oil and gas industry - mondaks safety uploads/09.28.2015... · 9/28/2015 · osha 5810 –hazards...
TRANSCRIPT
Training and
Philosophy
Changes in the
Oil and Gas
Industry
Rick Ingram, BP &
Marianne McGee, OSHA
National STEPS Network
National Safety
Congress
September 28, 2015
Why Were Changes
Necessary?
In 2003, OHSA’s strategic management
plan highlighted the need for a change in
the industry due to high
injury/illness/fatality rates.
Why Were Changes
Necessary?
Corpus Christi Area Office fatality rate for
O&G was 25%-33% every year.
OSHA had been conducting inspections
for years but the rates never changed
In The Beginning
A meeting invitation was sent to 45
companies to come meet with OSHA and
discuss what could be done to improve
safety and health
75 individuals from 45 companies
attended the meeting
The Question
“What are your challenges to providing a
safe workplace?”
Misunderstanding of the OSHA
requirements
Not enough sharing of information
Clients have different emphasis on safety,
one is strict, the next.. Not so much
Employee orientations for each client……
Challenges:
Some companies – Fewer H&S Resources
Lack of Priority of H&S
Content with the Status Quo
“Regulator Shyness”
Not unique to Oil and Gas
One Response
It takes 40 hours of orientation (including travel) to have one employee qualified to work for all customers.
And this doesn’t include training such as HazCom, fall protection, confined space, etc.!
Now multiply this by 300 employees
The Solution
Why not develop a single orientation
approved by all the operating
companies?
Originally we were going to work on this
project for South Texas but it soon
became evident it needed to be industry
wide.
So…..
What Happened Next Was
Amazing!
Started meeting monthly to discuss safety
and health and officially formed the South
Texas Exploration and Production Safety
Network (STEPS) in 2004
What Happened Next Was
Amazing!
Entered into an alliance with OSHA
Corpus Christi area office.
In 2007 the concept spread to Oklahoma,
to West Texas, then from coast to coast to
include 22 networks
National STEPS Network
CaliforniaFar West Region
IllinoisIllinois STEPS
NSC Sept. 28, 2015
Founded in 2003All Volunteer Umbrella Org.Approx. 1700 CompaniesApprox. 17,000 Members
Members:
Operators, Contractors,
OSHA, NIOSH, API, IADC,
AESC, IPAA, Educators.
others
Template for any industry
“Foster a work environment
based upon mutual respect
and trust”
Method:
•Collaborate
•Research
• Standardize
• Simplify
• Educate
•COMMUNICATE
“Incident Free Operations”
“ Focus on the Boot”
TLoH, OF… www.nationalstepsnetwork.com
National STEPS Network
Twenty-Two networks
Eighteen producing states
Over 10,000 S&H Presentations
Over 150,000 attendees to date
Expanding
We were told this would never work!!
The Solution to the Orientation
Issue
Why do we have to attend orientations for each client when they are all basically saying the same thing?
> $2,000,000.00 per year spent on 90% redundant programs by different operating companies.
What could be done to reduce redundant safety orientations?
Founded in September, 2005 as an all-volunteer organization comprising of operating companies, contractors, industry associations, and educators.
Consortium of over forty operating companies requiring or accepting SLUSA
Cooperatively developed a hazards-based standardized orientation for the onshore E&P industry.
Three accrediting organizations; ETC, IADC and PEC
Eight Hours, 24 elements, Instructor-led, no more than 25 students in a class, 80% on a 100 question test to pass. Audited for quality control.
Tier One of Three
Photo ID cards are issued to students, similar to the contractor safety councils, and listed in a national searchable data base.
Approximately 875,000 have been through orientation to date since January, 2010.
We were told that this would never work.
Now working to expand into construction and other industry segments
Tier One of Three
Tier Two:
OSHA 5810 – Hazards Recognition and
Standards for On-Shore O&G Exploration
and Production
Tier Three: Leadership Course for Oil and Gas
Leaders
National STEPS Network
OSHA/NIOSH National Alliance
December 2, 2014
Associated Efforts
NIOSH NORA
National Occupational Regulatory Agenda
Council for O&G extraction
Research and reports in cooperation with
industry
FOG Database
Transportation Safety Agenda
Oil and Gas Worker Health Study
Cooperative/Alliance Efforts
Respirable Silica Focus Group
Engineering
IH Monitoring Team
Communications team
Silica in HF Video
Quick Fix Alert
2015: Emerging Issues Focus Group
Tank Gauging Fatalities
NIOSH and OSHA Research
Nine fatalities in two years
Emerging Issues Focus Group
Tank Gauging Hazard Alert
Hazard Alert: over 100,000 workers
reached – no additional fatalities
Our first Official Alliance Product
2013 - Oklahoma, N. Dakota, Region 6
2014 - OSHA Stand Down
Simulcast coast to coast
Over 70,000 workers trained
13,000 inspections
24,000 hazards
2013 US Onshore E&P Fatalities” Video
Planning the 2016 Step Up for Safety
Stand Downs
Other Efforts
OSHA Oil and Gas Safety and Health
Conference (2008, 2010, 2012, 2014)
Silica Data Project
OSHA/NIOSH/BV
Ebola Alert
Links
http://www.nationalstepsnetwork.com
http://www.safelandusa.org/
http://www.oshasafetyconference.org/
www.oshastanddown.org
www.rmecosha.com/5810.aspx
www.cdc.gov/niosh/nora/councils/oilgas
[email protected] cell: 361.816.7217
• What is your motivation? - Dad
• What are others teaching our children?• What are we teaching our children and grandchildren?
• What will be our legacy?
• Would you want your kids working in your industry?
Questions?