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Oil & Gas Harness the power to protect your operations

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Oil & Gas

Harness the power to protect your operations

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There’s a reason that oil and gas is said to be one of the toughest industries in the world. Operations run in harsh, demanding conditions and the stakes are always high. You need safe, clean and continuous power that keeps you in control 24/7/365.

Delivering that power when and where it’s needed is a challenge, especially as your industry continues to face further globalization and consolidation. That’s why you need Eaton. For the last century, our electrical and hydraulic businesses have built the capabilities to support our customers’ operations around the world. Our portfolio of products is surpassed only by our tremendous global reach.

Take control of your power system

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Work with a global leader

No matter where you are,Eaton is there. We’re a globalpower management companywith local depth. • World, electrical and industrial headquarters in Cleveland, Ohio, USA. • Eaton is doing business around the world and is organized in the regions Europe Middle East and Africa (EMEA), North & South America (NSA) and Asia Pacific (APAC). • The EMEA-region has 18,000 employees in 41 countries working at 59 manufacturing sites.

Worldwide Eaton has more than 70,000 employees.

• EMEA headquarters is in Morges (Switzerland).

Other regional headquarters are in Shanghai (China), Pittsburgh PA (United States) and Mexico City (Mexico) • All of Eaton’s businesses are represented in the EMEA region – aerospace, electrical, hydraulics and the vehicle group. • Worldwide network of manufacturing, sales, service, support, and channel partners • We have the technology, the products and the expertise, as well as the ability to share know-how from around the world, to grow and help our customers do the same.

• Well-known product series like Phoenixtec®, Moeller®, Holec®, Cutler-Hammer®, Aeroquip®, Vickers® and more

• Full range of equipment compliant to regional standards like IEC, IEEE, ABS, API and NEMA/ANSI

When you work with Eaton, you’re working with a global leader. With electrical, hydraulic, aerospace and automotive solutions, we manage power worldwide for manufacturing, buildings, transportation, utilities, infrastructure and much more.

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Eaton understands the demands and requirements of today’s oil and gas industry. We offer a full range of time- and field-tested solutions that provide greater reliability and efficiency, allowing you to achieve consistent operations and lower costs.

Most importantly, we can help you maintain the highest level of safety possible. Here are just a few of the ways that Eaton can help.

Protect your people

Eaton offers more than 35 solutions for arc flash reduction and avoidance solutions. That’s the broadest range in the industry. In addition, we provide electrical safety training to your employees, allowing them to protect themselves and others. Our solutions for safety don’t stop there. Eaton also supplies industry-leading fail-safe brakes as well as a wide range of certified hydraulic products.

Protect your equipment

Eaton is an industry leader in product solutions with safety-conscious design and installation that comply with the latest codes and standards. Even in the most demanding physical environments, our products withstand conditions and maintain uptime. Eaton’s innovative solutions such as Eatonite™ laser coating allow for less equipment downtime and higher rates of productivity.

Protect the environment

Today, there is a growing demand for environmentally centric solutions for oil and gas exploration and production. Eaton’s breadth of products and services can provide the support and results necessary to reduce your environmental impact. Eaton’s LifeSense™ hoses will provide real-time feedback on product life span reducing the risk of a catastrophic hose failure and minimizing the potential for spills. Eaton delivers SF6-free switchgear for medium voltage connection.The medium voltage switchgear systems are based on the use of vacuum interrupters combined with solid insulation material. This is an environmentally-friendly technology in comparison with the methods used by many other suppliers, which use SF6 as an insulation and arc quenching gas. SF6 is on the list of greenhouse gases in the Kyoto protocol and is the most potent of the six main greenhouse gases with a Global Warming Potential (GWP) of 23,900. Therefore the Eaton medium voltage range without SF6 is a sustainable and economically viable alternative for SF6-filled switchgear. Whether your primary business is drilling for oil, transporting or refining it, Eaton is there, ready to provide reliability, efficiency, and safety on all levels.

