ocpw wintersburg channel deep soil mixing

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Page 1: OCPW Wintersburg Channel Deep Soil Mixing
Page 2: OCPW Wintersburg Channel Deep Soil Mixing

Sheet pile installation using silent piling

methods

Low-strength liquefiable soils

QA/QC procedures for deep soil mixing

Space & Environmental Restrictions

Topics:

Page 3: OCPW Wintersburg Channel Deep Soil Mixing

What was The

Problem?

Page 4: OCPW Wintersburg Channel Deep Soil Mixing

Crumbling levees incised in 1960s

High potential for major seismic event – Newport-Inglewood Fault Zone

Home-pads elevations several feet lower than monthly high tides

Liquefiable soil: >9-inches of settlement & > 3 feet of lateral spreading

Page 5: OCPW Wintersburg Channel Deep Soil Mixing

How was it

Solved?

Page 6: OCPW Wintersburg Channel Deep Soil Mixing

•“Selling” an innovative idea to Upper Management

•Permitting agencies approve construction method

•Conceptual adaptation by USACE in New Orleans

•Design endorsed by independent geotechnical firms

•Continued monitoring of the groundwater

Soil-Mix-Sandwich (SMS) Flood Control Levee

•Project acceptance by homeowners

Page 7: OCPW Wintersburg Channel Deep Soil Mixing

Why did it consume a

decade to implement?

Several previous design concepts

confronted tough design issues

Page 8: OCPW Wintersburg Channel Deep Soil Mixing
Page 9: OCPW Wintersburg Channel Deep Soil Mixing

Who confirmed the SMS concpet?

Page 10: OCPW Wintersburg Channel Deep Soil Mixing

By 2010, USACE began to

explore similar ideas and

then implemented them prior

to start of the C05 project.

When did Top

Management

adopt SMS?

Page 11: OCPW Wintersburg Channel Deep Soil Mixing

Background to

East Garden Grove Wintersburg Channel Deep

Soil Mixing

Page 12: OCPW Wintersburg Channel Deep Soil Mixing

Critical area subject to

flooding from a levee

failure with substantial

impact!!!

Page 13: OCPW Wintersburg Channel Deep Soil Mixing

Why did it cost $42 Million?

Marine

Environment Tidal Influence Tectonic Fault

Environmental Sensitivity Contiguous Subdivisions

Liquefiable Soil

A Challenging Site Fit

for Ground

Improvement

Page 14: OCPW Wintersburg Channel Deep Soil Mixing
Page 15: OCPW Wintersburg Channel Deep Soil Mixing

How was the construction process accomplished?

Flood control channels are linearly horizontal projects

An “Assembly Line” process was implemented at the site

Atypical Site, Atypical Approach

Page 16: OCPW Wintersburg Channel Deep Soil Mixing

How was the construction process accomplished?

Flood control channels are linearly horizontal projects

An “Assembly Line” process was implemented at the site

Atypical Site, Atypical Approach

Assembly Line Components: 1)Cistern below Trees and top soil

2)Dual Sheet Piles Deep Soil Cement Mixing (DSCM)

Page 17: OCPW Wintersburg Channel Deep Soil Mixing

Components of Assembly Line:

1: Infiltration Cistern

Construction Sequence

Page 18: OCPW Wintersburg Channel Deep Soil Mixing

Preparation for Cistern-Trench Excavation

Page 19: OCPW Wintersburg Channel Deep Soil Mixing

Install Cistern

Dual Functions of Infiltration Cistern:

1. Groundwater fluctuation buffer during

construction and post construction

2. Surface drainage storage for

infiltration as a WQMP component

Page 20: OCPW Wintersburg Channel Deep Soil Mixing

Infiltration cistern acted as a pseudo-surge tank

Cistern design was an elaboration on infiltration trenches.

Stacks of

Infiltration

cisterns

Page 21: OCPW Wintersburg Channel Deep Soil Mixing

Section of Infiltration Cistern

Page 22: OCPW Wintersburg Channel Deep Soil Mixing

Trench-Box and Compactor and Gravel Sub-base for Cistern

Page 23: OCPW Wintersburg Channel Deep Soil Mixing

Multiple Surveys and Construction Monitoring

Page 24: OCPW Wintersburg Channel Deep Soil Mixing

Components of Assembly Line:

2: Sheet Piles

Construction Sequence

Page 25: OCPW Wintersburg Channel Deep Soil Mixing

Buffer Area between Residences and Levee was

Layout Area prior to Sheet Piles Duo Insertion

Page 26: OCPW Wintersburg Channel Deep Soil Mixing

Sheet piles over covered cistern

Page 27: OCPW Wintersburg Channel Deep Soil Mixing

Sheet pile rows inserted with Press-In method

Page 28: OCPW Wintersburg Channel Deep Soil Mixing

Contractor employed up to

three Giken Press-In

(Reaction Base) Pile Drivers

during construction

Page 29: OCPW Wintersburg Channel Deep Soil Mixing

Platform for Soil-Mixing within Sheet Piles Duo in-progress

Page 30: OCPW Wintersburg Channel Deep Soil Mixing

Platform almost ready

for Soil-Mixing

Page 31: OCPW Wintersburg Channel Deep Soil Mixing

Components of Assembly Line:

3: Deep Soil Cement Mixing

(DSCM)

Construction Sequence

Page 32: OCPW Wintersburg Channel Deep Soil Mixing

Find a Staging Area for Cement Plant!

