operating and maintenance instructions...self-propelled scissor lift compact 8, 10, 12 dx 242 032...

OPERATING AND MAINTENANCEINSTRUCTIONS

SELF-PROPELLED SCISSOR LIFTCOMPACT 8, 10, 12 DX

242 032 4060 - E 01.06 AUS

Distribué par / Distributed by/ Distribuito da

Haulotte FranceTél / Phone +33 (0)4 72 88 05 70Fax / Fax +33 (0)4 72 88 01 43

Centre Mondial Pièces de RechangeSpare Parts International CentreTél / Phone +33 (0)4 77 29 24 51Fax / Fax +33 (0)4 77 29 98 88

Haulotte HubarbeitsbühnenTél / Phone + 49 76 33 806 920Fax / Fax + 49 76 33 806 82 18

Haulotte PortugalTél / Phone + 351 21 955 98 10Fax / Fax + 351 21 995 98 19

Haulotte UKTél / Phone + 44 (0) 1952 292753Fax / Fax + 44 (0) 1952 292758

Haulotte U.S. Inc.Main tool free 1-877-HAULOTTEService tool free 1-877-HAULOT-S

Haulotte AsiaTél / Phone + 65 6536 3989Fax / Fax + 65 6536 3969

Haulotte Netherlands BVTél / Phone + 31 162 670 707Fax / Fax + 31 162 670 710

Haulotte Australia PTY LtdTél / Phone + 61 3 9706 6787Fax / Fax + 61 3 9706 6797

Haulotte ItaliaTél / Phone + 39 05 17 80 813Fax / Fax + 39 05 16 05 33 28

Haulotte Do BrazilTél / Phone + 55 11 3026 9177Fax / Fax + 55 3026 9178

Haulotte Scandinavia AB u.b.Tél / Phone + 46 31 744 32 90Fax / Fax + 46 31 744 32 99

Haulotte Iberica - MadridTél / Phone + 34 91 656 97 77Fax / Fax + 34 91 656 97 81

Haulotte Iberica - SevillaTél / Phone + 34 95 493 44 75Fax / Fax + 34 95 463 69 44

Why use only Haulotte original spare-parts ?

1. RECALLING THE EEC DECLARATION OF CONFORMITY IN QUESTION

Components, substitutions, or modifications other than the ones recommended byHaulotte may recall in question the initial security conditions of our Haulotte equipment.The person who would have intervened for any operation of this kind will take responsibilityand recall in question the EEC marking validity granted by Haulotte. The EEC declarationwill become null and void and Haulotte will disclaim regulation responsibility.

2. END OF THE WARRANTY

The contractual warranty offered by Haulotte for its equipment will no longer be appliedafter spare-parts other than original ones are used.

3. PUBLIC AND PENAL LIABILITY

The manufacture and unfair competition of fake spare-parts will be sentenced by public andpenal law. The usage of fake spare-parts will invoke the civil and penal liability of themanufacturer, of the retailer, and, in some cases, of the person who used the fake spare-parts.Unfair competition invokes the civil liability of the manufacturer and the retailer of a “slavishcopy” which, taking unjustified advantage of this operation, distorts the normal rules ofcompetition and creates a “parasitism” act by diverting efforts of design, perfection,research of best suitability, and the know-how of Haulotte.

FOR YOUR SECURITY, REQUIRE HAULOTTE ORIGINAL SPARE-PARTS

4. QUALITY

Using Haulotte original spare-parts means guarantee of : • High quality partsl• The latest technological evolution• Perfect security• Peak performance• The best service life of your Haulotte equipment• The Haulotte warranty• Haulotte technicians’ and repair agents’ technical support

5. AVAILABILITY

Using Haulotte original spare-parts allows you to take advantage of 40 000 referencesavailable in our permanent stock and a 98% service rate.

WHY NOT TAKE ADVANTAGE ?

Operating and maintenance instructions

i

Caution !

Caution !

GENERAL

You have just taken delivery of your HAULOTTE self-propelled platform.

It will give you complete satisfaction if you follow the operating and maintenanceinstructions exactly.

The purpose of this instruction manual is to help you in this.

We stress the importance:• of complying with the safety instructions relating to the machine itself, its use

and its environment,• of using it within the limits of its performances,• of proper maintenance upon which its service life depends.

During and beyond the warranty period, our After-Sales Department is at yourdisposal for any service you might need.

Contact in this case our Local Agent or our Factory After-Sales Department,specifying the exact type of machine and its serial number.

When ordering consumables or spares, use this documentation, together with the"Spares" catalogue so as to receive original parts, the only guarantee ofinterchangeability and perfect operation.

This manual is supplied with the machine and is included

on the delivery note.

REMINDER:You are reminded that our machines comply with the provisions ofthe "Machinery Directive" 89/392/EEC of June 14th 1989 asamended by the directives 91/368/EEC of June 21st 1991, 93/44/EEC of June 14th 1993, 93/68/EEC of July 22nd 1993 and 89/336/EEC of May 3rd 1989, directive 2000/14/CE, directive EMC/89/336/CE and the provisions of the Australian Standards AS1418.10-1996.

The technical data contained in this manual cannot involve

our responsibility and we reserve the right to proceed

with improvements or modifications without amending this manual.


ii

Operation and servicing - Compact 8, 10, 12 DX

CONTENTS

1 - GENERAL RECOMMENDATIONS - SAFETY ............................................................... 11.1 - GENERAL WARNING............................................................................................. 1

1.1.1 -Manual ...................................................................................................................... 11.1.2 -Labels........................................................................................................................ 11.1.3 -Safety ........................................................................................................................ 1

1.2 - GENERAL SAFETY INSTRUCTIONS .................................................................... 21.2.1 -Operators .................................................................................................................. 21.2.2 -Environment .............................................................................................................. 21.2.3 -Using the machine .................................................................................................... 2

1.3 - RESIDUAL RISKS................................................................................................... 41.3.1 -Risks of jolting - Overturning ..................................................................................... 41.3.2 -Electrical risks ........................................................................................................... 41.3.3 -Risks of explosion or burning .................................................................................... 41.3.4 -Risks of collision........................................................................................................ 41.3.5 -Abnormal noise ......................................................................................................... 4

1.4 - VERIFICATIONS..................................................................................................... 41.4.1 -Routine verifications.................................................................................................. 41.4.2 -Examination of suitability of a machine ..................................................................... 51.4.3 -State of conservation ................................................................................................ 5

1.5 - REPAIRS AND ADJUSTMENTS............................................................................. 51.6 - VERIFICATIONS AT THE TIME OF PUTTING BACK INTO SERVICE.................. 51.7 - BEAUFORT SCALE ................................................................................................ 61.8 - MINIMUM SAFETY DISTANCES............................................................................ 6

2 - PRESENTATION............................................................................................................. 72.1 - IDENTIFICATION.................................................................................................... 72.2 - MAIN COMPONENTS............................................................................................. 82.3 - DESCRIPTION........................................................................................................ 82.4 - WORKING AREA .................................................................................................... 9

2.4.1 -Compact 8 DX........................................................................................................... 92.4.2 -Compact 10 DX....................................................................................................... 102.4.3 -Compact 12 DX....................................................................................................... 11

2.5 - SIZE ...................................................................................................................... 122.5.1 -COMPACT 8 DX size.............................................................................................. 122.5.2 - COMPACT 10 DX size........................................................................................... 122.5.3 - COMPACT 12 DX size........................................................................................... 12

2.6 - TECHNICAL CHARACTERISTICS ...................................................................... 132.6.1 - COMPACT 8 DX technical characteristics ............................................................. 132.6.2 -COMPACT 10 DX technical characteristics ............................................................ 142.6.3 -COMPACT 12 DX technical characteristics ............................................................ 15

2.7 - LABELS................................................................................................................. 162.7.1 -Common "yellow" labels.......................................................................................... 162.7.2 -Common "orange" labels ........................................................................................ 162.7.3 -Common "red" labels .............................................................................................. 17

iii

Operation and servicing - Compact 8, 10, 12DX

2.7.4 -Other labels ............................................................................................................. 172.7.5 -Model-specific labels ............................................................................................... 182.7.6 -Specific labels : Option............................................................................................ 192.7.7 -Machine label references ........................................................................................ 202.7.8 -Label positions ........................................................................................................ 21

3 - OPERATION ..................................................................................................................233.1 - HYDRAULIC CIRCUIT..........................................................................................23

3.1.1 -Travel movement, steering movement .................................................................... 233.1.2 -Scissor lifting cylinder.............................................................................................. 23

3.2 - ELECTRIC CIRCUIT..............................................................................................233.2.1 -HEAD computer ...................................................................................................... 23

3.3 - SAFETY SYSTEMS...............................................................................................243.3.1 -Details of the main safety systems.......................................................................... 243.3.2 -Load / overload control ............................................................................................ 243.3.3 -Tilt control ................................................................................................................ 243.3.4 -Low, Medium and High travel speed ....................................................................... 24

4 - USE ................................................................................................................................254.1 - GENERAL INSTRUCTIONS..................................................................................25

4.1.1 -General.................................................................................................................... 254.1.2 -MANUAL EXTENSIONS ......................................................................................... 254.1.3 -Filling the fuel tank .................................................................................................. 26

4.2 - LOADING, UNLOADING .......................................................................................264.2.1 -Unloading with ramps.............................................................................................. 264.2.2 -Loading.................................................................................................................... 274.2.3 -Transport instructions. ............................................................................................. 27

4.3 - BEFORE THE FIRST OPERATION ......................................................................274.3.1 -Getting to know the control stations ........................................................................ 274.3.2 -Pre-operation check ................................................................................................ 29

4.4 - OPERATION..........................................................................................................314.4.1 -General recommendations ...................................................................................... 314.4.2 -Operation from the ground ...................................................................................... 324.4.3 -Operation from the platform .................................................................................... 33

4.5 - RESCUE LOWERING ...........................................................................................364.6 - EMERGENCY ASSISTANCE LOWERING ...........................................................364.7 - BRAKE RELEASE .................................................................................................374.8 - STABILISERS........................................................................................................37

5 - MAINTENANCE.............................................................................................................395.1 - GENERAL RECOMMENDATIONS .......................................................................395.2 - MAINTENANCE SYSTEM .....................................................................................395.3 - MAINTENANCE PLAN ..........................................................................................41

5.3.1 -Consumables .......................................................................................................... 415.3.2 -Maintenance diagram.............................................................................................. 42

5.4 - OPERATIONS .......................................................................................................435.4.1 -Summary table ........................................................................................................ 435.4.2 -Operating instructions ............................................................................................. 445.4.3 -List of consumables................................................................................................. 44

iv

Operation and servicing - Compact 8, 10, 12 DX

5.5 - LOAD TESTING .................................................................................................... 455.5.1 -Overload Test.......................................................................................................... 455.5.2 -Functional test......................................................................................................... 455.5.3 -Stability test............................................................................................................. 45

6 - OPERATING INCIDENTS ............................................................................................. 476.1 - PLATFORM LIFTING SYSTEM ............................................................................ 476.2 - TRAVEL SYSTEM ................................................................................................ 486.3 - STEERING SYSTEM ............................................................................................ 48

7 - SAFETY SYSTEM ......................................................................................................... 497.1 - FUNCTION OF RELAYS AND FUSES - CHASSIS BOX...................................... 497.2 - FUNCTION OF THE SAFETY SWITCHES........................................................... 49

8 - HYDRAULIC DIAGRAMS ............................................................................................. 518.1 - COMPACT 8, 10 DX.............................................................................................. 518.2 - COMPACT 12 DX.................................................................................................. 52

9 - WIRING DIAGRAM ....................................................................................................... 539.1 - COMPACT 8, 10, 12 DX FOLIO A-001 ................................................................. 539.2 - COMPACT 8, 10, 12 DX FOLIO A-002 ................................................................. 549.3 - COMPACT 8, 10, 12 DX FOLIO A-003 ................................................................. 559.4 - COMPACT 8, 10, 12 DX FOLIO A-004 ................................................................. 569.5 - COMPACT 8, 10, 12 DX FOLIO A-005 ................................................................. 57

v

Operation and servicing - Compact 8, 10, 12DX

vi


Caution !

