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CONSTRUCTION TECHNOLOGY
OPERATING MANUAL DIAMOND CORE DRILL MOTOR CDM 23 WP
LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach Phone: +49 (0) 7564 / 307 - 0 Fax: +49 (0) 7564 / 307 - 500 [email protected] www.lissmac.com
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Imprint The operating manual is valid for: LISSMAC diamond core drill motor:
CDM 23 WP
Company headquarters:
LISSMAC Maschinenbau GmbH Lanzstraße 4 D - 88410 Bad Wurzach Phone: +49 (0) 7564 / 307 – 0 Fax: +49 (0) 7564 / 307 – 500 [email protected] http://www.lissmac.com
Translation of the original operating manual Status: 09-2014
The dissemination or duplication of this operating manual in any form, or the reuse of contents is forbidden unless permitted in writing. Non-compliance is subject to compensation for damages. All rights reserved for the purpose of patent, utility model, or design patent registration.
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BASIC SAFETY INSTRUCTIONS
Warning notices and symbols in this operating manual
Danger! Indicates that failure to comply could lead to severe injury or even death.
Caution! Indicates that failure to comply could sometimes lead to injuries.
Note Indicates that failure to comply leads to damage to the machine or other property.
Handling information for operators
The defined sequence of the handling steps makes proper and safe handling of the machine easier.
Handling instructions for the operator
The following information is attached on the machine:
Read operating manual!
Symbol for concrete
Symbol for masonry
The machine operator must follow these safety points:
Wear safety hat
Wear safety glasses
Wear hearing protection
Wear safety shoes
Wear safety gloves
Clothing worn at the workplace must be close-fitting so that it cannot be caught by moving parts. If you have long hair, wear a hat or hairnet to cover it.
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OPERATING MANUAL
Preface The handling of the machine and its intended application possibilities are explained in this operating manual.
This operating manual contains important information on how to operate the machine safely, properly and economically. Compliance to the information in this operating manual contributes to the avoidance of hazards, repair costs and downtimes, as well as increases the reliability and service life of the machine.
Supplements or modifications to this operating manual due to existing national regulations for accident prevention and for environmental protection are possible without prior notice.
This operating manual must always be available at the location of use.
All persons who perform work with this machine must read this operating manual thoroughly and follow the instructions contained in it. This applies to the following work, among other things:
Work including setting up the machine, troubleshooting during execution of work, removing waste as a result of drilling work, machine maintenance, removal of work material.
Maintenance (service, inspection, repair etc.)
In addition to the specifications and instructions in this operating manual and the valid legal regulations for accident prevention in the country of use and place of use, recognized work and safety regulations must also be complied with.
Required core drilling stand A core drill stand designed for this purpose is required to operate the core drill motor. The core drill stand can be purchased from the manufacturer.
Additional documents Additional documentation of the respective manufacturers of individual components of the machine are available as supplements to this operating manual:
Operating manual petrol motor
LISSMAC assumes no responsibility or liability for the completeness of any additional documents.
Changes and reservations We attempt for this operating manual to be correct and up-to-date. To maintain our technological lead, it can be necessary to change the product without advance notice and to perform their operation. We accept no liability for malfunctions, breakdowns and damage caused by this.
