ONSITEONSITE EMERGENCY EMERGENCY

MANAGEMENT PLANMANAGEMENT PLAN

DISASTERDISASTER

Disaster in industry Disaster in industry may be defined as one or more may be defined as one or more emergencies which can affect emergencies which can affect several several oror all plants all plants//departmentsdepartments,, cause serious injury to personnel cause serious injury to personnel and result in extensive damage and result in extensive damage to property and loss of life and to property and loss of life and destruction in both inside and destruction in both inside and outside the work area.outside the work area.

TYPE OF EMERGENCY /DISASTERTYPE OF EMERGENCY /DISASTER

NATURAL DISASTERSNATURAL DISASTERS MANMADE DISASTERS MANMADE DISASTERS

NATURAL DISASTERSNATURAL DISASTERS

FLOOD AND DROUGHTFLOOD AND DROUGHT LIGHTNINGLIGHTNING CYCLONECYCLONE EARTHQUAKEEARTHQUAKE FALLING OF METEORITESFALLING OF METEORITES WAR ETCWAR ETC

MANMADE DISASTERMANMADE DISASTER

Explosion.Explosion. Fire.Fire. Gas Leak/Gas Clouds (Flammable)Gas Leak/Gas Clouds (Flammable) Poisoning.Poisoning. Those arising out of abnormalities in Those arising out of abnormalities in

operation, maintenance, shutdown, operation, maintenance, shutdown, failure of equipment and use of failure of equipment and use of substandard or wrong materials.substandard or wrong materials.

OBJECTIVEOBJECTIVE Control and contain the disaster in Control and contain the disaster in

shortest possible time.shortest possible time. Prevent-Prevent-

Serious injuries to personnel inside andSerious injuries to personnel inside and

outside.outside. Loss to human life.Loss to human life. Damage to property inside as well asDamage to property inside as well as

outsideoutside

Ensure effective rescue and Ensure effective rescue and treatment of seriously injured treatment of seriously injured personnel. personnel.

Preserve relevant records and Preserve relevant records and

equipment for subsequent equipment for subsequent enquiry.enquiry.

Ensure effective communication Ensure effective communication to concerned bodies and public to concerned bodies and public communication, media.communication, media.

Ensure rapid return to normal Ensure rapid return to normal operation after the emergency.operation after the emergency.

DISASTERDISASTER

As emergency can occur due toAs emergency can occur due to

Disastrous accidents or dangerousDisastrous accidents or dangerous

occurrence thus resulting into, fire,occurrence thus resulting into, fire,

explosion, loss of life, destructionexplosion, loss of life, destruction

and effect on life and property bothand effect on life and property both

within the factory and in thewithin the factory and in the

immediate neighborhood. immediate neighborhood.

DISASTER MANAGEMENT PLANDISASTER MANAGEMENT PLAN

In the event of arising of such anIn the event of arising of such an

emergency, there should be anemergency, there should be an

appropriate plan, pre-formulated toappropriate plan, pre-formulated to

device means to tackle the situationdevice means to tackle the situation

such plan is defined as “Disastersuch plan is defined as “Disaster

Management Plan” in view toManagement Plan” in view to

minimize the damage to life, propertyminimize the damage to life, property

and environment and environment

INTRODUCTION / EXAMPLES INTRODUCTION / EXAMPLES

Mexico CityMexico City Chernobyl in RussiaChernobyl in Russia Bhopal Gas in IndiaBhopal Gas in India

Various industrial accidents that Various industrial accidents that have occurred in both highly have occurred in both highly industrialized and industrializing industrialized and industrializing countries had an advance impact on countries had an advance impact on environment. United Nation environment. United Nation Environment Programme (UNEP) Environment Programme (UNEP) suggest a series of measures to suggest a series of measures to minimize the occurrence of harmful minimize the occurrence of harmful effects of chemical accidents and effects of chemical accidents and emergencies. emergencies.

