of c-max series · c-max c-series actuators feature bi-directional pinion travel stops. side...

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KIMAX CONTROLS INC. CONTROLS INC. KIMAX CONTROLS INC. Kimax Taiwan : 5F-10,No.3, Lane 2, First Industrial Rd., Taichung Taiwan, 40767 Tel:886-4-23507533 Fax:886-4-23507531 E-mail:[email protected] Kimax China : No 24, Southern Dahuangqiao Road, Yuyao City, Zhejiang Province, China 315400 Tel:86-0574-62536254 Fax:86-0574-62534166 Timax : Room205, Building 26, No.162, Datiankan Street, Jinjiangqu, Chengdu, Sichuan, China 610066 Tel:86-028-84444856 Kimax India : Chennai-600033 Tamil Nadu India HP: +91 9940632033 _ of C-MAX series Introducing rack & pinion > BI-DIRECTION stroke adjustment Featuring with bi-directional pinion travel stop. Giving + 5 degree to stroke adjustment. > Pre-loaded springs assembly A.No pop out. B.Special materials ensuring to be durable for long-term continuous operation C.Spring with special treatment avoiding internal corrosion. > Extruded aluminum alloy and very smooth surface treatmen inside cylinder 100% inspection and test before delivery. > Forged pinion driving shaft A.Forging processing improves strengthity B.One-piece driving on shaft packed with 0-ring and bearing ensuring leak resistance and reducing friction. > Easy assembly with valves and solenoid valve ISO5211 mounting flange and namur specification. _

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Page 1: of C-MAX series · C-MAX C-Series actuators feature bi-directional pinion travel stops. Side located stops allow a full +5˚of valve travel adjustment,giving a guaranteed range of

KIMAX CONTROLS INC.

CONTROLS INC.

KIMAX CONTROLS INC.

Kimax Taiwan : 5F-10,No.3, Lane 2, First Industrial Rd.,Taichung Taiwan, 40767Tel:886-4-23507533 Fax:886-4-23507531E-mail:[email protected]

Kimax China : No 24, Southern Dahuangqiao Road, Yuyao City, Zhejiang Province, China 315400Tel:86-0574-62536254 Fax:86-0574-62534166

Timax : Room205, Building 26, No.162, Datiankan Street, Jinjiangqu, Chengdu, Sichuan, China 610066Tel:86-028-84444856

Kimax India : Chennai-600033 Tamil Nadu India HP: +91 9940632033

_

of C-MAX series

Introducing rack & pinion

> BI-DIRECTION stroke adjustment Featuring with bi-directional pinion travel stop. Giving +5 degree to stroke adjustment.

> Pre-loaded springs assembly A.No pop out. B.Special materials ensuring to be durable

for long-term continuous operationC.Spring with special treatment avoiding

internal corrosion.

> Extruded aluminum alloy and very smooth surface treatmen inside cylinder 100% inspection and test before delivery.

> Forged pinion driving shaftA.Forging processing improves strengthityB.One-piece driving on shaft packed

with 0-ring and bearing ensuring leak resistance and reducing friction.

> Easy assembly with valves and solenoid valve ISO5211 mounting flange and namur specification.

_

Page 2: of C-MAX series · C-MAX C-Series actuators feature bi-directional pinion travel stops. Side located stops allow a full +5˚of valve travel adjustment,giving a guaranteed range of

Design & Construction Performance

KIMAX controls Inc.

Bi-Directional Travel Stop IllustrationC-MAX C-Series actuators feature bi-directional pinion travel stops. Side located stops allow a full +5˚of valve travel adjustment,giving a guaranteed range of adjustment between 80˚and 100˚of actuator travel.These travel stops are designed to absorb the maximun rated torque of the actuator and the maximum impact loads associated with recommended stroke speed.

Standard AssemblyAdjustment of the counterclockwise and clockwise rotat ion l imi ts are accompl i shed by turn ing the respective left and right stop adjustment screws to reduce or increase output rotation.

