numerical shape optimization of a wind turbine blades ... · pdf file... (cfd) and blade...

12
Shahram Derakhshan 1 School of Mechanical Engineering, Iran University of Science and Technology, Narmak, Tehran 16844, Iran e-mail: [email protected] Ali Tavaziani School of Mechanical Engineering, Iran University of Science and Technology, Narmak, Tehran 16844, Iran Nemat Kasaeian School of Mechanical Engineering, Iran University of Science and Technology, Narmak, Tehran 16844, Iran Numerical Shape Optimization of a Wind Turbine Blades Using Artificial Bee Colony Algorithm Use of wind turbines is rapidly growing because of environmental impacts and daily increase in energy cost. Therefore, improving the wind turbines’ characteristics is an important issue in this regard. This study has two objectives: one is investigating the aer- odynamic performance of wind turbine blades and the other is developing an efficient approach for shape optimization of blades. The numerical solver of flow field was vali- dated by phase VI rotor as a case study. First, flow field around the wind turbine blades was simulated using computational flow dynamics (CFD) and blade element momentum (BEM) methods, then obtained results were validated by available experimental data to show an appropriate conformity. Then for yielding the optimal answer, a shape optimiza- tion algorithm was used based on artificial bee colony (ABC) coupled by artificial neural networks (ANNs) as an approximate model. Effect of most important parameters in wind turbine, such as twist angle, chord line, and pitch angle, was changed till achieving the best performance. The flow characteristics of optimized and initial geometries were com- pared. The results of global optimization showed a value of 8.58% increase for output power. By using pitch power regulate, the maximum power was shifted to higher wind speed and results in a steady power for all work points. [DOI: 10.1115/1.4031043] Keywords: computational flow dynamics (CFD), horizontal axis wind turbine (HAWT), artificial bee colony (ABC), artificial neural networks (ANNs), NREL phase VI rotor 1 Introduction Wind turbine became attractive after the fossil fuel price crisis, stricter environmental regulations, and improvements in technol- ogy. Wind turbine has been applied in a wide range in the world. However, by increasing the aerodynamic efficiency of wind tur- bine using optimization methods, they can be economically applied in the higher power capacities. Blade shape optimization is a multidiscipline process, consisted of aerodynamic, electrics, structure, and economics. For wind turbines, the aerodynamic per- formance has a major role in power generation and depends on turbine blade’s shape. The general steps of a shape optimization algorithm can be categorized as [1]: (A) parameterization and geometry generation (B) objective function evaluation (C) minimizing the object function. In parameterization of geometry, an accurate and flexible geometry expression can be attended which uses the minimum pa- rameters for easier optimization. There are many methods for parameterization, for example, spline [2], B spline [3], and Bezier [4] that are also used in this study. Simulation of flow around the wind turbine blades is very com- plicated. There are many methods available to simulate the flow around the wind turbine blades. One method called BEM [5] is widely used because of its reliability and fastness in 2D simula- tions. Weakness in modeling of three-dimensional (3D) and rota- tional effects is considered as the BEM limitations. On the other hand, BEM method needs the values of lift and drag forces versus angle of attack in order to calculate loads on each sectional airfoil [6]. The other methods of flow simulations around the wind turbine blade are lifting surface, prescribed-wake code [7], 3D actuator line model [6], and CFD [8]. Numerical simulations and CFD calculations of horizontal axis wind turbine (HAWT) have been done by some researchers. Earl et al. [9] compared the accuracy of three approaches consisted of BEM method, vortex lattice method, and Navier–Stokes equations solving on phase II wind turbine in their researches. Aerodynamic performance of HAWT was investigated by Sor- ensen [10] using Ellipsis Code. Lanzafame et al. [11] simulated phase VI wind turbine with CFD. Moshfeghi et al. [8] investigated the effects of near-wall grid spacing of NREL phase VI. Hsu et al. [12] applied the ALE-VMS finite element formulation of aerody- namics for simulation of wind turbines at full scale. In this study, the wind turbine simulations captured the blade and tower interac- tion effects. Mo et al. [13] performed large eddy simulation of NREL phase VI to achieve a better understanding of the turbine wake characteristics. Nowadays, due to the ability of doing the complex calculations by common computers, performance improvement of turbomachi- nery can be done using optimization methods coupled by CFD soft- ware. Tang et al. [14] did 2D airfoil optimization using unstructured mesh. Ghatage and Joshi [15] optimized vertical axis wind turbine and tested it. Dossing et al. [16] and Xudong et al. [17] studied the optimization of wind turbine by BEM method. Investigation of winglet effect on wind turbine performance and optimization was considered by Elfarra et al. [6]. In a previous study, optimization was done by genetic algorithms (GAs) coupled by 3D Navier–Stokes equations. Ribeiro et al. [1] optimized 2D airfoil of wind turbine blade and Sharifi and Nobari [18] predicted the optimal pitch angle of wind turbine. (Optimiza- tion was done using power coefficient and BEM method.) We used various optimization algorithms for improving turbo- machinery performances [1921]. ABC algorithm was recently used for shape optimization of centrifugal pump impeller by Derakhshan and Kasaeian [22]. In this study, the ABC algorithm with ANN has been performed for optimization of pump blades. 1 Corresponding author. Contributed by the Advanced Energy Systems Division of ASME for publication in the JOURNAL OF ENERGY RESOURCES TECHNOLOGY. Manuscript received February 26, 2015; final manuscript received July 6, 2015; published online July 30, 2015. Assoc. Editor: Ryo Amano. Journal of Energy Resources Technology SEPTEMBER 2015, Vol. 137 / 051210-1 Copyright V C 2015 by ASME Downloaded From: http://energyresources.asmedigitalcollection.asme.org/ on 08/17/2015 Terms of Use: http://www.asme.org/about-asme/terms-of-use