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Table of Contents 1. Description of performance ................................................................................................................................. 8
1.1. Basics of intended use ..................................................................................................................................... 9 1.2. Organizational measures .................................................................................................................................. 9 1.3. Personnel choice and personnel qualification; basic responsibilities .......................................................... 10 1.4. Safety instructions for operation phases ....................................................................................................... 11
1.4.1. Transport, assembly and installation .................................................................................................... 11 1.4.2. Commissioning ...................................................................................................................................... 11 1.4.3. Operation ............................................................................................................................................... 12 1.4.4. Special work while using the machine ................................................................................................. 12 1.4.5. Moving the core drill motor................................................................................................................... 13
1.5. Safety instructions for special types of dangers ........................................................................................... 13 1.5.1. Danger for the operator by the machine ............................................................................................... 13 1.5.2. Dust ........................................................................................................................................................ 13 1.5.3. Noise ...................................................................................................................................................... 13 1.5.4. Operating materials ............................................................................................................................... 13
1.6. Transport ......................................................................................................................................................... 14 1.7. Packaging and Storage ................................................................................................................................... 14 1.8. Environmental protection ............................................................................................................................... 14 1.9. Disposal .......................................................................................................................................................... 14
2. Machine description ........................................................................................................................................... 15
2.1. Description of the core drill motor ................................................................................................................. 15 2.2. Technical data ................................................................................................................................................ 16
3. Commissioning ..................................................................................................................................................... 17
3.1. Connections and operating materials ............................................................................................................ 17 3.2. Exhaust hose ................................................................................................................................................... 17 3.3. Filling the fuel tank ......................................................................................................................................... 18 3.4. Insertion into a core drill stand ...................................................................................................................... 19 3.5. Tools ............................................................................................................................................................... 20
3.5.1. Change tool (remove) ............................................................................................................................ 20 3.6. Change the gear ranges ................................................................................................................................. 21
4. Operation ............................................................................................................................................................... 22
4.1. Safety .............................................................................................................................................................. 22 4.2. Preparations for starting ................................................................................................................................ 22 4.3. Drilling ............................................................................................................................................................ 22
5. Maintenance ......................................................................................................................................................... 23
5.1. Service ............................................................................................................................................................ 23 5.2. Overflow drill hole .......................................................................................................................................... 23 5.3. Maintenance plan........................................................................................................................................... 24
6. TOOL TABLE .......................................................................................................................................................... 25
7. Warranty ................................................................................................................................................................ 26
8. Exploded view ...................................................................................................................................................... 27
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Notes:
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1. DESCRIPTION OF PERFORMANCE
The CDM 23 WP is impressive for daily use in channel construction sites as a functional, robust, compact core drill motor. The careful design of the safety clip secures the core drill in the harsh construction site environment as well as acting as a functional handle for daily transport and simple mounting on drilling motors.
User-friendly - Three gear levels permit optimum speed selection adapted to the specific core drill diameter
Fast drill crown collet with integrated spindle protection
Centrally positioned EMERGENCY STOP switch on the control display is quick and easy to operate even in difficult situations
Provided with an additional heat shield on the exhaust hose in the working area to avoid risk of being burned
Maximum safety through integrated centrifugal force coupling (2-cycle petrol engine) and mechanical overload coupling (3-gear transmission)
Water pressure vessel for independent core drilling (optional)
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1.1. Basics of intended use
1.1.1 The warranty obligation of the manufacturer and supplier is voided for improper or non-intended use. Any change to the machine which is not carried out by the manufacturer is prohibited. Changes, removal or addition of parts to the machine only with the written approval of the manufacturer.
1.1.2 The machine is constructed according to the state of the art and recognized technical safety rules. However, danger to life and limb of the user or third parties, and/or damage to the machine or other property may still arise from its use.
1.1.3 Only operate the machine in technically faultless condition and for intended use, aware of safety
and danger complying with the operating manual. You should particularly handle malfunctions which can compromise safety immediately, or have them addressed by experts.
1.1.4 The LISSMAC core drill motor CDM 23 WP is a wet core drill motor and belongs to the device class for stand-guided core drill equipment. The core drill motor is driven via a petrol motor and is used in combination with water for drilling round holes in stone, lightly reinforced concrete and composite materials. The core drill motor may only be used with a core drill stand intended for it, and a diamond tool (core drilling). Fumes from the petrol motor must be vented away from the user by means of an exhaust hose.
This machine is intended for use by an experienced construction worker in construction zones. Use of this machine in a manner not described in the operating manual is considered improper.
Intended use also includes compliance with the operating manual and observance of inspection and maintenance manual.
1.1.5 Foreseeable misuse / non-intended use:
Drilling without a core drill stand
Drilling without water
Drilling in enclosed spaces
Drilling without exhaust hose or with a defective exhaust hose
Drilling of wood, plastic or metal (except for reinforcement in concrete)
Drilling heavily reinforced concrete
Any constructional changes, which change the safety or the type of design.
1.2. Organizational measures
1.2.1 The operating manual must be easily accessible for each person at the location of use.
1.2.2 All additions to the operating manual, all generally valid legal and otherwise binding regulations for accident prevention and environmental protection are to be followed and instructed!
Such obligations may also apply, for example, to the handling of hazardous materials or the wearing of personal protective gear or traffic regulations.
1.2.3 Personnel assigned to activities on the machine must have read and understood the operating manual, particularly the Safety Instructions chapter, before starting work. In the middle of work it is too late. This applies notably to personnel who only work occasionally on the machine, e.g. for changeovers and service.
