7. Attach the supplied foot control to theconnector on the back of unit marked"Footswitch" (see Figure 2). Refer to page22 for foot control descriptions andoperation.

8. Install irrigation tubing set into pump door asdescribed below (see Figure 5):

CAUTION: Never connect or disconnect thebag spike to the irrigation bag over theconsole. Water spilled onto the console candamage the unit.

a. Open pump door by pressing on doorrelease button.

b. Install Pump Tubing Assembly into pumpdoor as shown in Figure 5. Install tubingconnector into the slot located on theback end of pump door. Then, pull theLuer connector toward the front end ofdoor and slide connector into the slotlocated on the front of the pump door.

c. Grasp Luer connector and gently pulloutwards, then close and latch the pumpdoor. Slowly release tension on the Luerconnector and allow the O-Ring to seatagainst the outside of the case as shownin Figure 5. Ensure that the tubing is notpinched.

d. Route the remaining length of tubing tothe handpiece and connect to theirrigation accessory tubing provided withthe handpiece. Secure the tubing to themotor cord with clip set provided.

e. Remove the protective cover from theirrigation bag and insert the bayonet intothe I.V. port. Hang the bag from thehanger rod.

E-TYPE

HANDPIECE MOTOR

Fig. 4 - Handpiece/Motor Connection

PUMP DOOR(Press Here to Close)

TOIRRIGATION

BAG

PUMP ROTOR ASSEMBLY

BAYONETIRRIGATIONBAGHANGERROD

DOOR RELEASEBUTTON

(Press Here to Open)

TUBINGCONNECTOR

Fig.5 - Irrigation Tubing Setup

LUER CONNECTOR(NOTE: Pull Outwards SlightlyWhen Closing And Latching

Pump Door.)

O-Ring Seats AgainstOutside of Case

(TO HANDPIECE)

(TO HANDPIECE)

O-RING

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CONTROL PANEL FUNCTIONS:1. Main Power Switch:

Located on back of console (see Figure 2).Controls main power On/Off to the console.The System will initialize with ImplantPreset-1 active when: unit is first turned On;after factory settings are recalled; or, afterreprogramming the unit with memory card.

2 Control Panel ‘Standby’ Button:Turns control panel on and off.Reactivates System from SleepMode.

a. Press the Standby button to turn consolekey pad and display On or Off. Whenconsole is turned On, display should light upand show the default startup screen. If theconsole was turned Off using the Standbybutton, or if the unit has entered SleepMode, press the Standby button again or

press the foot pedal to wake up the Systemand return it to the last state used.

3 Mode Select Button:Selects Implant or Endodonticmodes of operation. Also usedduring Setup to SELECT menu options.

a. Press SELECT button. The System willtoggle between Implant or Endodonticmodes and briefly display a messageannouncing the change. Button also usedto SELECT features/functions during Setup.

4 Calibration (CAL):Activates the IntegratedCalibration and DynamometerProgram. Allows user to calibratethe System to match the characteristics ofthe handpiece being used.

HANDPIECERATIO

SELECTOR

MOTORRECEPTACLE

FLOW DISPLAY

TORQUEDISPLAY

RPMDISPLAY

PUMPON/OFF

ADJUSTPUMP FLOW

FORWARD/REVERSE

SELECTOR

HANDPIECE RATIO INDICATOR

DYNAMOMETERPORT

Fig.6 - Console Control Panel

SPEEDINCREASE/DECREASE

DELETE PUMPDOOR

CALIBRATEHANDPIECE

PRESETSCONTROL

PANEL‘STANDBY’

DISPLAY TEXTEDITING &

NAVIGATIONBUTTONS

SYSTEMSETUP

CANCEL

TORQUEAUTO-STOP/MAXIMUM/

LIMIT

TORQUEADJUSTINSERT

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5

6

7

8

9

10

11

12

13

14

10

15

MODESELECT

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5 Handpiece Ratio Selector:Allows user to select ratio of hand-piece. Ensures accurate display ofspeed and torque levels.

a. Press the handpiece Ratioselector Up/Down buttons untilthe Handpiece Ratio Indicatormatches the ratio indicated on thehandpiece being used. The available ratiosare 20:1, 1:1, 1:2, 1:3 and 1:5 in the Implantmode, and 8:1, 1:1, 1:2, 1:3 and 1:5 in theEndo mode. The relative speed ranges witha 40K motor are shown in Figure 7.

Note: Prior to calibrating a handpiece on theSystem, the user must preselect the ratio ofthe handpiece via the Ratio Up/Downbuttons. The System can then perform a“Free-Run” calibration on both increaser andreduction handpieces, then a dynamometer(“Dyno”) calibration on reduction handpiecesonly, with ratios of 4:1 to 16:1 in Endo, and16:1 to 32:1 in Implant. The “Dyno”calibration includes a ratio and torque test.After completing the “Dyno” calibration on areduction handpiece, the System willautomatically set the precise handpiece ratiofound during these calibration measurements.For example, after calibrating a 20:1handpiece and saving the results, the displaywill add a decimal to the ratio indicator (ex:

SPEED RANGES 20:1 15 - 2,000 RPM

8:1* 38 - 5,000 RPM1:1** 300 - 40,000 RPM1:2 2,000 - 80,000 RPM1:3 3,000 - 120,000 RPM1:5 5,000 - 200,000 RPM

“20:1”, to “20.7:1”), indicating the precise ratiomeasured. This also serves as an indicatorthat the handpiece has been calibrated.

6 Speed:Allows user to select desiredspeed (RPM) formotor/handpiece.a. Press the Speed Up button toincrease speed or the SpeedDown button to decrease speed.

Note: For display accuracy, the RatioSelector must exactly match the ratio ofthe handpiece being used. The System willdo this automatically after calibration. Insome cases after calibration, the ratiodisplayed will differ from the handpiecerating, indicating the handpiece’s actualcharacteristics.

7 Forward/Reverse (FWD/REV): Sets the rotational direction ofthe handpiece.

a. The green LED next to theFWD/REV button illuminates when forwardrotation is selected. The amber LEDindicates reverse rotation. When theReverse Tone feature is activated (ref.Setup Option No. 3, page 20), an audiblebeep will also indicate reverse rotation.

8 Torque Adjustment:Allows the user to select torquelimits in Newton•centimeterincrements in Implant Mode, andgram-centimeter in Endo Mode.a. Press the Torque AdjustmentUp/Down buttons until thedesired torque level is indicatedon the Display. Note: This feature is notavailable when in “MAX” Mode - seeparagraph 9 , page 8 for details.

Fig.7

* 38 - 1,300 RPM if Endo ASR active.** 300 - 10,000 RPM if Endo ASR active,and 1,000 - 40,000 in Implant Mode.

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9 Torque Modes (A-S / MAX):Allows the user to select fromone of three torque controlmodes: Auto-Stop (ImplantMode) or Auto-Stop-Reverse(Endo Mode), Maximum, or TorqueLimiting.

a. Auto-Stop Torque Mode (Implant ModeOnly) - The user can specify an Auto-Stoptorque mode when in Implant Mode bydepressing the Auto Stop (“A-S/MAX”)button until the green LED illuminates,then selecting the desired torque level viathe Torque Up/Down buttons. Thehandpiece will stop operating one secondafter the Auto-Stop torque limit is reached.During System setup (ref. page 20),warning tones can be enabled to soundwhen the actual torque level reaches 75%and 100% of the specified Auto-Stop limit.b. Auto-Stop-Reverse Torque Mode (EndoMode Only) - The user can specify anAuto-Stop-Reverse torque mode when inEndodontic Mode by depressing the(“A-S/MAX”) button until the green LEDilluminates, then selecting the desiredtorque level via the Torque Up/Downbuttons. The System will automaticallyalternate between forward and reverserotation in an attempt to free theinstrument. Whenever the System isoperating in this mode, “ASR” will beindicated on the Display directly below theRatio Indicator. During System setup (ref.page 20), warning tones can be enabled tosound when the ASR torque limit isreached.c. MAX Torque Mode - Depressing theMAX (“A-S/MAX”) button until the amberLED illuminates will set the torque to itsmaximum level. The handpiece will onlyoperate up to this specified torque level.

