one goss model m-600 c web offset printing press with 4...

ONE GOSS MODEL M-600 C

WEB OFFSET PRINTING PRESS

WITH 4 UNITS 1 WEB WITH ONE JF-55 FOLDER

MASTER PRESS

Cut-off length 625 mm

Maximum transfer area 618 x 960 mm

Maximum web width 965 mm

Maximum printing speed up

to

55 000 IPH*

Maximum web speed 9.55 m/s

Power supply 400 Volts ± 10%

3 Phases + Earth

50 Hertz

All the equipment connected to the main control must be designed for the

above power supply

Ancillary equipment in current contract and not manufactured by the SELLER

is in accordance with specifications in force at the time of contract signature

* Note : Maximal speeds are given for coated paper type LWC, MWC or

equivalent ; speeds vary according to production characteristics (paper weight,

fold type, ink coverage) and are specified in the charts or sketches of elements

of the press (dryer, folder, sheeter, …)

Actual production speed depends on elements unrelated with the inherent

performances of the press (adequate environment, correct maintenance, crew

skills, selection of consumables)

See clause 9 (h) of General Sales Conditions ONE (1) GOSS CONTIWEB horizontal splicer SH40-LI-1020 for two webs (9.7 m/s)

The SH40-LI is a horizontal, zero speed splicer using mechanical

shafts.

The integrated infeed has a web guide.

Standard equipment and features :

Integrated electronically controlled infeed for constant web tension

and infeed web up system including web guide. Remote infeed

functions and web guide controlled through press control system

Automatic program for reel loading and unloading the expired reel

(core) after the splice

Central operating panel with paper and production data read-out

on CRT display without storage

Motorized reel side lay adjustment with indication on CRT display

of splicer

Automatic splicing at any reel diameter

Festoon rollers with concave profile

One web severer

Three mechanical expanding reel shafts and one reel shaft

trolley

Remote diagnosis system through modem connection, customer

to provide dedicated telephone line

Technical data Metric

Max. splicing speed 9.7 [m/s]

Max. web width 1020 [mm]

Max. reel diameter 1270 [mm]

Max. reel weight 1600 [Kg]

Web tension infeed 150-1200 [N]

Web tension variation 1% from pre-set value

+ 5 [N]

Standard core diameter 76 [mm]

FOUR (4) GOSS Blanket to blanket printing units

Extremely rigid construction with box type frame on the gear side and

large dimensioned spacers

In-line stacked cylinder arrangement. Cylinders are all mounted on

special bearings providing maximum vibration absorption

The units are driven by individual motors (one AC drive per unit)

The plate cylinder can be automatically rotated to a fixed position to

facilitate plate-up

Chrome plated plate cylinders fitted with 40 mm wide hardened steel

bearers. Plate cylinder undercut is 0.27 mm for a 0.30 mm aluminium

plate and is equipped with a pneumatic plate lock-up device

Plate cylinder positioning is controlled from the Omnicon console,

allowing rapid plate change

The four register adjustments consist of motorized lateral ( 2 mm),

motorized circumferential ( 3 mm), motorized plate cocking ( 0.3 mm).

Unit phasing register is obtained by unit drive synchronisation

Each printing unit can be individually silenced

Platforms between the units allowing plates to be mounted or removed

easily, the web staying in the machine

Inking :

Large ink fountain with remote control of ink keys

The inking system can be converted from a 100-0-0 to a 80-10-10 split

by means of a mechanical changeover of one roller

Each inker can be silenced independently with or without the operation

of the dampener system. The upper and lower print couples can be

declutched independently of each other

Inking is ensured by a total of 15 large diameter rollers

Each inker includes :

one ceramic ink fountain roller

one nylon covered pick-up roller

one nylon roller

three nylon covered oscillating vibrators

five rubber covered distributor rollers

three rubber covered form rollers (two are self-oscillating)

one rubber covered rider roller

The vibrators are cooled by means of water circulation

All form rollers follow plate cylinder skewing (form roll following)

Two GOSS pneumatic ink scraping blades are provided per unit

Dampening

Convertible dampening system with sliding contact roller with pneumatic

switching between the two modes of dampening (film or emulsification)

from the main Omnicon console

Each dampener includes :

One rubber covered pan roller

One chrome plated metering roller with special surface treatment and

cocking adjustment

One self-oscillating rubber dampener form roller

One chrome plated jockey roller

Each unit includes an integrated filtering assembly in the dampening

water circuit

The GOSS dampening system is designed for a high quality printing on

coated or semi coated paper

Other equipment

A motor driven oil pump provides pressurized circulation as well as

cascade lubrication of gears, unit clutches, oscillating mechanism, and

all cylinder bearings. Oil cooling is provided through a heat exchanger

and oil flow and temperature are monitored, indicated, and the press is

stopped in the event of an oil flow failure

A motorized bypass web lead for systems with more than one web is

provided. The web-up rolls under the units included are as follows :

5 units : bypass under the first unit after the infeed

Platforms between units are hinged and pneumatically actuated

Unit guarding is controlled by safety switches

Ink piping along the printing unit gearside is provided for 4 colors. Hand

valves are provided at each unit. Ink levelers are optional

Bustle wheels are provided. Three wheels per unit are provided on all

units, except the first unit in each unit group (i.e., on units 2, 3, 4, 5, and

6 on a six unit-one web press or units 2, 3, 4, and 6, 7, 8, of an 8 unit-

two web press)

Each unit is supplied with two blankets

Set of web break detectors :

GOSS web break detectors are interfaced with GOSS Omnicon®

system to provide first out indication and self-arming interlocks, and

severer/web catcher interface with web break detectors

GOSS web break detectors are installed at the exit of each unit, inside

and after the chill roll section.

ONE (1) Space for printing unit installed at a later date

This space is located after the splicer and includes two extra rollers and

brackets in S-wrap configuration

The electrical supply is upgraded for this future retrofit

ONE (1) Set of spare covered rolls for one half unit

Includes covered rolls for dampening and inking system for one half unit

EIGHT (8) Spare blanket(s)

ONE (1) Baldwin packing gauge (metric)

ONE (1) Autoplate device for four units

The two plate cylinders of each unit are equipped with an automatic

plate-up system including :

One upper retractable rack for one new plate

One lower side movable rack for one new plate

One pneumatically activated automatic tensioning system

This system allows to change the plate without breaking the web

The plate cylinders have no underpacking

The maximum paper stock is 135 g/m2

with 0.30 mm thickness plates

and up to 200 g/m2


Autoplate mechanisms are designed to fullfil their functions only if

handled in proper manner. They are not designed to withstand other

constraints. Therefore it is obviously prohibited to load them with any

extra weights

Correct function of such a system is warranted only if cleanliness and

maintenance are insured by the printer as per operator manual

ONE (1) Set of connecting parts for BALDWIN blanket cleaner integration for 4 units

ONE (1) BALDWIN automatic blanket cleaner model Impact for 4 units

Electronically controlled wash-up procedure, with the possibility of

preselecting ten different wash-up programs. Automatic advance of

wash-up cloth

Impact system uses pre-soaked tissue rolls

Controlled from the unit Omnicon console

Two wash-up bars per perfecting unit, placed on the infeed side of the

unit

Three Prepac impregnated wash cloth rolls are supplied with each

washer

ONE (1) Circulator and temperature control for reduced Alcohol printing (<10 % alcohol) TECHNOTRANS Gamma.c 600 combination unit for dampening solution cooling and ink roller temperature control for 5 units

Integrated in one cabinet. Water cooled chiller for dampening solution

circuit and ink roller temperature control circuit for connection to a

central chill water supply

Dampening solution circuit :

Stainless steel tank with integrated filter box

One circulation and one feed pump

Integrated additive mixer type aquados.d 5

Intermediate tank located near the last unit for return of the dampening

solution from the press to the delta.c unit

Conductivity display on the circulator cabinet

Ink roller temperature control circuit :

The system works in closed loop circuit

Electrical heating, for cold press start up

Circulation pump

Motor valves for temperature regulation of the return water coming back

from the ink rollers

ONE (1) TECHNOTRANS pH value indication

Display on the Tecon panel of the circulator cabinet

ONE (1) GOSS patented active web catcher

This system is fired by a web break detection system and catches the

web via an air knife and two catching rollers in case of web break in the

dryer or after the dryer (linked to Ecocool detection)

The system is installed between last printing unit and dryer

The efficiency rate of the system is above 90%

ONE (1) GOSS CONTIWEB dryer with integrated afterburner and Chill roll section ECOCOOL®/T 93-1020 for one web max. speed 10.7 m/s (2110 fpm) for 90 gsm (61 lbs) paperweight max. speed 8.6 m/s (1700 fpm) for 135 gsm (91 lbs) paperweight

The Ecocool/T dryer is a web offset dryer with the functions of drying,

chilling and guiding the web integrated in one single system

In the dryer section (Ecotherm concept with integrated afterburner) the

printed web will be dried at low air temperatures. The dryer makes direct

use of the energy contained in the solvents in the system by means of

active concentration control. In the thermal afterburners the solvents are

burnt to produce hot clean air. The solvent concentration is controlled

through constant temperature and pressure measurements, steering the

frequency controlled fans. The result is a reduction of the gas

consumption depending on ink coverage, paperweight and speed

The Ecocool system includes small-diameter chill rolls positioned very

close to the exit of the drying section. This allows better contact of the

web to the chill rolls, which increases efficiency and eliminates solvent

condensation

The web guide on the first chill roll makes this excellent concept

complete

In the cooling zone the web temperature is reduced at the dryer outlet

by approximately 40oC (72

oF)

