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Reinvent prototyping & industrial production with HP Multi Jet Fusion Tech Day October 1 st , 2019 – Lyon Sébastien Cadalen 3D Printing Application Engineer

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Page 1: October 1 , 2019 Lyon Sébastien Cadalen 3D Printing Application … · 2020. 4. 21. · 3D printing market 2 “3D printing is poised to disrupt $4 to 6 trillion (USD) of the current

Reinvent prototyping& industrial productionwith HP Multi Jet Fusion

Tech DayOctober 1st, 2019 – Lyon

Sébastien Cadalen

3D Printing Application Engineer

Page 2: October 1 , 2019 Lyon Sébastien Cadalen 3D Printing Application … · 2020. 4. 21. · 3D printing market 2 “3D printing is poised to disrupt $4 to 6 trillion (USD) of the current

© Copyright 2018 HP Development Company, L.P.The information contained herein is subject to change without notice.

Allizé Plasturgie Tech Day – 2019/10/01 – LyonReinvent prototyping & industrial production with HP MJF

3D printing market

2

“3D printing is poised to disrupt $4 to 6 trillion (USD) of the current global economy over the next five to 10 years.”

- AT Kearney, 3D Printing: ensuring manufacturing leadership in the 21st century, 2018

Source: Mar-2018 3DP Sizing I *Revenue includes hardware, materials, software, services, and service bureau value add

2014 2015 2016 2017 2018 2019 2020 2021 2022

To

tal R

even

ue

[B$

]*

Prototyping Tooling & Fixtures Final Parts

2016-2022 CAGRPrototyping: 22%

Tooling & Fixtures: 27%Final Parts: 63%

Page 3: October 1 , 2019 Lyon Sébastien Cadalen 3D Printing Application … · 2020. 4. 21. · 3D printing market 2 “3D printing is poised to disrupt $4 to 6 trillion (USD) of the current

© Copyright 2018 HP Development Company, L.P.The information contained herein is subject to change without notice.

Allizé Plasturgie Tech Day – 2019/10/01 – LyonReinvent prototyping & industrial production with HP MJF

HP Multi Jet Fusion

3

Volu

me

Development Production

Manufacturing aids: Jigs, fixtures,

and tooling

Bridge

production

Full production

Time

Digital stock

On demand prodcution

Innovation

Spare part

Tooling

Jigs & fixtures

Page 4: October 1 , 2019 Lyon Sébastien Cadalen 3D Printing Application … · 2020. 4. 21. · 3D printing market 2 “3D printing is poised to disrupt $4 to 6 trillion (USD) of the current

© Copyright 2018 HP Development Company, L.P.The information contained herein is subject to change without notice.

Allizé Plasturgie Tech Day – 2019/10/01 – LyonReinvent prototyping & industrial production with HP MJF

Decades of printing leadership

4

Integrated Manufacturing

30+ years of IP

PageWide Print Bars

Inkjet technology

Page 5: October 1 , 2019 Lyon Sébastien Cadalen 3D Printing Application … · 2020. 4. 21. · 3D printing market 2 “3D printing is poised to disrupt $4 to 6 trillion (USD) of the current

© Copyright 2018 HP Development Company, L.P.The information contained herein is subject to change without notice.

Allizé Plasturgie Tech Day – 2019/10/01 – LyonReinvent prototyping & industrial production with HP MJF

Inkjet performance

5

Page 6: October 1 , 2019 Lyon Sébastien Cadalen 3D Printing Application … · 2020. 4. 21. · 3D printing market 2 “3D printing is poised to disrupt $4 to 6 trillion (USD) of the current

© Copyright 2018 HP Development Company, L.P.The information contained herein is subject to change without notice.

Allizé Plasturgie Tech Day – 2019/10/01 – LyonReinvent prototyping & industrial production with HP MJF

HP Multi Jet Fusion

6

Temperature ControlEnergy DeliveryColor

1 4 5

AgentsRecoating

2 3

Infrared light

Page 7: October 1 , 2019 Lyon Sébastien Cadalen 3D Printing Application … · 2020. 4. 21. · 3D printing market 2 “3D printing is poised to disrupt $4 to 6 trillion (USD) of the current

© Copyright 2018 HP Development Company, L.P.The information contained herein is subject to change without notice.