_ Travel Adjustment Range

+5˚

+5˚

–5˚

–5˚

100˚

90˚

80˚

• Operating Pressure Range: 40 to 120 PSIG.(2.7bar / 8.5bar)• Maximum Allowable Working Pressure: 150PSIG.(10.5bar)• Maximum Operating Pressure: 120PSIG.• Operating Media: Dry or Iubricated non–corrosive gas.• Operating Temperature Standard:-40˚F to +200˚F

Spring–Return (Top View)

For clockwise output,the volume between the pistons is exhausted at P1, causing the springs to force the pistons together.The volume outside the pistons is vented at P2.

For counterc lockwise output ,apply pressure to P1,which force the pistons apart and compress the springs.The linear travel of the pistons is converted to a rotation of the drive shaft by the rack to pinion connect ion.The volume outs ide each p is ton i s exhausted at P2.

• When required,Reverse Rotation the pistons can be inverted in the housing resulting in a clockwise rotation when pressure is applied to P1 and a counterclockwise rotation when P1 is vented.

P2 P1

P2 P1

OperationDouble–Acting (Top View)

For clockwise output, apply pressure to P2,which force the pistons to move together.The volume between the pistons is exhausted at P1

For counterclockwise output,apply pressure to P1,which force the pistons apart.The l inear travel of the pistons is converted to a rotation of the drive shaft by the rack to pinion connection.The volume outside each piston is exhausted at P2.

• When required Reverse Rotation the pistons can be inverted in the housing resulting in a clockwise rotation when pressure is applied to P1.

P2 P1

P2 P1

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Page 3: of C-MAX series · C-MAX C-Series actuators feature bi-directional pinion travel stops. Side located stops allow a full +5˚of valve travel adjustment,giving a guaranteed range of

KIMAX controls Inc.

Dimensions

Model ISO Pattern

Output Torque At 80psi Air

A B C D E F G H J

C–125 F04 125IN–LB 120.0 - - 66.0 52.5 74.5 45.5 24.0 13.0 M5xP0.8

C–250 F04 or F05 250IN–LB 144.3 194.6 79.0 57.7 81.4 47.8 32.5 12.6 M5xP0.8

C–450 F05 & F07 450IN–LB 149.2 205.6 98.0 67.4 95.0 51.5 32.5 13.8 M6xP1.0

C–1000 F05 & F07 1000IN–LB 183.0 250.0 121.0 79.2 119.0 64.5 46.2 16.6 M8xP1.25

C–2250 F07 & F10 2250IN–LB 277.5 364.0 141.0 89.5 140.5 75.5 54.0 18.6 M10xP1.5

C–3650 F10 & F12 3650IN–LB 304.3 422.0 176.0 99.1 185.2 105.5 79.7 27.3 M12xP1.75

C–5000 F10 & F12 5000IN–LB 364.4 487.0 196.0 116.5 204.8 107.8 79.4 28.3 M12xP1.75

C–11000 F14 11000IN–LB 490.0 642.0 243.7 138.5 238.2 125.0 95.3 35.8 M16xP2.0

Model ISO Pattern

Output Torque At 80psi Air

K L M N P Q W

C–125 F04 125IN–LB 23.5 12.5 9.0 10.0 M5xP0.8 8.0 42.0

C–250 F04 or F05 250IN–LB 29.7 14.5 11.0 17.0 M5xP0.8 or M6xP1.0 8.0 or 10.0 42.0 or 50.0