No incremental adjustments are allowedwhen in “MAX” mode. NOTE: MAX Mode is only available with1:1 and reduction handpieces. d. Torque Limit Mode - Depressing theTorque Modes Button (A-S/MAX) untilneither LED is lit will limit torque to thevalue set via the torque Up/Down buttons.The handpiece will slow down when a loadgreater than the torque limit is applied.Once the load is removed, the handpiecewill return to target speed. The TorqueLimit Mode is the only Mode available forincreaser handpieces.

10 Irrigation Pump Controls (FLOW):Allows user to turn pump On/Offand select Flow rate.

a. Depress the pump On/Off buttonto activate/deactivate the pump.The green LED will illuminatewhen activated.

b. Flow rate can be adjusted in10% increments, from 10% to100%, by pressing the FlowUp/Down buttons.

c. Irrigant will flow when the footswitch isdepressed.

Note:The irrigation pump can provideirrigant to the handpiece at a maximumflow rate of 140 ml/min.

11 DELETE:Allows user to delete specificcharacters when editing thePreset button settings on thedisplay.

CONTROL PANEL FUNCTIONS - Cont’d:

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12 INSERT:Allows user to enter a blankspace into characters whenediting the Preset buttonsettings on the display.

13 Display Edit & Navigation:Allows user to navigatethrough text characterswhen modifying presets.SELECT button savesreconfigured settings.YES/NO buttons allowuser to interact withvisual prompts on the display (refer toadvanced editing functions on pages 13and 15 for more information).

14 SETUP / CANCEL:SETUP enables the System’ssetup menu. Allows the user toselect/configure setup optionsvia prompts from the display(see “System Setup” Section on page 20for complete setup instructions).CANCEL exits the menu item withoutchanging setup settings (= Escape).

15 PRESETS 1 - 6:Allowsthe userto storeandquickly access up to 6 different Implant orEndodontic configurations. Each presetcan be reprogrammed by the user withdifferent Implant/Endo operatingparameters and File Series (Endo Modeonly). When a preset button is pressed, its“Label” (name and settings) areautomatically displayed. Green LEDsindicate which preset is active.

a. For Implant applications, Preset buttons1 - 6 are preprogammed at the factory for

the following procedures:Preset 1 - Site PreparationPreset 2 - Pilot DrillPreset 3 - Finish Drill / ReamerPreset 4 - Tap ForwardPreset 5 - Reverse TapPreset 6 - Install Implant /Abutment

NOTE: Refer to Implant Preset Sectionon page 13, and Chart 1 on page 14, forcomplete Preset editing instructions andoperating parameters.

b. For Endodontic applications, Presetbuttons 1 - 6 are preprogammed with thefollowing DENTSPLY Tulsa DentalSpecialties File Series*:Preset 1: Pathfile® FilesPreset 2: ProTaper Next™ FilesPreset 3: ProTaper® Universal FilesPreset 4: VORTEX® 04 & 06 Taper FilesPreset 5: GT® Series 20, 30, 40 FilesPreset 6: GT® Series X™ (4) FilesPress desired Preset button once to select.(NOTE: The message “Loading DefaultSeries” will appear briefly whenever anyEndo Preset is accessed for the first time,or after factory defaults have been restored.)Then press the button repeatedly to cyclethrough all the files in Files Series. UseUp/Down arrow buttons to view operatingparameters for the specific File displayed.

NOTE: Refer to Endo Preset Section onpage 15 for complete Preset editinginstructions. See Charts 2 and 3, pages 18& 19, for File Presets and File Library.

IMPORTANT: The above default Presetsettings will be restored whenever theunit’s factory default settings are recalledor when the unit has been reprogrammedwith new software. All user customizedpresets will be lost.

* The File Series listed above are registeredtrademarks of DENTSPLY Tulsa Dental Specialties.

(Note: Green LEDsindicate active Preset.)

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Start-Up:1. Turn the main power switch on the back of

console to the 'ON' position. The displayon the console will turn on and the defaultStart-Up Screen will be displayed for a fewseconds. The Start-Up Screen displays thecurrent software version of the unit. (Thisversion number will change with eachsoftware upgrade.) Following the Start-UpScreen display, the settings for Preset 1will initialize and display when: the mainpower to the console is turned ‘ON’ for thefirst time; the factory settings are recalled;or, the software is updated. Otherwise, thesettings that were last used will initialize.Depressing the blue Standby button on thekeypad will enable/disable the “Standby”mode, which turns the display On/Off andplaces the unit into a temporary “PowerSave” mode. Pressing the Standby buttona second time or pressing the foot pedalwill reactivate the display.When the Sleep Mode timer is enabled(see System Setup Options on Page 21),

pressing the Standby button will return theSystem to the last state used. NOTE: Theunit is in Sleep Mode when the PresetLEDs blink consecutively.

Manual Mode:1. Select the handpiece ratio that matches the

handpiece being used. For moreinformation, refer to paragraph 5 , page 7.

2. Insert a file, bur, drill, or calibration adapterinto the handpiece.

3. Calibrate the attached handpiece to ensureexact measurements. Refer to paragraph 9,page 11 for complete calibration instructions.

4. Set the desired speed (RPM) for the hand-piece using the “SPEED” control buttons.

5. Set the desired torque for the handpieceusing the “TORQUE” control buttons:a. Auto-Stop and Auto-Stop ReverseTorque Modes - When in Implant Mode,the user can specify an Auto-Stop torquelimit by depressing the Auto-Stop button(“A-S/MAX”) until the green LEDilluminates, then selecting the desiredtorque level. The handpiece will stopoperating one second after the userreaches the Auto-Stop torque limit. Thehandpiece will resume operation once thefoot switch is released and reapplied.When in Endo Mode, the user can specifyan Auto-Stop-Reverse torque mode bydepressing the (“A-S/MAX”) button until thegreen LED illuminates, then selecting thedesired torque level via the TorqueUp/Down buttons. The System willautomatically alternate between forwardand reverse rotation in an attempt to freethe instrument. Whenever the System isoperating in this mode, “ASR” will beindicated on the Display directly below theRatio Indicator. Optional torque warning tones can beenabled during System Setup (ref. Setupinstructions in paragraph 2, page 20) whichwarn the user when the handpiece torque

GETTING STARTED: After the unit has beenset up and the user has become familiar withthe System’s control panel functions, thereare two different modes that can be used tobegin operation:• Manual Mode - By default, the unit is

always in manual mode. At any time, theuser can adjust the torque, speed,irrigation flow, and other parameters, usingthe control panel keypad. Refer to ManualMode instructions on this page.

• Preset Mode - The System provides sixpreset memory locations that can beused to quickly retrieve preferredoperating settings. Recalling thesePresets saves time when preparing fordifferent Implant and Endodonticprocedures. Refer to Implant Presets onpage 13, and Endo Presets on page 15.

OPERATION:

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handpiece and irrigation pump. Releasingthe footswitch will stop the motor/handpieceand pump.