Allizé Plasturgie Tech Day – 2019/10/01 – LyonReinvent prototyping & industrial production with HP MJF

HP Portfolio

7

HP JET FUSION 5200Production

HP JET 500Full color prototyping

HP JET FUSION 4200Low production

Free form designNo support needed

MaterialsHigh reusability

Powder management

Functional partsIsotropic properties

Printing speed15000 nozzles

Geometry independent

Page 8: October 1 , 2019 Lyon Sébastien Cadalen 3D Printing Application … · 2020. 4. 21. · 3D printing market 2 “3D printing is poised to disrupt $4 to 6 trillion (USD) of the current

© Copyright 2018 HP Development Company, L.P.The information contained herein is subject to change without notice.

Allizé Plasturgie Tech Day – 2019/10/01 – LyonReinvent prototyping & industrial production with HP MJF

HP Portfolio

8

Productivity

Inve

stm

ent

Manufacturing CareProduction CareFoundation CareJF500

JF4200

JF5200

JF5210

JF5210B

Rapid prototypingFunctional Testing

PrototypingLow Production

Production High Production

ProductivityMaterialsAccuracy

Lower TCORepeatability

Duty cycleBuild size

Page 9: October 1 , 2019 Lyon Sébastien Cadalen 3D Printing Application … · 2020. 4. 21. · 3D printing market 2 “3D printing is poised to disrupt $4 to 6 trillion (USD) of the current

© Copyright 2018 HP Development Company, L.P.The information contained herein is subject to change without notice.

Allizé Plasturgie Tech Day – 2019/10/01 – LyonReinvent prototyping & industrial production with HP MJF

HP Confidential

9

3D PRINTING: CATALYST OF THE 4TH

INDUSTRIAL REVOLUTIONDIGITAL TRANSITION

AdditiveManufacturing

Robotics

Artificial Intelligence

IoT DataScience

PRODUCTION TRANSFORMATION

Time-to-market

Supply chainoptimization

Innovation

Virtualinventory

Higher capital efficiency

Page 10: October 1 , 2019 Lyon Sébastien Cadalen 3D Printing Application … · 2020. 4. 21. · 3D printing market 2 “3D printing is poised to disrupt $4 to 6 trillion (USD) of the current

© Copyright 2018 HP Development Company, L.P.The information contained herein is subject to change without notice.

Allizé Plasturgie Tech Day – 2019/10/01 – LyonReinvent prototyping & industrial production with HP MJF

JF500 | Prototyping

10

Consumer goodsArtwork / collectibles / jewelry

Personalized prosthetics

Color presentation models

Labels

Visual aids

Color jigs and fixtures

Page 11: October 1 , 2019 Lyon Sébastien Cadalen 3D Printing Application … · 2020. 4. 21. · 3D printing market 2 “3D printing is poised to disrupt $4 to 6 trillion (USD) of the current

© Copyright 2018 HP Development Company, L.P.The information contained herein is subject to change without notice.

Allizé Plasturgie Tech Day – 2019/10/01 – LyonReinvent prototyping & industrial production with HP MJF

JF5200 | Production

11

Girbau 3D Dyeing SolutionHP 3D High

Reusability PA 11HP 3D High

Reusability PA 12BASF Ultrasint™

3D TPU01Data courtesy of Addit·ion & Kupol

HP 3D Process Controlsoftware

HP SmartStream 3D Build Manager

Industry-leading software integration

HP Jet Fusion 3D Solution Services

HP Financial Services

Printer Natural Cooling

Unit

Build Unit Processing Station HovmandForklift

HP 3D Center software

Page 12: October 1 , 2019 Lyon Sébastien Cadalen 3D Printing Application … · 2020. 4. 21. · 3D printing market 2 “3D printing is poised to disrupt $4 to 6 trillion (USD) of the current

© Copyright 2018 HP Development Company, L.P.The information contained herein is subject to change without notice.