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Page 1: Numerical Shape Optimization of a Wind Turbine Blades ... · PDF file... (CFD) and blade element momentum ... solving on phase II wind turbine in their ... performed large eddy simulation

Shahram Derakhshan1

School of Mechanical Engineering,

Iran University of Science and Technology,

Narmak, Tehran 16844, Iran

e-mail: [email protected]

Ali TavazianiSchool of Mechanical Engineering,

Iran University of Science and Technology,

Narmak, Tehran 16844, Iran

Nemat KasaeianSchool of Mechanical Engineering,

Iran University of Science and Technology,

Narmak, Tehran 16844, Iran

Numerical Shape Optimizationof a Wind Turbine Blades UsingArtificial Bee Colony AlgorithmUse of wind turbines is rapidly growing because of environmental impacts and dailyincrease in energy cost. Therefore, improving the wind turbines’ characteristics is animportant issue in this regard. This study has two objectives: one is investigating the aer-odynamic performance of wind turbine blades and the other is developing an efficientapproach for shape optimization of blades. The numerical solver of flow field was vali-dated by phase VI rotor as a case study. First, flow field around the wind turbine bladeswas simulated using computational flow dynamics (CFD) and blade element momentum(BEM) methods, then obtained results were validated by available experimental data toshow an appropriate conformity. Then for yielding the optimal answer, a shape optimiza-tion algorithm was used based on artificial bee colony (ABC) coupled by artificial neuralnetworks (ANNs) as an approximate model. Effect of most important parameters in windturbine, such as twist angle, chord line, and pitch angle, was changed till achieving thebest performance. The flow characteristics of optimized and initial geometries were com-pared. The results of global optimization showed a value of 8.58% increase for outputpower. By using pitch power regulate, the maximum power was shifted to higher windspeed and results in a steady power for all work points. [DOI: 10.1115/1.4031043]

Keywords: computational flow dynamics (CFD), horizontal axis wind turbine (HAWT),artificial bee colony (ABC), artificial neural networks (ANNs), NREL phase VI rotor

1 Introduction

Wind turbine became attractive after the fossil fuel price crisis,stricter environmental regulations, and improvements in technol-ogy. Wind turbine has been applied in a wide range in the world.However, by increasing the aerodynamic efficiency of wind tur-bine using optimization methods, they can be economicallyapplied in the higher power capacities. Blade shape optimizationis a multidiscipline process, consisted of aerodynamic, electrics,structure, and economics. For wind turbines, the aerodynamic per-formance has a major role in power generation and depends onturbine blade’s shape. The general steps of a shape optimizationalgorithm can be categorized as [1]:

(A) parameterization and geometry generation(B) objective function evaluation(C) minimizing the object function.

In parameterization of geometry, an accurate and flexiblegeometry expression can be attended which uses the minimum pa-rameters for easier optimization. There are many methods forparameterization, for example, spline [2], B spline [3], and Bezier[4] that are also used in this study.