C–450 F05 & F07 450IN–LB 30.2 18.8 14.0 21.0 M6xP1.0 / M8xP1.25 10.0 / 12.0 50.0 / 70.0

C–1000 F05 & F07 1000IN–LB 33.5 23.0 17.0 25.5 M6xP1.0 / M8xP1.25 10.0 / 12.0 50.0 / 70.0

C–2250 F07 & F10 2250IN–LB 39.0 29.5 22.0 31.0 M8xP1.25 / M10xP1.5 12.0 / 15.0 70.0 / 102.0

C–3650 F10 & F12 3650IN–LB 97.4 35.5 27.0 35.0 M10xP1.5 / M12xP1.75 15.0 / 19.0 102.0 / 125.0

C–5000 F10 & F12 5000IN–LB 99.0 35.5 27.0 35.0 M10xP1.5 / M12xP1.75 15.0 / 19.0 102.0 / 125.0

C–11000 F14 11000IN–LB 124.7 47.5 36.0 45.0 M16xP2.0 24.0 140.0

Unit:mm

•C–125~C–2250

Double–Acting Actuators

Spring–Return Actuators

AGENT

•C–3650~C–11000

•VIEW B–B SHOW WITH INDICATOR

•VIEW C–C SHOW WITH INDICATOR

C-MAX SeriesPneumatic Rack & Pinion Actuators TORQUE RATINGS (IN–LbS)

Model Air Torque Output at Operating Pressure–Psig40 60 80 100 120

C–125 63 94 125 156 188C–250 125 187 250 312 375C–450 225 337 450 562 675

C–1000 500 750 1000 1250 1500C–2250 1125 1687 2250 2812 3375C–3650 1825 2738 3650 4563 5475C–5000 2500 3750 5000 6250 7500C–11000 5500 8250 11000 13750 16500

Model NumberSpring Torque Output

Air Torque Output at Operating Pressure–Psig

40 60 80 100 120

BasicSpring

SetStart End Start End Start End Start End Start End Start End

C–250

2 69 45 76 47 138 109 201 172 263 234 326 3123 104 67 113 70 176 133 229 195 301 2584 140 90 88 31 151 93 213 156 276 2185 175 112 126 54 189 116 251 1796 209 135 164 77 227 139

C-450

2 126 81 135 83 248 196 361 309 473 421 586 5333 190 121 203 125 316 238 428 350 541 4634 254 162 158 54 271 167 383 279 496 3925 317 202 226 96 339 209 451 3216 381 243 293 137 406 251

C-1000

2 279 179 300 184 549 433 798 682 1048 931 1297 11813 418 270 449 278 698 526 947 775 1196 10254 559 360 350 120 599 371 848 618 1097 8675 698 450 500 212 749 464 998 7106 839 540 650 304 899 557

C-2250

2 659 394 690 395 1253 958 1816 1521 2379 2084 2939 26473 990 590 1034 591 1596 1154 2159 1717 2722 22804 1320 787 816 226 1379 788 2029 1351 2505 19145 1650 984 1161 424 1724 984 2287 15496 1980 1181 1506 621 2069 1181

C-3650

2 1053 607 1152 659 2063 1570 2975 2482 3886 3393 4797 43053 1573 912 1726 996 2637 1907 3549 2819 4460 37304 2091 1217 1388 423 2300 1335 3211 2246 4123 31575 2625 1519 1967 744 2878 1655 3789 25666 3144 1824 2540 1082 3452 1994

C-5000

2 1560 785 1590 803 2780 1990 3970 3180 5160 4380 6350 55703 2340 1180 2380 1200 3570 2400 4760 3590 5960 47804 3130 1570 1980 414 3180 1600 4370 2800 5560 39905 3910 1960 2780 815 3970 2010 5160 32006 4690 2360 3570 1220 4760 2410

C-11000

2 3400 1720 3460 1760 6060 4360 8660 6960 11300 9560 13900 122003 5100 2570 5200 2650 7790 5240 10400 7840 13000 104004 6790 3430 4330 932 6930 3530 9520 6130 12100 87305 8490 4290 6060 1810 8660 4410 11300 70106 10200 5150 7790 2700 10400 5300

(SR)(DA)

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Page 4: of C-MAX series · C-MAX C-Series actuators feature bi-directional pinion travel stops. Side located stops allow a full +5˚of valve travel adjustment,giving a guaranteed range of

KIMAX controls Inc.