Page 33: OCPW Wintersburg Channel Deep Soil Mixing

How to overcome High Mobilization Cost?

Large flood-control project → realizes economy of scale

Page 34: OCPW Wintersburg Channel Deep Soil Mixing

How to

overcome

Difficult Access

Constraints?

Identify logistics,

acquire easements,

conduct

constructability

review to assess

viability of using a

“behemoth-

machine” in an

Assembly-Line

process for a linear

project

Page 35: OCPW Wintersburg Channel Deep Soil Mixing

Typical access restriction on C05!

Page 36: OCPW Wintersburg Channel Deep Soil Mixing

Traditional DSCM is below ground

C05 SMS DSCM was above and below ground!

Page 37: OCPW Wintersburg Channel Deep Soil Mixing

Target Locations for C05 DSCM

Subterranean: traditional-beneath levees (as an example) beneath large storage tanks

Supra-terranean: within confinement above a channel invert horizon

Traditional DSCM literature was focused

on Subterranean applications

Page 38: OCPW Wintersburg Channel Deep Soil Mixing

Benchmarks for

Sheet Piles & SMS

Page 39: OCPW Wintersburg Channel Deep Soil Mixing

Lateral pressure mitigation

along the length of a levee

Seepage mitigation

Environmental

engineering:

contamination,

solid waste liner

DSCM Applications:

Page 40: OCPW Wintersburg Channel Deep Soil Mixing

“Risk Analysis for Flood

Damage Reduction Studies”

• ER 1105-2-101 became effective 3

January 2006.

• It provided guidance on the

evaluation-framework for USACE

flood damage reduction studies.

Page 41: OCPW Wintersburg Channel Deep Soil Mixing

Use several constitutive models for sheet pile design

1) Rankine Limit State Model

2) Sheet Pile “Fixity-Point”

with Euler Buckling Model

3)SESAME Axial-Flexural interaction Model

4) Winkler Springs, Beam-in-Elastic

Foundation Sheet Pile Model

Page 42: OCPW Wintersburg Channel Deep Soil Mixing

Soil-Recession in the field necessitated→

Geo-Structural

Analysis to

Evaluate 2nd

Order P-Delta

Effect for

Construction

Phase

Page 43: OCPW Wintersburg Channel Deep Soil Mixing

Pre-construction evaluation of soil-recession utilized→

the Single Element

Stiffness Analysis

Method -SESAME

Page 44: OCPW Wintersburg Channel Deep Soil Mixing

See Section16-15 “Buckling of Fully and Partially Embedded

Piles and Poles” by J.E. Bowles in “Foundation Analysis &

Design”, 4th Ed.

Page 45: OCPW Wintersburg Channel Deep Soil Mixing

What were

the Deep

Soil Cement

Mixing

(DSCM)

metrics for?

They enable

modeling

SMS as a

Simplified

Rigid Block

Page 46: OCPW Wintersburg Channel Deep Soil Mixing

Pseudo-Static

Analysis of SMS

Benchmarked

by established

State-of-

Practice

methods to

reduce

uncertainty

Use several

constitutive

models for

SMS design

Page 47: OCPW Wintersburg Channel Deep Soil Mixing

Combining DSCM and Sheet

Piles in a Hybrid Structure SMS created a

pattern of Single

overlapping DSCM

cells within the

confined space

between two sheet

pile rows

Page 48: OCPW Wintersburg Channel Deep Soil Mixing

DSCM Columns Primary System, Soil-Mix-Sandwich (SMS) DSCM sub-

contractor initially

hired a

geotechnical

engineer to

provide an

alternate pattern

for DSCM

Page 49: OCPW Wintersburg Channel Deep Soil Mixing

Sequestering and

Compartmentalizing

into a Wafer System

Project hexagonal-lattice

work plan appeared

complicated on paper

Page 50: OCPW Wintersburg Channel Deep Soil Mixing

In reality, the whole plan

is summarized by two

dimensions any which

way one looks(5.5’ & 4.75’)

Page 51: OCPW Wintersburg Channel Deep Soil Mixing

DSCM Metrics

Page 52: OCPW Wintersburg Channel Deep Soil Mixing

Site: type of soil, access, staging

Water content: wet mixing, dry mixing, MDM,

water cement ratio, volume of spoils

Energy: torque, size of machine

Material testing: exhuming to inspect, coring, samples

Frequency of sampling: How often? From what depth?