Allizé Plasturgie Tech Day – 2019/10/01 – LyonReinvent prototyping & industrial production with HP MJF

12

Data courtesy of CAF

Data courtesy of Motospirit UPC

Data courtesy of Heli Racing, printed by Zigg Zagg NV

Transportation Medical Industrial Consumer Goods

Data courtesy of nivellispo

Data courtesy of iOrthotics

Data courtesy of Hulotech, Invent Medical, Crispin

Data courtesy of Ficep S3

Data courtesy of Sag Tubi

Data courtesy of IAM 3D Hub

Data courtesy of Ballast

Data courtesy of Kupol and Horizons Optical

Data courtesy of New Rock and Wiivv

Applications

Page 13: October 1 , 2019 Lyon Sébastien Cadalen 3D Printing Application … · 2020. 4. 21. · 3D printing market 2 “3D printing is poised to disrupt $4 to 6 trillion (USD) of the current

© Copyright 2018 HP Development Company, L.P.The information contained herein is subject to change without notice.

Allizé Plasturgie Tech Day – 2019/10/01 – LyonReinvent prototyping & industrial production with HP MJF

13

Design for Additive ManufacturingREDUCE PARTS NUMBERS

CUSTOMIZATION

How to LEVERAGE Multi Jet Fusion?• Fast prototyping• Lightweight & compact design• Reduce over quality• Local & reactive production• Complex function & geometry• Competitive short run• Customization without extra cost• Productivity

Page 14: October 1 , 2019 Lyon Sébastien Cadalen 3D Printing Application … · 2020. 4. 21. · 3D printing market 2 “3D printing is poised to disrupt $4 to 6 trillion (USD) of the current

© Copyright 2018 HP Development Company, L.P.The information contained herein is subject to change without notice.

Allizé Plasturgie Tech Day – 2019/10/01 – LyonReinvent prototyping & industrial production with HP MJF

14

MJF & Blow Molding

EXTRUSION BLOW MOLDING (EBM) MOLDS

HP 3D HR PA 12

• To manufacture extrusion blow molding (EBM) devices for automotive air ducts, Eurecat turned to 3D printing powered by HP Multi Jet Fusion (MJF) technology.

• HP MJF allows for the simultaneous printing of both cavities and different mold geometries to test.

• Compared with metallic molds made with CNC Machining, the molds made with HP MJF resulted in a cost decrease of 46%.

COST SAVINGS

Molds made with HP MJF technology cost 46% less than metallic molds made with CNC Machining.

With CNC Machining, production took 2 weeks, but with HP MJF, production time decreased to 2 days.

TIME SAVINGS

MATERIAL

Page 15: October 1 , 2019 Lyon Sébastien Cadalen 3D Printing Application … · 2020. 4. 21. · 3D printing market 2 “3D printing is poised to disrupt $4 to 6 trillion (USD) of the current

© Copyright 2018 HP Development Company, L.P.The information contained herein is subject to change without notice.

Allizé Plasturgie Tech Day – 2019/10/01 – LyonReinvent prototyping & industrial production with HP MJF

15

MJF Vs Injection Molding

Serie sizeC

ost

per

par

t

JF500

JF4200

JF5210

Injection molding

Page 16: October 1 , 2019 Lyon Sébastien Cadalen 3D Printing Application … · 2020. 4. 21. · 3D printing market 2 “3D printing is poised to disrupt $4 to 6 trillion (USD) of the current

© Copyright 2018 HP Development Company, L.P.The information contained herein is subject to change without notice.

Allizé Plasturgie Tech Day – 2019/10/01 – LyonReinvent prototyping & industrial production with HP MJF

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HP has the technology, the heritage of leadership in printing,and the IP that comes along with that, as well as the synergiesand global support services to revolutionize the AM market.

Powder Injection Moulding International, Vol.13, No.3, Sept 2019

Page 17: October 1 , 2019 Lyon Sébastien Cadalen 3D Printing Application … · 2020. 4. 21. · 3D printing market 2 “3D printing is poised to disrupt $4 to 6 trillion (USD) of the current

HP Confidential17