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1.2.4 At least occasionally, perform checks for safe and hazard awareness work by operators while following the operating manual!
1.2.5 Use personal protection equipment if necessary or required by regulations!
1.2.6 Observe all safety instructions and danger warnings of the machine and keep them in legible condition! Replace safety and danger instructions, that are damaged or non-readable any more.
1.2.7 For safety-related changes to the machine or its running behavior, stop the machine immediately and mark it accordingly. Report the problem to the responsible post/person!
1.2.8 No changes, removal or addition of parts without the written approval of the manufacturer! The instructions of the tool maker must be followed.
1.2.9 Only use tested original replacement parts from the manufacturer!
1.2.10 Observe required or prescribed deadlines given in the operating manual for inspections.
1.2.11 Workshop equipment suitable for the work is absolutely necessary for performing maintenance actions.
1.2.12 Machines driven by a petrol motor may not be used in enclosed spaces. Operating the machine is prohibited!
1.2.13 The segments around the tool must be protected from damage and humidity.
1.3. Personnel choice and personnel qualification; basic responsibilities
1.3.1 Only qualified personnel 18 years of age or older may operate the machine independently. All personnel must be trained in the operation and be explicitly, in writing, authorized by the company to operate the machine.
1.3.2 Establish responsibilities of the personnel for operating, changeover, servicing, and repairing the machine.
1.3.3 Make sure that only authorized personnel works at the machine.
1.3.4 The operator must wear personal safety equipment according to the safety regulations, such as safety shoes, safety gloves and safety glasses.
1.3.5 Clothing worn at the workplace must be close-fitting so that it cannot be caught by moving parts. All loose objects must be removed. Head cover or a hairnet must be worn if the user has long hair.
1.3.6 Wear breathing protection (mask) if the air has dust particles. Do not breathe in unfiltered masonry dust as this can be a health hazard.
1.3.7 Remaining in the working area unnecessarily is prohibited! Personnel who are not working on the machine, with the exception of spotters, must be directed away from the work area. Block off the working area, if necessary.
1.3.8 During all movements, operating personnel must ensure that they and other people are not endangered. All obstacles which may hinder the operation or implementation of the machine at the location of use must be moved out of the way.
1.3.9 Any personnel training, learning, being instructed, or currently involved in general education may only work with the machine under the continual supervision of an experienced person!
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1.4. Safety instructions for operation phases
1.4.1. Transport, assembly and installation
1.4.1.1 Transport, assembly and installation on/with the core drill motor may only be carried out when the petrol motor is turned off.
1.4.1.2 Transport, assembly and installation on/with the core drill motor may only be carried out with removed tool and when the petrol motor is turned off.
1.4.1.3 Transport may only be done, as long as all machine parts are tightened on the machine and individual parts cannot fall.
1.4.1.4 Machine transport may only be done if the fluids (fuel or gear oil) is prevented from leaking out.
1.4.2. Commissioning
1.4.2.1 The core drill motor must be inserted into a core drill stand intended for this purpose. Ensure that the core drill stand and the core drill motor are securely attached.
1.4.2.2 When inserting the tool the operator must protect himself from sharp edges. Defective or broken tools must be replaced immediately.
1.4.2.3 Ensure that the floor on which drilling is to be made fulfils load carrying capacities. All obstacles must be cleared away from the work area and make sure there is sufficient lighting.
1.4.2.4 Visually check the entire core drill motor for damage, defects and leaks.
1.4.2.5 Have a water source ready to connect to the core drill motor. Drilling cannot be done without water. Note appropriate usage!
1.4.2.6 Smoking is absolutely prohibited when filling the fuel motor. Special care must be taken when refilling the fuel tank. Motor parts that become warm during operating become a fire hazard.
1.4.2.7 Fuel storage may only be in authorized and marked containers.
1.4.2.8 No rotating tools which have a maximum rotation speed smaller than the nominal speed of the machine can be used.
1.4.2.9 All exhaust hoses must be inspected for damage before commissioning. If there is damage, the exhaust hose must be exchanged immediately. It is prohibited to operate with a damaged exhaust hose or without a hose. Note appropriate usage!
