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Page 1: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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AUTOMOTIVE REFINISHING

Page 2: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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David P. LaBrodeDavid P. LaBrodeEnvironmental Analyst Environmental Analyst

Bureau of Waste PreventionBureau of Waste PreventionNortheast Regional OfficeNortheast Regional Office

Department of Environmental ProtectionDepartment of Environmental Protection205B Lowell Street, Wilmington, MA 01887 205B Lowell Street, Wilmington, MA 01887

phone: (978) 694 3270phone: (978) 694 3270fax: (978) 694-3499fax: (978) 694-3499

email: [email protected]: [email protected]

Page 3: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Information Sources

http://www.mass.gov/dephttp://www.mass.gov/ota

Page 4: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Page 5: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Department of Environmental Department of Environmental Protection/RegionsProtection/Regions

Page 6: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Organization of DEPOrganization of DEP

• Bureau of Resource Protection– Wetlands, Water Pollution, Water Supply

• Bureau of Waste Site Clean Up– Brownfields & Emergency Response

• Strike Force– Investigate environmental crime

Page 7: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Bureau of Waste PreventionBureau of Waste Prevention

• Multi-Media Inspections– Solid Waste– Toxics Use Reduction– Industrial Wastewater– Air Quality; includes Asbestos– Hazardous Waste

• Compliance & Enforcement• Permitting

Page 8: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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DEP vs EPADEP vs EPA

• Department of Environmental Protection– Commonwealth of Massachusetts

• Environmental Protection Agency– United States of America

WE ARE NOT THE EPA!!!!

Page 9: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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INSPECTED?INSPECTED?

• Has anyone ever been inspected?

• Pleasure or Pain?

Page 10: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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What to expect when DEP What to expect when DEP comes a knockin’comes a knockin’

Hi, I’m from the government, and I’m here to help

Page 11: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Solid WasteSolid Waste

Page 12: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Solid WasteSolid Waste

• 310 CMR 19.00• Does your company recycle?• Do you know “waste bans”?

-Recyclable Paper-Glass Containers-Metal Containers-Single Resin Narrow-Necked Plastics (soda)-White Goods, CRT’s,metal, wood.

Page 13: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Industrial WastewaterIndustrial Wastewater

Page 14: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Industrial WastewaterIndustrial Wastewater

• 314 CMR 3.00 – 7.00314 CMR 3.00 – 7.00• DEP regulates the discharge, treatment, DEP regulates the discharge, treatment,

and storage of IWW.and storage of IWW.• Any effluent other than sanitary is IWWAny effluent other than sanitary is IWW• Three areas:Three areas:

– Sewer ConnectionsSewer Connections– Surface Water (NPDES)Surface Water (NPDES)– Ground WaterGround Water

Page 15: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Industrial WastewaterIndustrial Wastewater

• Auto Shops generally have floor Auto Shops generally have floor drainsdrains

Page 16: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Industrial WastewaterIndustrial Wastewater

Page 17: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Industrial WastewaterIndustrial Wastewater

Page 18: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Industrial WastewaterIndustrial Wastewater

• Typical oil/water separator

• Also called MDC trap

Oil/water SeparatorsOil/water Separators

-Required by most -Required by most POTW’s as well as POTW’s as well as DEP/MWRADEP/MWRA

Page 19: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Industrial WastewaterIndustrial Wastewater

Page 20: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Industrial WastewaterIndustrial Wastewater

Page 21: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Industrial WastewaterIndustrial Wastewater

Page 22: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Industrial WastewaterIndustrial Wastewater

• Common IWW from Automotive Common IWW from Automotive RefinishingRefinishing-Vehicle wash water-Vehicle wash water

-MUST discharge to sewer or tight tank!!!!!-MUST discharge to sewer or tight tank!!!!!

There are limited exceptions…There are limited exceptions…

Page 23: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Industrial WastewaterIndustrial Wastewater

• Surface Water Discharges (NPDES)Surface Water Discharges (NPDES)– Individual Main PermitIndividual Main Permit– Non-Contact Cooling WaterNon-Contact Cooling Water– General Storm Water PermitGeneral Storm Water Permit– NEW – Reverse Osmosis PermitNEW – Reverse Osmosis Permit

Page 24: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Industrial WastewaterIndustrial Wastewater

• Groundwater DischargeGroundwater Discharge– Difficult to get. Anyone have one?Difficult to get. Anyone have one?

• Holding TanksHolding Tanks– Must be certified DEP01Must be certified DEP01

Page 25: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Air QualityAir Quality

Page 26: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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AirAir QualityQuality

• 310 CMR 6.00- 8.00310 CMR 6.00- 8.00

• Applicable regs.Applicable regs.