9. Calibration of Handpiece - Becausevariations in handpiece efficiency cancause inaccuracies in torque, it is essentialto routinely calibrate the handpiece/motor.This will maintain optimal performance fromthe System. It is recommended to calibratethe System daily, even if using the samehandpiece, or whenever a handpiece ischanged.Handpiece calibration consists of either aone-part or two-part procedure, dependingon which type handpiece is used:

Part-1: “Free Run” Calibration -Performed on both increaser andreduction type handpieces.Part-2: Dynamometer “Dyno”Calibration - Performed only onreduction type handpieces (4:1 to 32:1ratios). This procedure includes the“Free Run” Calibration above, plus aRatio and Torque “Dyno” test.

Part-1 Free Run Calibration:Follow steps a. - c. below to perform thePart-1 Free Run calibration procedure:

a. Preselect ratio of the handpiece, usingthe Ratio Up/Down buttons on the consolekeypad. IMPORTANT: This step must beperformed prior to calibrating eachhandpiece. NOTE: The System supportsreduction handpieces with ratios rangingfrom 4:1 to 32:1. Prior to calibrating anyreduction handpieces within this range,preselect the 20:1 (Implant Mode), or 8:1(Endo Mode), ratio setting.

b. Insert a file, bur, drill, or the calibrationadapter (for reduction handpieces only) intothe handpiece, as shown in Figure 8.

level reaches 75% and 100% of the Auto-Stop limit. Auto-Stop is the suggestedmode when tapping and threadingimplants.b. MAX Torque Mode - Depressing theMAX (“A-S/ MAX”) button until the amberLED illuminates will set the torque limit toits maximum level. The handpiece will onlyoper-ate up to this manufacturer-specifiedtorque level. The handpiece will stop andthen restart once the load is removed. CAUTION: Because of the unrestrainedtorque characteristics inherent in MAXTorque Mode operation, it is recommendedthat MAX Mode be used only when doingan osteotomy. It is also recommended thatthe user perform a complete calibration ofthe handpiece before operating in MAXMode and/or adhere to the torquerecommendations of the handpiecemanufacturer.c. Torque Limit Mode - Depressing theTorque Modes (“A-S/MAX”) button untilneither the green nor amber LED is lit willenable Torque Limiting. In this mode, thehandpiece will only operate up to thetorque limit set via the Torque Up/Downbuttons. The handpiece will slow downwhen a load greater than the torque limit isapplied. Once the load is removed, thehandpiece will return to target speed. Thisis the only Torque Mode available forincreaser handpieces.

6. Turn irrigation pump ‘ON’ (green LEDilluminates) and select the irrigation flowrate for the handpiece using the “FLOW”Up/Down buttons.

7. Select the desired forward or reversedirection for the handpiece using the“FWD/REV” button (green/amber LED willilluminate).

8. Depress footswitch to activate the motor/

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OPERATION - Cont’d:Part-2 Calibration Procedure:If a reduction handpiece passes the “FreeRun” calibration test above, the Systemautomatically advances to the Part-2 “Dyno”calibration procedure. The followingmessage will be displayed:

Put Handpiece Into DynoPress 1> Next 3> Exit

Follow steps d, e, f, to perform Part-2 ofthe calibration procedure:

d. Continue to follow the prompts, perform-ing the ratio and torque tests with thehandpiece plugged into the dynamometerport as shown in Figure 9.

Ratio Test In ProgressPlease Wait ...

Torque Test In ProgressPlease Wait ...

Note: If the handpiece is not properly con-nected to the dynamometer, the screen willdisplay the following message:

Dynamometer Error !Press: 1> Retry 3> Exit

e. After a successful calibration of a reduc-tion handpiece, the screen will display thefollowing example message:

Ratio = 20.07 Eff = 86%Press 2> Save 3> Exit

f. Press Preset Button #2 to save results.This will save the exact ratio found by thecalibration measurements into the settingsfor that reduction handpiece.

c. Press and release the Calibration (CAL)button to activate the integrated “Free Run”Calibration program. Follow the prompts onthe display:

Add Handpiece To MotorPress 1> Next 3> Exit

By pressing Preset Button #1, the Systemwill automatically perform the Free RunCalibration test on either increaser orreduction type handpieces. NOTE: PressingButton #3 at any time during the calibrationprocess will exit the procedure, however, nocalibration settings will be saved into theSystem.

Free Run In ProgressPlease Wait ...

If either type of handpiece fails the “FreeRun” test, the following message will be dis-played:

Calibration Failed !Press 1> Retry 3> Exit

Press Preset Button #1 to retry the test, orButton #3 to exit the test. NOTE: Repeatedfailures during this Free Run stage of the cali-bration procedure can indicate a damaged ordefective handpiece or motor. Exit test andinspect and/or repair handpiece/motor beforenext use. If a 1:1 or increaser handpiece passes theFree Run calibration test, the following mes-sage will be displayed:

Calibration Successful !The Result is Saved

NOTE: This concludes Part-1 Calibrationtesting (1:1 and increaser handpieces only).

DYNAMOMETERPORT

Fig.9 - Ratio & Torque Tests

Fig.8 - Adapter Installation

CALIBRATION ADAPTER(For Reduction Handpieces Only)

13

The six preset memory buttons arepreprogrammed at the factory with thedefault Implant Presets shown in Chart 1,page 14.

10.Activating the Preset:a. Press the desired preset button and thedisplay will indicate the “Label” (name) andpreset number as shown in the examplebelow:SITE PREPARATIONPreset 1

b. The display will then show the Systemoperating parameters for that preset. TheLED located above the preset button willilluminate, indicating which preset isactivated and ready to use.

Note: If a Preset is activated and itssettings are changed in any way, thePreset’s LED will turn off, signifying thatthe unit has switched back to the ManualMode of operation.

11.Editing Implant Presets:All six preset memory buttons can beedited by the user with new settings, atany time. These new settings will overwritethe existing settings, including factorydefaults. In addition, the “Labels” (names)for each of the presets can be edited bythe user for easy identification.

Note: At any time during the followingediting process, the CANCEL button can bepressed to return to the operation screenwithout saving changes.

Step 1:Adjust each of the Ratio, Speed, Torque,Flow, Rotation Direction, and Pump On/Offsettings to the desired values via thecontrol panel buttons (refer to descriptionson pages 6 - 9).

Step 2:Press and hold any of the Preset buttons1 through 6, to save the new, modifiedsettings into that particular button. Step 3:A display prompt then asks the user:Preset - (X)Save Settings? YES/NO

Press the ‘Yes’ Button to confirmthe save.

Step 4:A display prompt then asks the user:Preset - (X)Edit Label? YES/NO

Press the ‘Yes’ Button to edit theLabel.

An editing “Help” message displays briefly:Preset - (X)Edit Label With Arrows

Step 5:Use the Left or Rightarrow buttons to move thedisplay cursor left/rightunder the top line of textcharacters.Position the cursor under the specificcharacter that needs to be changed:

“NAME X”Press SELECT To Save

Step 6:Use the Up or Down (“Yes” or“No”) arrow buttons to change thecharacter to the desired letter,symbol, or numerical value:

“NAME Y”Press SELECT To Save

Repeat Steps 5 & 6 above for all remainingtext characters that require edits.

OPERATION - IMPLANT Presets:

14

Chart 1 - Implant Default PresetsPRESET NAME (Label) RATIO SPEED DIRECTION TORQUE FLOW

1 Site Preparation 1:2 60,000 FWD 4.95 N•cm, Torque Limit 100%

2 Pilot Drill 20:1 1,200 FWD MAX 80%

3 Finish Drill / Reamer 20:1 800 FWD MAX 80%

4 Tap Forward 20:1 15 FWD 25 N•cm, Auto Stop 30%

5 Tap Reverse 20:1 35 REV 35 N•cm, Auto Stop Off

6 Install Implant / Abutment 20:1 15 FWD 32 N•cm, Auto Stop Off

Note: To enter a blank spaceinto the text line, place the cursorunder the character and pressthe INSERT button.Note: To delete a character inthe text line, place the cursorunder the character and pressthe DELETE button.Step 7:Press SELECT button to saveLabel name. The display will confirm savingthe new Label then automaticallydisplay the new settings so their valuescan be confirmed:(New Label Name)Preset (X) - Label Saved

Check new settings for accuracy.