1 - GENERAL RECOMMENDATIONS - SAFETY

1.1 - GENERAL WARNING

1.1.1 - ManualThe purpose of this manual is to help the operator to get to know HAULOTTE self-propelled lifts so as to use them efficiently and SAFELY. It cannot, however,replace the basic training necessary for any user of site plant.

The head of establishment has an obligation to ensure that operators know theinstructions in the instruction manual. The head of establishment is alsoresponsible for the implementation of the "user regulations" in force in the countryof use.Before using the machine, it is essential for safe use of the platform and itsefficiency to familiarise yourself with all these instructions.This instruction manual must be kept available to any operator. Additional copiescan be supplied by the manufacturer on request.

1.1.2 - LabelsThe potential dangers and instructions concerning the machine are indicated bylabels and plates. It is necessary to read the instructions appearing on them.All of the labels comply with the following colour code:

• The colour red indicates a potentially mortal danger.• The colour orange indicates a danger which may cause serious injury.• The colour yellow indicates a danger which may cause material damage or

slight injury.The head of the establishment must make sure that these labels are in goodcondition, and must take the necessary steps to keep them legible. Additionallabels can be supplied on request by the manufacturer.

1.1.3 - SafetyEnsure that any person to whom you entrust the machine is capable of assumingthe safety requirements of its use.Avoid any working mode liable to jeopardise safety. Any use not compliant withthe instructions could lead to risks and injury to people and damage to property.

In order to attract the reader's attention, the instructions will

be preceded by this standardized sign.

The operating manual must be kept by the user throughout the machine's lifeincluding in the event of loan, hiring-out or re-sale.Make sure that all the plates or labels relating to safety and danger are completeand legible.

1


Caution !

1.2 - GENERAL SAFETY INSTRUCTIONS

1.2.1 - OperatorsThe operators must be over 18 and must hold an operating permit issued by theemployer after he has checked their medical fitness and after they have passeda practical lift driving/operating test.

Only trained operators can use Haulotte self-propelled

lifts.

There must be at least two operators so that one of them can:• Intervene quickly if necessary.• Take the controls in the event of an accident or breakdown.• Monitor and prevent machines and pedestrians going round the lift.• Guide the lift's operator if required.

1.2.2 - EnvironmentNever use the machine:

• On soft, unstable, cluttered ground.• On ground with a bank greater than the permissible limit.• With exposure to a wind greater than the permissible threshold. If used out-

side, make sure, using an anemometer, that the wind speed is less than orequal to the permissible threshold.

• Near power lines (find out the minimum distances depending on the volta-ge). In temperatures below -15°C (particularly in cold stores). Consult us if itis necessary to work below -15°C.

• In explosive areas.• During storms (risk of lightning).• At night if it is not equipped with the optional light.• When there are very strong electromagnetic fields (radar, mobiles and high

currents).DO NOT TRAVEL ON PUBLIC HIGHWAYS.

1.2.3 - Using the machineIt is important to ensure that in normal use, that is lift operation, the lift postselection key remains in the lift position so as to be able to control the lift from theplatform. In the event of a problem on the platform, a person present and trainedin emergency/standby manoeuvres can assist by putting the key in the groundcontrol position.

Do not use the machine with:• A load greater than the nominal load.• More people than the authorized number.• A lift lateral force greater than the permissible value.• A wind greater than the permissible speed.

X km/h

Y km/h Y>X

-15

0

˚C

2


3

Caution !

In order to avoid any risk of a serious fall, it is essential for operators to complywith the following instructions:

• Hold on to the guard rails firmly when the lift is being raised or driven.• Wipe any traces of oil or grease off the steps, floor and hand rails.• Wear individual protective equipment suited to the working conditions and

local regulations in force, particularly when working in a dangerous area. • Do not neutralise the limit switches on the safety devices. • Avoid hitting fixed or moving obstacles.• Do not increase the working height by using ladders or other accessories.• Do not use the guard rails as a means of access for getting onto and off the

platform (use the steps provided for this purpose on the machine).• Do not climb onto the guard rails when the platform is in the raised position.• Do not drive the lift at high speed in areas which are narrow or not cleared.• Do not use the machine without fitting the lift's protective bar or without clo-

sing the safety gate.• Do not climb onto the covers.

Never use the platform as a crane, goods lift or lift. Never

use the platform to pull or tow.

In order to avoid risks of overturning, it is essential for operators to comply withthe following instructions:

• Do not neutralise the limit switches on the safety devices.• Avoid operating the control levers for one direction in the opposite direction

without stopping in the " 0 " position (in order to stop during travelling, movethe manipulator's lever gradually, by keeping the deadman activated (if thecontrol station has one).

• Comply with the maximum load as well as the number of people authorizedon the lift.

• Distribute the loads and place them if possible in the centre of the lift.• Verify that the ground can take the pressure and load per wheel.• Avoid hitting fixed or moving obstacles.• Do not drive the lift at high speed in areas which are narrow or not cleared.• Keep speed under control when turning.• Do not drive the lift in reverse (lack of visibility).• Do not use the machine with a cluttered lift.• Do not use the machine with equipment or objects suspended from the

guard rails.• Do not use the machine with elements which could increase the wind load

(e.g.: panels).• Do not carry out machine maintenance operations when it is raised without

having put in place the necessary safety devices (travelling crane, crane).• Carry out the daily checks and monitor proper operation during periods of

use.• Protect the machine from any unsupervised intervention when it is not in ser-

vice.

NOTE : Do not tow the lift (it has not been designed for that and must betransported on a trailer).


Caution !

1.3 - RESIDUAL RISKS

1.3.1 - Risks of jolting - OverturningThe risks of jolting or overturning are considerable in the following situations:

- sudden operation of the control levers,- overload of the lift,- ground weakness (Beware of thawing in winter),- gusting wind,- hitting an obstacle on the ground or high up,- working on quays, bays, pavements, etc...

Allow a sufficient stopping distance: - 3 metres at high speed,- 1 metre at low speed.

1.3.2 - Electrical risks

If the machine has a 220 V power point, max. 16 A, it is essential for the extension lead to be connected to a

mains outlet protected by a 30 mA quick-trip circuit-

breaker.

The electrical risks are considerable in the following situations:- hitting a power line,- use in stormy weather.

“Minimum safety distances”, page 6

1.3.3 - Risks of explosion or burningThe risks of explosion or burning are considerable in the following situations:

- work in an explosive or flammable atmosphere,- using a machine with hydraulic leaks.

1.3.4 - Risks of collision- Risks of crushing people present in the area in which the machine is

operating (during travelling or operation of the equipment).- Evaluation by the operator, before any use, of the risks above him.

1.3.5 - Abnormal noiseWhen the platform is started, the user must listen for abnormal noise :

- seizure,- discharge of an equilibrium valve,- discharge of a pressure limiter, etc.

If abnormal noise is detected, the user must stop using the equipmentimmediately and contact the PINGUELY HAULOTTE After-Sales department todetect the source of the problem.

1.4 - VERIFICATIONSComply with the national regulations in force in the country of use.For Australia: Australian Standard AS1418.10-1996 and AS2550.10-1994 :

1.4.1 - Routine verificationsThe machine must be the subject of routine inspections every 6 months so thatany defect liable to cause an accident is detected.These inspections must be carried out by an organisation or personnel speciallydesignated by the head of establishment and under the latter's responsibility(company's personnel or not) (Articles R 233-5 and R 233-11 of the FrenchLabour Code).The result of these inspections must be entered in a safety register opened by thehead of establishment and kept constantly available to the works inspector andsafety committee of the establishment, if there is one, as well as a list of thespecially designated personnel (Article R 233-5 of the French Labour Code).

4


NOTE : Such register can be obtained from the trade organisations andsome of them can be obtained from the OPPBTP or private preven-tion organisations.

The people designated must be experienced in the field of risk prevention(Articles R 233-11 of Decree n° 93-41).It is forbidden to allow any worker to proceed, during the operation of the machine,with any verification whatsoever (Article R 233-11 of the French Labour Code).

1.4.2 - Examination of suitability of a machineThe head of the establishment in which this equipment is put into service mustmake sure of the suitability of the machine, that is, that it is appropriate for theworks to be carried out safely and that it is used in accordance with the instructionmanual. In addition, in the above-mentioned French order of March 1st 2004,problems associated with hiring, the examination of the state of conservation,verification at the time of putting back into service after repair, as well ascoefficient 1.25 static test and coefficient 1.1 dynamic test conditions arementioned. Each person responsible using the machine must acquaint himselfand follow the requirements of this decree.

1.4.3 - State of conservationDetect any damage liable to be the cause of dangerous situations (safety devices,load limiters, tilt monitor, leaks from cylinders, deformation, condition of welds,tightness of bolts, hoses, electrical connections, condition of tyres, excessivemechanical play).

NOTE : In the case of hiring, the person responsible using the hired machinehas the responsibility of examining the state of conservation and forexamining suitability. He must check with the hirer that the routinegeneral verifications and verifications before putting into servicehave indeed been carried out.

1.5 - REPAIRS AND ADJUSTMENTSMajor repairs, maintenance work or adjustments on the safety elements orsystems (concerns mechanics, hydraulics and electricity).They must be carried out by PINGUELY-HAULOTTE personnel or personnelworking on behalf of PINGUELY-HAULOTTE who must use original parts only. Any modification outside PINGUELY-HAULOTTE's control is not authorised. The manufacturer is not liable if original parts are not used or if the work specifiedabove is not carried out by PINGUELY-HAULOTTE approved personnel.

1.6 - VERIFICATIONS AT THE TIME OF PUTTING BACK INTO SERVICETo be carried out after:

• major removal/refitting, • a repair involving the machine's essential parts,• any accident caused by the failure of an essential part.

