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Training and Philosophy Changes in the Oil and Gas Industry Rick Ingram, BP & Marianne McGee, OSHA National STEPS Network National Safety Congress September 28, 2015

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Page 1: Oil and Gas Industry - MonDaks Safety UPLOADS/09.28.2015... · 9/28/2015  · OSHA 5810 –Hazards Recognition and Standards for On-Shore O&G Exploration and Production Tier Three:

Training and

Philosophy

Changes in the

Oil and Gas

Industry

Rick Ingram, BP &

Marianne McGee, OSHA

National STEPS Network

National Safety

Congress

September 28, 2015

Page 2: Oil and Gas Industry - MonDaks Safety UPLOADS/09.28.2015... · 9/28/2015  · OSHA 5810 –Hazards Recognition and Standards for On-Shore O&G Exploration and Production Tier Three:

Why Were Changes

Necessary?

In 2003, OHSA’s strategic management

plan highlighted the need for a change in

the industry due to high

injury/illness/fatality rates.

Page 3: Oil and Gas Industry - MonDaks Safety UPLOADS/09.28.2015... · 9/28/2015  · OSHA 5810 –Hazards Recognition and Standards for On-Shore O&G Exploration and Production Tier Three:

Why Were Changes

Necessary?

Corpus Christi Area Office fatality rate for

O&G was 25%-33% every year.

OSHA had been conducting inspections

for years but the rates never changed

Page 4: Oil and Gas Industry - MonDaks Safety UPLOADS/09.28.2015... · 9/28/2015  · OSHA 5810 –Hazards Recognition and Standards for On-Shore O&G Exploration and Production Tier Three:

In The Beginning

A meeting invitation was sent to 45

companies to come meet with OSHA and

discuss what could be done to improve

safety and health

75 individuals from 45 companies

attended the meeting

Page 5: Oil and Gas Industry - MonDaks Safety UPLOADS/09.28.2015... · 9/28/2015  · OSHA 5810 –Hazards Recognition and Standards for On-Shore O&G Exploration and Production Tier Three:

The Question

“What are your challenges to providing a

safe workplace?”

Misunderstanding of the OSHA

requirements

Not enough sharing of information

Clients have different emphasis on safety,

one is strict, the next.. Not so much

Employee orientations for each client……

Page 6: Oil and Gas Industry - MonDaks Safety UPLOADS/09.28.2015... · 9/28/2015  · OSHA 5810 –Hazards Recognition and Standards for On-Shore O&G Exploration and Production Tier Three:

Challenges:

Some companies – Fewer H&S Resources

Lack of Priority of H&S

Content with the Status Quo

“Regulator Shyness”

Not unique to Oil and Gas

Page 7: Oil and Gas Industry - MonDaks Safety UPLOADS/09.28.2015... · 9/28/2015  · OSHA 5810 –Hazards Recognition and Standards for On-Shore O&G Exploration and Production Tier Three:

One Response

It takes 40 hours of orientation (including travel) to have one employee qualified to work for all customers.

And this doesn’t include training such as HazCom, fall protection, confined space, etc.!

Now multiply this by 300 employees

Page 8: Oil and Gas Industry - MonDaks Safety UPLOADS/09.28.2015... · 9/28/2015  · OSHA 5810 –Hazards Recognition and Standards for On-Shore O&G Exploration and Production Tier Three:

The Solution

Why not develop a single orientation

approved by all the operating

companies?

Originally we were going to work on this

project for South Texas but it soon

became evident it needed to be industry

wide.

So…..

Page 9: Oil and Gas Industry - MonDaks Safety UPLOADS/09.28.2015... · 9/28/2015  · OSHA 5810 –Hazards Recognition and Standards for On-Shore O&G Exploration and Production Tier Three:

What Happened Next Was

Amazing!

Started meeting monthly to discuss safety

and health and officially formed the South

Texas Exploration and Production Safety

Network (STEPS) in 2004

Page 10: Oil and Gas Industry - MonDaks Safety UPLOADS/09.28.2015... · 9/28/2015  · OSHA 5810 –Hazards Recognition and Standards for On-Shore O&G Exploration and Production Tier Three:

What Happened Next Was

Amazing!