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1.4.3. Operation
1.4.3.1 Refrain from working in any manner that is questionable in regard to safety!
1.4.3.2 Take measures to ensure that the core drilling motor is operated only in a safe, functional condition!
1.4.3.3 The core drill motor must be checked at least once per shift for externally identifiable defects or damages! Any changes which occur (including operating behavior) must be reported immediately to the responsible post/person! If necessary, immediately stop the machine and secure it against restart!
1.4.3.4 Only suitable and tested tools must be used. Inspect tools for damage.
1.4.3.5 For protection before acceleration, move the depth setting slowly into the solid floor. Avoid any contact with the running tool.
1.4.3.6 Check the drilling area for wires and lines to prevent drilling into electrical, water or gas lines. Drilling cores must be captured.
1.4.3.7 The device may only be used for its intended purpose. The machine is only to be used within the intended scope of use to prevent hazardous defects.
1.4.3.9 When working overhead, a water capture ring must be used. Only with suitable safety measures!
1.4.3.10 When drilling, the operator must be standing with both feet firmly on the ground. A spotter must be present when the core drill motor is being used.
1.4.3.11 During use, vibrations are generated around the entire machine. Before using the machine check that all fastening elements are properly tightened.
1.4.3.12 Tools may only be used for their intended purpose.
1.4.3.13 When drilling in excavation pits, the exhaust hose must be placed to ground level. Operation without, or with a defective exhaust hose is prohibited! Ensure there is sufficient ventilation.
1.4.4. Special work while using the machine
1.4.4.1 Always inspect tools and working materials for wear. Maintenance intervals that are given in the corresponding operating manuals must be complied with. Do not use any working materials that are not capable of functioning completely, or their on/off switch is defective. Repairs may only be done by appropriately authorized technicians.
1.4.4.2 Inform operating personnel before beginning special and maintenance work! Name a supervisor!
1.4.4.3 If the core drill motor is turned off during maintenance and repair work, it must be secured against unexpected application of power.
1.4.4.4 Before cleaning all openings in which no cleaning agent should penetrate due to safety and/or functional reasons must be covered and glued. Electric motors, switches and plugs are especially at risk. After cleaning, remove the covers/tape completely!
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1.4.5. Moving the core drill motor
1.4.4.1 Moving the core drill motor must only be done when the petrol motor is turned off.
1.4.4.2 Before leaving the operating position, the petrol motor must be shut down and the tool must no longer rotate. There is a danger of injury by the rotating tool.
1.5. Safety instructions for special types of dangers
1.5.1. Danger for the operator by the machine
1.5.1.1 Before leaving the operating position, the petrol motor must be shut down and the tool must no longer rotate. There is a danger of injury by the rotating tool.
1.5.1.2 Working on the core drill motor and moving with rotating tool is prohibited.
1.5.1.3 The petrol motor of the core drill motor must only be put in operation for intended use drilling.
1.5.1.3 There are other residual risks on the machine, for this reason the operator must work with particular care.
1.5.2. Dust
1.5.2.1 When working in close quarters, follow any applicable national guidelines!
15.2.2 To prevent dust build-up during drilling, the tool must be cooled using water. Drilling without water damages the tool and is prohibited.
1.5.3. Noise
1.5.3.1 Wear specified personal hearing protection!
1.5.4. Operating materials
1.5.4.1 When handling oils, greases and other chemical substances, follow valid safety regulations!
1.5.4.2 Leaking fluids must be immediately removed by an absorbent material and disposed of in hazardous waste.
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1.6. Transport
1.6.1 The core drill motor must be removed from the core drill stand for transport.
1.6.2 Even for a small distance, the core drill motor must be switched off. The tool may not be rotating before a restart!
1.6.3 When recommissioning, follow the operating manual!
1.7. Packaging and Storage
To ensure sufficient protection during shipping and transport, the machine and its components are carefully packaged. When receiving the machine, the machine should be checked for damage. The packaging of the device consists of materials which can be recycled. Put these by type into the relevant recycling containers, so that they can be recycled properly.
In the case of damage, the machine must not be put into operation. Even damaged cable and plugs represent a safety risk and must not be used. In this case, please contact the manufacturer.
If the machine is not immediately put into operation after unpacking, it must be protected from moisture and dirt.
1.8. Environmental protection
Packaging material, cleaning agents, used or residual operating materials, as well as removed wear parts, such as drive belts or gear oils must be taken to recycling corresponding to the valid regulations for environmental protection at the place of use.
1.9. Disposal
If the expiry date of the device has been reached, in particular if functional errors happen, make the used machine unusable.