OPERATION - IMPLANT Presets - Cont’d:Important: When the factory defaultsettings are restored or recalled, or whenthe unit has been reprogrammed with newsoftware, any previous user-definedsettings will be overwritten.

15

The six preset memory buttons arepreprogrammed at the factory with thedefault Endodontic File Presets shown inChart 2, page 18.

12.Activating the Preset: a. Press the desired preset button and thedisplay will indicate the File Series and“Label” (name) of the first File in thatSeries. Preset #1 example:PATHFILE ALLPATHFILE ALL FILES

Note: The following message will appearbriefly whenever any Endo Preset isaccessed for the first time, or after factorydefaults have been restored:Loading Default SeriesPlease Wait...

b. The LED located above the selectedpreset button will illuminate, indicatingwhich preset is activated.c. Press the Preset button repeatedly tocycle through the individual Files in itsSeries. When the desired File is displayed,its operating parameters are activated andready to use.d. To view the operating parameters for theselected File, press theNavigation Up/Down Buttons toscroll to the handpiece ratio,RPM, torque, auto-stop, andpump settings. Example:

8:1 500 700 OFFASR RPM g-cm FLOW

13.Editing Endodontic Presets:All six preset memory buttons can bemodified by the user with new files andoperating parameters at any time. Thesenew settings will overwrite the existingsettings, including factory defaults. Inaddition, the new Preset Files’ names canbe edited by the user for easy identification.Different File Series from the File Library(refer to Chart 3, page 19) may also beloaded into the Preset. Note: If a Preset is activated and itssettings are changed in any way, thePreset’s LED will turn off, signifying thatthe unit has switched back to the ManualMode of operation.

a. Saving Current SettingsNote: At any time during the followingediting process, the CANCEL button can bepressed to return to the operation screen.

Step 1:Using the control panel buttons (refer todescriptions on pages 6 - 9), adjust eachof the Ratio, Speed, Torque, Flow, andPump On/Off settings to the desiredvalues. Example (Preset #1):

8:1 1000 600 OFFASR RPM g-cm FLOW

Step 2:Press and hold any of the six Presetbuttons to save the new, modified settingsinto that particular button. Step 3:A prompt instructs the user to use theUP/Down arrow buttons to view choices,then press SELECT or CANCEL. Example:Use To View Choices, Then..Save Current Settings

OPERATION - ENDODONTIC Presets:

16

OPERATION - ENDODONTIC Presets, Cont’d:Step 4:Press SELECT button to savesettings or CANCEL out of themenu. Step 5:A new Preset entitled “User DefinedPreset” warns the user that this Step willoverwrite the current Preset, then asks theuser to continue (SELECT), or CANCEL:User Defined Preset(Scrolling “Warning” Message)

Step 6:Press SELECT button toContinue. Step 7:A display prompt then asks the user:Preset - (X)Edit Label? YES/NO

Press the ‘Yes’ Button to edit theLabel.

An editing “Help” message displays briefly:Preset - (X)Edit Label With Arrows

Step 8:Immediately after the“Help” message, thecurrent File name isdisplayed. Use the Left orRight arrow buttons to move the displaycursor left/right under the top line of text.Position the cursor under the specificcharacter that needs to be changed.Example:

“FILE NAME XYZ”Press SELECT To Save

Step 9:Use the Up or Down (“Yes” or“No”) arrow buttons to change thecharacter to the desired letter,symbol, or numerical value.

Example: “FILE NAME YYZ”Press SELECT To Save

Repeat Steps 8 & 9 for all remaining textcharacters that require edits.Note: To enter a blank spaceinto the text line, place the cursorunder the character and pressthe INSERT button.Note: To delete a character inthe text line, place the cursorunder the character and pressthe DELETE button.Step 10:Press SELECT button to save new name.Step 11:A “Help” message confirms the save:User Defined PresetSetting Saved

Immediately after the “Help” message, thenew File name is displayed and ready touse: User Defined Preset“NEW FILE NAME”

b. Load File SeriesNote: At any time during the followingloading process, the CANCEL button canbe pressed to return to the operationscreen.

Step 1:Press and hold the particular Preset buttonthat a new File Series is to be loaded into.The following prompt appears:Use To View Choices, Then..Save Current Settings

17

The scrolling “Help” messageinstructs the user to press theUp/Down arrow buttons to viewtwo different menu choices:Save Current Settings

orLoad File Series

Step 2:Scroll down to the “Load FileSeries” choice and pressSELECT button.Step 3:A prompt instructs the user to use theUP/Down arrow buttons to scroll to the newFile Series that is to be loaded, orCANCEL out of the menu. Example (firstSeries in File Library):SELECT Series Or CANCELPATHFILE ALL

Scroll through the entire File Library Series(shown in Chart 3, page 19) until thedesired Series appears.Step 4:Press SELECT button to load Series intoPreset.A “Wait” message appears briefly, while theFile Series is loaded.SELECT Series Or CANCELPlease Wait...

The newly loaded File Series and Filenames are then displayed. Example (firstFile Series and File from Library):PATHFILE ALLPATHFILE ALL FILES

The new File Series is now loaded andready to use.NOTE: Refer to Charts 2 and 3, on pages18 and 19, for File Presets and the entireFile Library.

IMPORTANT: Whenever the unit’s factorydefault settings are recalled, or when theunit has been reprogrammed with newsoftware, the default File Series will berestored to all the Preset buttons. All usercustomized File Series Presets will be lost.

18

Preset Button 1: PathFileDENTSPLY Tulsa Dental Specialties PathFile® All Files File #1: PathFile (All Files)

Preset Button 2: ProTaper NextDENTSPLY Tulsa Dental Specialties ProTaper Next™ FilesFile #1: ProTaper Next High AllFile #2: ProTaper Next Low All

Preset Button 3: ProTaper UniversalDENTSPLY Tulsa Dental Specialties ProTaper® Universal FilesFile #1: ProTaper Universal S1 & SXFile #2: ProTaper Universal S2 & F1File #3: ProTaper Universal F2, F3, F4, F5File #4: ProTaper Universal Retreatment D1 & D2File #5: ProTaper Universal Retreatment D3

Preset Button 4: Vortex 04 & 06DENTSPLY Tulsa Dental Specialties Vortex® 04 & 06 Taper FilesFile #1: Vortex Orifice (All)File #2: Vortex 04, .35 through .50 taperFile #3: Vortex 04, .25 and .30 taperFile #4: Vortex 04, .15 and .20 taperFile #5: Vortex 06, .35 through .50 taperFile #6: Vortex 06, .25 and .30 taperFile #7: Vortex 06, .15 & 20 taper

Preset Button 5: GT 20 30 40DENTSPLY Tulsa Dental Specialties GT® Series 20, 30, 40 FilesFile #1: Accessory 90, 70, 50, 35/.12 taperFile #2: GT Yellow 20 Series, .10 and .08 taperFile #3: GT Yellow 20 Series, .06 and .04 taperFile #4: GT Blue 30 Series, .10 and .08 taperFile #5: GT Blue 30 Series, .06 and .04 taperFile #6: GT Black 40 Series, .10 and .08 taperFile #7: GT Black 40 Series, .06 and .04 taper

Preset Button 6: GTX 4DENTSPLY Tulsa Dental Specialties GT® Series X™ (4) FilesFile #1: SERIES X 20 .04 Taper & .06 TaperFile #2: SERIES X 30 .04 Taper & .06 TaperFile #3: SERIES X 40 .04 Taper & .06 TaperFile #4: SERIES X 30 .08 Taper

SERIES X 40 .08 Taper

IMPORTANTThe console will drivethe files as close to thelibrary requested speedand torque as thehandpiece parameterswill allow.