During production stops the dryer is kept at Stand-By temperature for

quick restart

Standard equipment and construction features :

The Ecocool dryer is supplied as one complete unit

Comply with the latest standards EN 1539, NFPA 86 and the

directives of the VDI

Three temperature zones : heating zone, drying zone, cooling

zone and a chill section

The air circulation system provides a high air volume to the

patented "Crossjet" air nozzle bars

Web temperature control by infrared camera, located between

drying zone and cooling zone

Two afterburner installations with heat exchangers and frequency

controlled fans

Door sensors for safety

Nine small diameter chill rolls of which the fourth roll is driven

by a frequency controlled AC motor

Contiweb web guide system and web break detection

Web tension measurement at the last roller

Silicone applicator, before the first and the second chill roll,

including reservoir and mixer, and including independent speed

control of the silicone rollers

One basic water piping system including valve, pump and filter

Modem connection for remote diagnosis system, customer to

provide dedicated telephone line

Minimum dynamic gas pressure (note) : 100 mbar 1.45 psi

Maximum static gas pressure : 330 mbar 4.8 psi

Gas type different from natural gas on request

The performance of the dryer is as diagram showing speed limitation

according to paper weight and ink coverage

ONE (1) GOSS CONTIWEB Remoistening & Advanced Silicone package for one web

The Remoistening & Advanced Silicone Package consists of :

The controls on the Silicon Applicators

The silicone applicator will be equipped with small mix tanks for each

silicone roller. Silicone oil out of the reservoir with the concentrated

silicone and water are mixed in these small tanks for each applicator.

The amount of silicone oil coverage and water can be controlled

separately for each side of the web. All components are integrated in

the Ecocool

Remoistening system

The absolute moisture content in the product after remoistening can be

as high as 4,5%. Normal moisture values are in the range of 3.5 %.

Note: remoistening system is integrated in the silicone applicator and

controls

ONE (1) GOSS CONTIWEB Webbing-up chain for Ecocool/T 93 for one web

ONE (1) GOSS Multiple combination folder model JF-55™ for one web

The basic JF-55™ folder is a single width combination folder with one

rotary chopper fold assembly featuring very high production speeds

and a single stream delivery for magazine products and a single stream

delivery for tabloid products. It can produce at speeds of up to 55 000

iph and consists of the following features :

Lower folder :

Forming rolls are provided at the former nose and are horizontally and

vertically adjustable

Two sets (upper and lower) of driven, 178 mm wide, air-loaded

urethane pinch pulleys

Circumferential perforator/scorer (in-line) mounted between the two sets

of pinch pulleys and actuated via air cylinder. On-the-run depth and

lateral adjustment is provided

Cross perforator cylinders with on-the-run circumferential phasing and

depth adjustment

One part cutting cylinder with one knife box fitted with soft cheekwoods

Three part transfer cylinder with three sets of active tucker blade

assemblies, pins and cutting rubbers. On-the-run motorized fold lap

adjustment is provided

Three part jaw folding cylinder. Jaw segments are adjustable to

accomodate various paper stock thicknesses

One gear driven quarter folding assembly including a gear driven rotary

blade and vacuum slowdown table. Chopper blade timing can be

phased on-the-run delivery. The quarter fold assembly can be silenced

by means of an electromagnetic clutch

Two sets of fans (tabloid - chopper fold)

Half-folded (tabloid) products deliver across quarter fold delivery table

into fans which deposit the product on a mechanically driven creeping

belt delivery

The products, as per technical specifications, are delivered as follows :

Spine leading, perpendicular to press center line, for tabloid

products (and also double parallel and delta products, when

option is selected)

Spine leading, parallel to press center line, for quarter folded

products

Automatic product changeover, folder presetting and remote control

integrated via Omnicon® system, less than 2 minutes to change fold

Circulating oil lubrication for main folder gears. Centralized automatic

grease lubrication for all cylinder bearings and cylinder cam followers

Including lighting inside the folder

Platforming and stairways with handrails are provided to all operational

points

Ultrasonic jam detectors are provided

Quarter fold delivery

Signature delivery towards the splicer, spine leading

SPEEDS (SIGNATURES PER HOUR) AND ACCURACIES (mm) - JF-55

TABLOID Paper weight

1 x 4 p

½ web 1 x 8 p 1 web

1 x 16 p 2 webs

32-39 g/m

2 (22-26 lbs)

35 000

± 0.3 / ± 0.5 45 000

± 0.3 / ± 0.5

40-55 g/m2 (27-37 lbs) 31 000

± 0.3 / ± 0.5 45 000

± 0.3 / ± 0.5 50 000

± 0.4 / ± 0.6

56-71 g/m2 (38-48 lbs) 40 000

± 0.3 / ± 0.5 55 000

± 0.4 / ± 0.6 55 000

± 0.4 / ± 0.6

72-89 g/m2 (49-60 lbs) 40 000

± 0.3 / ± 0.5 55 000

± 0.4 / ± 0.6 50 000

± 0.5 / ± 0.7

90-114 g/m2 (61-77 lbs) 43 000

± 0.3 / ± 0.5 50 000

± 0.4 / ± 0.6 50 000

± 0.5 / ± 0.7

115-135 g/m2 (78-91 lbs)

43 000

± 0.4 / ± 0.6 50 000

± 0.4 / ± 0.6 50 000

± 0.5 / ± 0.7

Fold accuracy : Spine with first cross perforation - Spine without first

cross perforation

Fold accuracy : Spine with linear perforation - Spine without linear

perforation

Important : These performances are those of a JF-55 folder equipped

with Vacucontrol, chopper fold moistening system and fold perforations

other than those specifically considered. The folder must be in good

running conditions (correct settings, good mechanical conditions).

Speed and accuracy are associated to coated paper, type LWC, MWC

and equivalent. The web width must be in compliance with folder pin,

gripper and tape positioning. Half of the total tolerance value is the

standard deviation from the mean

MAGAZINE Paper weight

1 x 8 p ½ web

1 x 16 p 1 web

1 x 16 p 2 webs

32-39 g/m

2 (22-26 lbs)

40 000

± 0.4 / ± 0.6 45 000

± 0.4 / ± 0.6

40-55 g/m2 (27-37 lbs) 36 000

± 0.4 / ± 0.8 48 000

± 0.3 / ± 0.5 50 000

± 0.4 / ± 0.6

56-71 g/m2 (38-48 lbs) 40 000

± 0.3 / ± 0.6 55 000

± 0.4 / ± 0.6 55 000

± 0.4 / ± 0.7

72-89 g/m2 (49-60 lbs) 40 000

± 0.3 / ± 0.6 55 000

± 0.4 / ± 0.6 50 000

± 0.4 / ± 0.7

90-114 g/m2 (61-77 lbs) 40 000

± 0.3 / ± 0.6 50 000

± 0.4 / ± 0.6 45 000

± 0.4 / ± 0.8

115-135 g/m2 (78-91 lbs)

40 000

± 0.3 / ± 0.6 45 000

± 0.4 / ± 0.6 40 000

± 0.5 / ± 0.8

FOLDER SPECIFICATIONS (JF-55)

(mm) (inch)

IMPRESSION LENGTH

546.1 21.5

577.85 22.75

598.5 23.563

625 24.606

Folding Capacity 2 Webs

Number of Ribbons (up to) 4

Maximum Web Width

Ribbon centered on the former 965 38

Ribbon on one side of the former 482 19

Minimum Ribbon Width before slitting 1/3-2/3 660 26

Minimum web Width centered to chopper fold 420 16.5

Minimum ribbon Width over former side 210 8.25

Lap Adjustment (all products) +/- 12.7 +/- .50

Maximum distance between pins and cut edge : 6 .24

Stock Range 32 to 135 g/m² (22 - 91 lbs)*1

Max. Quarter Fold Thickness Max. Double Parallel Thickness Max. Tabloid Thickness Max. Delta Fold thickness Delivery Conveyor Shingle spacing (Fixed Speed) (quarter fold) (other products)

35 +/- 5 43 +/- 5

1.38. +/- .2 1.7 +/-.2

ONE (1) Paper lead assembly with angle bars for two webs

The paper lead includes :

1 Conversion from lbs to g/m²: 100 lbs = 148 g/m²

For each web :

One chrome-plated driven pull roll, with four air-loaded trolleys. The

ON/OFF function is controlled either on the angle bar module or from

the console

One scissor-type slitter to cut the web into two ribbons(1/3 - 2/3, 1/2 -

1/2 or 2/5 - 3/5). Slitter position is motorized

Four full web width chrome plated angle bars with air hole adjustment to

adapt to ribbon location and ribbon width (or full web for bay-window if

option is selected)

Two angle bars are motorized and controlled either on the angle bar

module or from the Omnicon® console. Their location is displayed on

the console and can be stored for later presetting of similar jobs

Two full web width motorized linear compensators with display of

position on the console. The compensators are controlled by the

auxiliary cut-off control system specified hereafter

All compensator and angle bar screws are protected against dust with

helicoïdal springs

And also :

One chrome plated driven pull roll (RTF) with central split hardened

steel anvil for slitting or perforating, with four pneumatic trolleys and one

slitter/perf. system provided

Tall former drilled for low pressure air with carbide coated former nose.