With Eaton, it’s safety first

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Solutions for your entire power systemEaton offers the most robust line of customised electrical and hydraulic solutions for land- and sea-based exploration and production platforms. Our systems provide the heavy power capabilities needed to drill in remote locations and in extreme conditions. You’ll find that Eaton products have been working behind the scenes in some of the best-known manufacturers’ equipment in the oil and gas industry for decades.

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Drill Ship

Eaton is in the detailsWhen Eaton is inside, equipment used in the exploration and production of oil and gas operates more reliably in the harshest conditions. Eaton offers drilling contractors advanced material science technology combined with the leading products and systems required to protect people, the environment, and operational assets when it’s needed most.

Application Area

Engine Room

Products

1. Medium Voltage Switchgear

2. MV Adjustable Frequency Drive

3. Motor Control Center Capitole 40

4. Low Voltage Switchgear

5. Low Voltage Drive

6. Power Monitoring Solutions

7. Uninterruptible Power Systems (UPS)

Services

1. Arc Flash Studies

2. Power System Studies

Application Area

Rig Power

Products

1. Uninterruptible Power Systems (UPS)

2. Motor Control Center Capitole 40

Application Area

Straining System

Products

1. 2596 Automatic Self- cleaning Strainers

Application Area

Crane

Mooring Winch

Products1. Welded and bolted Cylinders2. Gerotor/Geroler Motors3. Hydrokraft™ Open and Closed Circuit Piston Pumps4. Hydraulic Power Units & Manifold Valve Assembly5. Heavy Duty Series 1 Axial Piston Pumps6. Airfl ex® Pneumatic Clutch7. Pushbuttons, Selector Switches and Stacklights8. Control Panels9. Hoisting

Application Area

Top Drives

Iron Roughnecks

Motion Compensation System

Blowout Prevent

System Power

Products1. Airfl ex® Caliper Brake2. Medium Pressure Hoses, Fittings, Tubing3. Welded and bolted Cylinders4. Manifold/Valve Assembly5. Gerotor/Geroler Motors6. XL Cylinders7. Blowout Preventer8. Hydraulics Power Unit & Manifold Valve Assembly9. Tie Rod Cylinders10.Standard Cylinders

Application Area

Drawworks

Products1. Water Cooled Brake2. High Pressure Hose

and Fittings3. Welded and bolted Cylinders4. Gerotor/Geroler Motors5. Hydrokraft™ Open and Closed Circuit Piston Pumps6. Hydraulic Power Units & Manifold Valve Assembly7. Heavy Duty Series 1 Axial Piston Pumps8. Airfl ex® Pneumatic Clutch9. Pushbuttons, Selector Switches and Stacklights10. Control Panels11. Hoisting

Hoisting Systems Drilling Systems Lifting & Handling Systems Straining Systems Rig Power Engine Room

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As the world’s demand for high-efficiency hydraulic systems for mobile and stationary applications increases, Eaton is helping to solve these challenges more reliably, efficiently, and sustainably. Our goal is simple; to provide unique solutions across a wide range of markets that keep businesses on the leading edge of change.

Solve the challenges in high-efficiency hydraulics

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MotorsWith decades of proven reliability and performance, Eaton has a hydraulic motor to meet your needs, including a full line of Gerotor/Geroler, Gear, Piston and Vane motors from Low Speed, High Torque to High Speed, High Power. The fast, effi cient and powerful Bent Axis Motors feature a heavy duty bearing design to provide unmatched performance in top-drive applications.

PumpsEaton offers a wide range ofrobust and reliable open and closed circuit pumps. The Hydrokraft™ range ofpumps are built with a throughdrive, which enables multiplepump installation from asingle shaft; large shafts andbearings promise long life.These products are built forclosed circuit applications withintegrated valves and filters. Anentire closed circuit system isavailable in one package, whichwill give you a flexible choice.