It is necessary to proceed with an examination of suitability, an examination of thestate of conservation, a static test, a dynamic test (see coefficients, § 1.4.2,page 5).

5


1.7 - BEAUFORT SCALEThe Beaufort Scale of wind force is accepted internationally and is used whencommunicating weather conditions. It consists of number 0 - 17, eachrepresenting a certain strength or velocity of wind at 10m (33 ft) above groundlevel in the open.

1.8 - MINIMUM SAFETY DISTANCES Our machines are not insulated, hence, it is important to maintain a safetydistance from the electrical power cables and devices according to applicablegovernment regulations and the following diagram :

Description of Wind Specifications for use on land MPH m/s0 Calm Calm; smoke rises vertically. 0-1 0-0.21 Light Air Direction of wind shown by smoke. 1-5 0.3-1.52 Light Breeze Wind felt on face; leaves rustle; ordinary vanes moved by

wind.6-11 1.6-3.3

3 Gentle Breeze Leaves and small twigs in constant motion; wind extends light flag.

12-19 3.4-5.4

4 Moderate Breeze Raises dust and loose paper; small Branches are moved. 20-28 5.5-7.95 Fresh Breeze Small trees in leaf begin to sway; crested wavelets form

on inland waterways.29-38 8.0-10.7

6 Strong Breeze Large branches in motion; whistling heard in telephone wires; umbrellas used with difficulty.

39-49 10.8-13.8

7 Near Gale Whole trees in motion; inconvenience felt when walking against wind.

50-61 13.9-17.1

8 Gale Breaks twigs off trees; generally impedes progress. 62-74 17.2-20.79 Strong Gale Slight structural damage occurs (chimney pots and slates

removed).75-88 20.8-24.4

Voltage Minimum safety distance in meters

Up to 300V avoid contact

from 300 V to 50 kV 3,05 m

from 50 kV to 200 kV 4,60 m

from 200 kV to 350 kV 6,10 m

from 350 kV to 500 kV 7,62 m

from 500 kV to 750 kV 10,67 m

from 750 kV to 1000 kV 13,72 m

6

Operation and Servicing - Compact 8, 10, 12 DX

2 - PRESENTATION

The self-propelled platform is designed for all overhead work, within thelimits of its characteristics.The main operating station is on the platform extension. The backup stationand emergency control are on the ground.

2.1 - IDENTIFICATIONA plate on the chassis bears all the indications (engraved) for machineidentification.

Fig. 1 - Name plate

REMINDER: For all information, intervention or spare parts requests,please specify the machine type and serial number.

7


2.2 - MAIN COMPONENTSFig. 2 - Position of the main components

2.3 - DESCRIPTION"HAULOTTE SCISSOR" platforms are work platforms surrounded byprotective barriers. They can be lifted or lowered by a hydraulic cylinderacting on scissors with three, four or five sections, depending on the model,which support the work platform. The chassis has two braked drive and steering wheels at the front and twobraked drive wheels at the back, equipped with puncture-proof tyres(inflated with polyurethane foam) with a cross-country tread.Each motor is supplied with power by a thermal diesel engine. All controland power devices are installed in two side boxes, including:

• the hydraulic tank and filters,• the air-cooled thermal motor and hydraulic pump,• the fuel tank,• the hydraulic distribution set,• the thermal motor ignition battery,• the electric control cubicle.

The tilt detector is between the scissor arms.The electric cubicle on the chassis controls:

• station selection,• motor fault light indicators,• hour counter,• platform up and down movement,• start and stop of the thermal motor,• emergency stop of all movements.

3

2

15

1

10

4 53

7

811

12

13

9

14

10

10

6

1- Front steering wheels 9- Rear wheels2- Platform 10- Anchoring points3- Extension 11- Hydraulic tank4- Document case 12- Frame5- Platform control desk 13- Platform access bar6- Safety barrier 14- Cover locking tab7- Platform access ladder 15- Motor box8- Chassis control desk

8


The three movements: travel, steering and platform lifting are controlled byhydraulics.Travel and lifting are in proportional command.Steering is activated by a double-action cylinder.

Option:• Stablisers: a set of four cylinders fixed to the chassis, controlled from

the platform control panel, enables the machine to be levelled (section§ 4.8, page 37).

2.4 - WORKING AREA

2.4.1 - Compact 8 DX

9

(m)

8

7

6

5

4

3

2

1

0- 4 - 3 - 2 - 1 0 1 2 (m)

- 1 0 1

9



11

(m)

10

9

8

7

6

5

4

3

2

1

0- 4 - 3 - 2 - 1 0 1 2

(m)- 1 0

10



(m)

12

11

10

9

8

7

6

5

4

3

2

1

0- 4 - 3 - 2 - 1 0 1 2

(m)- 1 0 1

11


2.5 - SIZE

2.5.1 - COMPACT 8 DX size

2.5.2 - COMPACT 10 DX size

2.5.3 - COMPACT 12 DX size1440

11

50

23

00

2650

1870

25

0

1200

2500

1800

1540

3060

2500

1200

24

20

2650

1870

25

0

12

20

15

00

1540

1800 3060

14

00

16

80

2500

25

40

1200

2650

1870

25

01800

1540

3060

12


2.6 - TECHNICAL CHARACTERISTICS

2.6.1 - COMPACT 8 DX technical characteristics

CHARACTERISTIC COMPACT 8 DXWorking height 8,38 mMax./min floor height 6,38 m / 1,15 mOverall width - base 1,80 mOverall width - table 1,54 mPlatform dimensions 1,54 m x 2,50 mOverall length 2,65 mOverall length with stabilising option 3,06 mOverall height 2,30 mExtension dimensions 1,20 mGround clearance 0,25 mWheelbase 1,87 mOutside turning radius 3,73 mLoad capacity with one extension 565 kg (3 people) including

150 kg on the extensionMaximum lateral force 40 daNMax. wind speed 45 kphSlope and tilt indicator with audible alarm at 3°Travel speed 1,6 kph PV, 3 kph MV, 5,5 kph GVMaximum travel slope 40%Lifting time 33 sLowering time 37 sHydraulic reservoir capacity 75 lGeneral hydraulic set pressure 240 bar PV, 170 bar GVTravel hydraulic set pressure 220 barLifting hydraulic set pressure 125 barHydraulic pump capacity 11 + 11 cm3/revLifting and travel delivery 26 l/minSecure and steer delivery 13 l/minSilent Pack diesel thermal motor DEUTZ-power 18 kW at 2400 rpm-idling power 8 kW at 1150 rpm-consumption 235 g/kW/h-idling consumption 235 g/kW/hDiesel tank capacity 30 lNumber of steer wheels 2Number of drive wheels 4Differential lock yesHydraulic brakes yesFreewheeling yesStarting battery 1x12 V - 70 AhSupply voltage 12 VSolid tyres - dimension 26 x 12 - 12PRWheel nut tightening torque 22,5 daN.mMax. force on one wheel with nominal load 1750 daNMax. ground pressure with 565 kg- hard ground (concrete) - loose ground (mud)

7,8 daN/cm2

3,23 daN/cm2

Weight of machine with one extension 3120 kgWeight of machine with stabiliser option 3320 kgVibration level at feet < 0,5 m/s²Vibration level at hands < 2,5 m/s²

13




150 kg on the extensionMaximum lateral force 40 daNMax. wind speed 45 kphSlope and tilt indicator with audible alarm at 3°Travel speed 1,6 kph PV, 3 kph MV, 5,5 kph GVMaximum travel slope 40%Lifting time 31 sLowering time 27 sHydraulic reservoir capacity 75 lGeneral hydraulic set pressure 240 bar PV, 170 bar GVTravel hydraulic set pressure 220 barLifting hydraulic set pressure 160 barHydraulic pump capacity 11 + 11 cm3/revLifting and travel delivery 26 l/minSecure and steer delivery 13 l/minSilent Pack diesel thermal motor DEUTZ-power 18 kW at 2400 rpm-idling power 8 kW at 1150 rpm-consumption 235 g/kW/h-idling consumption 235 g/kW/hDiesel tank capacity 30 lNumber of steer wheels 2Number of drive wheels 4Differential lock yesHydraulic brakes yesFreewheeling yesStarting battery 1x12 V - 70 AhSupply voltage 12 VSolid tyres - dimension 26 x 12 - 16,5Wheel nut tightening torque 22,5 daN.mMax. force on one wheel with nominal load 1830 daNMax. ground pressure with 565 kg- hard ground (concrete) - loose ground (mud)

7,5 daN/cm2

4 daN/cm2

Weight of machine with one extension 3310 kgWeight of machine with stabiliser option 3560 kgMax. force on one stabiliser with nominal load 1470 daNGround pressure on one stabiliser 4,6 daN/cm2

Vibration level at feet < 0,5 m/s²Vibration level at hands < 2,5 m/s²

14




150 kg on the extensionMaximum lateral force 40 daNMax. wind speed 45 kphSlope and tilt indicator with audible alarm at 3°Travel speed 1,6 kph PV, 3 kph MV, 5,5 kph GVMaximum travel slope 40%Lifting time 45 sLowering time 39 sHydraulic reservoir capacity 75 lGeneral hydraulic set pressure 240 bar PV, 170 bar GVTravel hydraulic set pressure 220 barLifting hydraulic set pressure 170 barHydraulic pump capacity 11 + 11 cm3/revLifting and travel delivery 26 l/minSecure and steer delivery 13 l/minSilent Pack diesel thermal motor DEUTZ-power 18 kW at 2400 rpm-idling power 8 kW at 1150 rpm-consumption 235 g/kW/h-idling consumption 235 g/kW/hDiesel tank capacity 30 lNumber of steer wheels 2Number of drive wheels 4Differential lock yesHydraulic brakes yesFreewheeling yesStarting battery 1x12 V - 70 AhSupply voltage 12 VSolid tyres - dimension 26 x 12 - 16,5Wheel nut tightening torque 22,5 daN.mMax. force on one wheel with nominal load 2200 daNMax. ground pressure with 450 kg- hard ground (concrete) - loose ground (mud)

8 daN/cm2

4,5 daN/cm2

Weight of machine with one extension 3890 kgWeight of machine with stabiliser option 4140 kgMax. force on one stabiliser with nominal load 1470 daNGround pressure on one stabiliser 4,7 daN/cm2

Vibration level at feet < 0,5 m/s²Vibration level at hands < 2,5 m/s²

15


2.7 - LABELS

2.7.1 - Common "yellow" labels

2.7.2 - Common "orange" labels

41

23 43 25

17

27

28

16


2.7.3 - Common "red" labels

2.7.4 - Other labels

.F

.GB

.D

7814 518

Composant spØcifique � cette machine.

NE PAS INTERCHANGER.

Component specificto this machine.

DO NOT INTERCHANGE.

