on-wafer measurements for extraction of effective...

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138 Telfor Journal, Vol. 4, No. 2, 2012. 1 Abstract — Methodology for extracting an effective dielectric constant of microstrip transmission lines on multilayer substrates, from measured or simulated S-parameters data, using on-chip test structures, has been demonstrated. The methodology consists of: 1) building on-chip interconnect structures usually implemented in calibration and de-embedding procedures in microwave on-wafer test and measurements – transmission lines, stubs and pad launchers; 2) extracting the effective dielectric constant from the characteristic impedance and propagation constant of these structures, fully described by the measured or EM-simulated S-parameters. The demonstrated methodology is applicable for evaluation of dielectric and semiconductor multilayer substrates, both with lossy and lossless characteristics over a broad frequency band. Another advantage is implementation of very short transmission line structures with physical dimensions much smaller than a quarter wavelength of the highest investigated band frequency, thus preserving a valuable chip area in the test structures and being compatible with some of the calibration TRL elements. Keywords — Calibration and de-embedding structures, characteristic impedance, effective dielectric constant, multilayer substrates, on-wafer test and measurements, propagation constant, S-parameters. I. INTRODUCTION HE continued growth of personal communications with wireless applications has generated a great demand for portable and highly integrated components and subsystems. As a consequence, these applications challenge semiconductor and packaging technologies to integrate high density 3-D mixed-signal integrated circuits on complex multilayer semiconductor substrates, assembled in multilayer packages and modules. Frequently these substrates possess an inherently lossy characteristic, which deteriorates their performance or puts the accuracy of active and passive elements modeling under question. At frequencies where the dimensions are not electrically small, it is necessary to use complex distributed models. General full wave numerical methods such as FDTD, FEM, MoM and PEEC have been applied to model these structures successfully. The basic key to build successful models and perform genuine electromagnetic simulations of topology layout is the Radosvet G. Arnaudov is Head of MMIC Department with the company “RaySat BG” and Associate Professor in TU-Sofia at the dept. of Microelectronics, both in Sofia, Bulgaria (phone: +359 2 9625665, e-mail: [email protected]). Radoslav B. Borisov is MMIC Designer at “RaySat BG” and currently making his Ph.D. in the field of Microeletronics (e-mail: [email protected]). knowledge of complex characteristic impedance and propagation constant in transmission line structures on the upper interconnect levels. Ultimately, it is necessary for the IC industry to characterize these losses and novel dielectric properties of such sequenced isolation and semiconductor layers, with different thickness and relative dielectric permittivity, in order to build a representative interconnect characterization database [1]. The most reliable information about wave propagation in multilayer metal/dielectric/semiconductor systems is knowledge of the effective dielectric constant, derived straightforwardly from the propagation constant, more precisely its imaginary part – the phase constant. Previous research has demonstrated S-parameter characterization of interconnect transmission lines, based on two-port unbalanced measurements, R i -L i -G i -C i modeling and extraction of characteristic impedance Z C and propagation constant γ [1], [2]. The core of our approach is the same but differs in some aspects from the well-known procedure: a) we rather implement and measure one-port open-end stubs instead of relatively long transmission lines with two ports); b) short-end stubs are not included in the measurement test set-up in order to eliminate the inserted parasitic inductance of grounding through-hole vias and existing obstacle to build them by some technologies; c) two-port measurements are conducted on a transmission line with the same length, width and contact pads (launchers) geometry as the open- end stub; d) Z C and γ are extracted directly from S- parameter data of the one-port capacitive (open) and inductive (short) stubs. In many cases, existing de- embedding structures and some of the TRL calibration standards in the test set-up could be easily implemented to acquire the necessary one-port stub S-parameters for calculations of the propagation constant. The effective dielectric constant is derived from the phase constant. II. THEORY OF TRANSMISSION LINE STUBS Open and short stubs are widely used in microwave transmission line designs as capacitors, inductors or resonator tanks to ground. For example many DC biasing circuits implement stubs to achieve higher isolation between power supply and the RF signal. The size of the stubs is small enough to build LC filters and matching networks, when their length is smaller or equal to n.(λ line /4). Conventional small signal z-, y-, and ABCD-parameters, are not quite suitable for high frequency interconnect characterization, because “open” and “short” terminations, required to measure this data, cannot be easily implemented in “on-wafer” applications and deteriorate performance by On-Wafer Measurements for Extraction of Effective Dielectric Constant in IC Transmission Lines on Multilayer Substrates Radosvet G. Arnaudov, Member, IEEE, and Radoslav B. Borisov, Member, IEEE T

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  • 138 Telfor Journal, Vol. 4, No. 2, 2012.