Motorized position adjustment is included

Each pull roll is driven by its own motor

Former nose towards sheeter

ONE (1) Paper lead assembly between two folders for one web

The paper lead includes for the second folder :

One chrome plated driven pull roll (RTF) with central split hardened

steel anvil for slitting or perforating, with four pneumatic trolleys and one

slitter/perf. system provided

Tall former drilled for low pressure air with chrome plated former nose.

Motorized position adjustment is included

Former nose direction identical to the first folder

ONE (1) Double parallel and delta fold cylinder

With triple cross perforation

Set of extra jaws on the folding cylinder for delta products

Two part delta and double parallel folding cylinder with two sets of

grippers and two active tucking blade assemblies. Delta and double

parallel products can be quarterfolded

All double parallel and delta signatures are delivered spine leading

perpendicular to the press centerline


DIGEST TWO-ON

Paper weight

2 x 8 p

½ Web

2 x 16 p

1 Web

2 x 32 p

2 Webs

32-39 g/m2 (22-26 lbs) 40 000 45 000

± 0.4 / ± 0.6 ± 0.4 / ± 0.6

40-55 g/m2(27-37 lbs) 40 000 45 000 50 000

± 0.4 / ± 0.6 ± 0.4 / ± 0.6 ± 0.5 / ± 0.8

56-71 g/m2 (38-48 lbs) 45 000 55 000 50 000

± 0.4 / ± 0.6 ± 0.5 / ± 0.7 ± 0.5 / ± 0.8

72-89 g/m2 (49-60 lbs) 45 000 55 000 50 000

± 0.4 / ± 0.6 ± 0.5 / ± 0.7 ± 0.5 / ± 0.8

90-114 g/m2 (61-77 lbs) 45 000 50 000 40 000

± 0.4 / ± 0.6 ± 0.5 / ± 0.8 ± 0.6 / ± 1.0

115-135 g/m2 (78-91 lbs) 40 000 46 000 38 000 (1)

± 0.4 / ± 0.6 ± 0.5 / ± 0.8 ± 0.6 / ± 1.0

Fold accuracy : Spine with second cross perforation - Spine without

second cross perforation

(1) : 115-120 g/m² only

CHOPPED DELTA

Paper weight

1 x 12 p

½ Web

1 x 24 p

1 Web

32-39 g/m2 (22-26 lbs) 35 000

± 0.6/ ± 0.8

40-55 g/m2(27-37 lbs) 35 000 40 000

± 0.6 / ± 0.8 ± 0.6 / ± 0.8

56-71 g/m2 (38-48 lbs) 40 000 45 000

± 0.6 / ± 0.8 ± 0.6 / ± 0.8

72-89 g/m2 (49-60 lbs) 40 000 45 000

± 0.6 / ± 0.8 ± 0.6 / ± 0.8

90-114 g/m2 (61-77 lbs) 40 000 45 000

± 0.6 / ± 0.8 ± 0.6/ ± 0.8

115-135 g/m2 (78-91 lbs) 45 000 40 000

± 0.6 / ± 0.8 ± 0.6 / ± 1



ONE (1) GMI automatic color register control system PrintQuick for one web 4/4

Color to color register control for both the circumferential and lateral

axes. Controls up to 8 colors per web surface, by measuring a

microtarget. A digital file of the microtarget is included. Register control

measurements are made with a high speed CCD camera located after

the final print unit and before the dryer. Register motors are controlled

via the Omnicon console

Camera lateral position can be preset from the Omnicon console

ONE (1) QUADTECH longitudinal cut-off control PPC3000X for one web or two ribbons

This system, with its non motorized detecting photo-electric cells located

near the web path rollers just before the former, automatically controls

the servo-motors for the ribbon registers. The remote control is operated

from a control panel located near the folder deliveries

ONE (1) GMI automatic Closed Loop Color control system, model ColorQuick for one web

This system mainly consists of :

2 scanning spectrophotometers with motorized transport system

assemblies

1 Press Computer module

The spectrophotometers measure patches in a color bar, to be

placed according to GMI specifications and control the density of

each color through the Omnicolor control system of the press

1user Interface console for control of the Color Quick sytem and

display

The color bars are available as digital files in a format compatible with

the CIP3 recommendations

ONE (1) GMI SPC Reporting (mandatory for first installation)

Software for the creation of Statistical Process Control (SPC) reports

For each job, histograms of density differences, dot gain, trends

Nota: This option does not include a dedicated computer and a printer

to be supplied by the purchaser

Ethernet cable between press and computer to be supplied by the

Purchaser

ONE (1) GOSS Color Control Interface

The gateway provides the possibility to connect Close Loop Color

density control to the ink key control of the press

ONE (1) Air blower and air cooler

Including air cooler to supply low pressure air to the folder paper lead

ONE (1) PLANATOL OPIMATIC COMBIJET system 8DT (5 heads)

Modular system for intermittent longitudinal gluing and softening,

complete with remote control from the auxiliary console or from the

COMBIJET cabinet, also including mounting brackets, bars, hoses and

wires

Memory for 29 product pictures, each with individual glue patterns,

which can be programmed by the operator

Motorized lateral adjustment of the gluing and softening head location

with path measuring and feedback

Feeding of adhesive and fold-softening agent from pressurized tanks,

with a volume of 50 kg each

Contact application with resistant ceramic nozzles

Remote diagnosis system as an option available

ONE (1) GOSS Modular main press drive system

GOSS Modular Main Drive System is specially designed with SIEMENS

for printing press controls and utilizes industry-accepted components

All drives are built to a nominal 400 volts ± 10%, 3 phase, 50Hz

standard (or 460 volts ± 10%, 3 phase, 60Hz) . Values outside this

range may cause equipment damage and/or incorrect press operations,

invalidating the press warranty. Other power supplies can be

accommodated through optional transformer

The press system is provided with individual AC drive motors and

controllers for each unit, each independant chill roll section, slitter roll,

RTF and folder. Controls for individual and group operations are

provided as a part of the Control System

Drive cabinets are delivered tight together in large sub assembly. Each

sub assembly is equipped with its own chilling equipment. Customer is

responsible to supply chilled water as per pre-installation meeting and

documents.

Cabinets are sealed for dust free function (IP54)

ONE (1) Electrical power distribution cabinet

This cabinet includes :

One switchboard section, sized for the press system. It includes a

main switch and individual breakers housed in an enclosure for the

following press components :

Main Drive system, units, chill, paper lead and folder,

Splicer and auto roll loading (when supplied),

Dryer,

Press power distribution

One press power distribution for auxiliaries and post press equipment

- Auxiliary I/O and power distribution enclosure in a prewired enclosure.

Interfaces for the dryer, alarms, auxiliary equipment and the grease

pump are provided to the press I/O system

Note :

Customer has to provide separate power supply for press lighting

(units and folder) and for press plate preparation equipment

Auxiliary equipments connected to the power distribution must

comply with the Main Power Supply voltage. If not, a transformer

may have to be added to the equipment (RFQ)

ONE (1) Communication enclosure (PLC)

It includes all PC, PLC and network connection for the complete press

system

Is also included the UPS (Uninterrupted power supply)

Note : Electrical and electronics equipments are designed for a press

room temperature that should not exceed 45°C (113°F) at the cabinet

location

ONE (1) NELA Pneumatic plate punch for Autoplate and non Autoplate, model HAP

Designed to GOSS INTERNATIONAL specifications and manufactured by NELA

Adapted for units with Autoplate

ONE (1) NELA Semi-automatic plate bender for Autoplate and non Autoplate, model HAO

Designed to GOSS INTERNATIONAL specifications and manufactured

by NELA

Adapted for units with Autoplate

ONE (1) GOSS set of spare parts, List A

ONE (1) Tool box

One set of tools, one set of flat spanners, one set of socket heads,

screw drivers, portable lamp

ONE (1) Small empty console for cut-off control auxiliary equipment

This console is located between the Omnicolor® consoles and

integrates control panels for the color register control

ONE (1) GOSS Omnicon Control system

Press System operation combines functions from Omnicon

Press Control and Color Control System from one Master Press

Console per PRESS

Omnicon Press Control System is PLC based for control of all print,

fold and drive functions

Features include :

Windows NT operating system

Master drive system

Pendant mounted touch screen monitor

Pull out trays for keyboard and mouse

Sequencing of print functions can be automatically or manually

initiated

Remote ink and water control with the added capability to track

press speed

Motorized circumferential and lateral register as well as plate

cylinder skewing are adjusted via touch screen control

Remote infeed tension adjustment with readout of dancer air

cylinder loading, and push button control to allow for engaging or

disengaging of the infeed nips

Good and total counters for folder or sheeter

Press operations and faults displayed through touch screen

monitor

Bar graph display for ink key values as well as on touch screen

Multiple language support

Modem capability for remote diagnostics of press system.