Dispose of the device according to the valid regulations for environmental protection of your country. Electrical waste may not be disposed of in household waste. Take the used device to a central rubbish collection center.
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2. MACHINE DESCRIPTION
2.1. Description of the core drill motor
Pos. 1 Tool holder Pos. 8 Gas lever
Pos. 2 Quick disconnect ring Pos. 9 Fuel tank
Pos. 3 Choke lever Pos. 10 Mounting plate
Pos. 4 Spark plug cover Pos. 11 Gear setting lever
Pos. 5 Discharge handle Pos. 12 Ball valve
Pos. 6 Handle Pos. 13 GEKA water connection
Pos. 7 Emergency stop
1
2 3 4
5 6
7
8
9
10
11 12
13
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2.2. Technical data
CDM 23 WP
Rated power 3.1 PS / 2300 W
Output power 2.7 PS / 2200 W
Motor Petrol fuel motor, 2 cycle
Cooling Air cooled
Tank capacity 0.7 liters
Max. core drill Ø, mounted on drilling stand 350 / 160 / 100 mm
Drill crown collet 1 ¼“ UNC (right-hand threads)
Drill motor holder Universal mounting plate
Dimensions with clip (L/W/H) 608 / 339 / 255 mm
Nominal weight 15.3 kg
Spindle rotation speed Idle Full power
Gear level I 360 rpm 220 rpm
Gear level II 680 rpm 420 rpm
Gear level III 1050 rpm 650 rpm
Changes to the technical data included here are possible without prior notification.
255 mm 608 mm
339
mm
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3. COMMISSIONING
3.1. Connections and operating materials
Fuel
The core drill motor must be filled with fuel. Specifications and quality requirements are given in the operating manual and must be followed.
Gear oil
Moving parts in the drive must be lubricated with gear oil. The drive is maintenance free.
Water connection (max. 3 bar)
There is a water connection with a ball valve located on the core drill motor. Water is fed into the tool via this water connection. Always use clean water for the drilling machine and ensure that dirty water is properly removed from the drilling location.
3.2. Exhaust hose
Danger!
It is prohibited to operate with a damaged exhaust hose or without a hose. Note appropriate usage!
Connect the exhaust hose with the core drill motor and connect with the hose clamp (pos. 1)
1
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3.3. Filling the fuel tank
Danger!
When filling, the petrol motor consists of highly flammable fuel fumes. Smoking is absolutely forbidden during this process. All flammable sources must be removed.
Caution! When refilling the fuel tank, there is a danger of burning due to hot motor parts.
Note
Fuel storage may only be in authorized containers. The containers must be marked accordingly.
Switch off petrol motor and wait for the tool to stop.
Remove the fuel cap (pos. 1)
Fill up with fuel (max. 0.7 liters)
Replace the fuel cap (pos. 1)
1
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3.4. Insertion into a core drill stand
Danger!
The core drill motor must be clamped into a core drill stand intended for this purpose to be considered proper use.
Hang the core drill motor into the upper fixture (pos. 1) of the core drill stand
Pivot the core drill motor into the lower fixture (pos. 2) of the core drill stand
The mounting plate is clamped via the set screw (pos. 3) on the core drill stand
Note Do a fastening check to see that the core drill motor sits properly in the core drill stand.
1
2
3
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3.5. Tools
Danger!
The use of improper or un-certified tools is lethal! Avoid any contact with the running tool.
Note
Defective tools such as:
non-concentrically running tools missing or damaged tool segments distorted tools blunt tools
May not be used with the core drill motor.
The connecting thread of the core drill fixture is 1 ¼“ UNC.
The diamond segments must show sufficient undercut to drill! Follow the proper use guidelines from the tool manufacturer!
If vibrations are too large the tool can possibly jam or be damaged.
3.5.1. Change tool (remove)
Caution! Never hit the tool with a hammer. The core drill motor can be damaged!
To loosen the tool:
Switch off petrol motor and wait for the tool to stop.
Place the open ended spanner SW 41 (pos. 1) on the tool fixture.
Place open ended spanner SW 32 (pos.2) on the core drill motor and loosen the tool.
1 2
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3.6. Change the gear ranges
Caution! Changing the gear level is only possible when the core drill motor is switched off and the tool is at
a standstill. Never use tools (tongs, hammer, etc.) to change the gear level.