    1 Abstract — Methodology for extracting an effective dielectric

    constant of microstrip transmission lines on multilayer substrates, from measured or simulated S-parameters data, using on-chip test structures, has been demonstrated. The methodology consists of: 1) building on-chip interconnect structures usually implemented in calibration and de-embedding procedures in microwave on-wafer test and measurements – transmission lines, stubs and pad launchers; 2) extracting the effective dielectric constant from the characteristic impedance and propagation constant of these structures, fully described by the measured or EM-simulated S-parameters. The demonstrated methodology is applicable for evaluation of dielectric and semiconductor multilayer substrates, both with lossy and lossless characteristics over a broad frequency band. Another advantage is implementation of very short transmission line structures with physical dimensions much smaller than a quarter wavelength of the highest investigated band frequency, thus preserving a valuable chip area in the test structures and being compatible with some of the calibration TRL elements.

    Keywords — Calibration and de-embedding structures, characteristic impedance, effective dielectric constant, multilayer substrates, on-wafer test and measurements, propagation constant, S-parameters.

    I. INTRODUCTION HE continued growth of personal communications with wireless applications has generated a great demand for

    portable and highly integrated components and subsystems. As a consequence, these applications challenge semiconductor and packaging technologies to integrate high density 3-D mixed-signal integrated circuits on complex multilayer semiconductor substrates, assembled in multilayer packages and modules.

    Frequently these substrates possess an inherently lossy characteristic, which deteriorates their performance or puts the accuracy of active and passive elements modeling under question. At frequencies where the dimensions are not electrically small, it is necessary to use complex distributed models. General full wave numerical methods such as FDTD, FEM, MoM and PEEC have been applied to model these structures successfully. The basic key to build successful models and perform genuine electromagnetic simulations of topology layout is the

    Radosvet G. Arnaudov is Head of MMIC Department with the company “RaySat BG” and Associate Professor in TU-Sofia at the dept. of Microelectronics, both in Sofia, Bulgaria (phone: +359 2 9625665, e-mail: [email protected]).

    Radoslav B. Borisov is MMIC Designer at “RaySat BG” and currently making his Ph.D. in the field of Microeletronics (e-mail: [email protected]).

    knowledge of complex characteristic impedance and propagation constant in transmission line structures on the upper interconnect levels. Ultimately, it is necessary for the IC industry to characterize these losses and novel dielectric properties of such sequenced isolation and semiconductor layers, with different thickness and relative dielectric permittivity, in order to build a representative interconnect characterization database [1]. The most reliable information about wave propagation in multilayer metal/dielectric/semiconductor systems is knowledge of the effective dielectric constant, derived straightforwardly from the propagation constant, more precisely its imaginary part – the phase constant.

    Previous research has demonstrated S-parameter characterization of interconnect transmission lines, based on two-port unbalanced measurements, Ri-Li-Gi-Ci modeling and extraction of characteristic impedance ZC and propagation constant γ [1], [2]. The core of our approach is the same but differs in some aspects from the well-known procedure: a) we rather implement and measure one-port open-end stubs instead of relatively long transmission lines with two ports); b) short-end stubs are not included in the measurement test set-up in order to eliminate the inserted parasitic inductance of grounding through-hole vias and existing obstacle to build them by some technologies; c) two-port measurements are conducted on a transmission line with the same length, width and contact pads (launchers) geometry as the open-end stub; d) ZC and γ are extracted directly from S-parameter data of the one-port capacitive (open) and inductive (short) stubs. In many cases, existing de-embedding structures and some of the TRL calibration standards in the test set-up could be easily implemented to acquire the necessary one-port stub S-parameters for calculations of the propagation constant. The effective dielectric constant is derived from the phase constant.