Customer must supply a dedicate telephone line

The Color Control System provides remote adjustment, presetting and

monitoring of ink key position. Operator consoles incorporate a LED

bargraph key position display. A system can consist of up to four

consoles

Features include :

Each console can be configured independently of other consoles

Each console can be configured to control up to eight units (16

inkers)

Supports GROUP and ALL key moves

500 previously run jobs can be recorded and stored on each

console

Remote jobs storage capability with GOSS scanner or Prepress

Gateway

Remote ink/water roll speed control

Remote register control (lateral, circumferential and plate cylinder

skewing)

Fixed top mounted on top of console to hold color “OK” sheets

The press is equipped with :

One Master Omnicon press control console including one color

control

One additional Omnicon press console for the units

ONE (1) Optional Omnicon console with color control

ONE (1) Prepress Interface (PPI) without Job Memory Card Drive

(with Omnicolor consoles)

Interface between digital pre-press systems and the printing press

This system permits the conversion of the area coverage into area

coverage values for the individual ink zones as well as set up of ink

roller speed

Paper type and ink type are used to define the ink profile and the speed

of the ink roller

Data are transferred ON-LINE to the Omnicolor Master Console and

provide precise values for pre-setting of ink keys. Preset values can be

updated after the job is run and stored on the Omnicolor console for

reprinting of job at a later time

Includes the software and an operator manual

All additional hardware (PC, cables and if needed hubs/routers) is to be

supplied by customer, according to GOSS specifications

The prepress interface software runs under Microsoft Windows

2000

The Prepress Interface accepts files only in CIP3 format (version 2.1)

One Prepress Interface works with several presses installed in the same

press hall

ONE (1) HARIG central chiller model KKS 100 (40°) for 4 units for 1 web (55.000 iph)

Two chilled water circuits

Equipment for complete press, consisting of :

Water chill unit with an air cooled condenser for outside placement

Wiring and piping between press and chiller and between chiller and

condenser are not included

ANCILLARY EQUIPMENT APPROVED BY GOSS INTERNATIONAL MONTATAIRE AND

ACQUIRED BY THE PURCHASER

1. Should the PURCHASER directly purchase any ancillary equipment to be used in conjunction

with the GOSS press, a full description must be given below, in order to ensure that it is

compatible with the machinery supplied by the SELLER.

2. The specifications and the precise supply limits and safety norms of all the items of ancillary

equipment listed below must reach GOSS INTERNATIONAL MONTATAIRE no later than 4

weeks after the Sales Agreement is signed. Failure to meet this dead line could result in

delayed shipment of the press.

3. In the case of any ancillary equipment purchased directly by the PURCHASER, all adjustments,

and the expenses arising therefrom, and the necessary mechanical and electrical connecting

parts shall be provided by the PURCHASER and at its expense.

4. In the case of any equipment acquired directly by the PURCHASER, the interfaces (including

the cables, consoles, controls and platforms), the installation, commissioning and the

guarantee obligations in respect of this equipment are excluded from the obligations of GOSS

INTERNATIONAL MONTATAIRE.

5. The safety responsability for these equipments will be born by the PURCHASER.

6. List of equipment :

Equipment Quantity Manufacturer References

None

ANCILLARY EQUIPMENT NOT APPROVED BY GOSS INTERNATIONAL MONTATAIRE AND


1. It is standard procedure at GOSS INTERNATIONAL MONTATAIRE for the Research

Department and the Product Department to approve all equipment used on a GOSS press,

particularly where its use can affect the overall performance of the machine or the safety rules.

Such approval has not been granted to the ancillary equipment listed below.

2. In the case of any ancillary equipment acquired directly by the PURCHASER, all adjustments

and the necessary connecting parts shall be for the account of the PURCHASER.





4. It is clearly understood that GOSS INTERNATIONAL MONTATAIRE cannot be held liable for

any damage or accidents which may result from the use or operation of this equipment.

5. Where a non-approved item of equipment is specified by the PURCHASER,GOSS

INTERNATIONAL MONTATAIRE do not guarantee the overall performance of the press.



None


SOLD WITH THE MACHINE





2. Where a non-approved item of equipment is specified by the PURCHASER, GOSS

INTERNATIONAL MONTATAIRE do not guarantee the overall performance of the press and

any damage or accident which may result from the use or operation of this equipment.



None

SPECIFICATION OF PLATE PUNCH

The MACHINERY is delivered with a plate punch and a plate bender in conformity with the

drawing of standard GOSS plate.

If the PURCHASER wants special perforations, the PURCHASER must provide one of the

following pieces of information (mylar or standard plate used by the PURCHASER) in order to

ensure that the plate bending and perforating system is properly compatible with the plating-up

system on the plate cylinders.

This information has to be returned to the SELLER no later than 4 months before the contractual

shipment date.

Should there be an error or delay in the specifications provided, the SELLER cannot be held

responsible for the delay and additional cost incurred.

CTP (Computer To Plate) COMPATIBILITY

In order to check the positioning of plates by the CTP system is compatible with the SELLER's specifications (punching and bending), and to obtain the best results for the color register control and the plate cocking; the PURCHASER undertakes to provide the exact references of the CTP system used by the PURCHASER within 15 days after contract signature (filling in the specific CTP supplied document - see following pages). Based on this information, the SELLER shall confirm whether the CTP system is compatible and whether an optimum use of the insolation-punching-bending process is possible

CHECK LIST : COMPUTER TO PRESS DATE :

Customer : Press n° :

Printing :

Project of press :

Type of press already installed in the customer plant .... Check

list

Computer to film :

Manufacturer ..................................

Model ..............................................

Dimensions maxi-mini of the films

Computer to plate :

Manufacturer ...................................

Model

Dimensions of the CTP punches ...

Dimensions maxi-mini of the plate .

Drawing showing the position of the plate/film in the CTP :

Drawing hereafter completed

Compatibility with other presses :

Yes

No

Plate drawing of other presses :

Press inking pre-adjustment:

1). By the plate scanner :

Yes

No

Supplier plate dimension maxi-mini

Model

2). By direct connections to the press :

Yes

No

Model

Plate

Film

Indicate on this drawing :

Plate/film leading edge ...........................

Plate/film trailing edge ............................

Dimension maxi-mini ..............................

Position :

Of the mechanics stops with exact position

Of the electronics stops ................

Mini

Maxi

Dimension

Dim

ensio

n

Max

i

Min

i

Running direction

GAS SPECIFICATION FOR DRYER

The PURCHASER must specify the following information in order to ensure that the drying

equipment included in the Agreement is compatible with the type of gas supplied.

This specification sheet shall be completed and returned to the SELLER no later than 4 months

before the contractual shipment date.

Should there be an error or delay in the specifications given below, the SELLER cannot be held


1. Type of fuel :

2. Calorific value :

3. Gas pressure available in printing works :

4. Pressure to be delivered to dryer :

5. Chemical analysis of gas :

N.B. :

Depending on the type of gas, any additional cost shall be charged to the PURCHASER in case

the specifications are given after the signature of the present Agreement.

Appendix A1

ONE GOSS MODEL M-600 C

WEB OFFSET PRINTING PRESS

WITH 4 UNITS 1 WEB WITH ONE JF-55 FOLDER

SLAVE press

Cut-off length 625 mm

Maximum transfer area 618 x 960 mm

Maximum web width 965 mm

Maximum printing speed up

to

55 000 IPH*

Maximum web speed 9.55 m/s

Power supply 400 Volts ± 10%

3 Phases + Earth

50 Hertz

All the equipment connected to the main control must be designed for the

above power supply

Ancillary equipment in current contract and not manufactured by the SELLER

is in accordance with specifications in force at the time of contract signature

* Note : Maximal speeds are given for coated paper type LWC, MWC or

equivalent ; speeds vary according to production characteristics (paper weight,

fold type, ink coverage) and are specified in the charts or sketches of elements

of the press (dryer, folder, sheeter, …)

Actual production speed depends on elements unrelated with the inherent

performances of the press (adequat environment, correct maintenance, crew

skills, selection of consumables)

See clause 9 (h) of General Sales Conditions

FOUR (4) GOSS Blanket to blanket printing units

Extremely rigid construction with box type frame on the gear side and

large dimensioned spacers

In-line stacked cylinder arrangement. Cylinders are all mounted on

special bearings providing maximum vibration absorption

The units are driven by individual motors (one AC drive per unit)

The plate cylinder can be automatically rotated to a fixed position to

facilitate plate-up

Chrome plated plate cylinders fitted with 40 mm wide hardened steel

bearers. Plate cylinder undercut is 0.27 mm for a 0.30 mm aluminium

plate and is equipped with a pneumatic plate lock-up device

Plate cylinder positioning is controlled from the Omnicon console,

allowing rapid plate change

The four register adjustments consist of motorized lateral ( 2 mm),

motorized circumferential ( 3 mm), motorized plate cocking ( 0.3 mm).