OPERATION- Chart 2 ENDODONTIC Default File Presets

NOTE: The File Series listed inChart 2 are registered trade-marks of DENTSPLY TulsaDental Specialties.

[1] P

ATH

FILE

® A

LLFil

e Size

Sp

eed (

RPM)

Torq

ue (g

•cm)

PATH

FILE

(ALL

FIL

ES)

300

120

PATH

FILE

® IN

DIV

FIL

ESFil

e Size

Sp

eed (

RPM)

Torq

ue (g

•cm)

PATH

FILE

SIZ

E 19

300

120

PATH

FILE

SIZ

E 16

300

120

PATH

FILE

SIZ

E 13

300

120

[2] P

ROTA

PER

NEX

T®Fil

e Size

Sp

eed (

RPM)

Torq

ue (g

•cm)

PT N

EXT

HIG

H A

LL30

052

0PT

NEX

T LO

W A

LL30

020

0

PRO

TAPE

R® U

NIV

ERSA

LFil

e Size

Sp

eed (

RPM)

Torq

ue (g

•cm)

PRO

TAPE

R S1

& S

X30

052

0PR

OTA

PER

S2 &

F1

300

150

PRO

TAPE

R F2

, F3,

F4,

F5

300

312

PRO

TAPE

R D

1 &

D2

500

312

PRO

TAPE

R D

350

015

0

PRO

TAPE

R® U

NIV

ERSA

L I

File S

ize

Spee

d (RP

M)To

rque

(g•cm

)PR

OTA

PER

S1 &

SX

300

520

PRO

TAPE

R S2

& F

130

015

0PR

OTA

PER

F2, F

3, F

4, F

530

031

2

PRO

TAPE

R® R

ETR

EAT

File S

ize

Spee

d (RP

M)To

rque

(g•cm

)PR

OTA

PER

D1

500

312

PRO

TAPE

R D

250

031

2PR

OTA

PER

D3

500

150

VO

RTE

X® 0

4 06

TA

PER

File S

ize

Spee

d (RP

M)To

rque

(g•cm

)VO

RTEX

ORI

FICE

(ALL

)50

052

0VO

RTEX

04/

35-0

4/50

500

132

VORT

EX 0

4/25

& 0

4/30

500

104

VORT

EX 0

4/15

& 0

4/20

500

75VO

RTEX

06/

35-0

6/50

500

368

VORT

EX 0

6/25

& 0

6/30

500

290

VORT

EX 0

6/15

& 0

6/20

500

195

VO

RTE

X® O

RIF

ICE

OPE

NFil

e Size

Sp

eed (

RPM)

Torq

ue (g

•cm)

VORT

EX O

RIFI

CE (A

LL)

500

520

VO

RTE

X® 0

4 TA

PER

File S

ize

Spee

d (RP

M)To

rque

(g•cm

)VO

RTEX

04/

35-0

4/50

500

132

VORT

EX 0

4/25

& 0

4/30

500

104

VORT

EX 0

4/15

& 0

4/20

500

75

VO

RTE

X® 0

6 TA

PER

File S

ize

Spee

d (RP

M)To

rque

(g•cm

)VO

RTEX

06/

35-0

6/50

500

368

VORT

EX 0

6/25

& 0

6/30

500

290

VORT

EX 0

6/15

& 0

6/20

500

195

GT®

SER

IES

20, 3

0, 4

0Fil

e Size

Sp

eed (

RPM)

Torq

ue (g

•cm)

ACC

90,

70,5

0,35

/12

500

700

GT

YEL

20/1

0 &

20/

0830

031

2G

T YE

L 20

/06

& 2

0/04

300

174

GT

BLU

30/

10 &

30/

0830

034

7G

T BL

U 3

0/06

& 3

0/04

300

208

GT

BLK

40/1

0 &

40/

0830

040

5G

T BL

K 40

/06

& 4

0/04

300

230

GT®

Acc

. & 2

0 SE

RIE

S Y

ELLO

WFil

e Size

Sp

eed (

RPM)

Torq

ue (g

•cm)

ACC

90,

70,5

0,35

/12

500

700

GT

YEL

20/1

0 &

20/

0830

031

2G

T YE

L 20

/06

& 2

0/04

300

174

GT®

Acc

. & 3

0 SE

RIE

S B

LUE

File S

ize

Spee

d (RP

M)To

rque

(g•cm

)A

CC 9

0,70

,50,

35/1

250

070

0G

T BL

U 3

0/10

& 3

0/08

300

347

GT

BLU

30/

06 &

30/

0430

020

8

GT®

Acc

. & 4

0 SE

RIE

S B

LACK

File S

ize

Spee

d (RP

M)To

rque

(g•cm

)A

CC 9

0,70

,50,

35/1

250

070

0G

T BL

K 40

/10

& 4

0/08

300

405

GT

BLK

40/0

6 &

40/

0430

023

0

GT

SER

IES

X® (3

)Fil

e Size

Sp

eed (

RPM)

Torq

ue (g

•cm)

GT-

X 20

/04

& 2

0/06

300

175

GT-

X 30

&40

/04

& /0

630

021

0G

T-X

30/0

8 &

40/

0830

035

0

GT

SER

IES

X® (4

)Fil

e Size

Sp

eed (

RPM)

Torq

ue (g

•cm)

SERI

ES X

20/

04 2

0/06

300

175

SERI

ES X

30/

04 3

0/06

300

210

SERI

ES X

40/

04 4

0/06

300

210

SERI

ES X

30/

08 4

0/08

300

350

GT®

/PRO

FILE

.04

File S

ize

Spee

d (RP

M)To

rque

(g•cm

)A

CC 9

0,70

,50,

35/1

250

070

0G

T 20

/10

& G

T 20

/08

300

312

GT

20/0

6 &

PF

35/0

430

013

2PF

30/

04 &

PF

25/0

430

010

4PF

20/

0430

075

[3] P

ROFI

LE®

S29®

04

TAPE

RFil

e Size

Sp

eed (

RPM)

Torq

ue (g

•cm)

PF S

29 0

4 SI

ZE 7

& 6

300

132

PF S

29 0

4 SI

ZE 5

& 4

300

104

PF S

29 0

4 SI

ZE 3

& 2

300

75[3

] PRO

FILE

® S2

9® 0

6 TA

PER

File S

ize

Spee

d (RP

M)To

rque

(g•cm

)PF

S29

06

SIZE

7 &

630

036

8PF

S29

06

SIZE

5 &

430

029

0PF

S29

06

SIZE

3 &

230

019

5

PRO

FILE

® O

RIF

ICE

OPE

NFil

e Size

Sp

eed (

RPM)

Torq

ue (g

•cm)

