GET MORE OUT OF YOUR PRODUCTION

OEE 95%

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OEE 95%OEE 95%

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OEE 65%

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Your challenge: To produce more at lower costs

Higher availability: Transparency is essential. The more detailed a company knows the reasons for a standstill – combined with its duration – the more meaningful conclusions can be drawn. And the more precise measures for improvement can be initiated. Users are thrilled by user-friendly, informative and customizable graphics with drilldown options.

Higher effi ciency: Even if machines are functioning perfectly, they often do not achieve the desired output. Without MES, the reasons for this are often unclear and potentials remain untapped. Legato Sapient is your X-ray machine at hand for your production and can help you identify and eliminate your bottlenecks in a sustainable way.

Better quality: The possible causes for defective parts and rejects are manifold, ranging from material and pre-product defects to negligence by employees on the shopfl oor, through to defects of the machine or plant. To recognize these problems, the overall context is important. All available data must be evaluated and considered!

The business benefi t is really considerable: our estimate for a manu facturing company with sales of one billion euros is 1.5 – 4 million euros p.a. more profi t – we´d love to discuss it with you!

Whether it is Industry 4.0 or digitization: in the end, it is all about producing more at lower costs. The increase in OEE (Overall Equipment Effi ciency) is the essential lever. And Legato Sapient can make a decisive contribution to this:

20%

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Not only the morning round is now digital …

Digitization has now also reached the shopfl oor level and its processes. The GEFASOFT solution off ers many new advantages for manufacturing companies:

More effi cient shopfl oor meetings with less eff ort for pre- and post-processing due to automatic data preparation and aggregation.

Control and follow-up of measures for sustainable improvement in the sense of the CIP.

Comprehensive KPIs for better trend recognition and easy comparability through long-term archiving.

More error-free production due to faster processing, avoidance of quality problems and work accidents.

Cross-plant comparisons help management to better align and sustainably pursue the course.

Faster communication by integrating Skype for Business.

These new communication options enable you actively to involve all employees in a more effi cient process.

Deviations in the process are detected at an early stage and can be corrected immediately, resulting in higher machine availability and therefore increased output.

In addition, leaks are detected and eliminated at an early stage by recording energy consumption. A further reduction in energy costs can be achieved by the automatic control of the hall lighting based on break information.

Preventive maintenance helps to avoid unplanned plant downtimes and, as a result, increases plant availability.

The integrated workfl ow management for maintenance ensures that the production process is improved in the long term – in line with the CIP.

Nevertheless, the quality of production must at least be maintained or even improved. For this purpose, the traceability of the production goods is absolutely essential: this way, problems can be detected at an early stage and the highest quality be guaranteed.

Vision: The key to successThe fi rst step towards increasing effi ciency is the creation of transparency. Thus, you need a real-time image of the production process that tells you all about the machines and their operating data, process values, and plant downtimes.

“Any information at your fi ngertips“

The right information at the right time and in the right place:

Modern architecture allows visualizing data from third-party systems in Legato Sapient because the identifi cation and analysis of many problems is only possible in the right context.

Responsive Design gives you full access to mobile devices.

A powerful software development kit enables you to develop your own customer-specifi c solutions and representations, and those can be upgraded with the standard product. In addition, Legato Sapient can also provide information to other systems as an open platform.

The optional cloud off ers small and medium-sized businesses, in particular, the possibility of using technology without having to deal with its operations.

Manage as One – overview of several areas and plants

SAP(e.g. order data)

AT THE MACHINEHMI-PANEL

Q-SYSTEMQuality topics list

PLANT SPECIFIC DOCUMENTS

“Making Data Actionable“ In times of Big Data, these words express our business objective to extract valuable information from a wide range of data. Because we want to enable you to manage your production better, to improve it further and in a sustainable way.

GEFASOFTPioneering spirit has a long tradition at GEFASOFT: the company developed revolutionary SCADA systems right from the outset of its 34-year history. Companies such as Audi, BMW, and Volkswagen have been customers for decades, and the auto motive industry has always played a pioneering role here in Germany. With 350 applications and 200,000 shopfloor controllers, we have built up extensive expertise. This is reflected not only in successful implementations, but also in supplier awards, most recently from ZF for the area of “Digitization“. Nevertheless, digitization is not an end in itself, but the necessary precondition for the further acceleration of processes and for production that is more efficient.

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Effi cient system operations with service level agreementWhether SaaS or remote: we take care of your system operations – even 24×7 – and you can take care of your core business!

GEFASOFT GmbH Dessauerstraße 15 80992 Munich GermanyTelephone (+49) (89) 12 55 65 - 0 info@gefasoft.de www.gefasoft.de

General information about GEFASOFT and its products can be found on our website: www.gefasoft.de

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