Unit phasing register is obtained by unit drive synchronisation

Each printing unit can be individually silenced

Platforms between the units allowing plates to be mounted or removed

easily, the web staying in the machine

Inking :

Large ink fountain with remote control of ink keys

The inking system can be converted from a 100-0-0 to a 80-10-10 split

by means of a mechanical changeover of one roller

Each inker can be silenced independently with or without the operation

of the dampener system. The upper and lower print couples can be

declutched independently of each other

Inking is ensured by a total of 15 large diameter rollers

Each inker includes :

one ceramic ink fountain roller

one nylon covered pick-up roller

one nylon roller

three nylon covered oscillating vibrators

five rubber covered distributor rollers

three rubber covered form rollers (two are self-oscillating)

one rubber covered rider roller

The vibrators are cooled by means of water circulation

All form rollers follow plate cylinder skewing (form roll following)

Two GOSS pneumatic ink scraping blades are provided per unit

Dampening

Convertible dampening system with sliding contact roller with pneumatic

switching between the two modes of dampening (film or emulsification)

from the main Omnicon console

Each dampener includes :

One rubber covered pan roller

One chrome plated metering roller with special surface treatment and

cocking adjustment

One self-oscillating rubber dampener form roller

One chrome plated jockey roller

Each unit includes an integrated filtering assembly in the dampening

water circuit

The GOSS dampening system is designed for a high quality printing on

coated or semi coated paper

Other equipment

A motor driven oil pump provides pressurized circulation as well as

cascade lubrication of gears, unit clutches, oscillating mechanism, and

all cylinder bearings. Oil cooling is provided through a heat exchanger

and oil flow and temperature are monitored, indicated, and the press is

stopped in the event of an oil flow failure

A motorized bypass web lead for systems with more than one web is

provided. The web-up rolls under the units included are as follows :

5 units : bypass under the first unit after the infeed

Platforms between units are hinged and pneumatically actuated

Unit guarding is controlled by safety switches

Ink piping along the printing unit gearside is provided for 4 colors. Hand

valves are provided at each unit. Ink levelers are optional

Bustle wheels are provided. Three wheels per unit are provided on all

units, except the first unit in each unit group (i.e., on units 2, 3, 4, 5, and

6 on a six unit-one web press or units 2, 3, 4, and 6, 7, 8, of an 8 unit-

two web press)

Each unit is supplied with two blankets

Set of web break detectors :

GOSS web break detectors are interfaced with GOSS Omnicon®

system to provide first out indication and self-arming interlocks, and

severer/web catcher interface with web break detectors

GOSS web break detectors are installed at the exit of each unit, inside

and after the chill roll section.

ONE (1) Space for printing unit installed at a later date

This space is located after the splicer and includes two extra rollers and

brackets in S-wrap configuration

The electrical supply is upgraded for this future retrofit

ONE (1) Set of spare covered rolls for one half unit

Includes covered rolls for dampening and inking system for one half unit

EIGHT (8) Spare blanket(s)

ONE (1) Stacked Duplex Press configuration with Dual Power Distribution

Control system that allows the stacked unit arrangement to operate as

two independent press lines or together. Conventional duplex

arrangements include at least two folders

Configuration includes per press one switchboard and one drive

enclosure and for the total system one additional Slave Main Press

Console

Substructure for upper press, as per Seller’s recommendations, must be

provided by the PURCHASER.

ONE (1) Autoplate device for four units

The two plate cylinders of each unit are equipped with an automatic

plate-up system including :

One upper retractable rack for one new plate

One lower side movable rack for one new plate

One pneumatically activated automatic tensioning system

This system allows to change the plate without breaking the web

The plate cylinders have no underpacking

The maximum paper stock is 135 g/m2


and up to 200 g/m2


Autoplate mechanisms are designed to fullfil their functions only if

handled in proper manner. They are not designed to withstand other

constraints. Therefore it is obviously prohibited to load them with any

extra weights

Correct function of such a system is warranted only if cleanliness and

maintenance are insured by the printer as per operator manual

ONE (1) Set of connecting parts for BALDWIN blanket cleaner integration for 4 units

ONE (1) BALDWIN automatic blanket cleaner model Impact for 4 units

Electronically controlled wash-up procedure, with the possibility of

preselecting ten different wash-up programs. Automatic advance of

wash-up cloth

Impact system uses pre-soaked tissue rolls

Controlled from the unit Omnicon console

Two wash-up bars per perfecting unit, placed on the infeed side of the

unit

Three Prepac impregnated wash cloth rolls are supplied with each

washer

ONE (1) Circulator and temperature control for reduced Alcohol printing (<10 % alcohol) TECHNOTRANS Gamma.c 600 combination unit for dampening solution cooling and ink roller temperature control for 5 units

Integrated in one cabinet. Water cooled chiller for dampening solution

circuit and ink roller temperature control circuit for connection to a

central chill water supply

Dampening solution circuit :

Stainless steel tank with integrated filter box

One circulation and one feed pump

Integrated additive mixer type aquados.d 5

Intermediate tank located near the last unit for return of the dampening

solution from the press to the delta.c unit

Conductivity display on the circulator cabinet

Ink roller temperature control circuit :

The system works in closed loop circuit

Electrical heating, for cold press start up

Circulation pump

Motor valves for temperature regulation of the return water coming back

from the ink rollers

ONE (1) TECHNOTRANS pH value indication

Display on the Tecon panel of the circulator cabinet

ONE (1) GOSS patented active web catcher

This system is fired by a web break detection system and catches the

web via an air knife and two catching rollers in case of web break in the

dryer or after the dryer (linked to Ecocool detection)

The system is installed between last printing unit and dryer

The efficiency rate of the system is above 90%

ONE (1) GOSS CONTIWEB dryer with integrated afterburner and Chill roll section ECOCOOL®/T 93-1020 for one web max. speed 10.7 m/s (2110 fpm) for 90 gsm (61 lbs) paperweight max. speed 8.6 m/s (1700 fpm) for 135 gsm (91 lbs) paperweight

The Ecocool/T dryer is a web offset dryer with the functions of drying,

chilling and guiding the web integrated in one single system

In the dryer section (Ecotherm concept with integrated afterburner) the

printed web will be dried at low air temperatures. The dryer makes direct

use of the energy contained in the solvents in the system by means of

active concentration control. In the thermal afterburners the solvents are

burnt to produce hot clean air. The solvent concentration is controlled

through constant temperature and pressure measurements, steering the

frequency controlled fans. The result is a reduction of the gas

consumption depending on ink coverage, paperweight and speed

The Ecocool system includes small-diameter chill rolls positioned very

close to the exit of the drying section. This allows better contact of the

web to the chill rolls, which increases efficiency and eliminates solvent

condensation

The web guide on the first chill roll makes this excellent concept

complete

In the cooling zone the web temperature is reduced at the dryer outlet

by approximately 40oC (72

oF)

During production stops the dryer is kept at Stand-By temperature for

quick restart

Standard equipment and construction features :

The Ecocool dryer is supplied as one complete unit

Comply with the latest standards EN 1539, NFPA 86 and the

directives of the VDI

Three temperature zones : heating zone, drying zone, cooling

zone and a chill section

The air circulation system provides a high air volume to the

patented "Crossjet" air nozzle bars

Web temperature control by infrared camera, located between

drying zone and cooling zone

Two afterburner installations with heat exchangers and frequency

controlled fans

Door sensors for safety

Nine small diameter chill rolls of which the fourth roll is driven

by a frequency controlled AC motor

Contiweb web guide system and web break detection

Web tension measurement at the last roller

Silicone applicator, before the first and the second chill roll,

including reservoir and mixer, and including independent speed

control of the silicone rollers

One basic water piping system including valve, pump and filter

Modem connection for remote diagnosis system, customer to

provide dedicated telephone line

Minimum dynamic gas pressure (note) : 100 mbar 1.45 psi

Maximum static gas pressure : 330 mbar 4.8 psi

Gas type different from natural gas on request

The performance of the dryer is as diagram showing speed limitation

according to paper weight and ink coverage

ONE (1) GOSS CONTIWEB Remoistening & Advanced Silicone package for one web

The Remoistening & Advanced Silicone Package consists of :

The controls on the Silicon Applicators

The silicone applicator will be equipped with small mix tanks for each

silicone roller. Silicone oil out of the reservoir with the concentrated

silicone and water are mixed in these small tanks for each applicator.

The amount of silicone oil coverage and water can be controlled

separately for each side of the web. All components are integrated in

the Ecocool

Remoistening system

The absolute moisture content in the product after remoistening can be

as high as 4,5%. Normal moisture values are in the range of 3.5 %.