Entered into an alliance with OSHA

Corpus Christi area office.

In 2007 the concept spread to Oklahoma,

to West Texas, then from coast to coast to

include 22 networks

Page 11: Oil and Gas Industry - MonDaks Safety UPLOADS/09.28.2015... · 9/28/2015  · OSHA 5810 –Hazards Recognition and Standards for On-Shore O&G Exploration and Production Tier Three:

National STEPS Network

Page 12: Oil and Gas Industry - MonDaks Safety UPLOADS/09.28.2015... · 9/28/2015  · OSHA 5810 –Hazards Recognition and Standards for On-Shore O&G Exploration and Production Tier Three:
Page 13: Oil and Gas Industry - MonDaks Safety UPLOADS/09.28.2015... · 9/28/2015  · OSHA 5810 –Hazards Recognition and Standards for On-Shore O&G Exploration and Production Tier Three:

CaliforniaFar West Region

IllinoisIllinois STEPS

Page 14: Oil and Gas Industry - MonDaks Safety UPLOADS/09.28.2015... · 9/28/2015  · OSHA 5810 –Hazards Recognition and Standards for On-Shore O&G Exploration and Production Tier Three:

NSC Sept. 28, 2015

Founded in 2003All Volunteer Umbrella Org.Approx. 1700 CompaniesApprox. 17,000 Members

Members:

Operators, Contractors,

OSHA, NIOSH, API, IADC,

AESC, IPAA, Educators.

others

Template for any industry

“Foster a work environment

based upon mutual respect

and trust”

Method:

•Collaborate

•Research

• Standardize

• Simplify

• Educate

•COMMUNICATE

“Incident Free Operations”

“ Focus on the Boot”

TLoH, OF… www.nationalstepsnetwork.com

Page 15: Oil and Gas Industry - MonDaks Safety UPLOADS/09.28.2015... · 9/28/2015  · OSHA 5810 –Hazards Recognition and Standards for On-Shore O&G Exploration and Production Tier Three:

National STEPS Network

Twenty-Two networks

Eighteen producing states

Over 10,000 S&H Presentations

Over 150,000 attendees to date

Expanding

We were told this would never work!!

Page 16: Oil and Gas Industry - MonDaks Safety UPLOADS/09.28.2015... · 9/28/2015  · OSHA 5810 –Hazards Recognition and Standards for On-Shore O&G Exploration and Production Tier Three:

The Solution to the Orientation

Issue

Why do we have to attend orientations for each client when they are all basically saying the same thing?

> $2,000,000.00 per year spent on 90% redundant programs by different operating companies.

What could be done to reduce redundant safety orientations?

Page 17: Oil and Gas Industry - MonDaks Safety UPLOADS/09.28.2015... · 9/28/2015  · OSHA 5810 –Hazards Recognition and Standards for On-Shore O&G Exploration and Production Tier Three:

Founded in September, 2005 as an all-volunteer organization comprising of operating companies, contractors, industry associations, and educators.

Consortium of over forty operating companies requiring or accepting SLUSA

Cooperatively developed a hazards-based standardized orientation for the onshore E&P industry.

Three accrediting organizations; ETC, IADC and PEC

Eight Hours, 24 elements, Instructor-led, no more than 25 students in a class, 80% on a 100 question test to pass. Audited for quality control.

Tier One of Three

Page 18: Oil and Gas Industry - MonDaks Safety UPLOADS/09.28.2015... · 9/28/2015  · OSHA 5810 –Hazards Recognition and Standards for On-Shore O&G Exploration and Production Tier Three:

Photo ID cards are issued to students, similar to the contractor safety councils, and listed in a national searchable data base.

Approximately 875,000 have been through orientation to date since January, 2010.

We were told that this would never work.