Komponenten nur f�rdiese maschine geeignet. BITTE AUF EINE ANDERE

MASCHINE NIGHT MONTIEREN.

N� MACHINE - MASCHINE N�

5 49

21 44

4

15 48

10

92 92

37

19 42DANGER

BEWARE OF OVERHEAD ELECTRICAL HAZARDSREGULATION 133A of the CONSTRUCTION SAFETY ACT 1912 REQUIRESa. Minimum approach of an appliance

to live electrical apparatus.b. Inspection of the work site for

electrical hazards before commencing to use the appliance.

c. Constant vigilance and an observer required whilst working or travelling the appliance in the vicinity of live electrical apparatus.

3 m for voltages up to 132,0006 m for voltages above 132,000

and up to 330,0008 m for voltages above 330,000

22

17


2.7.5 - Model-specific labels

2.7.5.1 - Compact 8 DX

2.7.5.2 - Compact 10 DX

2.7.5.3 - Compact 12 DX

3

3

3

18


2.7.6 - Specific labels : Option

2.7.6.1 -240V plug

2.7.6.2 -Stabilization of cylinders

2.7.6.3 - Biodegradable hydraulic oil

8

184746

85 85

19

19


2.7.7 - Machine label references

Ref Code Qty Description1 2420324670 1 SP catalogue Compact 8DX1 2420324680 1 SP catalogue Compact 10DX1 2420324690 1 SP catalogue Compact 12DX2 2420324060 2 Manual3 3078146290 2 COMPACT 8 DX floor height + load 3 3078146300 2 COMPACT 10 DX floor height + load3 3078146310 2 COMPACT 12 DX floor height + load4 3078144980 1 Read the manual5 3078145100 2 Travel direction7 307P217280 1 Top control desk7 307P217830 1 Emergency stop8 3078144570 1 Connect to a 220V socket (option)9 3078146350 2 "Compact 8 DX" label9 3078146360 2 "Compact 10 DX" label9 3078146370 2 "Compact 12 DX" label10 3078143620 2 Danger: Risk of hand crushing 15 3078144490 4 Sling load17 3078150670 1 Brake release18 3078144670 4 Danger : Risk of foot crushing (option)19 3078143520 1 Hydraulic oil19 3078148890 1 Biodegradable hydraulic oil (option)20 307P217230 3 Haulotte design21 3078143800 3 No stopping in the working area22 3078144430 1 Danger: Risk of electrocution23 3078143600 2 Do not use as a welding station24 307P217520 1 Bottom control desk25 3078144650 1 Risk of overturning : check tilt26 307P218080 1 Manufacturer’s plate (English)28 3078144560 1 Operating instructions (English)30 2421808660 1 Yellow and black adhesive marking37 307P215810 1 Sliding bar41 3078144970 1 Heat burn danger42 3078143590 1 High and low level hydraulic oil 43 3078143640 2 Do not stand on the cover44 3078145180 1 Do not interchange46 3078144260 1 Use stabilisers47 3078144280 1 The 4 cylinders must be retracted48 3078144360 1 Do not go down slopes at high speed49 3078144510 1 Fuel filling50 3078146330 2 4WD design85 3078153280 4 Max. force on one stabiliser with nominal load - Compact 10DX85 3078153290 4 Max. force on one stabiliser with nominal load - Compact 12DX92 3078153250 4 Compact 10DX max. load on one wheel92 3078153260 4 Compact 12DX max. load on one wheel

20


2.7.8 - Label positions

Only for Australia

Only for Australia

Except for Australia

Only for Australia

43

21

15

9 50

10

30

41

49

20

8

5

29

1585

3

18 24

50

28

23

25

19

17

42

9

44

26 45

18

2110

20

30

3

7

48

27 37

4746

41 2

5

22

29

23

18

18

18

18

20

85

21

92

92

D16494 c

21


22


Caution!

Caution!

3 - OPERATION

3.1 - HYDRAULIC CIRCUITAll machine movements are controlled by hydraulic power, supplied by twogear pumps driven by a thermal motor.In the event of a breakdown, manual emergency action enables loweringof the scissors.A return filter on the return line protects the installation againstcontamination. Only one movement is possible at a time.

3.1.1 - Travel movement, steering movementTravel is controlled by on/off distributing valves. Gradual movement iscontrolled by a proportional command distributing valve.

Only specialised personnel can make adjustments. Incorrect

adjustment may cause malfunction of the machine’s safety systems,

generating a risk of serious accidents.

3.1.2 - Scissor lifting cylinderThe cylinder is equipped with a flap electrovalvemounted on the body.The lifting movement is controlled by an on/off electrovalve and gradualmovement is controlled by the proportional electrovalve.The lowering movement is controlled by one (2 for the twelve metreversion) on/off electrovalve mounted on each cylinder.

3.2 - ELECTRIC CIRCUITThe electric power used for the controls and thermal motor ignition issupplied by a 12V battery (Photo 2, page 23).

Photo 1 Photo 2 Photo 3

3.2.1 - HEAD computer

It is forbidden to interchange your machine's calculator with that of

another machine.

Each machine is equipped with a specific calculator, set according to themachine's functions. If the calculator is replaced or interchanged withoutthe prior agreement of a PINGUELY-HAULOTTE technician, the machinecould seriously malfunction.

An anti-tamper label is placed on the calculator. If, during an after salesservice return or while work is being performed by a Pinguely Haulottetechnician or agent, we discover that the label has been torn or is faulty or

23


Caution!

if the label does not correspond to the machine in question, we shall not beable to apply the calculator's manufacturer's warranty nor the machine'swarranty.

3.2.1.1 -HEAD computer batteryThe end of the HEAD calculator's battery's life is signalled through thesimultaneous flashing of two (or three, if appropriate) indicators on thelower console as soon as the machine is powered on.

Nevertheless, the flashing of the indicators can be suspended if the indicator has to return to its initial

function and warn of a malfunction.

These light indicators are:• Motor oil pressure• Motor temperature (according to the type of machine)• Clogging indicator (according to the type of machine)

As soon as low battery power is detected, please contact our After-Salesdepartment immediately.

3.3 - SAFETY SYSTEMS3.3.1 - Details of the main safety systemsAutomatic motor stop :

• insufficient oil pressure,• motor oil temperature too high,• generator or fan belt breakage.

Light indicator warning :• clogged air filter.

Audible warning :• hydraulic oil overheating.

3.3.2 - Load / overload controlWhen this maximum load is reached, the platform panel's overload lightindicator comes on and a buzzer sounds to alert the operator. The controlcircuit is automatically broken, disabling all movements. Load must beremoved to reset.

3.3.3 - Tilt control Photo 4

When the machine is unfolded, the tilt control detector (Photo 4, page 24)emits an audible signal as long as the slope remains greater than themaximum tilt allowed (Table 3.3.3.1, “Maximum tilt table”, page 24),informing the operator that the scissors and travel movement cannot beused.If the situation persists, after a time delay of 1-2 seconds, the scissor liftingmovement command and travel command are disabled as long as themachine remains extended. To restore use of the travel movement, thewhole scissor assembly must be folded.

3.3.3.1 - Maximum tilt table

3.3.4 - Low, Medium and High travel speedThese travel speeds are only authorised when the machine is completelyfolded. When the platform is lifted (floor height > 2,5m), only micro-speed is possible.

Maximum tiltCOMPACT 8DX 3°COMPACT 10DX 3°COMPACT 12DX 3°

24


Caution!

4 - USE

4.1 - GENERAL INSTRUCTIONS

4.1.1 - GeneralYour scissor-type platform is mobile. All movements are controlled from a control box on the platform extension:this is the main operating station. The control box on the chassis is abackup or emergency station.

Do not use the machine if wind speed exceeds 45 km/h.

Caution!Do not attempt any movements

before reading and understanding the instructions in chapter 4.3

To avoid all risk of accident, safety devices are provided to prevent use ofthe machine beyond its capacity in order to protect personnel and themachine. These systems immobilise the machine or neutralise the movements. Inthis case, insufficient knowledge of the machine’s characteristics andoperation may lead an operator to believe a breakdown has occurredwhereas in fact, it is merely the safety system coming into operation. It is therefore essential to fully understand all the instructions in the next fewchapters.

4.1.2 - MANUAL EXTENSIONSPhoto 5

The platforms are equipped with a single manual extension with severalpossible positions.Conditions of use:To extend or retract the extension:

• take hold of the two handles provided, • lift them by 90° • push them in the direction of movement required. Lifting the handles

by 90° automatically releases the extension’s position holding lock(Ref 1, Photo 5, page 25)

During trailer or vehicle transport, as well as during work and movement,the manual extension must be fastened and locked.Check that the locks are properly engaged when the handles return to theirinitial position in order to avoid unwanted extension or retraction of theextension.

1

25


Caution!

Caution!

4.1.3 - Filling the fuel tank (Photo 6, page 26)Before any filling operation, ensure that the fuel is of the recommendedtype and that it has been properly stored to avoid contamination. Do not draw from a barrel without decanting and never use the dregs.

Photo 6

To protect against the fire hazard during tank filling, the followingprecautions should be taken:

• do not smoke,• stop the thermal motor if it is in operation,• stand upwind to avoid being sprayed with fuel,• touch the filling hole before starting to fill with the pump spout in order

to avoid the risk of sparking due to static electricity,• take care to close the tank plug properly and clean any fuel that may

have spilled from the tank.

4.2 - LOADING, UNLOADING

IMPORTANT: Before any operation, check the overall condition of themachine to make sure that it has not been damaged during transport. Ifnecessary, make any reserves in writing to the transport company.

A false movement may cause the machine to fall and cause very

serious bodily injury or material damage. Perform unloading manoeuvres on a sufficiently

resistant (section § 2.6, page 13), stable, flat surface in a clear area.

4.2.1 - Unloading with ramps The following precautions should be taken:

• the machine is totally folded,• the ramps can bear the load and are properly fixed,• adhesion must be sufficient to prevent all risk of sliding during ma-

noeuvre.IMPORTANT: this method requires the machine to be started,see section § 4.3, page 27 to prevent all risk of false manoeuvre.Select low travel speed.

Never stand under or too close to the machine during manoeuvres.

NOTE: The ramp slope is almost always greater than the maximumworking slope (3°), causing the buzzer to sound, but travel re-mains possible. If the slope is greater than the maximum trav-el slope (see section § 2.4, page 9), use a winch as additionaltraction or retention means.

26


27

Caution!Do not go down ramps at high

speed.4.2.2 - LoadingThe precautions are the same as for unloading.Stowage must be conform to the diagram below.To climb the ramps of a truck, select the low travel speed.

4.2.3 - Transport instructions.• When transporting the machine, ensure that the vehicle capacity,

loading surfaces, straps and links are sufficient to bear the weight ofthe machine.

• The machine should be on a level surface or fastened before thebrakes are released.

• Attach the extension with straps to prevent it extending during trans-port.