Note: remoistening system is integrated in the silicone applicator and

controls

ONE (1) GOSS CONTIWEB Webbing-up chain for Ecocool/T 93 for one web

ONE (1) GOSS Multiple combination folder model JF-55™ for one web

The basic JF-55™ folder is a single width combination folder with one

rotary chopper fold assembly featuring very high production speeds

and a single stream delivery for magazine products and a single stream

delivery for tabloid products. It can produce at speeds of up to 55 000

iph and consists of the following features :

Lower folder :

Forming rolls are provided at the former nose and are horizontally and

vertically adjustable

Two sets (upper and lower) of driven, 178 mm wide, air-loaded

urethane pinch pulleys

Circumferential perforator/scorer (in-line) mounted between the two sets

of pinch pulleys and actuated via air cylinder. On-the-run depth and

lateral adjustment is provided

Cross perforator cylinders with on-the-run circumferential phasing and

depth adjustment

One part cutting cylinder with one knife box fitted with soft cheekwoods

Three part transfer cylinder with three sets of active tucker blade

assemblies, pins and cutting rubbers. On-the-run motorized fold lap

adjustment is provided

Three part jaw folding cylinder. Jaw segments are adjustable to

accomodate various paper stock thicknesses

One gear driven quarter folding assembly including a gear driven rotary

blade and vacuum slowdown table. Chopper blade timing can be

phased on-the-run delivery. The quarter fold assembly can be silenced

by means of an electromagnetic clutch

Two sets of fans (tabloid - chopper fold)

Half-folded (tabloid) products deliver across quarter fold delivery table

into fans which deposit the product on a mechanically driven creeping

belt delivery

The products, as per technical specifications, are delivered as follows :

Spine leading, perpendicular to press center line, for tabloid

products (and also double parallel and delta products, when

option is selected)

Spine leading, parallel to press center line, for quarter folded

products

Automatic product changeover, folder presetting and remote control

integrated via Omnicon® system, less than 2 minutes to change fold

Circulating oil lubrication for main folder gears. Centralized automatic

grease lubrication for all cylinder bearings and cylinder cam followers

Including lighting inside the folder

Platforming and stairways with handrails are provided to all operational

points

Ultrasonic jam detectors are provided

Quarter fold delivery

Signature delivery towards the splicer, spine leading


TABLOID Paper weight

1 x 4 p

½ web 1 x 8 p 1 web

1 x 16 p 2 webs

32-39 g/m

2 (22-26 lbs)

35 000

± 0.3 / ± 0.5 45 000

± 0.3 / ± 0.5

40-55 g/m2 (27-37 lbs) 31 000

± 0.3 / ± 0.5 45 000

± 0.3 / ± 0.5 50 000

± 0.4 / ± 0.6

56-71 g/m2 (38-48 lbs) 40 000

± 0.3 / ± 0.5 55 000

± 0.4 / ± 0.6 55 000

± 0.4 / ± 0.6

72-89 g/m2 (49-60 lbs) 40 000

± 0.3 / ± 0.5 55 000

± 0.4 / ± 0.6 50 000

± 0.5 / ± 0.7

90-114 g/m2 (61-77 lbs) 43 000

± 0.3 / ± 0.5 50 000

± 0.4 / ± 0.6 50 000

± 0.5 / ± 0.7

115-135 g/m2 (78-91 lbs)

43 000

± 0.4 / ± 0.6 50 000

± 0.4 / ± 0.6 50 000

± 0.5 / ± 0.7

Fold accuracy : Spine with first cross perforation - Spine without first

cross perforation

Fold accuracy : Spine with linear perforation - Spine without linear

perforation

Important : These performances are those of a JF-55 folder equipped

with Vacucontrol, chopper fold moistening system and fold perforations

other than those specifically considered. The folder must be in good

running conditions (correct settings, good mechanical conditions).

Speed and accuracy are associated to coated paper, type LWC, MWC

and equivalent. The web width must be in compliance with folder pin,

gripper and tape positioning. Half of the total tolerance value is the

standard deviation from the mean

MAGAZINE Paper weight

1 x 8 p ½ web

1 x 16 p 1 web

1 x 16 p 2 webs

32-39 g/m

2 (22-26 lbs)

40 000

± 0.4 / ± 0.6 45 000

± 0.4 / ± 0.6

40-55 g/m2 (27-37 lbs) 36 000

± 0.4 / ± 0.8 48 000

± 0.3 / ± 0.5 50 000

± 0.4 / ± 0.6

56-71 g/m2 (38-48 lbs) 40 000

± 0.3 / ± 0.6 55 000

± 0.4 / ± 0.6 55 000

± 0.4 / ± 0.7

72-89 g/m2 (49-60 lbs) 40 000

± 0.3 / ± 0.6 55 000

± 0.4 / ± 0.6 50 000

± 0.4 / ± 0.7

90-114 g/m2 (61-77 lbs) 40 000

± 0.3 / ± 0.6 50 000

± 0.4 / ± 0.6 45 000

± 0.4 / ± 0.8

115-135 g/m2 (78-91 lbs)

40 000

± 0.3 / ± 0.6 45 000

± 0.4 / ± 0.6 40 000

± 0.5 / ± 0.8

FOLDER SPECIFICATIONS (JF-55)

(mm) (inch)

IMPRESSION LENGTH

546.1 21.5

577.85 22.75

598.5 23.563

625 24.606

Folding Capacity 2 Webs

Number of Ribbons (up to) 4

Maximum Web Width

Ribbon centered on the former 965 38

Ribbon on one side of the former 482 19

Minimum Ribbon Width before slitting 1/3-2/3 660 26

Minimum web Width centered to chopper fold 420 16.5

Minimum ribbon Width over former side 210 8.25

Lap Adjustment (all products) +/- 12.7 +/- .50

Maximum distance between pins and cut edge : 6 .24

Stock Range 32 to 135 g/m² (22 - 91 lbs)*2

Max. Quarter Fold Thickness Max. Double Parallel Thickness Max. Tabloid Thickness Max. Delta Fold thickness Delivery Conveyor Shingle spacing (Fixed Speed) (quarter fold) (other products)

35 +/- 5 43 +/- 5

1.38. +/- .2 1.7 +/-.2

ONE (1) Double parallel and delta fold cylinder

With triple cross perforation

2 Conversion from lbs to g/m²: 100 lbs = 148 g/m²

Set of extra jaws on the folding cylinder for delta products

Two part delta and double parallel folding cylinder with two sets of

grippers and two active tucking blade assemblies. Delta and double

parallel products can be quarterfolded

All double parallel and delta signatures are delivered spine leading

perpendicular to the press centerline


DIGEST TWO-ON

Paper weight

2 x 8 p

½ Web

2 x 16 p

1 Web

2 x 32 p

2 Webs

32-39 g/m2 (22-26 lbs) 40 000 45 000

± 0.4 / ± 0.6 ± 0.4 / ± 0.6

40-55 g/m2(27-37 lbs) 40 000 45 000 50 000

± 0.4 / ± 0.6 ± 0.4 / ± 0.6 ± 0.5 / ± 0.8

56-71 g/m2 (38-48 lbs) 45 000 55 000 50 000

± 0.4 / ± 0.6 ± 0.5 / ± 0.7 ± 0.5 / ± 0.8

72-89 g/m2 (49-60 lbs) 45 000 55 000 50 000

± 0.4 / ± 0.6 ± 0.5 / ± 0.7 ± 0.5 / ± 0.8

90-114 g/m2 (61-77 lbs) 45 000 50 000 40 000

± 0.4 / ± 0.6 ± 0.5 / ± 0.8 ± 0.6 / ± 1.0

115-135 g/m2 (78-91 lbs) 40 000 46 000 38 000 (1)

± 0.4 / ± 0.6 ± 0.5 / ± 0.8 ± 0.6 / ± 1.0



(1) : 115-120 g/m² only

CHOPPED DELTA

Paper weight

1 x 12 p

½ Web

1 x 24 p

1 Web

32-39 g/m2 (22-26 lbs) 35 000

± 0.6/ ± 0.8

40-55 g/m2(27-37 lbs) 35 000 40 000

± 0.6 / ± 0.8 ± 0.6 / ± 0.8

56-71 g/m2 (38-48 lbs) 40 000 45 000

± 0.6 / ± 0.8 ± 0.6 / ± 0.8

72-89 g/m2 (49-60 lbs) 40 000 45 000

± 0.6 / ± 0.8 ± 0.6 / ± 0.8

90-114 g/m2 (61-77 lbs) 40 000 45 000

± 0.6 / ± 0.8 ± 0.6/ ± 0.8

115-135 g/m2 (78-91 lbs) 45 000 40 000

± 0.6 / ± 0.8 ± 0.6 / ± 1



ONE (1) GMI automatic color register control system PrintQuick for one web 4/4

Color to color register control for both the circumferential and lateral

axes. Controls up to 8 colors per web surface, by measuring a

microtarget. A digital file of the microtarget is included. Register control

measurements are made with a high speed CCD camera located after

the final print unit and before the dryer. Register motors are controlled

via the Omnicon console

Camera lateral position can be preset from the Omnicon console

ONE (1) QUADTECH longitudinal cut-off control PPC3000X for one web or two ribbons

This system, with its non motorized detecting photo-electric cells located

near the web path rollers just before the former, automatically controls

the servo-motors for the ribbon registers. The remote control is operated

from a control panel located near the folder deliveries

ONE (1) GMI automatic Closed Loop Color control system, model ColorQuick for one web

This system mainly consists of :

2 scanning spectrophotometers with motorized transport system

assemblies

1 Press Computer module

The spectrophotometers measure patches in a color bar, to be

placed according to GMI specifications and control the density of

each color through the Omnicolor control system of the press

1user Interface console for control of the Color Quick sytem and

display

The color bars are available as digital files in a format compatible with

the CIP3 recommendations

ONE (1) Connection to GMI SPC Reporting ONE (1) GOSS Color Control Interface

The gateway provides the possibility to connect Close Loop Color

density control to the ink key control of the press

ONE (1) Air blower and air cooler

Including air cooler to supply low pressure air to the folder paper lead

ONE (1) PLANATOL OPIMATIC SOFTJET 200 MV spine softening system for one web (3 heads)

Continuous softening device. System complete with remote control from

the softening cabinet, also including mounting brackets, bars, hoses

and wires

Motor driven lateral adjustment of the softening head location

Contactless application with resistant ceramic nozzles

ONE (1) GOSS Modular main press drive system

GOSS Modular Main Drive System is specially designed with SIEMENS

for printing press controls and utilizes industry-accepted components

All drives are built to a nominal 400 volts ± 10%, 3 phase, 50Hz

standard (or 460 volts ± 10%, 3 phase, 60Hz) . Values outside this

range may cause equipment damage and/or incorrect press operations,

invalidating the press warranty. Other power supplies can be

accommodated through optional transformer

The press system is provided with individual AC drive motors and

controllers for each unit, each independant chill roll section, slitter roll,

RTF and folder. Controls for individual and group operations are

provided as a part of the Control System

Drive cabinets are delivered tight together in large sub assembly. Each

sub assembly is equipped with its own chilling equipment. Customer is

responsible to supply chilled water as per pre-installation meeting and

documents.

