on road powering the future - fpt · pdf filecreation of iveco motors brand, dedicated to on...
TRANSCRIPT
POW
ERIN
GTH
E FU
TUR
E ON ROAD
MARINE
POWERGENERATION
OFF ROAD
People, for more than 100 years, have been the driving force of our company
Giovanni Bartoli, FPt inDUStrial CEo
TODAY,WITH 8,000 PEOPLE,WE BUILD 500,000 ENGINES
1931
1965 19
7519
82
First Diesel engine startedbeing assembled on trucks
Creation of AIFO brandApplicazioni Industriali Fiat OM
Establishment of IVECO brandIndustrial Vehicles Corporation
Acquisition of SaurerR&D Centre in Arbon
Our history
1903
1918
First gasoline engine for commercial vehicles
First Diesel engine for trucks
First gasoline engine for agricultural machines
1908
IVECO AIFO is World, European and Italian Champion of Class 2
1998
2000
2001
CURSOR Series development
NEF Series start of production
F1 Series launch
2011
2007
2006
2005
2004
Creation of IVECO MOTORS brand, dedicated to On and Off Road, Marineand Power Generation applications
Founding of FPTFiat Powertrain Technologies,cross-company for powertrain activities within Fiat Group
Establishment of SFH – JV with SAIC Motor Corporation (China)
Opening of Burr RidgeR&D centre (Chicago)
Creation of FPT Industrialout of Fiat Group demerge
F5 Series start of production
Direct injection Diesel engine patented
First manufacturer to use a turbocharger on Diesel truck engines
First turbocharged heavy duty engines
Start of production of small industrial direct injection Diesel engines
First EGR (Exhaust Gas Recirculation) on Diesel engines for light commercial vehicles
Start of production of engines with Electronic Diesel Control (EDC)
First manufacturer to use double re-entrant combustion bowl
First manufacturer to introduce VGT (Variable Geometry Turbocharger)on heavy duty engines
First manufacturer to introduce Common Rail
First manufacturer to use Common Rail for Off Road applications
Start of production of CNG engines on light commercial vehicles
Introduction of SCR Only technology for Euro IV-V
First manufacturer to introduce HI-eSCR: SCR only solution for Euro VI/Stage IV/Tier 4B
1934
1938
1980
1985
1989
1992
1993
1998
1999
2002
2002
2005
2012
Innovations
FPT INDUSTRIAL TODAY
With over 100 years of experience, FPT Industrial is a technical innovator and market leader in the design, development and production of engines, transmission
and axles, with constant technical solutions improving efficiency and productivity for our customers.
Innovation, performance and a passion for continuous improvement are the key drivers behind FPT Industrial success. The company employs 8,200 people worldwide, in ten plants and six R&D centers
in Europe, China, North and South America. The company’s global presence is complimented by a distribution network of over 100 dealers and 1,300 service points around the world.
The product range is vast, with engines ranging from 2.3 to 20 liters in displacement, power ratings from 31.5 to 740 kW, longitudinal gears at five and six speed with maximum torque from 300 to 500 Nm. FPT Industrial engines are used for both light and heavy commercial
vehicles, construction and agricultural machinery or various industrial applications, power generation and marine.
FPT Industrial adopts the most advanced technological solutions on the market today: innovative architecture, multi-valve fuel systems, fuel injection systems, electronically controlled high pressure common rail and, in some variants, injector pump, boost efficiency devices with fixed or variable geometry turbochargers, also doublestage, and sophisticated systems for emissions’ control.
The current range of powertrains is complete with versions that use alternative fuels, including natural gas solutions and solutions compatible with biodiesel up to 20%. Featuring high-tech content and research of solutions designed for maximum customer satisfaction, FPT Industrial engines combine high performance, low fuel consumption, reduced noise, vibration and operating costs, with outstanding reliability and durability.
Our values
Passion
Quality of our products and services
Innovation
Trustworthiness
Care of the environment
At FPT Industrial our leading position in the global market is the result of upholding our fundamental values, which have become part and parcel of our everyday lives.
Our passion to create a new product, see it born, reach the market and be the best in the market. The passion to make products that can help save people’s lives, as when one of our engines equips a rescue boat or
an ambulance, or when they are fitted to vehicles that contribute to the growth of a country.
To be able to guarantee all this we demand the highest quality, not only in the production process but throughout the life of the product. From design, to assembly, to delivery, to maintenance and if necessary regeneration.
This is why we communicate a culture of constant improvement through the integrated management of know-how and specific training processes.