    II. THEORY OF TRANSMISSION LINE STUBS Open and short stubs are widely used in microwave

    transmission line designs as capacitors, inductors or resonator tanks to ground. For example many DC biasing circuits implement stubs to achieve higher isolation between power supply and the RF signal. The size of the stubs is small enough to build LC filters and matching networks, when their length is smaller or equal to n.(λline/4).

    Conventional small signal z-, y-, and ABCD-parameters, are not quite suitable for high frequency interconnect characterization, because “open” and “short” terminations, required to measure this data, cannot be easily implemented in “on-wafer” applications and deteriorate performance by

    On-Wafer Measurements for Extraction of Effective Dielectric Constant in IC

    Transmission Lines on Multilayer Substrates Radosvet G. Arnaudov, Member, IEEE, and Radoslav B. Borisov, Member, IEEE

    T

  • Arnaudov and

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    II. EXPERIME

    EM Simulationerification of tromagnetic sirostrip transmihe presented wctive dielectedances ZC aM) implemen

    be station measimulation paragiven in Fig. 2oth substrates

    As substrate is SiGe

    30 S/m and inig. 3 and Fig.s on non-conduency range 1μm, 30 μm,

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    ENTAL RESULT

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    work, investigatric constantare achieved

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    TS AND MEAS

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    139

    substitution o

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    UREMENTS

    trate GaAs done through

    -parameters oiGe structures

    mparison of thecharacteristicof moment

    nd “on-wafer”

    ctor substratehe conductivityductivity of theal conductivity

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    9

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    er c

  • B

    140

    point of viewTEM-wave wactive conduc

    Fig. 2. Muapplied in

    S-parame

    Fig. 3. Effeconductive

    60 μm; lengthsim

    Fig. 4. Resubstrate (GaLx = 30, 100,

    The same stive substratedepicted in Fi

    B. EM SimulThe exact a

    substrates is fundamental meffect mode” a

    w - more enwill be enclosector and refere

    ultilayer dielecelectromagne

    eters: a) semi-b) conductive

    ctive dielectrisubstrate (Gah Lx = 30, 100mulations of s

    eal part of ZC aAs); width W, 150, 300 μm

    structure

    simulations hae as SiGe shig. 5 and Fig.

    lations of Conanalysis of migiven in [3]

    modes i.e. “dieand “slow-wav

    nergy from thed within the ence ground p

    ctric/semicondtic simulator finsulating sube substrate - S

    ic constant εeffaAs); width W0, 150, 300 μmstructure on Fi

    for MSL on nWx = 5, 10, 15, m @ each Wx. E

    e on Fig. 2.a).

    ave been perfhown in Fig. 6.

    nductive Substicrostrip line b, where the electric quasi-Tve mode” is de

    he electromagsubstrate bet

    lane.

    ductor substratfor extraction bstrate – GaAsSiGe.

    f of MSL on nWx = 5, 10, 15,

    m @ each Wxig. 2.a).

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    effecwithsuchthe t“grodielesubsvarie40 –smal-30 t

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    g. 5. Real partGe); width W 150, 300 μm

    Fig. 6. Effectiductive substrlength Lx = 30

    simula

    or lower frequctive dielectri a slightly con

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    ectric loss-angtrate acts likes between

    –110 Ω. For boll and the to 10 Ω in the

    Telfor J

    earance of eacsubstrate/frequcy and resistiv

    e a small dielecng dielectric ane frequency aneld a small demiconductor sall, and the lin

    metal) microstrence EM-fieldnly a thin "skffect mode” ph are not so strate acts like ve” propagates of the effectiv

    ndreds.

    t of ZC for MSWx = 5, 10, 15,

    @ each Wx. Eon Fig. 2

    ive dielectric rate (SiGe); w0, 100, 150, 3

    ations of struct

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    gle and substrke isolating d6-18 and thoth substrates

    simulated frequency ran

    Journal, Vol. 4

    ch mode are cuency dependevity of the Si-suctric loss anglnd TEM modend the substratepth of EM-fiesubstrate wouldne may be trearip line onto ds don't penetkin" layer carpropagation tahigh and thenone of the abalong the line

    ve dielectric

    SL on conduct30, 60 μm; lenEM simulation2.b).

    constant εeff oidth = 5, 10, 100 μm @ eachture on Fig. 2.

    wider transmisooks like εeff ectric betweenfor “skin-effe

    e a microstripfrequencies thrate is large endielectric. In he real part s the imaginar

    impedances nge.

