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FGN 21.02.07 1 Content Examples on Offshore lifting operations Module lifting Jacket installation Installation of sub-sea equipment Overview of important issues. Lift in air versus sub-sea operations – Dynamics (Weather windows – statistics)

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Page 1: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.071

Content

• Examples on Offshore lifting operations– Module lifting– Jacket installation– Installation of sub-sea equipment

• Overview of important issues.– Lift in air versus sub-sea operations– Dynamics– (Weather windows – statistics)

Page 2: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.072

Grane jacket, Apr. 2003

Page 3: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.073

Grane process module installation, Apr. 2003. Lift-off from barge.

Page 4: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.074

Grane process module installation, Apr. 2003. Approaching jacket.

Page 5: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.075

Grane process module installation, Apr. 2003. Landing on jacket.

Page 6: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.076

Grane process module installation, Apr. 2003. Living quarter.

Page 7: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

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”Building-blocks” of a process platform

Page 8: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.078

Jacket installation, Self-floater and launching from barge

Page 9: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.079

Crane assisted jacket installation

Page 10: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.0710

Crane assisted jacket installation, side view

Page 11: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.0711

Crane assisted jacket installation, plane view.

Page 12: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.0712

Tandem lift from barge

Page 13: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.0713

Fram module lift. Model test setup

Page 14: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.0714

Fram module. Model testing

Page 15: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.0715

Installation of Fram West moduleThe Fram West module (900 tons)lifted onboard Troll C. May 2003

Page 16: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.0716

Simulation of Fram module installation

Page 17: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.0717

Heavy versus light lifts• Heavy lifts: Coupled dynamics, No heave compensation, W > 1000 tonnes)

– Multibody dynamics

• Light lifts: (Minor coupling, Heave compensation possible, W <100 tonnes)– Static deformation of lifting wire in current– Vertical oscillations of a mass wire system– Mathieu instability.

Page 18: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.0718

Example: Saipem7000Semisubmersible crane and pipelaying (J-lay) DP vessel

Dimensions:Length: 198 mBreadth: 87 mDepth to main deck: 45 mTransit draft: 10.5 mOperational draft: 27.5 m

Ballast system:Computer controlled system comprising 4 x 6,000 t/h ballast pumps, fully redundant.

Lifting facilities main crane:Fully revolving. Main blocks tandem lift: 14,000 tMain block single lift: 7,000 t revolving at 40 m Aux.1 block: 2,500 t revolving at 74 m rad.Aux. 2 block: 900 t revolving at 115 m rad.Lowering capability to 450 m below sea levelWhip hook: 120 t revolving at 150 m rad.

Page 19: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.0719

Examples on heavy lifts, modules

Module Hook weight (t) Lift date Vessel Kittiwake deck (Shell)

6 900 May 90 DB102

Miller M7 (BP) 6 200 July 91 DB102 Piper PUD (EEC)

10 750 Mar 92 DB102

Gannet deck ( Shell)

9 600 Apr 92 DB102

Piper WM/DSM (EEC)

6 825 Apr 92 DB102

Bruce P10 (BP) 8 750 Aug 92 M7000 Bruce P20 (BP) 8 180 Aug 92 M7000 Bruce drill deck (BP)

7 520 Aug 92 M7000

Saltire deck (EEC)

10 300 Sept 92 DB102

Tiffany M1 (Agip)

8 140 Nov 92 M7000

Tiffany M2 (Agip)

6 070 Nov 92 M7000

North Everest (Amoco)

8 500 Nov 92 DB102

Lomond (Amoco)

8 600 Dec 92 DB102

Scott P1 (Amarada)

10 000 Apr 93 DB102

Scott UQ (Amarada)

8 000 Apr 93 DB102

East Brae (Marathon)

8 500 Spr. 93 DB102

Nelson (Shell) 9 600 Aug 93 DB102 Dunbar (Total) 9 400 Mid 94 DB102

Page 20: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.0720

Crane assisted jacket installationsJacket Water depth

(m) Hook weight (t) Lift date Vessel

Veslefrikk (Statoil)

175 9 050 May89 M7000

Gyda (BP) 66 8 770 Sept 89 M7000 Kittiwake (Shell) 85 5 300 May 90 DB102 Gannet (Shell) 94 7 500 June 91 DB102 Bruce PUQ (BP) 121 9 425 May 92 M7000 Bruce D (BP) 121 7 950 May 92 M7000 Unity (BP) 127 6 500 Jul 92 DB102 Beryl riser (Mobil)