A basic factor in the success of our company is the
FPT Industrial is one of theworld’s leading players in engine,axle and transmission developmentfor the industrial sector
development of innovative solutions. These solutions enable us to achieve and maintain positions of leadership in the global market.
The ongoing ability to innovate is our sourceof energy. Developing innovative solutions for the engines of tomorrow is not only a competitive weapon but the base of our strategy for being a true game changer, acknowledged by the market as such, reliable and credible. Trustworthiness is the key in business everyday life and the foundation for our stakeholder relationships.
To announce our potential or performance is not enough to inspire confidence; credibility does not happen overnight, it must be built up with the workwe do every day. We uphold commitments made with customers, pursuing with determination the objectives set with respect to the products that we create and with our technological innovations that support our sustainable growth.
Sustainability, especially with regards to respect for the environment, has always been an integral part of our business culture, capable of actively involving everybody.
Our values identify theway we are
For us the reduction in environmental impact is a key value that translates into our undivided commitment to the complete life-cycle of our products, from research
activities to production, from targeted projects to the everyday aspects of our office work.
If our values identify the way we are, the mission we have given ourselves guides our actions and describes our reason for being
and for growing, namely a company with technological leadership at the forefront.
Due to innovation and the ongoing improvement in our products and processes we are one of the world’s leading players in engines development with a focus on technological excellence and performance.
Furthermore, due to our in-depth knowledge of markets and market segments we are able to offer turnkey technological solutions globally for any application. In doing so, we guarantee their satisfaction and that of our customers.
Our ability to anticipate the market enables us to offer an efficient, fast and leading edge service, allowing us to grow and create value for all stakeholders.
Moving forward, our growth will be sustainable for the future generations. Through constant research we will ensure the economic and social wellbeing of the people and area around our company, limiting our environmental impact. These actions illustrate how we wish to be seen.
Our mission guides our actions
Our mission
Technological leadership
Customer satisfaction
Value creation for all our stakeholders
Sustainable growth
Our vision
We have always led the market with technological decisions that aim to obtain high performance, low fuel consumption and low emission levels. Innovative
decisions, such as Common Rail technology or CNG, and as the highly efficient SCR system is proving to be, are recognized by customers and competitors as successful decisions.
Our aim is to be a company capable of changing the rules of the game, a truly determined and tireless game changer.
Be a game changer
Technological excellence and product innovation for FPT Industrial is what we leave and breathe; innovation is our primary strategic mission. The company is focusing its research and development activities in order to reinforce its position as an innovation leader in the industrial powertrain sector and a provider of cost-efficient powertrain solutions for Euro VI and Tier 4B.
FPT Industrial complies with the new emission limits, ensuring a minimal impact on the vehicle architecture and the lowest possible increase in cost. This will be achieved through HI-eSCR technology, a breakthrough patented technology that allows our engines to meet Euro VI and Tier 4B standards without resorting to EGR (Exhaust Gas Recirculation), guaranteeing a very high NOx conversion efficiency (over 95% versus 80-85% of best competitors).
To fulfill market requirements for Power Generation applications, FPT Industrial developed two different products, respectively compliant with Tier 4A in US and Stage IIIA emissions levels in Europe. FPT Industrial Power Generation engines stand out for low emissions and noise reduction: environmental respect, top priority
for FPT Industrial, finds in Power Generation offer the perfect match supported by outstanding performance.
The same attention to environment is dedicated to Marine engines, where low exhaust emissions and noise levels are ensured, without affecting performance or sailing pleasure. Designed to meet the specific needs of high performance with low environmental impact, marine engines by FPT Industrial are compliant with the main emission regulations (IMO MARPOL-2003/44/EC – 2004/26/EC – CCNR – EPA).
THE SOLUTION FOR THE FUTURE, TODAY
ON ROADInside commercial vehicle,there are innovation and technologyAlong with a lot of ambition
FPT Industrial engines for On Road applications are designed and manufactured for every kind of vehicles (from light, medium and heavy commercial means of transport to
buses), allowing customers to rely on their cutting-edge technological contents. The presence of sophisticated electronic injection systems (last generation Common Rail and Electronic Unit Injector), the use of many air handling devices (Wastegate, Variable Geometry and Two Stage Turbocharger) and the availability of CNG (Compressed Natural Gas) versions make FPT
Industrial engines for On Road applications the best trade-off between excellent performance, value for money and most importantly respect for the environment.
The On Road sector offering consists of three engine series (F1, NEF and CURSOR), with a power range from 71 to 412 kW and displacements from 2.3 to 12.9 liters.