4.3 - BEFORE THE FIRST OPERATIONEach platform is subjected to permanent quality checks during itsmanufacture.Transport may cause damage, which must be reported to the transportcompany for any claim before the first operation.

REMINDER:Before any operation, learn about the machine by reading thismanual and the instructions on the various plates.

4.3.1 - Getting to know the control stationsAll movements are controlled from a control box on the platform extension. This is the main operating station, it must not be moved to another area onthe platform or the "FORWARD" and "REVERSE" controls may beinverted. The control box on the chassis is a backup or emergency station.

NOTE: Do not perform any movements until you have read the in-structions in section § 4.4, page 31.

You must be familiar with the machine’s characteristics and operation ascertain machine reactions may cause you to think a breakdown hasoccurred, whereas it is simply the safety systems coming into operation.

4WD


4.3.1.1 - Main control station

Photo 7

4.3.1.2 - Platform control station Photo 8

5

6 78 109

11 4

3

2 1

1- Emergency stop button 7- Oil light indicator2- Hour counter 8- Oil pressure3- Chassis/platform control station selection 9- Battery charge light indicator 4- Flashing light (option) 10- Air filter clogged light indicator 5- Up/down selection switch 11- Key to open the control desk 6- Thermal motor ignition

28


Photo 9

4.3.2 - Pre-operation checkBefore operation, the machine must be visually inspected.

4.3.2.1 - Safety bar Ensure that the safety bar (Ref.1, Photo 10, page 29) slides freely enablingaccess to the platform.Photo 10

1A

1B

2

3

4

5

6

7

89

11

10

12

13

13

14

15

1A- Stabilisers extend controls 8 - Emergency stop button1B- Stabilisers retract controls 9 - Movement control manipulator2 - Audible warning control 10 - Fail-safe3 - Travel speed selection 11 - Centralised stabiliser control4 - Power on indicator 12 - Indicators : Movement selection5 - Thermal motor ignition 13 - Indicators : Stabiliser state6 - Up / down selector switch 14 - Overload light indicator7 - Differential blocking 15 - Diesel/LPG selector switch

1

29


4.3.2.2 -Overall mechanical appearance of the machine• Visual inspection of the whole machine: paint chips, missing or slack

parts, or battery acid leaks should be noted.• Check that there are no slack bolts, nuts, connections or hoses, no

hydraulic leaks, no cut or disconnected electric conductors.• Check the wheels: no missing or slack nuts.• Check the tyres: not tears or wear.• Check the lifting and steering cylinder: no sign of deterioration, oxida-

tion or foreign matter on the rod.• Inspect the platform and scissor arms: no visible damage, wear or de-

formation.• Check the steering axle: no visible excessive wear of the pivot pins,

missing or slack parts, deformation or cracks.• Check the condition of the control box power cable.• Check the presence of the manufacturer’s plate, warning labels and

operating manual.• Check the condition of the safety barriers and access bar.

4.3.2.3 - Machine environment• Check that an extinguisher in working order is available and at hand.• Always work on hard ground, able to bear the maximum load per

wheel.• Do not use the machine at temperatures of less than -15°C, in partic-

ular in cold rooms.• Wipe any traces of oil or grease from the floor, ladder and handrails.• Ensure that no-one is in the immediate proximity of the machine be-

fore lifting or lowering the platform.• Ensure that there are no obstacles that could affect the following

movements:- travel (machine movement).- platform lifting.

NOTE: See "working area" diagram (section § 2.4, page 9).

4.3.2.4 - Hydraulic system

Photo 11 • Check the hydraulic pump: no leaks, components properly fixed.• Check the level of hydraulic oil (Ref 1, Photo 11, page 30).

1

30


Caution!

4.3.2.5 -Thermal motor • Raise the cover held by 2 tabs (Ref 1, Photo 12, page 31).• Check the level of fuel in the tank (Ref 1, Photo 14, page 31).

Check the level of motor oil: maximum mark on the gauge (Ref 1, Photo 13,page 31).

Photo 12

Photo 13

Photo 14

4.3.2.6 - Safety devices• Check that the top and bottom emergency stop buttons work properly.• Check proper operation of the tilt sensor (Photo 4, page 24) by :

- unlocking the platform emergency stop button,- selecting platform position with the chassis control desk key (Ref.

3, Photo 7, page 28),- from the chassis control desk, raise the platform (Ref. 5, Photo 7,

page 28),- push the tilt sensor. The buzzer should sound when the machine’s

maximum angle is reached.• Check that the end of stroke contacts are free of all foreign matter.• Check the visual and audible alarms.

If the machine has a 220 volt current plug, the extension must be connected to a mains socket

protected by a 30mA differential circuit breaker.

4.4 - OPERATION

IMPORTANT: The machine should only be put into operation after all thechecks have been completed.

4.4.1 - General recommendations• Before all movement or overhead work, check that the passage is free

of persons, obstacles, holes or slopes, that the slope does not exceedthe maximum allowed, that the surface is hard, firm and able to bearthe wheel load.

• Always drive well away from unstable edges or banks.• Ensure that there is no-one in the immediate proximity of the machine

1

1

1

31


before making any movements. Be particularly careful while the ex-tension is out as visibility is reduced.

REMINDER:It is prohibited to drive on public highways.

• To move the machine, it must not be overloaded. In the case of over-load, the machine is immobilised.

• Travel movement can only be controlled from the platform control sta-tion.

• It is impossible to make travel movements and lift the platform at thesame time.

4.4.2 - Operation from the ground

4.4.2.1 - RecommendationsDanger of crushing:

• Keep hands and limbs away from the scissors.• Use common sense and prepare machine movement when using the

bottom controls. Keep a safe distance between the machine and fixedobstacles.

• From the chassis control station, only lifting and lowering controls areavailable.

4.4.2.2 -Operating instructionsMotor ignition (Photo 15, page 32):

NOTE: Hour counter: Each time the machine operates, the hoursare counted, causing the "hourglass" to flash.

Photo 15

• Ensure that the stop button (Ref 1) is pulled.• Put the control station selection key switch (Ref 3) in the "ground con-

trol" position and hold it in this position to enable other operations onthis control station. In this position, the "platform" controls are can-celled.

• The motor oil pressure light indicators (Ref 8) and battery charge lightindicators (Ref 2) are on. The air filter light indicator (Ref 6) is off.

• Press the ignition button (Ref 6), the motor starts, the light indicatorsgo out.

NOTE: If the motor does not start, switch off and repeat the operation.

• Allow the motor to warm up, using the time to check proper opertionof the hour counter (Ref 2), motor and pump.

5

6 78 109

11 4

3

2 1

32


Caution!

Caution!

Do not use ignition assistance products. Leave the motor to warm up for a few minutes before loading

the platform.

Movement test:Holding the ignition key (Ref 3) in the chassis position (right side), make thefollowing movements:

• Lift- Hold the Up/down control switch (Ref 5) upwards to make this

movement.• Lower

- Hold the Up/down control switch (Ref 5) downwards to make thismovement.

Motor stop:• Press the emergency stop button (Ref 1). When this button locks, the

thermal motor is stopped and all platform controls are disabled.• The button must be unlocked to re-enable the controls.

The motor may also stop if the chassis control desk key is put in the"platform" position instead of the "chassis" position.Passage to "platform" control:

• Put the key selection switch (Ref 5) in the "platform" position.

4.4.3 - Operation from the platform

Before any operation, check that the required movement has been

selected.

4.4.3.1 - Recommendations• Do not move the machine unless the safety barriers are correclty in-

stalled and the safety access bar is lowered.• Pay attention to reduced visibility conditions and blind spots when

driving and moving.• Be careful of the correct positioning of the extended platform when

moving the machine.• We strongly recommend that operators wear approved helmets when

moving the machine.• Inspect the working area to identify overhead obstructions or other

possible dangers.• Do not perform acrobatic movements or straddle the outer barrers.• Adapt movement speed according to the condition of the floor, traffic,

slope position of people or any other factor that may cause a collision.• Do not move the machine in the passageway of a crane or any other

overhead machine unless the crane’s controls have been locked and/or precautions have been taken to avoid collisions.

First, check that the on-board load is within the maximum load limits andthat it is evenly distributed.

NOTE: During platform use, the motor will be started and stoppedfrom the platform control desk.

Ensure that the protective bar is properly closed and that the green powerlight indicator is on.

Platform ExtensionCOMPACT 8 DX PLATFORM 565 Kg - 3 occupants i.e. 325 Kg 150 Kg - 1 occupant, i.e. 70 Kg

COMPACT 10 DX PLATFORM 565 Kg - 3 occupants i.e. 325 Kg 150 Kg - 1 occupant, i.e. 70 Kg

COMPACT 12 DX PLATFORM 450 Kg - 3 occupants i.e. 210 Kg 150 Kg - 1 occupant, i.e. 70 Kg

33


4.4.3.2 -Operating instructionsPhoto 16

Motor start - stopStart :

• Unlock the palm button (Ref. 8) by turning it 90°,• Press the ignition selector switch (Ref. 5).

Stop :• Push the palm button (Ref. 8).

Control station test• Ensure that the palm button (Ref. 8) is unlocked,• Ensure that the green light (Ref. 4) is on before making any move-

ment. This means that the machine power is on and that the selectorswitch is in the "plaform" position,

• Check that the buzzer (Ref. 2) works properly.Travel

• Press the required travel speed selector (Ref. 3). The correspondinglight indicator (Ref. 12) comes on.

• Press the fail-safe (Ref. 10) and activate the manipulator (Ref. 9) inthe required direction of movement within 10 seconds of making theselection. After 10 seconds, the light indicator goes out and travel isno longer validated.

NOTE: Move the manipulator slowly : gradual manipulation = gradualmovement.

Do not go through neutral without pausing. Any action on the manipulatorautomatically causes acceleration of the motor regime.

Steering After selecting travel, left/right steering is controlled by activating thecorresponding buttons on the manipulator.

1A

1B

2

3

4

5

6

7

89

11

10

12

13

13

14

15

34


Caution!

Caution!

Differential blocking (after selecting low and medium speed travel)Press the selector switch (Ref. 7) to block the differential. Releasing thebutton releases the blockage.

NOTE: Do not make large movements with the differential blocked.Do not steer with the differential blocked.

Lifting • Press the up selector switch (Ref. 6). The corresponding pilot light

(Ref. 12) comes on.• Activate the manipulator in the required direction of movement within

10 seconds of making the selection.• Do not go through neutral without pausing.

Any action on the manipulator causes automatic acceleration of the motorregime, except for the down movement.

At the end of the down movement, an "anti-shearing" protection system eliminates the risk of

shearing when the scissors fold up fully.

Platform lowering is mainly controlled by the manipulator to a positioncorresponding to a minimum space between the arms of 50 cm, thusavoiding the risk of "crushing".

To continue lowering:• Release the manipulator for four seconds, then continue the move-

ment.• During this period, the buzzer sounds for safety reasons.• During lowering, there is no motor acceleration.