Switch off petrol motor and wait for the tool to stop.
Set the gear level using the gear lever (pos.1).
Max. rotation speed Ø range
Gear level I 370 rpm 160 – 350 mm
Gear level II 720 rpm 80 – 160 mm
Gear level III 1090 rpm 50 – 100 mm
1
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4. OPERATION
4.1. Safety
Danger! The core drill motor may only be used together with a core drill stand intended for this purpose. The core drill stand must be well connected to the floor.
Danger! Fumes from the petrol motor must be extracted away from the operating position by an exhaust hose. When drilling in excavation pits, the exhaust hose must be placed to ground level. Operation without, or with a defective exhaust hose is prohibited!
4.2. Preparations for starting
Danger! Ensure that the floor on which drilling is to be made fulfils load carrying capacities. All obstacles must be cleared away from the drilling area and make sure there is sufficient lighting.
Note
Check the drilling area for wires and lines to prevent drilling into electrical, water or gas lines.
To be able to use the core drill motor safely and properly, the following pre-requisites must be fulfilled:
Check the core drill motor for damages, loose screw connections and completeness of the attaching parts.
Fuel tank must be filled with sufficient fuel.
The core drill motor must be used in a core drill stand intended for this purpose.
A water source must be present to cool the tool (max. 3 bars).
A suitable tool that fulfils the optimum conditions.
The water cooling system must be functional.
The exhaust hose must be mounted to the machine.
4.3. Drilling
Danger!
The core drilling machine may only be put into operation, if all starting preparations are met. If this is not possible, the operation of the core drill motor is prohibited.
Note
Start the petrol motor
See operating manual of the fuel motor
Introduce feed movement only once the petrol motor has reached its maximum speed
Slowly and evenly move the tool via feed movement into the floor
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5. MAINTENANCE
5.1. Service
Danger! Maintenance and repair works may only be carried out by qualified personnel when the machine is turned off.
Cleaning
To protect painted surfaces no aggressive cleaning agents may be used.
Gear oil
The drive is maintenance free.
before each use daily weekly monthly
Visual inspection for recognizable damage and deficiencies Clean the core drill motor thoroughly (depending on use)
Grease the drill crown fixture Ventilation slits must be clean and opened Screw connections Retighten all screw connections after 20 operating hours
5.2. Overflow drill hole
Note No water may come from the overflow drill hole of the core drill machine. This is a sign that the machine sealing ring is defective.
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5.3. Maintenance plan
Note This section should be used as a proof of already performed maintenance and as a service book. All warranty and service work must be entered as proof.
Machine/type: Serial number/year of manufacture:
Date Performed maintenance or service works Date/signature
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6. TOOL TABLE
Peripheral speed m/s
Diam
ond
drill
bits
spe
ed rp
m
Diamond core bit diameter mm
Labelling for concrete
Depending on the application purpose and area, tools are different. To have the best results, the
parameters must match. With this diagram, the optimal cutting performance can be determined.
Note In the LISSMAC sales booklet, the prices for the tools are determined. This sales booklet can be obtained from the manufacturer at any time.
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7. WARRANTY
The warranty for this machine is 12 months. For the following listed wear parts the warranty only applies if the wear is not caused by operation.
Wear parts are parts that with intended use of the machine have limited operational wear. The wear time is not uniformly specified, it differs according to intensity of use. Wear parts are device specific and are to be maintained, adjusted and if required exchanged according to the manufacturers' operating manual.
Wear caused by operation does not qualify for warranty claims.
Feed and drive elements, such as toothed racks, gears, pinions, spindles, spindle nuts, spindle bearing, cables, chains, chain wheels, belts
Seals, cable, hoses, collars, connectors, couplings and switches for pneumatics, hydraulics, water, electrical, fuel
Guide elements, such as guide strips, guide bushings, guide rails, rollers, bearings, anti-slide plating
Tension elements from quick-coupling systems
Flushing head seals
Plain and roller bearings, which do not run in oil bath
Shaft sealing rings and sealing elements
Friction and overload couplings, braking equipment
Carbon brushes, collectors
Easily dissolvable rings
External potentiometer and manual switching elements
Fuses and lamps
Auxiliary and operating materials
Fastening elements, such as pegs, anchors and screws
Bowden cables
Lamella
Diaphragms
Spark plugs, glow plugs
Parts of reversing starters, such as crank cable, crank handle, crank roller, crank spring
Sealing brushes, sealing rubber, splash guard cloths
All types of filters
Drive and deflector rollers and bracings
Cable laying protection elements
Running and drive wheels
Water pumps
Cut goods transport rollers
Drilling, separating and cutting tools
Transport belt
Rubber scrapers
Needle felt protection
Energy storage
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8. EXPLODED VIEW
Pos
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Item
no.