PF O

O S

IZE

6 &

530

051

0PF

OO

SIZ

E 4

& 3

300

400

PF O

O S

IZE

2 &

130

025

6

PRO

FILE

® IS

O 0

4 TA

PER

File S

ize

Spee

d (RP

M)To

rque

(g•cm

)PF

ISO

40/

04 &

35/

0430

013

2PF

ISO

30/

04 &

25/

0430

010

4PF

ISO

20/

04 &

15/

0430

075

PRO

FILE

® IS

O 0

6 TA

PER

File S

ize

Spee

d (RP

M)To

rque

(g•cm

)PF

ISO

40/

06 &

35/

0630

036

8PF

ISO

30/

06 &

25/

0630

029

0PF

ISO

20/

06 &

15/

0630

019

5

ITR

EMU

LATI

ON

SER

IES

File S

ize

Spee

d (RP

M)To

rque

(g•cm

)A

CC50

010

00M

AX

300

625

CORO

NA

L30

025

0M

ID30

015

0A

PIC

AL

300

70[4

] LEX

ICO

N®

GA

TES

V 1

.20

File S

ize

Spee

d (RP

M)To

rque

(g•cm

)LE

XICO

N G

ATES

#6

3000

1000

LEXI

CON

GAT

ES #

530

0075

0LE

XICO

N G

ATES

#4

3000

700

LEXI

CON

GAT

ES #

330

0040

0LE

XICO

N G

ATES

#2

3000

240

LEXI

CON

GAT

ES #

130

0015

0[4

] PRO

-PO

ST®

DR

ILLS

File S

ize

Spee

d (RP

M)To

rque

(g•cm

)PR

O-P

OST

DRI

LLS

2000

1000

TF®

File S

ize

Spee

d (RP

M)To

rque

(g•cm

)TF

500

400

K3/

K3™

XF

File S

ize

Spee

d (RP

M)To

rque

(g•cm

)K

3/K

3XF

360

300

MTW

O®1

File S

ize

Spee

d (RP

M)To

rque

(g•cm

)M

TWO

10/

04 P

URP

LE28

012

0M

TWO

15/

05 W

HIT

E28

013

0M

TWO

20/

06 Y

ELLO

W28

021

0M

TWO

25/

06 R

ED28

023

0M

TWO

30/

05 B

LUE

280

120

MTW

O 3

5/04

GRE

EN28

012

0M

TWO

40/

04 B

LACK

280

160

MTW

O 4

5/04

WH

ITE

280

160

MTW

O 5

0/04

YEL

LOW

280

200

MTW

O 6

0/04

BLU

E28

030

0

MTW

O®2

File S

ize

Spee

d (RP

M)To

rque

(g•cm

)M

TWO

10/

04 P

URP

LE28

012

0M

TWO

15/

05 W

HIT

E28

013

0M

TWO

20/

06 Y

ELLO

W28

021

0M

TWO

25/

06 R

ED28

023

0M

TWO

30/

06 B

LUE

280

120

MTW

O 3

5/06

GRE

EN28

010

0M

TWO

40/

06 B

LACK

280

170

MTW

O 2

5/07

RED

280

200

MTW

O®

RET

REA

TMEN

TFil

e Size

Sp

eed (

RPM)

Torq

ue (g

•cm)

MTW

O R

15/0

5 W

HIT

E28

030

MTW

O R

25/0

5 RE

D28

012

0

[1] P

athF

ile®

torq

ue is

set

at u

ser’s

pre

fere

nce.

[2] R

ecom

men

ded

torq

ue is

bet

wee

n 20

0–52

0 g•

cm.

[3] “

S29”

repr

esen

ts S

ERIE

S 29

®.

[4] L

exic

on®

Gat

es a

nd P

ro-P

ost®

Dril

ls a

re n

ot

com

patib

le w

ith 1

6:1

redu

ctio

n ha

ndpi

ec-

es, w

hich

hav

e a

max

imum

spe

ed o

f 180

0 RP

M.

Chart 3 - ENDODONTIC File Library Settings

19

20

The SETUP Program allows theuser to select/configure setupoptions via display prompts. Theoption selections and correspondinginstructions are shown below:

1. Press and hold the SETUP/CANCELbutton to enter SETUP Mode. Thefollowing prompt will be displayed:

Recall Factory Setup?Press: YES / NO / CANCEL

a. Press “Yes” to recall the factory setupmenu. The following prompt will display:

Are You Sure?Press: YES / NO / CANCEL

b. To return the System preset buttons totheir factory default settings, press YES. Important: Any customized presets willbe lost when factory settings are recalled.

c. To continue with System Setup (andkeep all customized settings), press NO.

d. A brief message announces which SetupMode, Implant or Endo, is beingactivated.Setup Only ForImplant (or Endo) Mode

2. The user is prompted next to enable theTorque Warning Tone feature. This feature

warns the user with an audible signalwhen a specified Torque Limit is reached.Warning signals are provided differently,depending upon which operating mode isactivated. When in Implant Mode, aseparate signal is emitted when the torquereaches each of the two major thresholds:

1.) 75% of specified Torque Limit - Emits afast beeping signal.

2.) 100% of specified Torque Limit - Emitsa slow beeping signal.

When in Endo Mode, a single signal isemitted when the torque reaches thespecified limit:

1.) 100% of specified Torque Limit - Emitsa fast beeping signal.

The following prompt will display:

Torque Warning Tone?Press: YES / NO / CANCEL

a. To enable the Warning Tone, press Yes.b. To disable the Warning Tone, press No.

3. The next prompt provides a ReverseWarning Tone that alerts the userwhenever the handpiece is rotating in thereverse (counterclockwise) direction: Reverse Warning Tone?Press: YES / NO / CANCEL

a. To enable the Reverse Tone, press Yes.b. To disable the Reverse Tone, press No.NOTE: The Reverse Warning Tone emits abeeping signal with a slow 1/2-secondcadence that is easily distinquishable fromthe two Torque Warning Tones in Step #2above.

IMPORTANT: If both Torque and ReverseWarning Tone options are enabled andactivated at the same time (e.g., userreaches 75% of torque while running inreverse), the Torque warning tones willoverride the Reverse warning — only theTorque signal will be heard.

SETUP OPTIONS - Implant & EndoDescription

1. Recall Factory Setup2. Torque Warning Tone3. Reverse Warning Tone4. Auto Stop Mode Endodontic Mode Only5. Sleep Mode6. Variable Speed Pedal7. Save Your Settings

SYSTEM SETUP

21

4. Auto Stop Mode (for Endo Mode Only):When the Auto Stop Reverse (ASR)feature is enabled, rotation of thehandpiece will automatically stop andreverse when the selected torque limit isreached. Do not release the foot pedalwhen this occurs. Keep the foot pedalactivated and the Endo System willautomatically alternate between forwardand reverse rotation in an attempt to freethe instrument. When the Auto Stop Manual (ASM) featureis enabled, forward rotation of thehandpiece will automatically stop when theselected torque limit is reached. Uponreleasing and then reapplying pressure tothe foot control, the handpiece will rotatein the reverse direction. The handpiece willcontinue to rotate in reverse until the footcontrol is released once again. If pressureis then reapplied to the foot control, thehandpiece will return to forward rotation.The following prompt will display:

Auto Stop Mode:1=ASR 2=ASM / CANCEL

a. To enable Auto-Stop Reverse (ASR),press Preset Button #1 .

b. To enable Auto-Stop Manual (ASM), anddisable ASR, press Preset Button #2.

5. The next prompt provides a choice of twodifferent time delays before the Systementers Sleep Mode, wherein the Displayand Keypad time out and become inactive:Sleep Mode1=15 2=30 3=Off / CANCEL

a. To enable a 15-minute delay, pressPreset Button #1.

b. To enable a 30-minute delay, pressPreset Button #2.

c. To disable Sleep Mode (Display stayson), press Preset Button #3.

NOTE: The system default is the 30-minutedelay.