Any movement selected is cancelled automatically if the user

does not use the function for 10 seconds.

Stabilisers (option): see section § 4.8, page 37

35


Caution!

Caution!

4.5 - RESCUE LOWERING

Only a competent operator may perform emergency assistance or

rescue operations.

This is the case in which the operator on the platform is no longer able tocontrol the movements, even though the machine is functioning as normal.A competent operator on the ground may operate the control station at thebase-frame with the main power supply to bring the operator on theplatform back down :

• place the key selector from selection of control station to position"ground control" (no. 1, Photo 17, page 36). In this position thecontrols of the control station at the platform will be cancelled.

• Continuing to hold the key (on the chassis side), lower the platformusing the switch provided (no. 2, Photo 17, page 36) if you need tohelp the person on the platform.

Photo 17

4.6 - EMERGENCY ASSISTANCE LOWERINGIf an operating fault prevents the operator on the platform from comingback down, a competent operator may bring the platform back down fromthe control station at the base-frame.IThere is a manual control behind the access ladder at the back of themachine, enabling the platform to be lowered (Ref 1, Photo 18, page 36).

Photo 18

It is forbidden to lower overloads using the emergency lowering

operation.

REMINDER:During emergency and backup operations from the groundwith the extension out, it is essential to ensure that there areno obstables under the platform (wall, cross rail, electric line,etc.).

12

1

36


Caution!

4.7 - BRAKE RELEASEThe brakes are released manually. (Photo 19, page 37)Operating instructions:

• Close valve N1 (Ref 2).• Activate the hand pump until the brakes are fully released (Ref 1).• Open valve N2 (Ref 3).• Tow the machine at low speed.• Once in position:

- Close valve N2 (Ref 3).- Open valve N1 (Ref 2).

Photo 19

4.8 - STABILISERSA set of four cylinders fixed to the chassis, controlled from the platformcontrol panel, enables the machine to be levelled. A spirit level in theplatform enables the operator to check machine horizontality.The selector switches (Ref. 1A, Photo 16, page 34) control stabilisercylinder extension.The selector switches (Ref. 1B, Photo 16, page 34) control stabilisercylinder retraction.These selector switches can be used to control 1, 2, 3 or 4 cylinders at thesame time for a same movement (up or down).

The stabilisers must always be adjusted while the platform is in the

low position. The four cylinders must be in position on the ground.

Stabiliser extension:• Activate the stabiliser buttons (Ref.1A, Photo 16, page 34).• Activating the four buttons at the same time slows down stabiliser ex-

tension.• When an cylinder is extended, the buzzer sounds. The light indicator

corresponding to the stabiliser (ref. 13):- flashes quickly if the cylinder is extended but not in contact with the

ground,- remains on if the cylinder is extended in contact with the ground,- flashes slowly if the cylinder is totally extended.

• Platform lifting is authorised if the machine is stabilised (all four lightindicators on fixed).

2

3

1

37


Caution!

Stabiliser retraction:• Activate the stabiliser buttons (Ref. 1B, Photo 16, page 34).• Hold selection 1B down until the light indicator corresponding to sta-

biliser 1A (Ref. 13) goes out. Extinction of this light indicator meansthat the cylinder is fully retracted.

• Activating the four buttons at the same time slows down stabiliser re-traction.

NOTE: Stabilisers are lowered with the motor accelerated. Stabilisersare raised with the motor slowed down.

Travel movement is disabled unless all four stabiliser cylinders are

retracted (all four light indicators are out).

Caution!If one of the cylinders is fully extended without coming into contact with the ground, it is

impossible to raise the platform.

The machine is equipped with 3 safety systems:• Travel functions are desactivated until all four cylinders are fully re-

tracted.• To change the position of a cylinder, the platform must be lowered.• The platform "lift" function is only possible if the four cylinders are in

contact with the ground or all retracted (all light indicators on or all off).

CENTRALISED STABILISER (Ref. 11)

When the platform is in low position, the locking and automatic horizontalsetting of the lifting-platform can be performed by simply pressing theselector switch. "Central locking" (rep. 11).

Stabiliser lowering• Hold down the centralised stabiliser selector switch until the motor ac-

celerator and buzzer stop, which corresponds to a correct stabilisedposition, visualised by the four light indicators of the stabilisers com-ing on fixed (Ref.13).

Stabiliser raising• Activate the stabilser buttons (Ref. 1B, Photo 16, page 34).• Hold selector switch 1B down until the light indicator corresponding to

stabiliser 1A (Ref. 13) goes out. Extinction of this light indicator meansthat the cylinder is fully retracted.

• Activating the four buttons at once means that the stabilisers risemore slowly.

At any time, the operator can stop or continue the centralised stabilisingcycle by holding down or releasing the control button (Ref. 11).

On rough terrain, it is sometimes preferable to stabilise manually.

38


Caution!

Caution!

5 - MAINTENANCE

5.1 - GENERAL RECOMMENDATIONS The servicing operations described in this manual are given for normaloperating conditions.In difficult conditions: extreme temperatures, high humidity, polluted at-mosphere, high altitude, etc. certain operations should be performed moreoften and specific precautions taken: consult PINGUELY HAULOTTE’s Af-ter-Sales department for such cases.Only competent and authorised personnel by PINGUELY-HAULOTTE cancarry out any work on the machine and they must comply with the safetyinstructions relating to the protection of personnel and environmentalprotection.For the motor part, consult the manufacturer’s manual.

Regularly check that safety systems work properly:• Tilt: buzzer + stop (travel and lifting disabled).• Platform overload: The overload system is set in such a way that it will

automatcially be triggered in case the permissible load is exceeded.

Do not use the machine as a welding earth.

Do not weld without disconnecting the (+) and (-) terminals of the

batteries.Do not start other vehicles with the

batteries connected.

5.2 - MAINTENANCE SYSTEM

No load must be present in the platform during the maintenance

stands positioning.

Operating instructions for Compact 8, 10 DX :These operations are to be carried out on both sides of the platform.Positioning of the maintenance stands:

• Park the lifting platform on firm, horizontal ground.• Ensure that the two emergency stop buttons are "ON".• Turn the ignition key on the chassis control desk to "chassis" (Ref 3,

Photo 15, page 32).• Move the chassis control desk lifting switch upwards to lift the platform

(Ref 5, Photo 15, page 32).• Unscrew, turn the maintenance stands and allow them to hang verti-

cally (Photo 20, page 39).• Push the lifting switch (Ref 5, Photo 15, page 32) to the bottom posi-

tion to gradually lower the platform until the maintenance stand is incontact with the two fixing points (top and bottom) and the platform istotally immobilised.

Photo 20

39


Removing the maintenance stand:• Push the chassis lifting switch up and gradually lift the platform until

the maintenance stand is free (Ref 5, Photo 15, page 32).• Turn the maintenance stands until they are in contact in their storage

positions and screw back into place.• Push the chassis control desk lifting switch down and lower the plat-

form completely (Ref 5, Photo 15, page 32).

Operating instructions Compact 12DX :The maintenance stand is at the back of the machine (Photo 21, page 40).

Photo 21 Setting up the maintenance stand :• Stop the lifting platform on a firm, level surface.• Make sure that the two emergency stop buttons are in the "ON" posi-

tion.• Turn the chassis control panel ignition key to "chassis" (ref. 3,

Photo 15, page 32).• Move the chassis control panel lifting switch upwards to lift the plat-

form (ref. 5, Photo 15, page 32).• Unscrew and turn the maintenance stand, leaving it to hang vertically

(Photo 22, page 40).• Push the lifting switch (ref. 5, Photo 15, page 32) down to lower the

platform gradually until the maintenance stand comes into positionand the platform is totally immobilised.

Photo 22Removing the maintenance stand :

• Push the chassis lifting switch up and gradually lift the platform untilthe maintenance stand is released (ref. 5, Photo 15, page 32).

• Turn the maintenance stand to bring it to its storage position andscrew back into place to secure (Photo 21, page 40).

• Push the chassis control panel lifting switch down and lower the plat-form completely (ref. 5, Photo 15, page 32).

40


5.3 - MAINTENANCE PLANThe maintenance plan shows the frequency, maintenance points (device)and ingredients to be used.

• The reference shown in the symbol shows the maitnenance point ac-cording to the frequency.

• The symbol represents the consumable to be used (or the operationto be carried out).

5.3.1 - Consumables

INGREDIENT SPECIFICATION SymbolLubrifiers used by PINGUELY -

HAULOTTEELF TOTAL

Motor oil SAE 15W40 SHELL RIMULA-X

Hydraulic oil

Biodegradable hydraulic oil

(option)

AFNOR 48602 ISO VG 46

BIO ISO 46

BP SHF ZS 46 HYDRELF DS 46 EQUIVIS ZS 46

Extreme pressure lithium grease ISO - XM - 2

Lead-free grease Grade 2 ou 3BARDAL

Super Teflub +PTFE

MULTIMOTIVE 2 MULTIS EP 2

Exchange or spe-cific operations

Lithium grease ENS / EP 700

41


42

5.3.2 - Maintenance diagram

10

50

250

500

1 000

2 000

500

1 000

2 000

10

50

250

6

12

9 910

13

6

7

8

11

4 1

2 6

3


5.4 - OPERATIONS

5.4.1 - Summary table

REMINDER:All these frequencies should be reduced in the case of work indifficult conditions (consult the After-Sales department ifnecessary).

FREQUENCY OPERATIONS Ref

Every day or before each start of operation

• Check levels:- motor oil,- hydraulic oil,- diesel,- electric batteries,

• Check cleanliness:- diesel pre-filter, replace if water or impurities are

found,- machine (in particular, check the tightness of

connections and hoses), also check tyre condition,cables and all other acecssories and equipment.

1234

For the first 50 hours only • Change the hydraulic filter cartridge (see 250 hour fre-quency).

• Check the tightness:- of screws, nuts and bolts in general,- of wheel nuts (torque 22,5 daNm).

Every 50 hours

• Grease:- wheel pivot pin axles: 2 x 2 points.

• Check diesel pre-filter, replace if water or impurities arefound.

67

Every 250 hours

Motor: see Manufacturer’s manual.• Change the hydraulic filter cartridge.• Grease:

- the steering wheel pivot pints- the friction parts of the slides (spatula)- the battery terminals

8

910

Every 500 hoursMotor: see Manufacturer’s manual.

• Fill up: capacity 2 x 0.7 l for 4x2 - 4 x 0.7 l for 4x4.• Oil change : biodegradable hydraulic oil tank (option)

Every 1000 hours or every year Motor: see Manufacturer’s manual.• ·Oil change: hydraulic oil tank 11

Every 2000 hoursMotor: see Manufacturer’s manual.

• Oil change: hydraulic tank and whole oil circuit.• Empty and clean diesel tank.

1213

Every 3000 hours or every 4 years

• Check:- the condition of the slides,- the condition of the electric cables and hydraulic

hoses etc.

43


Caution!

