oilfree screw compressors screw compressors.pdf · oil free screw compressors www. airpack. nl...
TRANSCRIPT
PI232
PI230
TI228
TI229 E
HH
H
HH
3#
3#4 "
HH
E
1 "
3#4 "
3#4 "
H: set @150 ∞C
HH: set @160 ∞C
set @ 32.3 bar(g)
PULSATION DAM
PER
INTERCOOLER
INTERCOOLER
TO OUTSIDE SHELTER
PT230
PT232
TT228
TT229
PSV231
PI240
PI241
oil free screwcompressors
WW
W.A
IRP
AC
K.N
L
NetherlandsWorldwide air and gas package manufacturer
2101762 Airpack Front sheets 16-11-2010 13:20 Pagina 7
oil free screwcompressors
WW
W.A
IRP
AC
K.N
L
NetherlandsWorldwide air and gas package manufacturer
2101762 Airpack Front sheets 16-11-2010 13:20 Pagina 8
PI230
TI228
TI229 E
HH
H
3#
3#4 "
E
1 "
3#4 "
4 "
H: set @150 ∞C
HH: set @160 ∞C
PULSATION DAM
PER
INTERCOOLER
INTERCOOLER
PT230
PT232
TT228
TT229
PI240
Groeneweegje 25 Industrieterrein ‘Zuid’4301 RN ZierikzeeThe Netherlands
Phone: (31) (0) 111 - 415455 Fax: (31) (0) 111 - 413338E-mail: [email protected] Internet: www.airpack.nl
oil free screw compressors
WW
W.A
IRP
AC
K.N
L
Worldwide air and gas package manufacturerNetherlands
2101763 Airpack Inserts 16-11-2010 13:21 Pagina 4
AIR COMPRESSOR PACKAGES WITH OIL FREE SCREW COMPRESSORS Screw compressors operate on the principle of positive displacement. Each screw compressor consists of a male and female screw. As no oil is injected during compression, the screw rotors may not touch each other, which is achieved by gears. As there is no cooling provided by the injected oil, oil free screw compressors are equipped with two compression stages. Special attentation is required for cooling downstream each compression stage. The rotors are driven by time gears in order to achieve the best efficiency. These gears are lubricated and cooled by oil. Each air end can provide a certain capacity range by changing the gear ratio. Each compressor is provided with an oil cooler, inter cooler and after cooler, which can be of an air- or water cooled type. Each oil free rotary screw compressor is designed specially according to the customer specifications and applicable climate conditions (e.g. hazardous area, very low or high ambient temperatures, offshore environment). AIRPACK OPTIONS • Compressor drive by LV, MV or HV electric motor, diesel engine or turbine • Stainless steel components like enclosure panels, oil system, process piping, coolers and
separators (e.g. offshore applications) • ATEX explosion proof, suitable for operation in Zone 1 or Zone 2 environment • Control by redundant and/or SIL certified PLC with HMI (human machine interface) for operation
via touch screen • Hydrogen Sulfide (H2S) compressor intake filters • Winterization enclosure, for extreme low temperatures (-45ºC) • Tropicalization for extreme high ambient temperature up to 60ºC • Control by DCS (distributed control system) • Vibration monitoring system by 4-20 mA detectors or sophisticated Bently Nevada monitoring
system • Provision of complete closed cooled water system with water chiller (if required) The available oil free rotary screw compressors are mentioned in the table on the next page. For low capacities (< 55 kW) oil free tooth compressors are available.
PI230
TI228
TI229 E
HH
H
3#
3#4 "
E
1 "
3#4 "
4 "
H: set @150 ∞C
HH: set @160 ∞C
PULSATION DAM
PER
INTERCOOLER
INTERCOOLER
PT230
PT232
TT228
TT229
PI240
Groeneweegje 25 Industrieterrein ‘Zuid’4301 RN ZierikzeeThe Netherlands
Phone: (31) (0) 111 - 415455 Fax: (31) (0) 111 - 413338E-mail: [email protected] Internet: www.airpack.nl
oil free screw compressors
WW
W.A
IRP
AC
K.N
L
Worldwide air and gas package manufacturerNetherlands
2101763 Airpack Inserts 16-11-2010 13:21 Pagina 4
AIR COMPRESSOR PACKAGES WITH OIL FREE SCREW COMPRESSORS The total investment costs and practical use of an oil injected screw versus and oil free screw can be considered: • Combination with dryer:
Higher pressure and capacity (maximum pressure of an oil free screw compressor is 10 bar(g)).
• Ambient conditions: An oil free screw compressor should not be applied in an earthquake sensible area or in a high ambient temperature environment, because of its small tolerance opening between the touch free screws.
• Capital investments: Considerable lower for oil flooded screw compressors.
• Reliability: Oil flooded screw compressors are better heat resistant.
• Space requirements: Due to the small air end (compressor block) space requirements are kept to a minimum.
• Nitrogen production: For nitrogen production oil free air must be applied (breathing air quality: Class 1 of ISO 8573). Oil free screw or centrifugal compressors should be applied. Above a pressure of 10 bar(g) oil free piston compressors are the correct choice.
Capacity [Nm3/hr] at working pressure
Model
7,5 10
Number of
Stages
Cooling
Sound level [dB(A)]
COMP-25-OF 210 150 2 Air & Water 65 COMP-50-OF 380 320 2 Air & Water 65 COMP-75-OF 475 405 2 Air & Water 65 COMP-100-OF 645 580 2 Air & Water 65 COMP-125-OF 780 695 2 Air & Water 65 COMP-150-OF 1020 840 2 Air & Water 66 COMP-180-OF 1182 1002 2 Air & Water 67 COMP-200-OF 1266 1074 2 Air & Water 67 COMP-220-OF 1512 1236 2 Air & Water 68 COMP-275-OF 1866 1614 2 Air & Water 69 COMP-340-OF 2352 2010 2 Air & Water 70 COMP-400-OF 2596 2304 2 Water 70 COMP-500-OF 3180 2832 2 Water 71 COMP-550-OF 3510 3144 2 Water 72 COMP-600-OF 4206 3504 2 Water 73 COMP-700-OF 4644 4002 2 Water 75 COMP-850-OF 5778 4932 2 Water 76 COMP-1000-OF 6948 5706 2 Water 76
Special constructions can be offered on request.