112 5 800 Jul 92 DB102

Scott JU (Amerada)

141 8 800 Mar 93 DB102

Nelson (Shell) 84 8 500 Spr. 93 DB102 East Brae (Marathon)

116 9 300 May 93 DB102

Dunbar (Total) 145 9 100 Mid 94 DB102

Page 21: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

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Installation of subsea equipment, TOGI 1989

Page 22: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.0722

Installation of subsea equipment, Troll pilot

Page 23: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.0723

Installation of subsea equipment, Oseberg sør template, 2002.

Page 24: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.0724

Offshore wind farms

20 x 2MW

Page 25: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.0725

Offshore wind farms

Page 26: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.0726

Weather windows

0 10 20 30 40 50 600.5

1

1.5

2

2.5

3

3.5

T ime (hours)

Hs (m

)Measured H

sH'

s

t1 t

2 t

3 t

4 t

5

Page 27: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.0727

Weather windows

Page 28: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.0728

Weather windows

Page 29: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.0729

Five phases of crane operations. Some possible problems:

1) Lift off.

Snatch loads - Impacts Horizontal sliding.

2) In air.

Pendulum motion Collision – use of tugger lines

3) Crossing splash zone.

Dynamic loads, Snatch loads 4) Deeply submerged.

Vertical resonance. 5) Landing.

Vertical motions. Horizontal offset. Position / rotation control Impacts. Position control

1 2

3

4

5

Page 30: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.0730

Multibody dynamics

xy

z(xt,yt,zt)

* (xG,yG,zG)(xl,yl,zl)

ls

η1

η2

η3

η4

η5

η6

η7

η8

η9

x = ( 1, 2, 3, 4, 5, 6, 7, 8, 9)T

M=

m+A11 0 A13 0 mzG +A15 −myG 0 0 0m+A22 A23 −mzG +A24 A25 mxG +A26 0 0 0

m+A33 myG −mxG +A35 0 0 0 0I44 +A44 −I45 −I46 0 0 0

I55 +A55 −I56 0 0 0I66 +A66 0 0 0

mL +a11 0 0mL +a22 0

mL +a33

Nine DOF:

Vessel - vesselLoad - Load

Page 31: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.0731

Restoring matrix (1-2)

Cm =

Cm11 Cm12 0 0 0 Cm16 0 0 0Cm22 0 0 0 Cm26 0 0 0

0 0 0 0 0 0 00 0 0 0 0 0

0 0 0 0 0Cm66 0 0 0

0 0 00 0

0

Ch =

0 0 0 0 0 0 0 0 00 0 0 0 0 0 0 0

Ch33 Ch34 Ch35 0 0 0 0Ch44 0 Ch46 0 0 0

Ch55 0 0 00 0 0 0

0 0 00 0

0

Mooring part

Hydrostatic part:

xy

z(xt,yt,zt)

* (xG,yG,zG)(xl,yl,zl)

ls

η1

η2

η3

η4

η5

η6

η7

η8

η9

Page 32: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.0732

Restoring matrix (2-2)

C vl =

wl 0 0 0 w

l z t − wl y t − wl 0 0 w l 0 − w

l z t 0 w l x t 0 − w

l 0

A E l e

A E l e y t − A E

l e x t 0 0 0 − A E l e

C vl44 − A E l e x ty t − w

l z t x t 0 w l z t − A E

l e y t

C vl55 − w l z t y t − w

l z t 0 A E l x t

C vl6 6 w l y t − w

l x t 0 w l 0 0

w l 0

A E l e

Coupling effects:x

y

z(xt,yt,zt)

* (xG,yG,zG)(xl,yl,zl)

ls

η1

η2

η3

η4

η5

η6

η7

η8

η9

Page 33: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.0733

Eigenmodes and eigen-frequenciesUndamped eigenvalue problem

( )2 0ω

Motion response to harmonic excitation:

− + =M C x

1λ −=x M Cx

( )2

i tei

ω

ω ω=

− + +aFη

M B C

Page 34: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.0734

Example• Vessel with:

m = 5.17E7 kg (xg,yg,xg) = (0, 0, -0.02L), L= 100m (r44,r55,r66)= (.33L,.32L,.35L), rij=0, ijg0

• Added mass matrix for vessel:

• Vessel restoring matrix:

• C11= 2.E05 N/m, C33= 7.85E06 N/m and C66=1.0E08A

m =

.7 0 0 0 0 01 0 0 0 0

1 0 0 0.1L2 0 0

.1L2 0.1L2

C =

C11 0 0 0 0 0C11 0 0 0 0

C33 0 0 00.05C33L2 0 0

0.05C33L2 0C66

Page 35: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.0735

Example cont.