5.4.2 - Operating instructionsIMPORTANT:Only use the lubrifiers recommended in the table in section§ 5.3, page 41 for filling up and greasing operations. Collect emptied oil to avoid environment contamination.

Check that the machine is stabilised, and that the lifting means

are of sufficient capacity and in good condition.

5.4.2.1 - Greasing the steering wheel pivot pins

Photo 23 Grease the pivot pins (Ref.1) with lead-free grease.

5.4.2.2 - Greasing the slides (Photo 24, page 44)

Photo 24Grease with lithium grease using a spatula.

5.4.3 - List of consumables• Hydraulic filter cartridge• Air filter element• Diesel pre-filter• Diesel filter • Motor oil filter

1

44


Caution!

Caution!

5.5 - LOAD TESTINGThe tests below are to be performed after :

• a major strip down operation• an accident resulting from a critical component failure.

The following tests must be carried out by a competent person under

controlled conditions with test results being fully documented.

5.5.1 - Overload TestThe structural overload test is 125% of the rated safe working load. See§1.12.3 of AS1418.10-1996 for details of the test.

• Compact 8 DX : overload test is 706,25 kg• Compact 10 DX : overload test is 706,25 kg• Compact 12 DX : overload test is 562.50 kg

The machine is to show no signs of permanent deformation.

5.5.2 - Functional testThese tests are to demonstrate that :

• The machine can operate smoothly through all motions whilst carryingthe rated safe working load.

• All safety devices are working correctly.• The maximum permitted operating speeds are not exceeded.

5.5.3 - Stability testStability test is performed in order to demonstrate that the machine isstable in the least favorable position. The worst case overturning momentapplied represents the least favorable loads and forces combined.

In order to safeguard the elevating platform against tipping during the stability test, it is imperative that a

restraining device such as an anchor block and chain be used to restrain the unit during the stability

test.

This chain shall not assist in stabilising the platform prior ti it reaching apoint of tipping should it occur for any reason i.e. uncontrolled applicationof test load.

Overturning moment applied is simulated by a load of W kgapplied at distance L from tipping line, with the elevatingwork platform on a 3,5° side slope.

• Overturning moment in longitudinal position

MACHINE W (kg)

L(m)

OVERTURNING MOMENT (mN)

COMPACT 8 DX 178 7,80 13670

COMPACT 10 DX 177 9,70 16760

COMPACT 12 DX 168 11,50 18950

45


• Overturning moment in transversal position

See § 1.12.2 of AS1418.10-1996 for additional testing details. Theelevating work platform must come to a stationary condition withoutoverturning.

MACHINE W (kg)

L(m)

OVERTURNING MOMENT (mN)

COMPACT 8 DX 142 7,70 10790

COMPACT 10 DX 160 9,60 14970

COMPACT 12 DX 156 11,40 17510

L

L

WW

LONGITUDINALPOSITION

TRANSVERSALPOSITION

3,53,5

46


6 - OPERATING INCIDENTS

The next few pages will give you a starting point for solving any problemsthat may occur during scissor platform operation.If a problem arises that is not mentioned in this section or if it is not solvedby the solutions proposed, consult qualified technical personnel beforeperforming any maintenance operations. Most problems encountered onthis machine occur mainly in the hydraulic and electric systems.

Before anything else, check that:• The two emergency stop buttons on the chassis control box and on

the platform control box are unlocked and the key is in the chassis orplatform position.

6.1 - PLATFORM LIFTING SYSTEMANOMALY CHECK PROBABLE CAUSE SOLUTION

No movement when the lifting switch on the box and the manipula-tor are activated.

Check that movement occurs when the lifting switch on the on the chassis control box is activated.

Control switch does not work. Replace the switch (After-Sales department).

Manipulator does not work. Replace the manipulator (After-Sales department).

Insufficient oil in the hydraulic circuit. Fill up with oil as necessary.

The platform does not go up.

Load on the platform too heavy (personnel or material) Reduce load.


Tilt.Check the position of the machine and ensure that it is not tilted.

The platform does not go down.

Load on the platform too heavy (personnel or mate-rial).

Reduce load.

The platform moves up and down with a jolty movement.


47


6.2 - TRAVEL SYSTEM

6.3 - STEERING SYSTEM

ANOMALY CHECK PROBABLE CAUSE SOLUTION

No movement when the switch is in the travel position and the manipulator on the platform control box is activated.

The manipulator does not work.

Repair or replace the manip-ulator (After-Sales depart-ment).


Tilt.

Check the position of the machine and ensure that it is not tilted.

Overload. Reduce load.The machine goes into runaway during lower-ing.

Balancing valve incorrectly adjusted or not working prop-erly.

Adjust or replace the balanc-ing valve (After-Sales depart-ment).

ANOMALY CHECK PROBABLE CAUSE SOLUTION

No movement when the manipulator is acti-vated.


The control manipulator does not work.

Replace the manipulator (After-Sales department).

Noisy hydraulic pump. Insufficient oil in the tank. Fill up with oil as necessary.Hydraulic pump cavi-tation (vacuum in the pump due to insuffi-cient oil).

The hydraulic oil becomes cloudy, opaque and white (bubbles observed).

Oil viscosity too high. Empty the circuit and fill with the recommended oil.

Hydraulic circuit over-heating.

Oil viscosity too high. Empty the circuit and fill with the recommended oil.

Insufficient hydraulic oil in the tank. Fill up with oil as necesary.

The system works irregularly.

The hydraulic oil is not at optimal operating tempera-ture.

Make a few movements with-out load to allow the oil to heat up.

48


7 - SAFETY SYSTEM

7.1 - FUNCTION OF RELAYS AND FUSES - CHASSIS BOX(see wiring diagram)

7.2 - FUNCTION OF THE SAFETY SWITCHES(see wiring diagram)

KA2 Starting of thermal motor FU3–80 A Accelerator circuit fuse

KA46 Fuel / gas selection relay FU4–30 A General circuit fuse (motor)

KADKAG Directional relay FU5–3 A Fuse - circuit for control of move-

ment from chassis

KP1 Stopping of thermal motor FU6–3 A Fuse - circuit for control of move-ment from platform

KT2 Acceleration of movements (electro-motor) FU7–20 A Fuse circuit power supply valve

KMG Mains supply FU8–5 A Fuse circuit controlFU1–10 A Motor stop circuit fuse FU9–20 A Fuse circuit accessories

SB1 Mushroom-headed emergency stop but-ton (chassis) SQ12 12 meter travel cut-off

SB2 Mushroom-headed emergency stop but-ton (platform) B1 Air filter contact. Light indicator on if air filter is

clogged

SQ1 Tilt sensor. Prevents platform elevation and travel B2 Motor oil temperature

SQ3 Tilt reset if machine is folded B3 Oil pressure contact. Cutting-out of motor if pres-sure insufficient

SQ4 Capteur fin de course haut B4 Hydraulic oil temperature contact.Audible alarm if temperature too high

SQ7 Calage avant gauche B6 Overload. Audible alarm if overloaded

SQ8 Calage avant droit B7 to B10 Indicator 'machine chocked'

SQ9 Calage arrière gauche B11 to B14 Indicator 'locking jacks entirely gone in'

SQ10 Rear right stabiliser

49


50


8 - HYDRAULIC DIAGRAMS

8.1 - COMPACT 8, 10 DXFR

ON

T S

HA

FTE

SS

IEU

AVA

NT

FRO

NT

LEFT

EN

GIN

E

FRO

NT

RIG

HT

EN

GIN

E

MO

TEU

RAV

AN

TG

AU

CH

E

MO

TEU

RAV

AN

TD

RO

IT

44

2

3

1

1

44

6 5

DIR

EC

TIO

NS

TEE

RIN

G

FRO

NT

RIG

HT

AVA

NT

DR

OIT

FRO

NT

LEFT

AVA

NT

GA

UC

HEOP

TIO

N C

ALA

GE

BLO

CK

ING

OP

TIO

N

BA

CK

LE

FT

AR

RIE

RE

GA

UC

HE

BA

CK

RIG

HT

AR

RIE

RE

DR

OIT

EN

GIN

E24

00 rp

m�

17.9

kW

EN

GIN

E32

00 rp

m�

17.8

kW

ES

SIE

U A

RR

IER

EB

AC

K S

HA

FT

OP

TIO

NG

AS

OLI

NE

/ LP

G

MO

TEU

RA

RR

IER

E�

DR

OIT

MO

TEU

RA

RR

IER

E�

GA

UC

HE

BA

CK

LEFT

EN

GIN

E

BA

CK

RIG

HT

EN

GIN

E

LIFTIN

G

LEVAGE

OP

TIO

N G

EN

ER

ATO

R

300

bar

4350

PS

I17

5 ba

r25

40 P

SI 22

0 ba

r31

90 P

SI

240

bar

3480

PS

I

140

bar

2030

PS

I

300

bar

4350

PS

I

B16

579

c

51


8.2 - COMPACT 12 DX

BA

CK

SH

AFT

MO

TEU

RA

RR

IER

EG

AU

CH

E

MO

TEU

RA

RR

IER

E�

DR

OIT

BA

CK

LE

FTE

NG

INE

BA

CK

RIG

HT

EN

GIN

EE

SS

IEU

AR

RIE

RE

EN

GIN

E24

00 rp

m�

17.9

kW

OP

TIO

NG

AS

OLI

NE

/ LP

GE

NG

INE

3200

rpm

�17

.8 k

W

300

bar

4350

PS

I

300

bar

4350

PS

I

175

bar

2540

PS

I 220

bar

3190

PS

I

240

bar

3480

PS

I

140

bar

2030

PS

I

FRO

NT

SH

AFT

ES

SIE

U A

VAN

T

FRO

NT

LEFT

EN

GIN

EFR

ON

T R

IGH

TE

NG

INE

MO

TEU

RAV

AN

TG

AU

CH

E

MO

TEU

RAV

AN

TD

RO

IT

44

6 5

3

1

1

44

2

OP

TIO

N C

ALA

GE

BLO

CK

ING

OP

TIO

N

DIR

EC

TIO

NS

TEE

RIN

G

FRO

NT

LEFT

BA

CK

LE

FTB

AC

K R

IGH

T

FRO

NT

RIG

HT

AVA

NT

GA

UC

HE

AR

RIE

RE

GA

UC

HE

AR

RIE

RE

DR

OIT

AVA

NT

DR

OIT

LIFTIN

G

LEVAGE LIF

TING

LEVAGE

OP

TIO

N G

EN

ER

ATO

R

B16

580

b

52


9 - WIRING DIAGRAM

9.1 - COMPACT 8, 10, 12 DX FOLIO A-001

12

34

56

78

910

11

12

13

14

15

16

17

18

19

20

A B C D E F G H I J K L M

01

VIS

AM

OD

IFIC

AT

ION

IND

DA

TE

E5

60

bPI

NG

UEL

Y-H

AU

LOTT

EL

a P

Øro

nn

iŁre

BP

94

21

52

L’H

OR

ME

DA

TE

DE

CR

EA

TIO

N

DA

TE

DE

VE

RIF

ICA

TIO

N

DE

SS

INE

PA

R

VE

RIF

IE P

AR

Laur

ent D

I FLO

RIO

FrØ

dØric

DE

NE

ZE

08-0

4-19

99

30-0

4-19

99

5N

BR

E T

OT

AL

DE

FO

LIO

S

TE

L:

04

77

29

24

24

Com

pact

8-1

0-12

SX

(D

eutz

)

SCHE

MASH

D+ W

B-B+

~

P1

YA2

G2

80A

10A

YA1

Star

ter

Alte

rnat

orAc

cele

rato

rEn

gine

Sto

p

120

115

0

109

103

101

101

101

119119

108

0

118

00

242

120

116

109

242

KA

2KT

2

D3

KP

1

(02-

13)

(02-

2)

D4

GB

1

M3

D1

HL1

FU3

D5

FU1

(04-

18)

(04-

19)

(04-

20)

(04-

18)

(04-

19)

(02-

2)

(02-

2)

53



23

45

67

89

10

11

12

13

14

15

16

17

18

19

20


02

VIS

AM

OD

IFIC

AT

ION

IND

DA

TE

E5

60

bPI

NG

UEL

Y-H

AU

LOTT

EL

a P

Øro

nn

iŁre

BP

94

21

52

L’H

OR

ME

DA

TE

DE

CR

EA

TIO

N

DA

TE

DE

VE

RIF

ICA

TIO

N

DE

SS

INE

PA

R

VE

RIF

IE P

AR

Laur

ent D

I FLO

RIO

FrØ

dØric

DE

NE

ZE

08-0

4-19

99

30-0

4-19

99

5N

BR

E T

OT

AL

DE

FO

LIO

S

TE

L:

04

77

29

24

24

Com

pact

8-1

0-12

SX

(D

eutz

)

SCHE

MAS

b05

-02-

2004

Mod

if c�

blag

e S

A1

FLE

TO

N

SA1

U1

F8F7

F5F6

30A

3A3A

20A

5A20

A

ES T

urre

t

ES G

antry

Beac

onSp

ot L

ight

120

212

203

211

152

201

216

240

101

242

241

215

254

0

905

102

906

(04-

1)

FU7

FU8

FU9

(01-

20)

FU4

SA

16

(05-

2)

(04-

1)

(03-

2)

(04-

11)

(03-

2)

HL6

HL5

(02-

8)

KM

G

FU5

FU6

SB

2

(01-

20)

(01-

20)

KM

GS

B1

(01-

20)

54



12

34

56

78

910

11

12

13

14

15

16

17

18

19

20


03

VIS

AM

OD

IFIC

AT

ION

IND

DA

TE

E5

60

bPI

NG

UEL

Y-H

AU

LOTT

EL

a P

Øro

nn

iŁre

BP

94

21

52

L’H

OR

ME

DA

TE

DE

CR

EA

TIO

N

DA

TE

DE

VE

RIF

ICA

TIO

N

DE

SS

INE

PA

R

VE

RIF

IE P

AR

Laur

ent D

I FLO

RIO

FrØ

dØric

DE

NE

ZE

30-0

6-20

00

30-0

6-20

00

5N

BR

E T

OT

AL

DE

FO

LIO

S

TE

L:

04

77

29

24

24

Com

pact

8-1

0-12

SX

(D

eutz

)

SCHE

MAS

U1

1710

1819

3534

15.8

15.7

15.3

8.3

8.10

8.9

8.6

8.12

8.11

31

BlockingFront Left

BlockingFront Right

BlockingRear Left

BlockingRear Right

BlockingFront Left

BlockingFront Right

BlockingRear Left

Steeringwithout Traction

Blocking

Forward /Reverse

DifferentialLock

DifferentialLock

TractionLifting

HS

MS HS

HS

Bloc

king

Bloc

king

21

Steeringwithout Traction

BlockingRear Right

B10

B8B7

B9

43.2

44.2

45.2

37.2

28.9

28.4

28.6

28.3

B14

B12

B11

B13

28.1

428

.750

.350

.4

Floor DetectionFront Left

Floor DetectionFront Right

Floor DetectionRear Left

Floor DetectionRear Right

No Floor DetectionFront Left

NoFloor DetectionFront Right

No Floor DetectionRear Left

No Floor DetectionRear Right

41.2

42.2

Lower Position

Upper Position

46.2

8M Cut Off

Steering

813

511

814A

115A

115B

814B

814C

818

309

304

304

218A

304B

308

307

204

510

242

516

517

915

250

207

232

242

306B

201

605

255

256

407A

408A

402A

401A

310A

311A

414A

201

417A

YV

11

SQ

10S

Q12

(04-

1)

SQ

3

YV

21A

YV

21B

SQ

4S

Q7

YV

18B

YV

15A

YV

15B

YV

19A

YV

19B

YV

12Y

V8

YV

14B

YV

18A

(05-

1)(0

5-2)

SQ

8S

Q9

YV

23Y

V14

A

(02-

20)

YV

22A

YV

22B

KA

DK

AG

(02-

20)

YV

17Y

V10

(04-

1)

55



23

45

67

89

10

11

12

13

14

15

16

17

18

19

20


04

VIS

AM

OD

IFIC

AT

ION

IND

DA

TE

E5

60

bPI

NG

UEL

Y-H

AU

LOTT

EL

a P

Øro

nn

iŁre

BP

94

21

52

L’H

OR

ME

DA

TE

DE

CR

EA

TIO

N

DA

TE

DE

VE

RIF

ICA

TIO

N

DE

SS

INE

PA

R

VE

RIF

IE P

AR

Laur

ent D

I FLO

RIO

FrØ

dØric

DE

NE

ZE

08-0

4-19

99

30-0

4-19

99

5N

BR

E T

OT

AL

DE

FO

LIO

S

TE

L:

04

77

29

24

24

Com

pact

8-1

0-12

SX

(D

eutz

)

SCHE

MAS

B4B3

B1

U1

39.3

40.2

27.4

27.3

27.2

27.1

15.9

15.4

952

.252

.314

4.1

4.2

4.3

Horn

Buzzer

B6

38.2

1311

Tilt Detector

Weighing

Dplus

Filter

Oil Pressure

Oil Temp

Lowering > SQ3

Lowering

Lifting

LoweringCompact12SDX

Oil Pressure

Oil Temp

Air Filter

Engine Stop

AccØlØrator

Start up

27.7

B2

Huile Temp

4.12

4.6

4.9

LiftingLowering

Startup

Generator

Shun

t

54

ProportionnalValve

28.2

28.1

28.1

328

.10

AV AR

GD

ARAV

GD

LevelSensor

Wei

ghin

g

0

905261

807A

260

921B

111

109

399

904

108

112

0

201

110

921A

504

505

111A

919

112A

210

920

110A

117A

205

242

263

242

150

212

405

605A

406

146

903A

807B

YV

25

SQ

1

YV

20

(05-

2)

YV

13K

P1

KT2

KA

2

(02-

20)

SA

6

PW

M1

(02-

20)

SB

3

(04-

21)

(02-

20)

YV

24

(05-

2)

YV

24’KA

20(0

4-10

)

KA

20

(04-

8)

YV

9H

A1

HA

4H

L4H

L3H

L2

(04-

21)

(04-

21)

(01-

13)

(01-

12)

(03-

20)

(03-

20)

56



23

45

67

89

10

11

12

13

14

15

16

17

18

19

20


05

VIS

AM

OD

IFIC

AT

ION

IND

DA

TE

E5

60

bPI

NG

UEL

Y-H

AU

LOTT

EL

a P

Øro

nn

iŁre

BP

94

21

52

L’H

OR

ME

DA

TE

DE

CR

EA

TIO

N

DA

TE

DE

VE

RIF

ICA

TIO

N

DE

SS

INE

PA

R

VE

RIF

IE P

AR

Laur

ent D

I FLO

RIO

FrØ

dØric

DE

NE

ZE

20-0

4-19

99

30-0

4-19

99

5N

BR

E T

OT

AL

DE

FO

LIO

S

TE

L:

04

77

29

24

24

Com

pact

8-1

0-12

SX

(D

eutz

)

SCH

EMAS

a06

-06-

2003

Ajo

ut H

L19

- D

DM

369

8F

LE

YSM4

U1

29.4

29.2

29.3

12.3

12.1

16.3

49

Translation

Null Position

Dead Man

LS

MS

HS

5620

29.1

130

.630

.530

.430

.330

.930

.830

.11

30.1

029

.829

.729

.10

29.9

3.2

29.1

2

(27)

(28)

(20)

(21)

(12)

(14)

(15)

(13)

(14)

(12)

(15)

(13)

(8)

(2)

(10)

(5)

(9)

(3)

(11)

(6)

(9)

(6)

(10)

(2)

(5)

(8)

(3)

(14)

(13)

(15)

(12)

(13)

(14)

(12)

(30)

(17)

(27)

(28)(2

0)

(29)(2

3)(1

7)N

�2

N�

2N

�1

N�

1

(12)

(1)

30.2

Horn

Mouvement

Start up

LS

MS

HS

Diffential Block

BlockingFront Left

BlockingFront Right

BlockingRear Left

BlockingRear Right

General Blocking

BlockingFront Left

BlockingFront Right

BlockingRear Right

36.2

Generator

29.5

29.6 Steering

300

Ohm

s

1,5k

Ohm

s30

0O

hms

1,5k

Ohm

s30

0O

hms

1,5k

Ohm

s30

0O

hms

1,5k

Ohm

s

28.1

5 (18)

BlockingRear Left

1,5k

Ohm

s

(31)

(32)

300

Ohm

s

1,5k

Ohm

s30

0O

hms

1,5k

Ohm

s30

0O

hms

1,5k

Ohm

s30

0O

hms

1,5k

Ohm

s30

0O

hms

1,5k

Ohm

s1,

5kO

hms

Mouvement

16.2

(25)

(26)

(32)

(31)

33.2Weighing

220

Ohm

s/ 1

W

703

611A

606

612

401

402

804

805

0

211

0

311

310

807

708

211

418

707

117B

410

409

419

214

705

218B

901

242

0415

305

253

914

211

303

398

304A

211

699

698

R1

SB

4

HL1

0

(05-

2)

(05-

6)

SA

2

HL7

KA

DK

AG

(05-

2)

SA

7b

HL1

5H

L12

SA

4aS

A4b

HL1

4H

L11

HL1

6H

L17

HM

4S

A7a

SB

5S

A9a

SA

5bS

A3

SA

5a

HL1

3

SA

11a

SA

11b

SA

12aS

A12

bS

A9b

(02-

20)

(04-

9)

(04-

13)

HL1

9

SA

10

(05-

20)

HL1

8

57

operating and maintenance instructions...self-propelled scissor lift compact 8, 10, 12 dx 242 032...

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