Power unitsEaton offers capacities, controloptions and confi gurationsto fi t oil and gas applications,including verticals, horizontal, overheads and custom confi gurations. Quality Eaton components and high manufacturing standardsensure safe and effi cientoperation. Eaton’s Application and Commercial Engineering Group can design, manage and help install custom power units for special applications. Eaton has released thousands of units into operation since 1960 with a proven track record of reliability.

ValvesFor over 70 years Eaton has been providing customers with quality products and innovative solutions for all their power and motion control needs, with their Vickers™ range of valve products. With a product breadth that includesadvanced electro-hydraulics, with fl ange, modular stack, slip in and screw in mountings, covering proportional, directional, pressure and fl ow applications, Eaton’s industrial valve products provide customers the competitive advantage they require.

Hose, hose fi ttings & connectorsFor years Eaton has been an industry leader in developing new hydraulic hose solutions. Eaton offers the widest variety of hose, fi ttings, adapters, couplings and connectorsin the oil and gas industry, and are suitable for nearly any application, pressure level or type of fl uid. Our strong manufacturing and distribution capabilities allow us to provide products in a timely fashion to nearly any part of the world.

CylindersEaton offers the world’s broadest range of standard cylinders and custom-engineered industrial XL cylinders to meet the needs of the most demanding applications. The Vickers™ and Hydrowa™ product rangesinclude tie rod, threaded, welded and bolted, mill duty and custom pneumatic, hydraulic and electro-hydraulic cylinders with bores ranging from 20 mm to 1500 mm and strokes up to 22 m. World-class base designs, advanced

technology capability in coatings and seal systems, best-in-class simulation/modeling tools and processes together with decades ofbroad application expertise serve as the foundation for the oil and gas industrial cylinder business.

Thermoplastic hoseEaton’s thermoplastic range of hose is the industry leader when it comes to innovation and quality. The Synfl ex®

BOP Pod Hose Bundles have been leading the way in the deepwater drilling industry for many years. From being the fi rst to provide planetary cable BOP Hose Bundles to introducing the latest innovative products into the market, Eaton leads the fi eld.

Clutches and BrakesEaton’s range of Airfl ex products are utilized in the oil and gas industry on drilling equipment such as drawworks,top drives, rotary tables, engine drives and also on mooring systems. The oil and gas market has come to depend on Airfl ex components for quality,performance, reliability, superiorcontrollability and a lower total cost of ownership. Eaton provides a comprehensive selection simulation procedure which insures that our brake meets the customer’s needs.

Eatonite™ laser coatingEatonite™ laser coatingoffers state of the artprotection for surfacesthat are exposed to harshenvironmental conditionssuch as salt spray. This extendsthe life of products andreduces costs of unplannedmaintenance andequipment downtime.

LifeSense™ hydraulic hoseEaton’s LifeSense™ is apatented hydraulic hosecondition monitoring systemthat provides over 50%more hose life. This productwas designed to safeguardworkers, reduce the risk ofcollateral damage and protectthe environment by mitigatingpotential hazards.

CylindersEaton offers the world’s

technology capability in

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Meet extreme conditions with customised electrical solutionsEaton offers the most robust line of customized electrical solutions for land- and sea-based exploration and production platforms. Our systems provide the heavy power capabilities needed to drill in remote locations and in extreme conditions. You’ll find that Eaton products have been working behind the scenes in some of the best-known manufacturers’ equipment in the oil and gas industry for decades.

Power Xpert® FMX 12 - 24 kV IEC fixed medium voltage switchgear up to 2000 A

FMX is a compact metal-enclosed IEC medium-voltage switchgear system with single busbar and solid- and air insulation with fixed vacuum interrupters. The system includes a new electromagnetic mechanism for circuit-breaker control, an integrated cable test facility outside of the high voltage compartment and features exceptionally compact construction. FMX uses Eaton’s proven vacuum interrupters, which require no maintenance.