ENVIRONMENT (PROTECTION) ACT- ENVIRONMENT (PROTECTION) ACT- 19861986

It has stipulated guidelines to It has stipulated guidelines to assist decision makers and technicalassist decision makers and technical

personnel in Improving Communitypersonnel in Improving Community

awareness of hazardous installationsawareness of hazardous installations

and in preparing emergency responseand in preparing emergency response

plan, should unexpected events atplan, should unexpected events at

these installations endanger life,these installations endanger life,

property and environment property and environment

DETAILS OF THE ORGANISATIONDETAILS OF THE ORGANISATION

PROJECT HIGHLIGHTPROJECT HIGHLIGHT• Name of the ProjectName of the Project• LocationLocation• Production QuantitiesProduction Quantities

PRODUCTSPRODUCTS• Ethylene – 4,00,000 TPAEthylene – 4,00,000 TPA• Propylene – 90,000 TPAPropylene – 90,000 TPA• Density Polyethylene – 1,60,000 TPADensity Polyethylene – 1,60,000 TPA• Butane – 15,000 TPAButane – 15,000 TPA• Power Plant - 65 MWPower Plant - 65 MW

PLANT PROCESSESPLANT PROCESSES

Salient Features Of Process PlantsSalient Features Of Process Plants

• Gas cracker plantGas cracker plant• Polypropylene plantPolypropylene plant• LDPE PlantLDPE Plant• LLDPE PlantLLDPE Plant• EO/EG PlantEO/EG Plant• Butane PlantButane Plant• Utilities: Raw Water, Steam, DM Water,Utilities: Raw Water, Steam, DM Water,

Fire Water, Compressed Air, WasteFire Water, Compressed Air, Waste

Water Treatment Plant.Water Treatment Plant.

EMERGENCY EMERGENCY MANAGEMENT PLANMANAGEMENT PLAN

On-site (Nature – I)On-site (Nature – I) Off-site (Nature – II) Off-site (Nature – II)

ON-SITE EMERGENCYON-SITE EMERGENCY

The disaster control plan is a The disaster control plan is a

strategy which is well involved,strategy which is well involved,

organized and rehearsed totallyorganized and rehearsed totally

with internal resources of thewith internal resources of the

organization with minimumorganization with minimum

dependence on outside agencies . dependence on outside agencies .

OFF-SITE EMERGENCYOFF-SITE EMERGENCYAction to be taken to control and containAction to be taken to control and contain

the disaster or emergency depends on thethe disaster or emergency depends on thenature and intensity of emergency and isnature and intensity of emergency and isdetermined by its devastated effects ondetermined by its devastated effects onhuman lives, plants, and equipments.human lives, plants, and equipments.

Under this category fall the emergencyUnder this category fall the emergencywhich are beyond the control of round-the-which are beyond the control of round-the-clock duty personnel and requires theclock duty personnel and requires themobilization of additional resources frommobilization of additional resources fromoutside the complex such as fire services,outside the complex such as fire services,mutual aid agencies, hospital facilities, localmutual aid agencies, hospital facilities, localAuthorities, police etc. Authorities, police etc.

BASIC PLANBASIC PLAN DISASTER CONTROL PLANDISASTER CONTROL PLAN OPERATIONS CONTROL GROUPOPERATIONS CONTROL GROUP OPERATIONAL GROUPOPERATIONAL GROUP FIRE SERVICEFIRE SERVICE Plant and TownshipPlant and Township Medical UnitMedical Unit SafetySafety Control Room of all PlantsControl Room of all Plants All Security and CISF Control RoomAll Security and CISF Control Room

SEQUENCE OF ACTIONSEQUENCE OF ACTION

Brief description of the Brief description of the incident.incident.

Status and seriousness of the Status and seriousness of the situation.situation.

Action immediately required.Action immediately required. Immediate assistance Immediate assistance

required.required.