Now working to expand into construction and other industry segments

Tier One of Three

Page 19: Oil and Gas Industry - MonDaks Safety UPLOADS/09.28.2015... · 9/28/2015  · OSHA 5810 –Hazards Recognition and Standards for On-Shore O&G Exploration and Production Tier Three:

Tier Two:

OSHA 5810 – Hazards Recognition and

Standards for On-Shore O&G Exploration

and Production

Tier Three: Leadership Course for Oil and Gas

Leaders

Page 20: Oil and Gas Industry - MonDaks Safety UPLOADS/09.28.2015... · 9/28/2015  · OSHA 5810 –Hazards Recognition and Standards for On-Shore O&G Exploration and Production Tier Three:

National STEPS Network

OSHA/NIOSH National Alliance

December 2, 2014

Page 21: Oil and Gas Industry - MonDaks Safety UPLOADS/09.28.2015... · 9/28/2015  · OSHA 5810 –Hazards Recognition and Standards for On-Shore O&G Exploration and Production Tier Three:

Associated Efforts

NIOSH NORA

National Occupational Regulatory Agenda

Council for O&G extraction

Research and reports in cooperation with

industry

FOG Database

Transportation Safety Agenda

Oil and Gas Worker Health Study

Page 22: Oil and Gas Industry - MonDaks Safety UPLOADS/09.28.2015... · 9/28/2015  · OSHA 5810 –Hazards Recognition and Standards for On-Shore O&G Exploration and Production Tier Three:

Cooperative/Alliance Efforts

Respirable Silica Focus Group

Engineering

IH Monitoring Team

Communications team

Silica in HF Video

Quick Fix Alert

2015: Emerging Issues Focus Group

Page 23: Oil and Gas Industry - MonDaks Safety UPLOADS/09.28.2015... · 9/28/2015  · OSHA 5810 –Hazards Recognition and Standards for On-Shore O&G Exploration and Production Tier Three:

Tank Gauging Fatalities

NIOSH and OSHA Research

Nine fatalities in two years

Emerging Issues Focus Group

Tank Gauging Hazard Alert

Hazard Alert: over 100,000 workers

reached – no additional fatalities

Page 24: Oil and Gas Industry - MonDaks Safety UPLOADS/09.28.2015... · 9/28/2015  · OSHA 5810 –Hazards Recognition and Standards for On-Shore O&G Exploration and Production Tier Three:

Our first Official Alliance Product

Page 25: Oil and Gas Industry - MonDaks Safety UPLOADS/09.28.2015... · 9/28/2015  · OSHA 5810 –Hazards Recognition and Standards for On-Shore O&G Exploration and Production Tier Three:

2013 - Oklahoma, N. Dakota, Region 6

2014 - OSHA Stand Down

Simulcast coast to coast

Over 70,000 workers trained

13,000 inspections

24,000 hazards

2013 US Onshore E&P Fatalities” Video

Planning the 2016 Step Up for Safety

Stand Downs

Page 26: Oil and Gas Industry - MonDaks Safety UPLOADS/09.28.2015... · 9/28/2015  · OSHA 5810 –Hazards Recognition and Standards for On-Shore O&G Exploration and Production Tier Three:

Other Efforts

OSHA Oil and Gas Safety and Health

Conference (2008, 2010, 2012, 2014)

Silica Data Project

OSHA/NIOSH/BV

Ebola Alert

Page 27: Oil and Gas Industry - MonDaks Safety UPLOADS/09.28.2015... · 9/28/2015  · OSHA 5810 –Hazards Recognition and Standards for On-Shore O&G Exploration and Production Tier Three:

Links

http://www.nationalstepsnetwork.com

http://www.safelandusa.org/

http://www.oshasafetyconference.org/

www.oshastanddown.org

www.rmecosha.com/5810.aspx

www.cdc.gov/niosh/nora/councils/oilgas

[email protected] cell: 361.816.7217

[email protected]

Page 28: Oil and Gas Industry - MonDaks Safety UPLOADS/09.28.2015... · 9/28/2015  · OSHA 5810 –Hazards Recognition and Standards for On-Shore O&G Exploration and Production Tier Three:

• What is your motivation? - Dad

• What are others teaching our children?• What are we teaching our children and grandchildren?

• What will be our legacy?

• Would you want your kids working in your industry?

Page 29: Oil and Gas Industry - MonDaks Safety UPLOADS/09.28.2015... · 9/28/2015  · OSHA 5810 –Hazards Recognition and Standards for On-Shore O&G Exploration and Production Tier Three:

Questions?