Binder & Additives: cement, lime, Bentonite

DSCM Parameters →

Page 53: OCPW Wintersburg Channel Deep Soil Mixing

Specifications →

Binder Content

Mixing Method

DSCM Pattern vs. Function

Depth of DSCM

Inspection

Record keeping

Frequency of Testing

Page 54: OCPW Wintersburg Channel Deep Soil Mixing

Depth of soil-mixed columns based on CPT Logs Anchor into competent strata without impacting deep aquifer!

Page 55: OCPW Wintersburg Channel Deep Soil Mixing

Hard Metrics Used in DSCM

• UCS: Unconfined Compressive Strength

• Permeability: the speed of water through

the DSCM media under ASTM test

Standards

Importance varies depending on the

primary utility of the DSCM product

Page 56: OCPW Wintersburg Channel Deep Soil Mixing

Soft Metrics Used in DSCM

Reproducibility of pattern by drill-rig

Uniform densification

of work-space

Impact to confining

structure or sheet pile

Grab-sample effect on hard-metrics

Potential need for retrofit 28 days after demobilization

Page 57: OCPW Wintersburg Channel Deep Soil Mixing

Benchmarks for Soil Mixing

Page 58: OCPW Wintersburg Channel Deep Soil Mixing

Q: How can engineer predict the amount of cement needed to achieve minimum UCS?

A: Perform pre-tests to establish a baseline (per the C05 specs)!

Page 59: OCPW Wintersburg Channel Deep Soil Mixing

C05 UCS Pre-Testing Sample-Sources

Page 60: OCPW Wintersburg Channel Deep Soil Mixing

Textbook Recipe →FHWA, TX-DOT

Page 61: OCPW Wintersburg Channel Deep Soil Mixing

FHWA, TX-DOT distinguishes between

Dosage & Content

Page 62: OCPW Wintersburg Channel Deep Soil Mixing

QA/QC for Soil Mixing

Page 63: OCPW Wintersburg Channel Deep Soil Mixing

C05 UCS Pre-Testing Samples

Page 64: OCPW Wintersburg Channel Deep Soil Mixing

C05 Project @56 Days

UCS Sample Results

Page 65: OCPW Wintersburg Channel Deep Soil Mixing

@28 Days C05 UCS Sample Results Post

Cement-Reduction in HBI Recipe Results of jet-grouting were excluded from analysis

Page 66: OCPW Wintersburg Channel Deep Soil Mixing

Probabilistic UCS test values set an “average-value” for

results to be acceptable for a given level of risk

Deterministic UCS test values set a “floor-value” below which

results are deemed unacceptable for a given level of risk

Approach selection depends on whether there is a “multitude of

columns” vs. a “single cell” resisting the lateral forces or seepage

Soil-Mix-Sandwich (SMS) Flood Control Levee

Page 67: OCPW Wintersburg Channel Deep Soil Mixing

Geosyntec,

SCM

Construction

QA,

1322 page

Report,

documenting

verification of

intent of Plans

&

Specifications

Page 68: OCPW Wintersburg Channel Deep Soil Mixing

• Densification is

far more affected

by pattern in

Confined-Work-

Space than Free-

Field-Work-

Space

• Sheet-Pile Duos

are further

confined with

ends-embedded

braces←

Confined DSCM vs. Free-Field DSCM

Page 69: OCPW Wintersburg Channel Deep Soil Mixing

SMS, Embedded End-Brace

Page 70: OCPW Wintersburg Channel Deep Soil Mixing

Use Accordion Sheet Pile where

SMS was not used

Issues, Challenges, & Mitigation

Page 71: OCPW Wintersburg Channel Deep Soil Mixing
Page 72: OCPW Wintersburg Channel Deep Soil Mixing

Several Fault-Zones identified in geotechnical reports traversing project.

Page 73: OCPW Wintersburg Channel Deep Soil Mixing
Page 74: OCPW Wintersburg Channel Deep Soil Mixing
Page 75: OCPW Wintersburg Channel Deep Soil Mixing

Accommodation of surfacing tectonic fault with Accordion Sheet Pile confirmed by →

Page 76: OCPW Wintersburg Channel Deep Soil Mixing

Accordion Sheet Pile was achieved via in-line introduction of redundant joint-T-piles

Page 77: OCPW Wintersburg Channel Deep Soil Mixing

“Accordion” was designed to mitigate tectonic slip over life cycle of project

Page 78: OCPW Wintersburg Channel Deep Soil Mixing