– 7.02 Plan Approval7.02 Plan Approval

– 7.03 Plan Approval Exemption7.03 Plan Approval Exemption• 7.03(16) Paint Spray Booth7.03(16) Paint Spray Booth

• 7.18(28) Automotive Refinishing7.18(28) Automotive Refinishing

Page 27: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Air QualityAir Quality Spray BoothsSpray Booths

Page 28: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Air QualityAir Quality

Page 29: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Air QualityAir Quality

Page 30: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Air QualityAir Quality

Page 31: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Air QualityAir Quality

• 7.03 exemption “Permit by Rule”

-Performance standards• Usage restrictionsUsage restrictions• Compliant coatingsCompliant coatings• HVLP spray gunsHVLP spray guns• Dry fabric filters – 2” or greaterDry fabric filters – 2” or greater

Page 32: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Air QualityAir Quality

• Proper face velocity 200 ‘ per second• Compliant surface prep. 1.67 for lbs per

gallon for metal. 6.5 lbs. Per gallon for plastic

• Gun cleaner• Proper exhaust stack******** BIG ISSUE!!• Record keeping

Page 33: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Air QualityAir Quality

Dry Fiber Mat Filter

Page 34: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Air QualityAir Quality

Page 35: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Air QualityAir Quality• Stack design BAD!!

Page 36: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Air QualityAir Quality

Page 37: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Air QualityAir Quality

Page 38: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Air QualityAir Quality

• Proper Stack Design– Discharge vertically UPWARDS.

– NO rain protection that restricts vertical exhaust flow.

– Exit velocity > 40’ per second

– Height 35’ above ground or 10 ‘ above roof level.

Page 39: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Air QualityAir Quality

Page 40: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Air QualityAir Quality

Stack Design

GOOD!!!!

Page 41: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Air QualityAir Quality

Page 42: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Air QualityAir Quality

Page 43: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Air QualityAir Quality

Page 44: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Air QualityAir Quality

• #1 complaint we receive regarding Auto Body Shops…

Page 45: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Air QualityAir QualitySpray GunsSpray Guns

HVLP or equivalent!HVLP or equivalent!•

Page 46: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Air QualityAir Quality

Page 47: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Air QualityAir Quality

Page 48: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Air QualityAir Quality

• Enclosed Gun Washer

Page 49: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Air QualityAir Quality

Page 50: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Air QualityAir Quality

• INSPECTION:– Will check and verify equipment is compliant

• Booth, guns, stack, washer– Verify compliance with Record Keeping and Verify compliance with Record Keeping and

ReportingReporting• 7.02 Plan Approvals, LPA, CPA, RES, and 7.02 Plan Approvals, LPA, CPA, RES, and

ECPECP• 7.03 Plan Approval Exemption 7.03 Plan Approval Exemption

RequirementsRequirements• 7.12 Source Registration7.12 Source Registration• 7.18 VOC & HOC RACT

Page 51: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Air QualityAir Quality

• 7.12 Source Registration• MORE Record Keeping & Reporting

– Who reports?

– Chances are your school reports

– Must include Paint Spray Booth as well

Page 52: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Air QualityAir Quality

• SR/ES Forms now to be filed on-line

• Please visit DEP web site for full info.

• PLEASE report information ACCURATELY!!!!

Page 53: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Air QualityAir Quality

• The key is staying on top of your recordkeeping.

Page 54: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Hazardous WasteHazardous Waste

Page 55: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Hazardous WasteHazardous Waste

• 310 CMR 30.000 Responsibilities regarding the management and storage of hazardous waste/waste oil

• Generator ID Numbers – Generation Status. Hazardous Waste/Waste Oil

Page 56: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Hazardous WasteHazardous Waste

• Are you a generator?• What status?

– LQG >270 gallons per month

– SQG 27-270 gallons per month

– VSQG < 27 gallons per month

• What about waste oil?

Page 57: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Hazardous WasteHazardous Waste

• Do you know your generator ID number?

• There are a variety of ‘em

• MAV, MV, MAD, MAR, MA5, and MAC• MP is not permanent!!!!!

Page 58: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Hazardous WasteHazardous Waste

• Manifests– As of 09-2006 no more 2,4, or 8 Part

manifests– National 6 part manifest– No need to mail a copy to state anymore

unless shipment is going out of state.– Copy 6 retained by Generator, Copy 3

mailed by Facility to Generator*– Must be kept on site for 3 years

Page 59: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Hazardous WasteHazardous Waste

• Lines, Lids, and Labels

Page 60: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Hazardous WasteHazardous Waste

Page 61: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Hazardous WasteHazardous Waste

• Typical Label for HW in Automotive Refinishing Shops

HAZARDOUS WASTE

WASTE PAINT RELATED MATERIAL

(TOLUENE, XYLENE)

IGNITABLE

Page 62: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Hazardous WasteHazardous Waste

• HW Storage/Accumulation Standards– Delineation

– Signage

– Emergency Plan (Emer. Info)

– Closed containers

– Time limits

– Secondary containment

Page 63: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Hazardous WasteHazardous Waste

Page 64: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Hazardous WasteHazardous Waste

Page 65: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Hazardous WasteHazardous Waste

• Satellite Accumulation– Point of generation

– Up to one 55g container per waste stream

– Unlimited time

– Must be managed by a responsible person

– Labeled and moved within 3 days when full

Page 66: Of AUTOMOTIVE REFINISHING. of David P. LaBrode Environmental Analyst Bureau of Waste Prevention Northeast Regional Office Department of Environmental

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Hazardous WasteHazardous Waste

• Cradle to Grave