    4, No. 2, 2012

    clarified by thence. When thubstrate is large, the substratee occurs. Whente resistivity ield penetrationd behave like aated as a MIM

    an imperfectrate deeply inrries the mainakes place. Ae resistivity ibove cases ande. This leads toconstant, even

    tive substrate ngth Lx = 30, ns of structure

    of MSL on 15, 30, 60 μm;h Wx. EM .b).

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  • Arnaudov and

    C. VerificatiVerification

    GaAs test strulay-out of sumethodology. transmission lanalyzer and carried out. Thof the structurfor the calibrafile and the ex(TRL) calibraresults and dgraphics are p

    Fig. 7. Phoapplied in

    Fig. 8. Compathis method e

    Algorithm

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    The algorimodified in twith: • One-por

    d Borisov: On

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    line by meansprobe station

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    calibration in

    arison of on-waextracted εeff o

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    rt measuremen

    n-Wafer Measu

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    ration softwares the effectiveh in a single S

    meters of transcomparison b

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    icrostrip linesect (open) stann 10-30 GHz b

    afer measured f microstrip tratrate from Fig.

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    proposed exway. Item 1

    nts of the “op

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    microstrip linestrate conductivsubstrate heigr thickness dSiO

    When taking ansity distributioetration into thal line), tends g. At 1 GHz tGHz the magectively (in onh of penetratio

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    Fig. 12), where2/Si) combinat

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    n-wafer” test sort measurem

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    at the picturved that the

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    14

    t measuremenFig. 9.d). Thu

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    structures for ent of the urement of the

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  • E

    142

    Fig. 10. I2-D wave p5).w and H′

    a

    If we appdistribution ρ the SiO2/Si-iapproach alonEmax=-Vmax/h athe following The substitutio

    Double inte

    and after the obtain a gener

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    Intensity distriport on the x-z p′ = (5-10).h a) Eat 10 GHz; c) E

    proximate a = ρ0.z (ρ0 is a interface, 1-Dng the z-axis aat the boundarexpression, l

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    egration of thdeterminationral equation fo

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  • Arnaudov and Borisov: On-Wafer Measurements for Extraction of Effective Dielectric Constant 143

    permittivity of Si (11.7) and SiO2 (4). This effect is described by the so-called Maxwell-Wagner polarization mechanism, which results in much higher values of the effective dielectric constant for “slow-wave” propagation [3].

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    In equations (9) and (10) are given expressions for the absolute values of the effective dielectric constants, indexed SW – for “slow” and “skin-wave” propagation and TEM for TEM-wave, respectively. Here di is the thickness of each layer, εri relative constant of corresponding layer material. It can be proved that values from (9) can be much greater than the relative ones εri, while on the contrary in (10) εri is their upper limit. Equation (11) exhibits the so-called “characteristic” bulk resistivity of semiconductor, at which the maximum “slow-wave” frequency is reached (see Fig. 12. b)). In the literature εs0 is called static Maxwell-Wagner permittivity and εs∞ – optical value of it. The latter is easily developed from applying a series connection of capacitors with identical areas, different thicknesses and extracting their equivalent capacitance εreq. In summary, when TEM-wave propagates a displacement current in the structure prevails, while in the other modes conduction currents in metal and semiconductor skin-layers are predominant.

    An important comment may be included here, a polarization effect takes place when the substrate does not possess properties of perfect insulator dielectric, on the contrary, there exists a certain amount of free carriers (holes or electrons), depending on the semiconductor doping level and type. From a microscopic point of view, some more explanation can be added to the above statements. Due to the field-effect of MOS/MIS/MESFET gate structures, when biased with DC potential + RF signal, regions with accumulated minor carriers (enhancement mode and inverse channel) or depleted major carriers (depletion mode) are formed [6]. The thickness of such a boundary region on dielectric-semiconductor interface varies according to the DC voltage value and polarity, magnitude of RF voltage swing, substrate doping level and channel modulation may occur. This could be the source for building of distributed microwave active devices as detectors, voltage-controlled filters and attenuators, etc.