Designation Specification Pc.
71 211675 PETROL MOTOR
71+ 71.1
213069 PETROL MOTOR INCL. THROTTLE 1
71.2 211615 THROTTLE CABLE 1 71.3 211616 CONNECTING CABLE 2 71.4 211617 CABLE HOLDER 1
103 211675 PEG SET
111 200324 CHAIN 26 X 3 MM 1 112 202653 KEY RING Ø 30 MM 1 113 614838 TENT PEG EXHAUST GAS HOSE 1 114 212397 GUMMED LABEL 2
104 211676 EXHAUST HOSE SET
109 211795 EXHAUST HOSE PUR +450°C 1 110 211633 HOSE CLAMP 3 115 614923 CONNECTING PIPE 1 116 211796 EXHAUST HOSE PUR +175°C 1
105 211677 OPERATION DISPLAY SET
11 211544 LOCKING WASHER M6 5 76 211604 SCREW M4X10 4 77 211605 EMERGENCY STOP HOUSING 1 78 211606 SAFETY TRANSPORT FRAME 1 79 211607 HEXAGON SOCKET HEAD SCREWS M6X1.0X40 2 80 211608 HEXAGON SOCKET HEAD SCREWS 2 82 211609 NUT M6 2 83 211610 GAS LEVER STICKER 1 84 211611 TYPE PLATE 1 85 211612 RIVET 2 86 211613 EMERGENCY STOP STICKER 1 87 211614 EMERGENCY STOP BUTTON 1
106 211630 COMPLETE WATER ASSEMBLY SET
94 211621 ELBOW CONNECTOR 1 95 211622 GARDENA QUICK CONNECT 1 96 211623 GARDENA NIPPLE 1 97 211624 GEKA CONNECTION 1 98 211625 HOSE CLAMP 1 99 211626 GEKA CONNECTION 1
100 211627 BALL VALVE 1 101 211628 WATER HOSE 1 102 211629 SEALING RING 1
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Pos
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Item
no.
Designation Specification Pc.
107 211678 COMPLETE CORE DRILL MACHINE GEARS
1 211534 HEXAGON SOCKET HEAD SCREWS M5X40 3 2 211535 WATER SUPPLY RING 1 3 211536 SHAFT SEALING RING 1 4 211537 SHAFT SEALING RING 1 5 211538 DRILL SPINDLE CDM 33W 1 6 211539 BALL Ø5 1 7 211540 SHAFT SEALING RING 1 8 211541 COMPRESSION BALL BEARING 1 9 211542 NEEDLE BEARING 1 10 211543 SCREW 3 11 211544 LOCKING WASHER M6 5 12 211545 GEAR HOUSING 1 13 211546 HEXAGON SOCKET HEAD SCREWS M5X12 1 14 211547 LOCKING RING M5 1 15 211548 SWITCH LEVER 1 16 211549 O-RING 1 17 211550 GEAR SETTING KNOB 1 18 211551 COMPRESSION BEARING WASHER 1 19 211552 AXIAL NEEDLE BEARING 1 20 211553 BRAKE DISC 1 21 211554 BRAKE DISC 2 22 211555 WAREHOUSE 1 23 211556 SPINDLE WHEEL 1 24 211557 PRESSURE DISC 3 25 211558 BRAKE DISC 2 26 211559 PRESSURE RING 1 27 211560 DISC SPRING 3 28 211561 HEXAGON NUT M22X18MM 1 29 211562 NEEDLE BEARING 1 30 211563 SAFETY PIN 2 31 211564 O-RING 1 32 211565 SPACER BLOCK 1 33 211566 BALL BEARING 6201 1 34 211567 PINION DRIVE SHAFT 1 35 211568 SEALING RING 1 36 211569 BALL BEARING 6302 1 37 211570 GEAR SHIFTING SHAFT 1 38 211571 SLOT NUT 6X6X45 1 39 211572 PRESSURE SPRING 1 40 211573 BALL Ø4 2 41 211574 GEAR 1 42 211575 LOCKING RING 1 43 211576 SPROCKET WASHER 1 44 211577 GEAR 1 45 211578 LOCKING RING S16 1 46 211579 NEEDLE BEARING 1
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Designation Specification Pc.