Cabinets are sealed for dust free function (IP54)

ONE (1) Electrical power distribution cabinet

This cabinet includes :

One switchboard section, sized for the press system. It includes a

main switch and individual breakers housed in an enclosure for the

following press components :

Main Drive system, units, chill, paper lead and folder,

Splicer and auto roll loading (when supplied),

Dryer,

Press power distribution

One press power distribution for auxiliaries and post press equipment

- Auxiliary I/O and power distribution enclosure in a prewired enclosure.

Interfaces for the dryer, alarms, auxiliary equipment and the grease

pump are provided to the press I/O system

Note :

Customer has to provide separate power supply for press lighting

(units and folder) and for press plate preparation equipment

Auxiliary equipments connected to the power distribution must

comply with the Main Power Supply voltage. If not, a transformer

may have to be added to the equipment (RFQ)

ONE (1) Communication enclosure (PLC)

It includes all PC, PLC and network connection for the complete press

system

Is also included the UPS (Uninterrupted power supply)

Note : Electrical and electronics equipments are designed for a press

room temperature that should not exceed 45°C (113°F) at the cabinet

location

ONE (1) Small empty console for cut-off control auxiliary equipment

This console is located between the Omnicolor® consoles and

integrates control panels for the color register control

ONE (1) GOSS Omnicon Control system

Press System operation combines functions from Omnicon

Press Control and Color Control System from one Master Press

Console per PRESS

Omnicon Press Control System is PLC based for control of all print,

fold and drive functions

Features include :

Windows NT operating system

Master drive system

Pendant mounted touch screen monitor

Pull out trays for keyboard and mouse

Sequencing of print functions can be automatically or manually

initiated

Remote ink and water control with the added capability to track

press speed

Motorized circumferential and lateral register as well as plate

cylinder skewing are adjusted via touch screen control

Remote infeed tension adjustment with readout of dancer air

cylinder loading, and push button control to allow for engaging or

disengaging of the infeed nips

Good and total counters for folder or sheeter

Press operations and faults displayed through touch screen

monitor

Bar graph display for ink key values as well as on touch screen

Multiple language support

Modem capability for remote diagnostics of press system.

Customer must supply a dedicate telephone line

The Color Control System provides remote adjustment, presetting and

monitoring of ink key position. Operator consoles incorporate a LED

bargraph key position display. A system can consist of up to four

consoles

Features include :

Each console can be configured independently of other consoles

Each console can be configured to control up to eight units (16

inkers)

Supports GROUP and ALL key moves

500 previously run jobs can be recorded and stored on each

console

Remote jobs storage capability with GOSS scanner or Prepress

Gateway

Remote ink/water roll speed control

Remote register control (lateral, circumferential and plate cylinder

skewing)

Fixed top mounted on top of console to hold color “OK” sheets

The press is equipped with:

One Master Omnicon press control console including one color

control

One additional Omnicon press console for the units

ONE (1) Optional Omnicon console with color control

ONE (1) Connection to existing Prepress Interface

The new press is connected to an existing PrePress Interface

ONE (1) HARIG central chiller model KKS 100 (40°) for 4 units for 1 web (55.000 iph)

Two chilled water circuits

Equipment for complete press, consisting of :

Water chill unit with an air cooled condenser for outside placement

Wiring and piping between press and chiller and between chiller and

condenser are not included

ANCILLARY EQUIPMENT APPROVED BY GOSS INTERNATIONAL MONTATAIRE AND


1. Should the PURCHASER directly purchase any ancillary equipment to be used in conjunction

with the GOSS press, a full description must be given below, in order to ensure that it is

compatible with the machinery supplied by the SELLER.

2. The specifications and the precise supply limits and safety norms of all the items of ancillary

equipment listed below must reach GOSS INTERNATIONAL MONTATAIRE no later than 4

weeks after the Sales Agreement is signed. Failure to meet this dead line could result in

delayed shipment of the press.

3. In the case of any ancillary equipment purchased directly by the PURCHASER, all adjustments,

and the expenses arising therefrom, and the necessary mechanical and electrical connecting

parts shall be provided by the PURCHASER and at its expense.





5. The safety responsability for these equipments will be born by the PURCHASER.



None







2. In the case of any ancillary equipment acquired directly by the PURCHASER, all adjustments

and the necessary connecting parts shall be for the account of the PURCHASER.





4. It is clearly understood that GOSS INTERNATIONAL MONTATAIRE cannot be held liable for

any damage or accidents which may result from the use or operation of this equipment.

5. Where a non-approved item of equipment is specified by the PURCHASER,GOSS

INTERNATIONAL MONTATAIRE do not guarantee the overall performance of the press.



None


SOLD WITH THE MACHINE





2. Where a non-approved item of equipment is specified by the PURCHASER, GOSS

INTERNATIONAL MONTATAIRE do not guarantee the overall performance of the press and

any damage or accident which may result from the use or operation of this equipment.



None

SPECIFICATION OF PLATE PUNCH

The MACHINERY is delivered with a plate punch and a plate bender in conformity with the

drawing of standard GOSS plate.

If the PURCHASER wants special perforations, the PURCHASER must provide one of the

following pieces of information (mylar or standard plate used by the PURCHASER) in order to

ensure that the plate bending and perforating system is properly compatible with the plating-up

system on the plate cylinders.

This information has to be returned to the SELLER no later than 4 months before the contractual

shipment date.

Should there be an error or delay in the specifications provided, the SELLER cannot be held


CTP (Computer To Plate) COMPATIBILITY

In order to check the positioning of plates by the CTP system is compatible with the SELLER's specifications (punching and bending), and to obtain the best results for the color register control and the plate cocking; the PURCHASER undertakes to provide the exact references of the CTP system used by the PURCHASER within 15 days after contract signature (filling in the specific CTP supplied document - see following pages). Based on this information, the SELLER shall confirm whether the CTP system is compatible and whether an optimum use of the insolation-punching-bending process is possible

CHECK LIST : COMPUTER TO PRESS DATE :

Customer : Press n° :

Printing :

Project of press :

Type of press already installed in the customer plant ......... Check

list

Computer to film :

Manufacturer ..................................

Model ..............................................

Dimensions maxi-mini of the films

Computer to plate :

Manufacturer ...................................

Model

Dimensions of the CTP punches ...

Dimensions maxi-mini of the plate .

Drawing showing the position of the plate/film in the CTP :

Drawing hereafter completed

Compatibility with other presses :

Yes

No

Plate drawing of other presses :

Press inking pre-adjustment:

1). By the plate scanner :

Yes

No

Supplier plate dimension maxi-mini

Model

2). By direct connections to the press :

Yes

No

Model

Plate

Film

Indicate on this drawing :

Plate/film leading edge ...........................

Plate/film trailing edge ............................

Dimension maxi-mini ..............................

Position :

Of the mechanics stops with exact position

Of the electronics stops ................

Running direction

GAS SPECIFICATION FOR DRYER

The PURCHASER must specify the following information in order to ensure that the drying

equipment included in the Agreement is compatible with the type of gas supplied.

This specification sheet shall be completed and returned to the SELLER no later than 4 months

before the contractual shipment date.

Should there be an error or delay in the specifications given below, the SELLER cannot be held


1. Type of fuel :

2. Calorific value :

3. Gas pressure available in printing works :

4. Pressure to be delivered to dryer :

5. Chemical analysis of gas :

N.B. :

Depending on the type of gas, any additional cost shall be charged to the PURCHASER in case

the specifications are given after the signature of the present Agreement.