    IV. CONCLUSIONS A methodology for simple extraction of effective

    dielectric constant in microstrip transmission lines on multilayer substrates, from measured or simulated S-parameters data, using on-chip test structures, has been demonstrated. The basic key to build successful models and perform genuine electromagnetic simulations of IC topology layout is the knowledge of complex

    characteristic impedance and propagation constant. The effective dielectric constant is derived from the phase constant. This method is capable to be implemented in LTCC and LCP substrate material evaluation for IC packaging purposes, also.

    Fundamentals of the presented method can be referred to the so-called “direct” ones as far as S-parameter measurements or simulations of the investigated structures are concerned. The chosen approach of “open” and “short” transmission line stubs, with length less than one quarter wavelength, is mandatory in order to mitigate resonance phenomena, where indefiniteness of the input line impedance exists and particularly tan(βl) is 0 or ∞. In such cases is recommended the implementation of “indirect” methods, which are based on inserting of sample material in bulk waveguide resonators or building transmission line resonators on the investigated material.

    As far as “open” stubs are dealt with, a reasonable question about inserted equivalent electrical “elongation”, due to the fringing electrical field at the edges, may arise. The conducted experiments show that such phenomena in thin semiconductor substrates (100-400 µm) and relative dielectric constants in the range of (9-13), cannot cause considerable errors in the achieved data. Nevertheless, in order to eliminate such possibilities, we have the opportunity to omit one-port open-stub measurements and rely on the two-port measured S-parameters data of TRL (see Fig. 9.b)) with subsequent “artificial” conversion to “open” and “short” stub data in the circuit schematic simulator. This mathematical operation is absolutely free of errors, because of the implementation of ideal “open” (perfect magnetic wall) and “short” (perfect electrical wall).

    A practical conclusion can be summarized from Fig. 11. When a true TEM-wave propagates in the structure, the value of E-vector magnitude is 0 exactly at the interface boundary of dielectric-GND metal plate, while if some other mixed modes exist there is a shift upwards into the dielectric body and physical substrate thickness h converts into heff, i.e. the graphs for 1 and 10 GHz. This effect is observed for dielectric substrates with some conductive features, where heff differs from h.

    REFERENCES [1] W. R. Eisenstadt and Y. Eo, "S-Parameter-Based IC Interconnect Transmission Line Characterization," IEEE Trans. Comp. Hybrid, Manuf. Technol., vol. 15, no. 4, pp. 483-490, Aug. 1992. [2] Yungseon Eo and W. R. Eisenstadt, “High-Speed VLSI Interconnect Modeling Based on S-Parameter Measuraments,” IEEE Trans. Comp. Hybrid, Manuf. Technol., vol. 16, no. 5, pp. 555-562, Aug. 1993. [3] Hideki Hasegawa, M. Furukawa, and H. Yanai, “Properties of Microstrip Line on Si-SiO2 System,” IEEE Trans. Microwave Theory Tech., vol. MTT-19, no. 11, pp. 869-881, Nov. 1971. [4] R. Garg, P. Bhartia, I. Bahl, and A. Ittipiboon, Microstrip Antenna Design Handbook, Norwood, U.S.A.: Artech House Inc., 2001. [5] Ming-Hsiang Cho, Guo-Wei Huang, Chia-Sung Chiu, Kung-Ming Chen, An-Sam Peng, and Yu-Min Teng, “A Cascade Open-Short-Thru (COST) Method for Microwave On-Wafer Characterization and Automatic Measurements,” IEICE Trans. Electron., vol. E88-C, no. 5, pp. 845-850, May 2005. [6] M. Gospodinova, V. Mollov, and R. et al Arnaudov, “Study of the DC Biasing Effect on Insertion Losses in High-frequency Interconnections”, Elsevier Microelectronics Journal, Netherlands, vol. 31/11-12, Nov. 2000, pp. 1009-1014, ISSN 0026-2714.

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