PROCEDURE FOR HANDLING PROCEDURE FOR HANDLING EMERGENCY BY OFFICER-IN-CHARGE EMERGENCY BY OFFICER-IN-CHARGE

OF DIFFERENT DEPARTMENTSOF DIFFERENT DEPARTMENTS Action by individual employee at the Action by individual employee at the

time of emergency.time of emergency. Plant Shift Controller or Incident Plant Shift Controller or Incident

Controller.Controller. OCG Shift In-charge or Main OCG Shift In-charge or Main

Controller.Controller. Fire Department Controller.Fire Department Controller. Plant Medical Unit Controller.Plant Medical Unit Controller.

Telecommunication Department Telecommunication Department Controller. Controller.

Transport Department Controller.Transport Department Controller. Safety Department Controller.Safety Department Controller. CISF Control Room, In-charge Of CISF Control Room, In-charge Of

Security.Security. Personnel and Administrative Personnel and Administrative

Department Controller.Department Controller. Public Relation Unit Controller.Public Relation Unit Controller. Materials Department Controller.Materials Department Controller. Finance Department Controller.Finance Department Controller.

FOR CISF CONTROL ROOMFOR CISF CONTROL ROOM IN-CHARGE OF SECURITY IN-CHARGE OF SECURITY

On receiving the information of On receiving the information of an emergency through the CISF an emergency through the CISF control room, the main control room control room, the main control room in charge should:in charge should:

Arrange for people to be sent to site Arrange for people to be sent to site along with the mobile focal center.along with the mobile focal center.

Advice all the CISF personnel at the Advice all the CISF personnel at the gates including the main gate to gates including the main gate to allow the fire engines to enter allow the fire engines to enter without delay. without delay.

Direct the outside fire brigade Direct the outside fire brigade and ambulance to reach the site and ambulance to reach the site of the incidence. of the incidence.

Inform the senior officer.Inform the senior officer. Instruct all the personnel at site Instruct all the personnel at site

and CISF Unit Line at township and CISF Unit Line at township to stand-by for assistance.to stand-by for assistance.

Mobilize more personnel to Mobilize more personnel to assist in the fire fighting and assist in the fire fighting and rescue operations.rescue operations.

Co-ordinate with main controller Co-ordinate with main controller at OCG.at OCG.

Co-ordinate with the field crew Co-ordinate with the field crew and act on their requirement.and act on their requirement.

Cordon off the area and restrict Cordon off the area and restrict entry of unauthorized and entry of unauthorized and unwanted persons as directed unwanted persons as directed by incident controller and main by incident controller and main controller.controller.

Regulate the traffic and make Regulate the traffic and make road free to move emergency road free to move emergency vehicles.vehicles.

Co-ordinate with local police Co-ordinate with local police and and local authority.local authority.

FOR FIRE DEPARTMENT FOR FIRE DEPARTMENT CONTROLLERCONTROLLER

On receiving the information of On receiving the information of emergency the shift-in-charge of fire emergency the shift-in-charge of fire station should:station should:

Rush fire vehicle to the site from fire Rush fire vehicle to the site from fire station.station.

Inform the plant medical unit, pump-Inform the plant medical unit, pump-house, CISF, OCG, and plant control house, CISF, OCG, and plant control room.room.

Alert mutual aid units through CCR.Alert mutual aid units through CCR.

Co-ordinate with the field crew and Co-ordinate with the field crew and act on their requirement.act on their requirement.

Arrange if required, reinforcement in Arrange if required, reinforcement in terms of fire fighter, foam tender, terms of fire fighter, foam tender, pumps etc.pumps etc.

Assistant Commandant/Fire (CISF) Assistant Commandant/Fire (CISF) will supervise all operations and will supervise all operations and keep in touch with OCG to share the keep in touch with OCG to share the latest development and guidance.latest development and guidance.

Ensure compliance of the fire service Ensure compliance of the fire service emergency plan.emergency plan.

QUESTIONSQUESTIONS

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