of automotive refinishing. of david p. labrode environmental analyst bureau of waste prevention...
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AUTOMOTIVE REFINISHING
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David P. LaBrodeDavid P. LaBrodeEnvironmental Analyst Environmental Analyst
Bureau of Waste PreventionBureau of Waste PreventionNortheast Regional OfficeNortheast Regional Office
Department of Environmental ProtectionDepartment of Environmental Protection205B Lowell Street, Wilmington, MA 01887 205B Lowell Street, Wilmington, MA 01887
phone: (978) 694 3270phone: (978) 694 3270fax: (978) 694-3499fax: (978) 694-3499
email: [email protected]: [email protected]
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Information Sources
http://www.mass.gov/dephttp://www.mass.gov/ota
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Department of Environmental Department of Environmental Protection/RegionsProtection/Regions
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Organization of DEPOrganization of DEP
• Bureau of Resource Protection– Wetlands, Water Pollution, Water Supply
• Bureau of Waste Site Clean Up– Brownfields & Emergency Response
• Strike Force– Investigate environmental crime
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Bureau of Waste PreventionBureau of Waste Prevention
• Multi-Media Inspections– Solid Waste– Toxics Use Reduction– Industrial Wastewater– Air Quality; includes Asbestos– Hazardous Waste
• Compliance & Enforcement• Permitting
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DEP vs EPADEP vs EPA
• Department of Environmental Protection– Commonwealth of Massachusetts
• Environmental Protection Agency– United States of America
WE ARE NOT THE EPA!!!!
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INSPECTED?INSPECTED?
• Has anyone ever been inspected?
• Pleasure or Pain?
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What to expect when DEP What to expect when DEP comes a knockin’comes a knockin’
Hi, I’m from the government, and I’m here to help
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Solid WasteSolid Waste
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Solid WasteSolid Waste
• 310 CMR 19.00• Does your company recycle?• Do you know “waste bans”?
-Recyclable Paper-Glass Containers-Metal Containers-Single Resin Narrow-Necked Plastics (soda)-White Goods, CRT’s,metal, wood.
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Industrial WastewaterIndustrial Wastewater
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Industrial WastewaterIndustrial Wastewater
• 314 CMR 3.00 – 7.00314 CMR 3.00 – 7.00• DEP regulates the discharge, treatment, DEP regulates the discharge, treatment,
and storage of IWW.and storage of IWW.• Any effluent other than sanitary is IWWAny effluent other than sanitary is IWW• Three areas:Three areas:
– Sewer ConnectionsSewer Connections– Surface Water (NPDES)Surface Water (NPDES)– Ground WaterGround Water
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Industrial WastewaterIndustrial Wastewater
• Auto Shops generally have floor Auto Shops generally have floor drainsdrains
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Industrial WastewaterIndustrial Wastewater
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Industrial WastewaterIndustrial Wastewater
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Industrial WastewaterIndustrial Wastewater
• Typical oil/water separator
• Also called MDC trap
Oil/water SeparatorsOil/water Separators
-Required by most -Required by most POTW’s as well as POTW’s as well as DEP/MWRADEP/MWRA
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Industrial WastewaterIndustrial Wastewater
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Industrial WastewaterIndustrial Wastewater
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Industrial WastewaterIndustrial Wastewater
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Industrial WastewaterIndustrial Wastewater
• Common IWW from Automotive Common IWW from Automotive RefinishingRefinishing-Vehicle wash water-Vehicle wash water
-MUST discharge to sewer or tight tank!!!!!-MUST discharge to sewer or tight tank!!!!!
There are limited exceptions…There are limited exceptions…
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Industrial WastewaterIndustrial Wastewater
• Surface Water Discharges (NPDES)Surface Water Discharges (NPDES)– Individual Main PermitIndividual Main Permit– Non-Contact Cooling WaterNon-Contact Cooling Water– General Storm Water PermitGeneral Storm Water Permit– NEW – Reverse Osmosis PermitNEW – Reverse Osmosis Permit
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Industrial WastewaterIndustrial Wastewater
• Groundwater DischargeGroundwater Discharge– Difficult to get. Anyone have one?Difficult to get. Anyone have one?
• Holding TanksHolding Tanks– Must be certified DEP01Must be certified DEP01
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Air QualityAir Quality
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AirAir QualityQuality
• 310 CMR 6.00- 8.00310 CMR 6.00- 8.00
• Applicable regs.Applicable regs.