6. This prompt allows the user to choosewhether the Variable Speed Foot Controloperates in Variable Mode (‘0’ to ‘set’speed), or in On/Off Mode (runs only at‘set’ speed):Variable Pedal Mode1=Var 2=On/Off / CANCEL

a. To enable Variable (“Var”) Mode, pressPreset Button #1.

b. To enable “On/Off” Mode, press PresetButton #2.

NOTE: The system defaults are Variablewhen in Implant Mode, and On/Off whenin Endo Mode.

7. This final prompt asks if the new settingsare to be saved:Save Your Settings ?Press: YES / NO

a. To save new settings, press YES.b. To discard your new settings and keep

the previous settings, press NO.NOTE: The System will automatically Exitthe “SETUP” menu at the completion ofthis Step.

22

VARIABLE-SPEED FOOT CONTROL OPERATIONThe AE-70V2 Variable-Speed Foot Controlcomes as standard equipment on theAEU-7000E-70V System and as an optionon the AEU-7000E System. The AE-70V2can control motor speed, direction, torque,and turn the pump On/Off. It can selectImplant or Endodontic presets andindividual Endo files.

Installation:1. Attach the Foot Control cable to the

connector on the back of the Console (seeFigure 10). Note keyway on connector.Turn locking sleeve clockwise to securecable to connector. The AEU-7000E-70Vwill automatically detect the Foot Controland allow dual functionality through eitherthe Foot Control or key pad.

Foot Pad Functions (See Figure 11):2. The ‘M’ pad (Yellow) performs the

same function as the Motordirection button on the console.Each press of the pad changesthe direction of Motor rotation. When theMotor is in reverse, the reverse warningtone will sound if this option is selected inthe SETUP options.

3. The ‘T’ pad (Lavender) increases thecurrent torque setting each timethe pad is pressed, up to amaximum five times

consecutively. When the pad is pressed thesixth time, the unit will cycle the torque backdown to its first (lowest) setting. Forexample, in Endo Mode, repeated pressingof the pad will increase the torque from 40g-cm, through the 60, 80, 100, 120, and140 g-cm settings, then automaticallyrecycle back to 40 when the pad is pressedthe sixth time. (NOTE: In Endo Mode,torque is measured in g-cm; in ImplantMode, it is measured in N•cm. Actualincremental values are dependant uponhandpiece used.)

4. The ‘P/S’ pad (Orange) cyclesthrough System Presets 1 - 6when in Implant Mode. Eachpress of the pad selects the next Preset.In Endodontic Mode, the ‘P/S’ pad cancycle through the System Presets 1 - 6 andcycle through a Preset’s individual files. Tocycle through the Presets, press and holdthe pad for two seconds (2 beeps will beheard). Each time the pad is pressed andheld for two seconds, the unit switches to(selects) the next Preset. Then, to stepthrough the selected Preset’s individual

Fig.11 - Variable-Speed Foot ControlHANDLE (Removable)

VARIABLE OR ON/OFFCONTROL PEDAL

PRESETS &FILE SERIES

STEP-THROUGH PUMP ON/OFF ORFLOW STEP-THRU

MOTORDIRECTION

TORQUE MODESTEP-THROUGH

Fig.10 - Foot Control Connection

AEU-7000E-70V

CONNECTOR FOOT CONTROL CABLE

files, press and then quickly release thepad repeatedly.Note: The following message will appearbriefly whenever any Endo Preset isaccessed for the first time, or after factorydefaults have been restored:Loading Default SeriesPlease Wait...

5. The Pump On/Off pad (Teal) turns thepump On and Off, just like theconsole button. Press and releasethe pad to turn the pump On orOff (a beep will sound). To adjustpump flow, use either the Variable-SpeedFoot Control or the Up/Down Control PanelButtons. When adjusting flow with the FootControl, press and hold Teal pad to cyclethrough the Flow settings in 10%increments, from 10% to 100%. A beep willsound with each incremental change.

6. The center Variable Pedal (Blue) can beoperated in either the ‘Variable’ or ‘On/Off’modes, depending on which option isselected during Setup (refer to Option 6,page 21).a. Variable Mode - Motor speed isproportional to how far the pedal isdepressed. Depress pedal slowly togradually increase speed; release slowly togradually decrease speed. NOTE: Variableis the default when operating the pedal inImplant Mode.b. ON/OFF Mode - The motor runs only at‘set’ speed. Foot pedal will switch themotor ‘On/Off’ when depressed/ releasedapproximately halfway. NOTE: On/Off isthe default when operating the pedal inEndo Mode.NOTE: The Variable Pedal can also beused to reactivate the System fromStandby mode. Press the pedal briefly towake up the System and return it to the laststate used.

AE-7PM FOOT CONTROL(AEU-7000E only)

The AE-7PM Foot Control is provided asstandard equipment on the AEU-7000ESystem. The AE-7PM is used to turn themotor and pump (when activated) On/Off.The AE-70V2 Variable-Speed Foot Controlis available on the AEU-7000E System asan option.

AE-7PM Installation:Attach the Foot Control cable to theconnector on the back of the Console.Note keyway on connector. Turn lockingsleeve clockwise to secure cable toconnector.

Fig.13

AE-7PM FOOT CONTROL(AEU-7000E only)

Handle Installation/Removal:7. The Foot Switch Handle may be installed to

allow the user to reposition or move theFoot Control more easily.a. Grasp vertical guide rods and carefullypush handle straight into Switch base (seeFigure 12). To remove, pull rods straightout.

23

Fig.12 - Handle Installation/Removal

24

The System has the ability to loadsoftware updates and enhance thefunctionality of the System. A card slot,labeled “Memory Card Port”, is providedon the back of the unit (see Figure 14).This Port accepts memory cards verysimilar to those used in common consumerdevices. These cards, available fromAseptico, enable a user to update softwareor replace existing software that mighthave been accidentally erased orcorrupted. Contact Aseptico for moreinformation on card usage and availability.To reprogram a unit, follow the Stepsbelow:

Programming Steps:1. Turn ‘Off’ the Main Power Switch on the

back panel.2. Grasp the right-hand end of the rubber

dust cover for the Memory Card Port andpry open the cover to expose the card slot.

3. Insert the new memory card in the slot withlabel facing upward (card terminals shouldface downward). Carefully and slowlypress card inward until a ‘click’ is felt.Release card.

4. Turn the Main Power Switch (on the backpanel) ‘On’.

5. The Display will show the followingmessage:

• Press the ‘Yes’ key on the Control Panel.6. The Display will then show the following

message:

• Press the ‘Yes’ key on the Control Panel.7. The Display will show the following message:

• A status bar will indicate the progress ofthe programming.

8. When the programming is complete, theDisplay will show the following message:

• Press the card inward slightly, then release it to eject it. When the card isejected, the System will resetwith normal power-up screen displayed.

9. Remove the memory card and store it in asafe place. Close the rubber dust cover onthe Memory Card Port.In the event that the programmingprocedure is interrupted, the unit willdisplay the following message:

Then:

Re-start the programming procedure fromStep #1 (Remember to turn main power‘Off’ before reprogramming).

REPROGRAMMING THE UNITFig.14 - Programming Slot

Memory Card Detected.Re-program? (YES / NO)

Presets Will Be Erased!Continue? (YES / NO)

Programming...

Programming Successful.Eject Card.

Programming Failed

Console Software Error.Re-program unit.

MEMORYCARD

DUSTCOVER

25

STERILIZATION:WARNING - Sterilize the motor betweeneach patient use.WARNING - Use of a sterilizationmethod or temperatures other than whatare prescribed may damage the motoror present a risk of cross-contaminationbetween patients.CAUTION - Do not soak or submergethe motor in any liquid.

STERILIZATION PROCEDURE:Pre-clean

1) Brush off any visible signs of debris fromthe motor and cord.2) Thoroughly clean the device with a moistcloth or towel to remove any remaining signsof debris.