• Mass of load: ml=0.1m• Position of top of crane: (xt,yt,zt) = (.6L,0,.5L)• Length of wire (from top of crane to load): l=2L• Elasticity of line: AE=3.96E09 N• Added mass of load: (a1,a3,a3) = (.5ml,.5ml,2ml)• Submerged weight of load: w = .5ml*g

Page 36: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.0736

Eigenperiods and eigenmodesUn-coupled

• Load alone: T0load = 49.14 49.14 5.56 sec

• Eigenvector:

• Vessel alone:T0vessel = 131.7 32.4 142.9 32.9 22.8 213.1 sec

• Eigenvector:

x0load =1 0 00 1 00 0 1

x0vessel =

−1 0.0219 0 0 0 00 0 1 0.0184 0 00 0 0 0 1 00 0 0.0031 −.9998 0 0

0.0037 0.9998 0 0 0 00 0 0 0 0 1

Surge pitch sway roll heave yaw

Page 37: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.0737

Eigenperiods and eigenmodescoupled• Complete coupled system:

T0coupled = 4.3 23.6 37.1 51.7 138.3 30.4 146.8 46.0 239.7 sec.

_ _0.0097

-0.0206 -0.0737 -0.0934 0.6542 -0.0000 0.0000 -0.0000

x0coupled =

0.0000

-0.0000 -0.0000 -0.0000 0.0000 -0.0000 0.0593 -0.7758 0.0752 -0.0311

-0.1366 -0.8090 0.0522 -0.0084 -0.0000 0.0000 -0.0000 0.0000 -0.0000

0.0000 -0.0000 -0.0000 0.0000 0.0000 -0.8118 0.0040 0.2098 0.0030

0.4569 -0.4468 -0.4841 0.2109 0.0074 -0.0000 0.0000 0.0000 0.0000

-0.0000 -0.0000 0.0000 0.0000 0.0000 0.1337 0.2546 0.2303 -0.6570

-0.0031 0.1225 0.6559 0.9449 0.7562 0.0000 0.0000 0.0000 0.0000

0.0000 0.0000 -0.0000 -0.0000 -0.0000 -0.5653 -0.5774 -0.9473 -0.7533

0.8789 -0.3612 0.5721 -0.2319 -0.0078 0.0000 -0.0000 -0.0000 -0.0000

Eigenmode no. 1 2 3 4 5 6 7 8 9

Dominatingmode of motion

9 3 5 7 1 4 2 8 6

Name load Vertical

heave pitch load x-dir.

surge roll sway load y-dir

yaw

Page 38: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.0738

Example cont. Force oscillations

F=[i*C11 0 C33 0 0 0 0 0 0] T 2% damping

0 50 100 150 200 250 3000

0.5

1

1.5

2

Absolute value of dynamic response in direction: 1

X11

(m)

Period (sec)0 10 20 30 40 50 60

0

2

4

6

8

10

12

Absolute value of dynamic response in direction: 3

x 3 (m)

Period (sec)

Period of oscillation (sec)

Page 39: Offshore marine operations. Heavy lifts - · PDF file1 FGN 21.02.07 Content • Examples on Offshore lifting operations – Module lifting – Jacket installation – Installation

FGN 21.02.0739

Example cont. Force oscillations

0 20 40 60 80 1000

0.02

0.04

0.06

0.08

0.1

0.12Absolute value of dynamic response in direction: 5

x 5 (rad

)

Period (sec) 0 50 100 150 200 250 3000

0.5

1

1.5

2

2.5

3

3.5

4

4.5

Absolute value of dynamic response in direction: 7

x 7 (m)

Period (sec)

Period of oscillation (sec)

0 20 40 60 80 1000

1

2

3

4

5

Absolute value of dynamic response in direction: 9

x 9 (m)

Period (sec)