Power Xpert® CX Low Voltage Motor Control and Distribution up to 4000 A, 480 V

The new Power Xpert® CX is an IEC low voltage switchboard range with functionality for motor control and power distribution up to 4000 A. The CX provided motor control in form 3b and 4b complying with IEC 61439-1.Uptime is maximized with the withdrawable drawers able to be exchanged without having to disconnect power and/or control cabling. CX is a compact, ergonomic and flexible system.

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Power Xpert® UX 3,6 - 24 kV IEC withdrawable medium voltage switchgear up to 4000 A

Eaton’s new Power Xpert® UX range of compact air insulated medium voltage switchgear with withdrawable vacuum circuit breakers and fully insulated busbars leads the industry in safety, reliability, performance and sustainability. UX includes Eaton’s new W-VACi vacuum circuit breakers using vacuum interrupters with diffuse discharge.

Xiria 3,6 – 24 kV ring main units and medium voltage connection for energy distribution

New generation of SF6-free Ring Main Unit switchgear with vacuum circuit-breakers or load-break switches. The modern switchgear system combines the highest levels of reliability and operating safety for all applications up to 24 kV. At the same time, it is significantly more compact than comparable systems. Xiria is very easy to use in an automated distribution network.

Arc-resistant AMPGARD® SC 9000 medium voltage variable frequency

The highly innovative AMPGARD® medium voltage variable frequency drives offer an enhanced design configuration for easier accessibility and maintenance. This product also offers cost-effective solutions for safety while protecting and controlling medium voltage motors.

ARCON arc-fault protection system – the robust airbagfor switchgear systems

The extremely reliable arc-fault protection system ARCON from Eaton is used very successfully in low-voltage switchgear systems worldwide. The arc fault is not just detected, it is also “reliably” quenched at such speed to ensure there is no damage. This tried and tested technology introduces the maximum level of personnel and system protection.

Capitole 40 Motor Control Centers and distribution up to 6300 A

Capitole 40 is a switchgear and control gear assembly up to 6300 A / 690 V having a full range of fixed, plug-in and withdrawable functional units, which comprise feeders, bus couplers, motor starters and distribution feeders. Capitole 40 provides motor control in internal separation form 4a and 4b and IP41 complying with IEC 61439-1. The standardised, modular Capitole 40 systems offer optimum operational reliability, personal safety, flexibility and economy.

Clink II Integrated Motor Control System

Clink system provides plant managers with comprehensive data and opportunities to further optimize plant performance, efficiency and productivity. Clink is a microprocessor-based automation system with individual control units for each motor and feeder circuit within a Capitole 40 switchboard. All units execute an extensive range of protection, monitoring and control functions.

Power Xpert® Monitoring Solutions – transparent monitoring and analysis

Eaton integrates all elements of your energy infrastructure into an integrated system. All information concerning the energy flow, the requirement and consumption come together in the Power Xpert® system. You continuously have an eye on all the energy-relevant results of your system and know how they are interrelated. It reduces the energy consumption, and the quality of the energy supply is improved.

Powerful three-phase UPS solutions

The robust, tried and tested UPS product family, used in a wide range of applications for oil and gas, combines technical innovations, a wide scope of functions and maximum efficiency. Their unprecedented level of power performance, reliability and energy savings make Eaton three-phase UPSs the best solution to protect your critical applications. And, thanks to their revolutionary Energy Advantage Architecture (EAA), they are up to 99 % efficient for significantly lower energy consumption.

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Protect Your Investment. Increase Your Productivity

Our oil and gas filtration systems are at work in over 500 oil, gas, chemical, and petrochemical facilities worldwide.

Designed for efficiency in demanding environments, Eaton pipeline strainers, filters, and gas/liquid separators provide a range of solutions in many oil and gas applications worldwide.