Sterilize3) Select one of the three followingsterilization methods (A. B. or C.):Wrapped Sterilization – Place in anappropriately sized sterilization pouch andseal it.

A. Standard autoclaving (Gravity displacementmethod) Time: 15 min Temperature: 132° C (270° F) Dry time: 30 minutes

B. Pre-vacuum (dynamic-air-removal) Time: 4 minutes Temperature: 132° C (270° F)Dry time: 40 minutes

Flash Sterilization – For immediate useonly.

C. Unwrapped standard autoclaving (Gravitydisplacement method) Time: 10 minutes Temperature: 132° C (270° F) No dry time is required for flash sterilization.

Motor & Cord Assembly:The entire AE-230M-40 motor and cordassembly is fully autoclavable. Loosely coilthe motor cord when autoclaving. Avoidsharply bending the cord when autoclaving.

NOTE: Call Aseptico Inc. at 1-800-426-5913for any questions or clarifications on thissterilization procedure.

The entire motor &cord assembly is

autoclavable.

MOTOR & CORD STERILIZATION Fig.15

26

MAINTENANCE & CLEANING:HANDPIECES - Thorough cleaning and lubricationof handpieces after each use and before sterilizationis very important to ensure proper operation andservice life of the handpiece. Follow the instructionsprovided with the handpiece for completemaintenance instructions.

MOTOR - IMPORTANT! Protectmotor from excess oil draining fromhandpiece. After lubricating andbefore autoclaving, stand handpieceby its base on a paper towel andallow excess oil to drain (see Figure16).

CONSOLE - The exterior of the console may becleaned by wiping with a soft cloth moistened witha mild detergent or a 1:10 bleach solution (1 parthousehold bleach to 10 parts water). IMPORTANT:Use of other cleaning or disinfecting solutions maydamage the console and may void the warranty.SILICONE WATER LINES - The silicone waterlines used for the pump are fully autoclavable:

Pre-Cleaning: Before sterilization, run clean waterthrough the tubing for 30 seconds to expel anystagnant water. NOTE: Do not use disinfectants onthe tubing set. Bacteria and viruses will beneutralized during sterilization.Sterilization: Sterilize tubing at 132º C (270º F) for10 minutes.

FOOT CONTROL - The exterior of the foot controlmay be cleaned by wiping with a soft clothmoistened with mild detergent or disinfectingsolution. When cleaning, remove handle from footcontrol and wipe clean with disinfectant, thenreinstall handle.

• Do not attempt to disassemble the motor or motorconnector.

• Do not oil or lubricate the motor.• Do not attach a handpiece to the motor while the

motor is running.• Do not bend motor cord sharply.• The motor is sensitive to shock. Do not drop or

impact motor against a hard surface.

WARNING

Failure to comply with any of the above instructionsmay void your warranty.

Fig.16

SPECIFICATIONS:Console Dimensions: 9.98”W x 9.42”L x 5.10”H

(25.3 cm x 23.9 cm x 12.9 cm)

Console Weight: 7.3 lbs (3.3kg)

Power: 100-240V1.1 - 0.5 A50-60 HZ

Fuses: 1.6A, 250V, Slo Blow Type

Duty Cycle: 16.7%

NOTE: The appliance inlet is themains disconnect means.

Environmental Conditions: Operating Temperature 10 to 28°C (50 to 82.4°F)Transportation & Storage Temperature -20 to 60°C

(-4 to 140°F)Relative Humidity 10 to 90% non-condensingAltitude 0 to 3048 meters (0 to 10,000 feet)

10°C(50°F)

28°C(82.4°F)

OPERATINGTEMPERATURE

-20°C(-4°F)

60°C(140°F)

TRANSPORT &STORAGE

TEMPERATURE

1013.3hPa

697hPa

10%

90%

27

CHANGING THE FUSE:

1. Remove the Fuse Holder from the PowerInlet connector (see Figure 17).

2. Replace the fuses in the Fuse holder.

Replacement Fuses:1.6A, 250V slo-blow fuse(Fuse size: 5 x 20mm)

3. Reinstall the Fuse Holder.

Turn the power off and unplug the unitbefore following the steps below.

WARNING

Fig.17 - Fuses

NOTE: The AEU-7000E-70V & AEU-7000Efeature auto-sensing, global voltagecompatibility. The fuse indicated is correct for100V-240V 50/60 Hz line voltage.

TROUBLESHOOTING:

Correction:

• Check console to power connection.• If Preset LEDs are blinking, press Standby button on Control Panel to exit

Sleep Mode.• Check fuse. If blown, replace with 1.6A/250V slo-blow fuse.• Check motor plug connection.• Check foot switch connection. • Depress foot switch.• Increase RPM.• Increase Torque setting• Check that bur/file/drill is properly seated in the handpiece and the collet is

closed.• Check that pump is on and flow level is sufficient.• Check that water container seal is completely punctured.• Make sure the irrigation tubing is properly installed in pump door and flow is in

the correct direction.• Check for dirty, under-lubricated handpiece.• Check if handpiece lubricant is draining into motor. After lubricating and before

autoclaving, stand handpiece on its base to let excess lubricant drain out.• Verify that ratio setting matches handpiece ratio. Use Calibration function.• Turn power switch off, wait 5 seconds, then turn back on to reset.• Replace worn tube section located under the pump door with a new section

from the extra tube set provided with this system.• Grasp the strain relief directly behind the cord connector and gently push

inward. Then, grasp the connector body near the red dot and pull theconnector straight out of the motor receptacle.

Problem:

Console does not light when on:

Console lights when turned on, buthandpiece does not turn:

No water flow from pump to handpiece:

Motor slowing down or sluggish:

Improper display:

Irrigation Tube Leaks:

Cannot remove motor/cord from unit:

28

SYMBOL DEFINITIONS:

Standby Switch

Alternating current

Dangerous Voltage

Attention, consult accompanying documents

Type BF Equipment

Do Not Throw Into Trash

Footswitch

Fuse Rating

Manufacturer

Authorized EuropeanRepresentative

Protection Against Dripping Water

Protective Earth (Ground)

Motor Direction Preset Step Through

Torque Step Through Pump On/Off

Temperature Limitation Atmospheric Pressure Limitation

Humidity Limitation

Sterilize At 132°C (270°F)

Part Number

Serial Number

29

NOTES:

P/N: 420763Rev. QECO 1503007/2020 PRINTED IN THE USA

Aseptico warrants these products against defects in material or workmanship for a periodof two (2) years, from date of original invoice. Some handpieces are warranted for oneyear under the same conditions. Other handpieces and expendable components, such asair turbines and light bulbs, are covered by shorter warranty periods, or have no warranty.Aseptico's sole obligation under product warranty is (at its sole option and discretion) torepair or replace any defective component or product in part or whole. Aseptico shall bethe sole arbiter of such action.

In the event of alleged defect under warranty, the purchaser is to notify Aseptico'sCustomer Service Department promptly. Customer Service will provide instructions,usually directing that the product be returned for service. Shipment to Aseptico and thecost thereof is always the responsibility of the purchaser.

Accidental misuse, inappropriate installation, or failure to perform directed maintenancevoids the warranty. Deliberately defacing, modifying, or removing the serial number voidsthe warranty.

Aseptico does not assume, under this warranty, any risks or liabilities arising from theclinical use of its products, whether or not such use involves coincidental utilization ofproducts manufactured by others.

WARRANTY

P.O. Box 1548 • Woodinville, WA 980728333 216 th Street S.E. • Woodinville, WA 98072

(425) 487-3157 • (800) 426-5913www.aseptico.com • info@aseptico.com