DiESEl
CnG
tranSMiSSionS
FroM to71 kW (97 HP)@ 3900 rpm
100 kW (136 HP)@ 3500 rpm
300 Nm
412 kW (560 HP)@ 1900 rpm
243 kW (330 HP)@ 2000 rpm
500 Nm
CO
HCPM
N2
H2OCO2
Supply moduleNOX
DiESEl oxiDation CatalyStNO NO2
HC, CO and PM oxidation
DiESEl PartiCUlatE FiltErPM oxidation with NO2
adBlue / DEF inJECtionHydrolysis NH3+ CO2
SElECtivE CatalytiC rEDUCtionNO and NO2 reduction by NH3 to N2 and H2O
ClEan-UP CatalyStResidual NH3 oxidation
PM Particulate MatterHC Unburnt HydrocarbonsNOx Nitrogen OxidesCO Carbon MonoxideN2 NitrogenCO2 Carbon DioxideH2O Water
1
2
3
4
5
lEGEnD
4
CO2
NH3
AdBlue / DEF
AdBlue / DEF® *
® *
®
Electronic Control Unit
The FPT Industrial solution for Euro VI
AdBlue / DEF = CO(NH2)2 + H2O®*
5
Mixer
Dosing module
DoC
SCr
DPF
CUC
2
1
3
NH3 NOx
N2 H2O
OFF ROADOnly containing the future of technology, each industrial machineryholds the future of economy
Innovation, performance and constant improvement are the drivers for our industrial machinery: earthmoving and construction machinery, agriculture, irrigation and
special machines. Every type of engine is designed to fulfill the needs of all Off Road applications, adopting the most advanced technologies available: innovative structure, multi-valve systems, fixed geometry turbochargers with Wastegate valve, mechanical injection systems, high pressure Common Rail injection systems and electronically controlled nozzle pumps.
Particular attention towards environmental issues is one of FPT Industrial’s most important parameters. The already low noise levels of the engines have been lowered further more, while the innovative internal oil vapour recycling system (blow-by) prevents their dispersion into the air. FPT Industrial’s strategy to meet the emission limits imposed by the Tier 4B/Stage IV regulations is based on the differentiation of the available technologies in order to satisfy cost, size and consumption criteria for every single
application. In particular, FPT Industrial offers an external EGR (Exhaust Gas Recirculation) combined with a DPF (Diesel Particulate Filter) for the F5 series engines, while for a more intensive use on all NEF, CURSOR and VECTOR engine series, it offers a High Efficiency SCR (Selective Catalytic Reduction) system, which processes exhaust gases with a catalyzing liquid (DEF/AdBlue). In this way there is a considerable lowering of all operating and maintenance costs.
The availability of structural versions for agricultural applications and non-structural for earthmoving applications, combined with a wide variety of custom-made engine configurations, assists in matching the engine to your needs.
DiESElFroM to33 kW (46 HP)@ 2600 rpm
565 kW (768 HP)@ 2100 rpm
CO
HC
CO2
NOX
CO2
1
2
3
4
DiESEl oxiDation CatalyStNO NO2
HC, CO and PM oxidation
adBlue / DEF inJECtionHydrolysis NH3+ CO2
SElECtivE CatalytiC rEDUCtionNO and NO2 reduction by NH3 to N2 and H2O
ClEan-UP CatalyStResidual NH3 oxidation
HC Unburnt HydrocarbonsNOx Nitrogen OxidesCO Carbon MonoxideN2 NitrogenCO2 Carbon DioxideH2O Water
lEGEnD
N2
H2OCO2
Supply moduleElectronic
Control Unit
4
Mixer
Dosing module
SCrCUC
3
2
N2 H2O
NH3 NOx
CO2
NH3
AdBlue / DEF
AdBlue / DEF® *
® *
®
AdBlue / DEF = CO(NH2)2 + H2O®*
The FPT Industrial solution for Tier 4B
DoC
1
The new FB 41’ SF (FB Design) New York to Bermuda record holder (September 2012).FB 41’ SF is powered by two FPT Industrial engines C90 at 650 HP.
Game Changer
MARINEBoats are powered by reliable and safe technologies and by ideas that have no limits
All the advanced technologies that FPT Industrial has been working on are also applied on boats. The completely new Marine engines, ranging through 4 engine series and
28 versions, from 15 to 825 HP, allow the company to satisfy the dynamic evolution of the pleasure and professional marine world. All engines include the most updated technologies and production methods: high pressure Common Rail and unit injector ignition systems, 4 valve-cylinder feed, complete electronic management with power and consumption optimization,
low emissions, engine protection, diagnosis and safety programmes.