108 211679 REDUCER GEAR COMPLETE
47 211580 BALL BEARING 6201ZZ 1 48 211581 BUSHING 1 49 211582 BALL BEARING 6004ZZ 1 50 211583 BUSHING 1 51 ROLLER 1 52 DRIVE PULLEY SHAFT 1 53 211584 SLOT NUT 1 54 211585 BALL BEARING 6003ZZ 1 55 211586 BALL BEARING 608ZZ 1 56 211587 BUSHING 1 57 211588 ROLLER 1 58 211589 BELTS 1 59 211590 LOCKING RING 1 60 211591 BALL BEARING 1 61 211592 SLOT NUT 3X3X15 1 62 211593 DRIVE PULLEY SHAFT 1 63 211594 LOCKING RING 1 64 211595 COUPLING BEARING 1 65 211596 HEXAGON SOCKET HEAD SCREWS M6X30 4 66 211597 REDUCER GEAR 1
74 693039 EXHAUST CONNECTION 1 91 211618 ALLEN KEY 32MM 1 92 211619 ALLEN KEY 41MM 1 93 211620 QUICK RELEASE RING 1
109 211635 CABLE PROTECTIVE TUBE 1 110 211633 HOSE CLAMP 1 111 200357 FITTING Ø 7 mm 1
Note
To prevent incorrect deliveries, when ordering spare parts, indicate the complete model designation, year of manufacture and the machine number!
Technical changes may be made!
We make it explicitly clear that parts not supplied by us are also not tested and released by us. The installation and use of such products can therefore, in certain conditions, modify your equipment negatively and thus affect safety. For damages caused by the use of non-original parts and accessories, there is no liability!
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CDM 23 WPStand: 09-2014
91
92
98
97
9695
99
100
101
102
1
2
34
5
6
78
9
1011
12
1314 15 1617
1819
2021
22
2321
2425
2425
2426
2727
2728
2930
33
34
35
3940
4142
43
4445 46
32 31
4748
4950
5152
54
53
5556
57
58
59 60 61
6263 64
65
66
76
78
77
8687
11 79
80
71.1 71.282
71.3
71.4
8384
85
93
36
3738
113112
110
71
114
111
103103
106106
107107
108108
105105
94
71
10910410474
116
115
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Translation of the original declaration to the incomplete machine
The LISSMAC core drill motor CDM 23 WP can/may only be used with a LISSMAC core drill stand. The commissioning is not allowed until it is established that the core drilling motor and the core drill stand meet the intended use. Any other use is considered not intended use.
Assembly instructions:
The core drill motor is connected via a UNIVERSAL mounting plate or QUICK-LOC Connect with the core drill stand using quick assembly / removal system
This explanation of incomplete machine is valid for the following machine: LISSMAC core drill motor CDM 23 WP.
This declaration relates exclusively to the machine in the state in which it was placed on the market, and excludes components which are added and/or operations carried out subsequently by the final user. It is confirmed that the machine conforms to the relevant provisions of Directive 2006/42/EC.
Manufacturer: LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach
Technical documentation retained by LISSMAC Maschinenbau GmbH, Lanzstrasse 4, D-88410 Bad Wurzach.
Description of the machine
Core drill motor CDM CDM 23 WP
Rated power: 3.1 PS / 2300 W
Scope of performance: 2.7 PS / 2200 W
Motor: Petrol fuel motor, 2 cycle
Drill motor holder: Universal mounting plate
Max. core drill Ø, mounted on drilling stand: 350 / 160 / 100 mm
Weight: 15,3 kg
Harmonized standards: EN 12348:2010-01 EN ISO 12100:2011-03 EN 60204-1; VDE 0113-1:2007-06
Legally binding representative:
LISSMAC Maschinenbau GmbH Lanzstrasse 4 88410 Bad Wurzach Tel.: +49 (0) 7564 / 307 - 0 Fax: +49 (0) 7564 / 307 - 500 E-mail: [email protected] www.lissmac.com
Bad Wurzach, April 3, 2014
...........................................
Marcel Hofstetter by proxy (Head of Development Construction Technology)
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