Simulation of flow around the wind turbine blades is very com-plicated. There are many methods available to simulate the flowaround the wind turbine blades. One method called BEM [5] iswidely used because of its reliability and fastness in 2D simula-tions. Weakness in modeling of three-dimensional (3D) and rota-tional effects is considered as the BEM limitations. On the otherhand, BEM method needs the values of lift and drag forces versusangle of attack in order to calculate loads on each sectionalairfoil [6].

The other methods of flow simulations around the wind turbineblade are lifting surface, prescribed-wake code [7], 3D actuatorline model [6], and CFD [8].

Numerical simulations and CFD calculations of horizontal axiswind turbine (HAWT) have been done by some researchers. Earlet al. [9] compared the accuracy of three approaches consisted ofBEM method, vortex lattice method, and Navier–Stokes equationssolving on phase II wind turbine in their researches.

Aerodynamic performance of HAWT was investigated by Sor-ensen [10] using Ellipsis Code. Lanzafame et al. [11] simulatedphase VI wind turbine with CFD. Moshfeghi et al. [8] investigatedthe effects of near-wall grid spacing of NREL phase VI. Hsu et al.[12] applied the ALE-VMS finite element formulation of aerody-namics for simulation of wind turbines at full scale. In this study,the wind turbine simulations captured the blade and tower interac-tion effects. Mo et al. [13] performed large eddy simulation ofNREL phase VI to achieve a better understanding of the turbinewake characteristics.

Nowadays, due to the ability of doing the complex calculationsby common computers, performance improvement of turbomachi-nery can be done using optimization methods coupled by CFD soft-ware. Tang et al. [14] did 2D airfoil optimization usingunstructured mesh. Ghatage and Joshi [15] optimized vertical axiswind turbine and tested it. Dossing et al. [16] and Xudong et al.[17] studied the optimization of wind turbine by BEM method.Investigation of winglet effect on wind turbine performance andoptimization was considered by Elfarra et al. [6]. In a previousstudy, optimization was done by genetic algorithms (GAs)coupled by 3D Navier–Stokes equations. Ribeiro et al. [1]optimized 2D airfoil of wind turbine blade and Sharifi and Nobari[18] predicted the optimal pitch angle of wind turbine. (Optimiza-tion was done using power coefficient and BEM method.)

We used various optimization algorithms for improving turbo-machinery performances [19–21]. ABC algorithm was recentlyused for shape optimization of centrifugal pump impeller byDerakhshan and Kasaeian [22]. In this study, the ABC algorithmwith ANN has been performed for optimization of pump blades.

1Corresponding author.Contributed by the Advanced Energy Systems Division of ASME for publication

in the JOURNAL OF ENERGY RESOURCES TECHNOLOGY. Manuscript received February 26,2015; final manuscript received July 6, 2015; published online July 30, 2015. Assoc.Editor: Ryo Amano.

Journal of Energy Resources Technology SEPTEMBER 2015, Vol. 137 / 051210-1Copyright VC 2015 by ASME

Downloaded From: http://energyresources.asmedigitalcollection.asme.org/ on 08/17/2015 Terms of Use: http://www.asme.org/about-asme/terms-of-use

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The ABC algorithm has been introduced for global and generaloptimization. This method simulates the intelligent foragingbehavior of honey bee swarm which is a simple, general, and veryflexible algorithm [23]. The ABC algorithm was tested by manyresearchers, and the efficiency of the algorithm has been proved[24]. This algorithm is based on the searching behavior of a beecolony that used for multi-objective, combined, unrestricted, andrestricted problems.

In the present study, a method based on this algorithm iscoupled by ANNs for approximate model and a validated numeri-cal flow solver has been used to 3D optimal design of a windturbine blade.

Elia et al. used a new method that is developed by the authors,which optimizes the design of a wind production plant; this isachieved by installing generators in several locations that havedifferent features of daily wind speed. In this way, a better use ofthe energy is encouraged [25].

Yelmule and VSJ predicted the performance of NREL phase VIrotor experiments in NASA/AMES wind tunnel by CFD [26]. Gil-bert and Foreman used the initial stages of the experimental devel-opment of the diffuser-augmented wind turbine and more than3.4� the power potential of an ideal wind turbine was measured[26].