High specific output, reduced weight/power and volume/power ratios, low noise and exhaust gas emissions (all fulfilling the main standards in the marine sector: IMO-MARPOL – 2003/44/EC – 2004/26/EC – CCNR – EPA), design, reliability and low operating and maintenance costs: these are the salient features of this new range of engines that meets the strictest requirements for a range of pleasure
and professional boats up to 24 meters. The constant updating of the product range doesn’t
exclusively concern powertrains, but also involves all kinds of accessories, such as the most recent digital control panels and electronic remote controls.
Particular emphasis must be put on the development of CAN-bus technology electronic controlling systems, characterized by a wide modular system, a reduced number of components, easy plug & play mounting, easy configuration and user friendly.
PlEaSUrE
ProFESSional
FroM to14,7 kW (20 HP)@ 3600 rpm
63 kW (85 HP)@ 2800 rpm
607 kW (825 HP)@ 2400 rpm
382 kW (520 HP)@ 2000 rpm
POWER GENERATIONThere is no tomorrow without innovation Innovation generated by ideas
Ensuring energy supply is available, even in the most remote or demanding areas, is the objective of FPT Industrial’s Power Generation research department.
Diverse technological solutions are able to satisfy any kind of requirement including both terrestrial and on-board versions. Applications are wide and varied; from emergency services, to self-generation and renting. The FPT Industrial engine range for Power Generation applications includes the F5, NEF, CURSOR and VECTOR series and has a wide range from 31.5 to 740 kW.
In FPT Industrial’s product range there are also several ad hoc combinations, with various options available, including a series of special products that can be tailored to satisfy even the most demanding customers. Wherever energy is needed, FPT Industrial has the right solutions: banks, hospitals, shopping centers, construction sites and shipyards, as well as domestic use.
EnGinES for gensets
GEnSEtSopensoundproofed
FroM to
31.5 kW
30 kVA30 kVA
740 Kw
880 kVA420 kVA
Inside every commercial vehicle, industrial machine and boat there’s a hidden world, fueled by innovation and technology. It’s the world of FPT Industrial which continues to fuel the future, as it has for the past 100 years.
Our technological leadership has earned us a place in history, recognized by our customers and competitors.
Both the passion of our people and the driving force of our global company allows us to continue to be, as always, a game changer.
OUR RESULTSEmbracing the futureleads to success
8,200 € 3,331 billion
SalES By arEa
EMPloyEES total SalES 2013
Results
Europe73%5%North America
Latin America 12% 10% Rest of the World
CNH INDUSTRIAL BRANDS
Some of oUR STRATegIC PARTNeRSHIPS
rEFErEnCES
volUMES
Our customers are our livelihood, our reference of excellence
Engines Transmissions Axles
545 62 157
K units
SalES By aPPliCationS
On Road Off Road
Marine
Power Generation
4%1%
33%62%
FPT Industrial in the world
tUrin · italyEngines, transmission and front-rear axles for light, medium and heavy vehicles On Road and Off Road applicationsHeadquarter for engines and transmission development
FoGGia · italyLight engines for On Road applications
PrEGnana MilanESE · italyCustomized engines for Marineand Power Generation applications
arBon · SWitZErlanDExcellence center for advanced technologiesand base engines development
BoUrBon lanCy · FranCEHeavy engines for On Road and Off Road applications
FECaMP · FranCECustomization and homologation of Power Generation units
GarCHiZy · FranCERemanufactured engines and transmissions
EUroPE nortHaMEriCa
SoUtHaMEriCa
aSia
BUrr riDGE (CHiCaGo) · USaEngines applications for CNH and US non-captive market
CorDoBa · arGEntinaHeavy engines for Off Road
SEtE laGoaS · BraSilLight, medium and heavy engines for On Road and Off Road application
BEtiM · BraSilEngine customization and applicationfor Latin American market
CHonGQinG 重庆 · CHinaLight, medium and heavy engines for On Road and Off Road applicationSFH engines customization and application for Chinese market
tEn PlantS & Six r&D CEntrES
1 8
9
10
11
12
2
3
4
5
6
7
Plant
R&D
Plant + R&D
lEGEnD
8
11
12
9
10
54
3
2
7
1
6
All the pictures, drawings illustrations and descriptions contained in this brochure are based on product information available to FPT Industrial at the time of printing (31/03/2014).Some of the engine line-ups may refer to a specific market configuration which may not be present or offered for sale available in all other markets. The colors featured in this brochure may differ from the originals.FPT Industrial reserves the right to introduce any modifications, at any time and without any prior advance notice, to design, material, components equipment and/or technical specifications.
Graphic Design STAR Srl, Italy
FPT INDUSTRIAL S.p.A.Via Puglia 15, 10156 – Torino, [email protected]