RIMA-SYSTEM Post Press Equipment according to layout EU-0501-0004H/Rev.1:

Pos. 1 1,00 St. RS 253-201 RIMA-SYSTEM HD Heavy Duty-Round belt conveyor, l = 1000 mm,

w = 500 mm, lateral adjustment in the in- or outfeed, with frame and drive, with steel plate guide 500 mm x 40 mm

Pos. 2 1,00 St. RS 253-002 RIMA-SYSTEM HD Heavy Duty-Conveyor, l = 1090 mm, w = 500 mm,

with frame and drive


w = 400 mm, lateral adjustment at in- or outfeed, with frame and drive

Pos. 4 1,00 St. RS 2630 RIMA-SYSTEM Conveyor Spiral

Moves stream 90° and at the same time, turns the stream 180°. Max. product size: 16 ½ (= 419 mm) wide





Pos. 7 1,00 St. RS 251-001 RIMA-SYSTEM HD Heavy Duty Conveyor, l = 500 mm, w= 400 mm, with

frame and drive

Pos. 8 1,00 St. RS 261-001 RIMA-SYSTEM 90° Flowturn with outfeed support

w = 500 mm, r = 600 mm, with frame and drive



with: 1,00 St. RS 259-101 Divert option for conveyor, manual actuation

with: 1,00 St. RS 259-105 Side guide for conveyor

Appendix A to WEB C 20050505 LV

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Pos. 10 1,00 St. RS 2890-101 RIMA-SYSTEM Stream Aligner with Divert Gate

(Short version)







with: 2,00 St. RS 259-107 Option "pressing chain" for conveyor up to 2000 mm length






Pos. 15 1,00 St. RS 3210A RIMA-SYSTEM High End Compensating Stacker with Intelligent

Servo Pusher Caster mounted High Speed / High Volume Compensating Stacker for shingled streams, equipped as follows: - infeed with hydraulic height adjustment, - divert gate for ejection of waste and skewed copies, - hexbrator stream aligner, - pneumatically adjustable squeeze roller, - laser copy counter, - inclined 3-stage upper bin with integrated 3-side joggers, - swivel mounted upper-bin guard for perfect machine access, - turntable with stack compression and air operated gates, - intelligent left-/right hand and alternating servo pusher, synchronized with

delivery belt, - two-section delivery system with decelerating feature, consisting of

delivery belt and roller table, - fully PLC-controlled and with ergonomic semi-grafic touch-screen

display,


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- 5 (five) turntables to cover the whole format range Basic technical data: min max copy format: 100x145mm 320x500mm copy thickness: 4p (57gsm) 96p (57 gsm) upper bin height: 200mm stack height: 330mm mech. speed: > 100.000 cph (product permitting) Standard colour is light-grey (RAL 7035). Other colors upon request. According to specific production needs several options such as town-sort, double squeeze roller and anti-static kit a.o. can be added to the basic machine configuration. See specifications for detailed technical data.













Pos. 20 1,00 St. RS 600 Horizontal Log Stacker for High Speed / High Volume Applications

The RS 600 produces logs with a length of 800 - 1200 mm (31.50" - 47.24"). The logs are compressed, secured with end boards and strapped.


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Configuration: infeed spiral to the right, to the left or straight, log delivery table to the right or to the left Head/foot: 100 mm - 340 mm (3.94" - 13.40") Spine: 180 mm - 500 mm (7.10" - 19.70") Product thickness: 4 - 132 pages, 57 g/m² (35 lbs), 4 mm (0.16") max.

thickness Product orientation: spine leading Operating speed: up to 120.000 cph (product permitting) cycle time ≥ 27 sec, length 800 mm (31.50"); cycle

time > 31 sec, length 1200 mm (47.24") Input power: 400 VAC, 3 Ph, N, PE, 50/60 Hz, 40 A, 28 kW Air requirement: 110 l/min 6 bar (87 psi) Standard color: RAL 7035 (light grey). Other colors upon request at

additional price. The Log Stacker includes the following modules: - heavy duty steel construction - infeed with divert gate for waste copies and back-up, stream aligner and

double squeeze rollers. Waste copy conveyors can be used to underpass the infeed

- infeed spiral conveyor to the right, to the left or straight - another stream aligner - deviation of products downwards to the horizontal log stacking area - easily accessible stacking area with continuous stacking technology - central and easily accessible end board magazine (appr. 40") - servo driven log compression and strapping unit with closed belt channel - strapping unit, easily removable - log delivery on motorized delivery table with 2 buffer places for logs - drives and PLC with swivel mounted operator panel Detailed technical data according to specification sheet. End boards and strapping belt must be according to technical specifications !

with: 1,00 St. RS 600-101 Spiral to the right, log delivery to the right

Pos. 21 1,00 St. RS 650-300 Hoist with pneumatic log clamp, incl. 90°/180° log turning


w = 500 mm, lateral adjustment in the in- or outfeed, with frame and drive, with steel plate guide 500 mm x 40 mm




w = 400 mm, lateral adjustment at in- or outfeed, with frame and drive



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Pos. 28 1,00 St. RS 251-001 RIMA-SYSTEM HD Heavy Duty Conveyor, l = 500 mm, w = 400 mm,








Pos. 31 1,00 St. RS 2890-101 RIMA-SYSTEM Stream Aligner with Divert Gate

(Short version)








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Pos. 38 1,00 St. RS 830 RIMA-SYSTEM "All-in-one"-Rotary Trimming line with three Knives

Compact trimming line (trimming unit, telescopic bumpturn, trimming unit) for head/foot and open side trimming. Two trimming units equipped as follows: Conveyor belts, infeed with stream aligner ("hexbrator"), upper and lower belts fixing the shingled stream during trimming. Height adjustable, independent trimming heads, each with upper and lower knife (two heads in first trimming unit, one in the second unit). Drives and control cabinet. Connections for exhaust system with failure detection and automatic machine stop. Width of untrimmed product: 113 mm (4,45") to 530 mm (20,87") before 1-side trim / 116 mm (4.57") to 530 mm (20.87") before 2-side trim Width of untrimmed product after: 110 mm (4.33") to 527 mm (20.75") after 1-side trim / 110 mm (4.33") to 524 mm (20.63") after 2-side trim

with: 1,00 St. RS 830-110 Option: Vacuum delivery belt for bumpturn RS 830

Vacuum assisted delivery belt instead of normal belt for the delivery conveyor of the bumpturn. Useful especially for high speed productions. Not available as upgrade. Must be ordered with the machine.

with: 1,00 St. RS 830-400 Option: Fourth knife for RS 830


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Additional height adjustable trimming head with upper and lower knife for RIMA-SYSTEM Eco Rotary Trimming Line with three knives allowing four side trimming. Not available as upgrade. Must be ordered with the machine.

Pos. 39 1,00 St. RS 230 RIMA-SYSTEM Multiformat Tower (combination of bumpturn and

flowturn) Height adjustable module mounted on one frame consisting of: ¤ Bumpturn for multiformat applications (from A5 to A3) with telescopic infeed conveyor, adjustable bump plate, delivery conveyor on upper level and ¤ 90° flowturn, w = 600 mm (24"), r = 600 mm (24") on lower level Includes drives and control cabinet.

with: 1,00 St. RS 220-110 Option: Vacuum assisted delivery belt

Automatic vacuum pump and perforated belt for perfect alignment of the shingled stream on the delivery conveyor of the bumpturn or tower. Especially for high speed applications. To use with RS 220 and RS 230. Not available as upgrade. Must be ordered with the machine.




Pos. 41 1,00 St. RS 3210A RIMA-SYSTEM High End Compensating Stacker with Intelligent

Servo Pusher Caster mounted High Speed / High Volume Compensating Stacker for shingled streams, equipped as follows: - infeed with hydraulic height adjustment, - divert gate for ejection of waste and skewed copies, - hexbrator stream aligner, - pneumatically adjustable squeeze roller, - laser copy counter, - inclined 3-stage upper bin with integrated 3-side joggers, - swivel mounted upper-bin guard for perfect machine access, - turntable with stack compression and air operated gates, - intelligent left-/right hand and alternating servo pusher, synchronized with

delivery belt, - two-section delivery system with decelerating feature, consisting of

delivery belt and roller table, - fully PLC-controlled and with ergonomic semi-grafic touch-screen


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display, - 5 (five) turntables to cover the whole format range Basic technical data: min max copy format: 100x145mm 320x500mm copy thickness: 4p (57gsm) 96p (57 gsm) upper bin height: 200mm stack height: 330mm mech. speed: > 100.000 cph (product permitting) Standard colour is light-grey (RAL 7035). Other colors upon request. According to specific production needs several options such as town-sort, double squeeze roller and anti-static kit a.o. can be added to the basic machine configuration. See specifications for detailed technical data.

Pos. 42 1,00 St. RS 259-910 RIMA-SYSTEM Electrical Control Cabinet, wiring and installation

material (Basic Unit for one conveyor with drive)

with: 36,00 St. RS 259-911 Addition for RIMA-SYSTEM Electrical Control Cabinet, wiring and

installation material (Addition to Basic Unit for each additional conveyor with drive)

1,00 St. RS 259-901 Tachogenerator – signal from the press

0,00€ 0,00€

1,00 St. FARBE The whole equipment will be delivered in the colour light-grey

(similar to RAL 7035).

1,00 St. EL 3 - POWER SUPPLY, AIR CONNECTION, SUCTION SYSTEM -

The currents for power, the air connections to each machine as well as the suction system have to be provided by the customer.

1,00 St. I, S, T Installation, Start-up and training takes approx. 50 working days with one technician.


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Speed graph for RIMA-SYSTEM Compensating Stacker RS3210A

one goss model m-600 c web offset printing press with 4...

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