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Protect Your Investment. Increase Your Productivity

Fabricated and Cast Strainers with Manual or Automatic Cleaning

Fabricated and Cast Pipeline Strainers are available in sizes from ¼” up to 60” for the protection of valves, pumps, compressors, condensers, flow meters, spray nozzles, steam traps, and other critical equipment. The 2596 Automatic Self-cleaning Strainer is designed to provide continuous, efficient removal of entrained solids in systems that require un-interrupted flow.

ReactoGard V

ReactoGard V is leader in the protection of fixed bed catalytic reactors and related refinery operations. Cleaning cycle times of less than one minute per bank assure that high productivity is maintained. The system’s design reduces the number of valves by up to 85% and eliminates headers, dramatically reducing installation costs and maintenance requirements.

ClearAmine™

ClearAmine™ provides an efficient method of removing harmful solids to protect your investment, extend equipment life, and maximize your amine system’s effectiveness. When used alongside a disposable bag or cartridge, the life of the filter media is greatly extended.

Fluid Analysis and Maintenance

Measurement, diagnostic and analysis technology for monitor-ing and control of your systems and mobile and stationary off-line filtration units - improve the cleanness and quality of the oper-ating fluid and prolong its durabil-ity, thereby preventing early wear and tear of system components.

DCF-Series

DCF-Series is considered the most efficient mechanically cleaned filter on the market. Ideal for highly viscous, abrasive, or sticky liquids, the DCFs operate at a consistently low differential pressure and deliver simple, reliable operation. DCFs are capable of retentions as low as 25 microns.

Stainless Steel Pressure Filters

These high performance Stainless Steel Pressure Filters are easily operated and simple to be serviced, and they improve system cleanliness significantly. They are especially applicable for water and emulsions for offshore and in cases of extreme outdoor and environmental conditions.

A leader in reliability, efficiency and safety

Eaton offers a complete range of products, services and training that helps you manage power more reliably, efficiently and safely. In particular, our electrical and hydraulic solutions for the oil and gas segment provide the optimal level of safety necessary in this industry.

Unmatched breadth and depth of products

Eaton has a long-established reputation for providing the most diverse set of products and services. When it comes to power management, our products have become some of the most well-known and trusted in the world.

Eaton can provide all of the solutions necessary for the safety and success of your business. Make us your exclusive oil and gas partner today.

Make Eaton your exclusive oil and gas partner

Eaton has played a vital role in powering the oil and gas industry for almost 100 years. This experience enables us to offer an enhanced level of safety in environments that demand it most.

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There’s a certain energy at Eaton. It’s the power of uniting someof the world’s most respected names to build a brand you cantrust to meet every power management need. The energy createdsupports our commitment to powering business worldwide.

From power distribution to power quality and control, Eaton allows you to proactively manage your complete power system by providing electrical and hydraulic solutions that make your applications safer, more reliable, and highly effi cient. Visit www.eaton.com.

All of the above are trademarks of Eaton Corporation or its affi liates. ©2011 Eaton Corporation.

Eaton’s Electrical Sectoris a global leader in powerdistribution, power quality,control and automation, andmonitoring products. Whencombined with Eaton’s full-scaleengineering services, theseproducts provide customer-driven solutions to serve thepower system needs of the data centre, industrial, institutional, public sector, utility, commercial, residential,

IT, mission critical, alternative energy and OEM markets worldwide. Our solutions help enterprises achieve sustainable and competitive advantages through proactive management of the power system as a strategic, integrated asset throughout its life cycle, resulting in enhanced safety, greaterreliability and energy efficiency.For more information, visitwww.eaton.com/electrical

Eaton Industries Manufacturing GmbHRoute de la Longeraie 7 CH 1110 Morges (VD)Switzerland Tel.: +41 218 114 600 www.eaton.com

© 2011 Eaton CorporationAll other trademarks are property of their respective owners.All Rights Reserved

Publication No. BR09000002UOctober 2011