– 7.02 Plan Approval7.02 Plan Approval
– 7.03 Plan Approval Exemption7.03 Plan Approval Exemption• 7.03(16) Paint Spray Booth7.03(16) Paint Spray Booth
• 7.18(28) Automotive Refinishing7.18(28) Automotive Refinishing
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Air QualityAir Quality Spray BoothsSpray Booths
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Air QualityAir Quality
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Air QualityAir Quality
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Air QualityAir Quality
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Air QualityAir Quality
• 7.03 exemption “Permit by Rule”
-Performance standards• Usage restrictionsUsage restrictions• Compliant coatingsCompliant coatings• HVLP spray gunsHVLP spray guns• Dry fabric filters – 2” or greaterDry fabric filters – 2” or greater
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Air QualityAir Quality
• Proper face velocity 200 ‘ per second• Compliant surface prep. 1.67 for lbs per
gallon for metal. 6.5 lbs. Per gallon for plastic
• Gun cleaner• Proper exhaust stack******** BIG ISSUE!!• Record keeping
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Air QualityAir Quality
Dry Fiber Mat Filter
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Air QualityAir Quality
•
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Air QualityAir Quality• Stack design BAD!!
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Air QualityAir Quality
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Air QualityAir Quality
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Air QualityAir Quality
• Proper Stack Design– Discharge vertically UPWARDS.
– NO rain protection that restricts vertical exhaust flow.
– Exit velocity > 40’ per second
– Height 35’ above ground or 10 ‘ above roof level.
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Air QualityAir Quality
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Air QualityAir Quality
Stack Design
GOOD!!!!
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Air QualityAir Quality
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Air QualityAir Quality
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Air QualityAir Quality
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Air QualityAir Quality
• #1 complaint we receive regarding Auto Body Shops…
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Air QualityAir QualitySpray GunsSpray Guns
HVLP or equivalent!HVLP or equivalent!•
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Air QualityAir Quality
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Air QualityAir Quality
•
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Air QualityAir Quality
• Enclosed Gun Washer
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Air QualityAir Quality
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Air QualityAir Quality
• INSPECTION:– Will check and verify equipment is compliant
• Booth, guns, stack, washer– Verify compliance with Record Keeping and Verify compliance with Record Keeping and
ReportingReporting• 7.02 Plan Approvals, LPA, CPA, RES, and 7.02 Plan Approvals, LPA, CPA, RES, and
ECPECP• 7.03 Plan Approval Exemption 7.03 Plan Approval Exemption
RequirementsRequirements• 7.12 Source Registration7.12 Source Registration• 7.18 VOC & HOC RACT
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Air QualityAir Quality
• 7.12 Source Registration• MORE Record Keeping & Reporting
– Who reports?
– Chances are your school reports
– Must include Paint Spray Booth as well
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Air QualityAir Quality
• SR/ES Forms now to be filed on-line
• Please visit DEP web site for full info.
• PLEASE report information ACCURATELY!!!!
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Air QualityAir Quality
• The key is staying on top of your recordkeeping.
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Hazardous WasteHazardous Waste
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Hazardous WasteHazardous Waste
• 310 CMR 30.000 Responsibilities regarding the management and storage of hazardous waste/waste oil
• Generator ID Numbers – Generation Status. Hazardous Waste/Waste Oil
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Hazardous WasteHazardous Waste
• Are you a generator?• What status?
– LQG >270 gallons per month
– SQG 27-270 gallons per month
– VSQG < 27 gallons per month
• What about waste oil?
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Hazardous WasteHazardous Waste
• Do you know your generator ID number?
• There are a variety of ‘em
• MAV, MV, MAD, MAR, MA5, and MAC• MP is not permanent!!!!!
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Hazardous WasteHazardous Waste
• Manifests– As of 09-2006 no more 2,4, or 8 Part
manifests– National 6 part manifest– No need to mail a copy to state anymore
unless shipment is going out of state.– Copy 6 retained by Generator, Copy 3
mailed by Facility to Generator*– Must be kept on site for 3 years
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Hazardous WasteHazardous Waste
• Lines, Lids, and Labels
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Hazardous WasteHazardous Waste
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Hazardous WasteHazardous Waste
• Typical Label for HW in Automotive Refinishing Shops
HAZARDOUS WASTE
WASTE PAINT RELATED MATERIAL
(TOLUENE, XYLENE)
IGNITABLE
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Hazardous WasteHazardous Waste
• HW Storage/Accumulation Standards– Delineation
– Signage
– Emergency Plan (Emer. Info)
– Closed containers
– Time limits
– Secondary containment
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Hazardous WasteHazardous Waste
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Hazardous WasteHazardous Waste
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Hazardous WasteHazardous Waste
• Satellite Accumulation– Point of generation
– Up to one 55g container per waste stream
– Unlimited time
– Must be managed by a responsible person
– Labeled and moved within 3 days when full
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Hazardous WasteHazardous Waste
• Cradle to Grave