C-MAX Pneumatic ActuatorPneumatic Rack & Pinion Actuators TORQUE RATINGS (NM)

Double–Acting Actuators

Spring–Return Actuators

ModelAir Torque Output at Operating Pressure–Bar

3kg 4kg 5kg 5.5kg 6kg 7kg 8kgC–125 7 10 13 14 15 18 20C–250 15 20 26 28 31 36 41C–450 28 37 46 51 55 65 74

C–1000 61 82 102 113 123 143 164C–2250 138 184 230 253 277 323 369C–3650 224 299 374 411 449 523 598C–5000 307 410 512 563 615 717 819C–11000 676 901 1127 1239 1352 1577 1803

Model NumberSpring Torque Output ( N M )

Air Torque Output at Operating Pressure–Bar

3kg 4kg 5kg 5.5kg 6kg 7kg 8kg

BasicSpring

SetStart End Start End Start End Start End Start End Start End Start End Start End

C–250

2 8 5 10 7 15 12 20 17 23 19 25 22 30 27 36 323 12 8 12 7 17 12 20 15 22 18 27 23 33 284 16 10 14 8 17 11 20 13 25 18 30 235 20 13 17 9 22 14 27 196 24 15 19 9 24 14

C-450

2 15 9 18 12 27 21 36 30 41 35 46 40 55 49 64 583 22 14 22 13 31 22 36 27 40 32 50 41 59 504 29 19 26 14 31 19 35 24 45 33 54 425 36 23 30 15 40 25 49 346 44 28 34 17 44 26

C-1000

2 32 20 39 26 59 46 80 67 90 77 100 87 121 107 141 1283 48 31 48 29 68 49 79 59 89 69 109 90 130 1104 64 41 57 31 67 41 78 52 98 72 118 935 80 51 66 34 87 54 107 756 96 61 96 57

C-2250

2 76 45 91 57 138 104 184 151 208 174 231 197 278 244 325 2913 114 68 112 62 159 108 183 132 206 155 253 202 300 2494 152 91 134 67 158 90 181 114 228 160 275 2075 189 113 156 72 203 119 250 1656 227 136 178 77 225 124

C-3650

2 119 69 148 93 223 167 298 242 335 279 372 317 447 391 522 4663 178 103 185 102 259 177 297 214 334 252 409 326 483 4014 236 138 221 112 259 150 296 187 371 262 445 3365 297 172 258 120 333 195 408 2706 355 206 295 130 370 205

C-5000

2 179 89 208 109 311 212 413 314 464 566 516 417 618 519 720 6223 268 134 261 113 364 215 415 267 466 318 596 420 671 5234 358 179 314 117 366 168 417 219 519 321 622 4245 447 224 367 120 470 223 572 3256 537 268 420 124 523 226

C-11000

2 394 197 459 241 684 466 909 692 1022 805 1135 917 1360 1143 1586 13683 591 295 575 248 800 474 913 587 1026 699 1251 925 1477 11504 788 394 691 256 804 369 917 482 1142 707 1368 9335 985 492 808 264 1034 490 1259 7156 1182 591 1150 497

Metric "Double Square" Actuator Inserts

Insert A B C D H R

11M9 11 9 15.0 N/A 17.0 12.5

14M9 14 9 19.1 N/A 20.0 12.5

14M11 14 11 19.1 N/A 20.0 14.5

17M9 17 9 23.1 N/A 24.0 12.5

17M11 17 11 23.1 N/A 24.0 14.5

17M14 17 14 23.1 N/A 24.0 19.2

22M11 22 11 29.6 N/A 30.0 14.5

22M14 22 14 29.6 N/A 30.0 19.2

22M17 22 17 29.6 N/A 30.0 23.3

22M19 22 19 29.6 N/A 30.0 25.8

27M14 27 14 36.0 27.0 29.0 19.2

27M17 27 17 36.0 27.0 29.0 23.3

27M22 27 22 36.0 27.0 29.0 30.0

36M19 36 19 48.0 33.0 35.0 25.8

36M27 36 27 48.0 33.0 35.0 37.0

Unit:mmDouble–Square Insert Dimensions

Features• Reduce Actuators ISO Output Shaft Broached

Square Drive to Smaller ISO Square Stems• Iron-Based Powdered Metal Construction for

High Strength• Fit all C-MAX Pneumatic Actuators

•11M9 to 22M19 DESIGN

•27M14 to 36M27 DESIGN

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