Selig and Coverstone-Carroll did an optimization method forstall-regulated horizontal-axis wind turbines, and the results haveimportant practical implications related to rotors designed for theMidwestern U.S. versus those where the average wind speed maybe greater application of a GA to wind turbine design [27]. Gor-ban et al. have shown that the helical turbine has an efficiency of35%, making it performable for use in free water currents [28].

2 Shape Optimization Algorithm Used for

Optimization

Algorithm for shape optimization was described in Fig. 1. First,the initial geometry is parameterized using the mentioned meth-ods. Then a structured mesh is generated around the blade. Three-dimensional Navier–Stokes equation is solved and the numericalresults are compared to select an appropriate turbulence modeland boundary conditions. In the next step, the geometry enteredinto the optimization process.

In the optimization process, because of requirement for manyflow solutions to evaluate the objective function, the ANNs areused as an approximate model. To form the database of neuralnetworks, by changing the key parameters in the performance ofturbomachinery with a random function, several geometries areproduced. Then using the artificial bee algorithm, the optimizationis performed. The numerical results of both of solutions, neuralnetworks and CFD, are compared. In the event of disagreement ofanswers, in order to increase the precision of neural networks, theoptimized parameters and objective function of the CFD resultsare added to the database and this process is continued until eitherthe same prediction. Finally, optimized geometry is presented.

2.1 Preoptimization Process

2.1.1 Defining Parameters and Generation of 3D Shape ofBlade. The phase VI rotor was designed by Giguere and Selig[29] from 1998 through 1999 under contract by NREL. Wind tun-nel test was completed by NREL in 2000 at NASA AmesResearch Center. This model was used in this study. These turbineblades are tapered and twisted. This turbine has stall-regulatedblades with 10 m diameter that have the S809 sections from rootto tip in different twist angles and cord line size that the pitchangle set to zero at 75% of the span and at the next sections, thetwists are negative. The twist angle is a maximum twist of 20.04at root. To test this turbine in wind tunnel, a two-blade configura-tion with 5.029 m radius, 3 deg pitch angle, and 71.63 rpm radiusspeed was used [30].

Unsteady aerodynamics experiments on full-scale wind tunnelwas completed in a 24.4 m� 36.6 m wind tunnel in 1999 atNASA Ames Research Center. Several sections were used forexact modeling of rotor that the control points were connected toeach other by spline curves. Figures 2(a) and 2(b) show thedesigned blade in different views. In Fig. 3, the tested rotor andthe designed rotor are shown.

2.1.2 Numerical Simulation Methods. In the optimization pro-cess, there is a need to solve all the geometries in database. Forthat, reasonable and valid simulation is very important.

2.1.2.1 BEM method. The BEM approach was applied forsimulation and comparison of the power results. In this method,the blade is divided into several sections and turbine characteris-tics are calculated using 2D airfoil dates.

According to Ref. [31], U is the angle of the relative velocityand plane of rotation defined by Eq. (1) and h is the local pitchangle defined by combination of pitch angle and local twist angle(Eq. (2))

tanð/Þ ¼ ð1� aÞV0

ð1þ a0Þrx (1)

a ¼ /� h (2)

where a and a0 are axial and tangential induction factors, respec-tively, calculated by Eqs. (3) and (4). At first, these factors areequal to zero [24]

a ¼ 1

4F sin2 /=ðrCNÞ þ 1(3)

a0 ¼ 1

4F sin2 /=ðrCNÞ þ 1(4)

where r is the fraction of the annular area in the control volumecalled rotor solidity

r ¼ cNb

2pr1

(5)

And F is

F ¼ 2

parccosðef Þ (6)

f ¼ N

2

R� r

rsin/(7)

2.1.2.2 CFD method. Flow simulations were entirely per-formed by means of a commercial 3D Navier–Stokes CFD codewhich uses the finite element–based finite volume discretizationmethod. It is a fully implicit solver, thus creates no time step limi-tation and is considered more flexible to implement. A coupledmethod was exploited to solve the governing equations, meaningthat the equations of momentum and continuity were solvedsimultaneously. This approach reduces the number of iterationsrequired to obtain convergence, and no pressure correction term isrequired to retain mass conversion, leading to a more robust andaccurate solver.

The governing equations for the steady incompressible turbu-lent flow are the continuity (Eq. (8)) and the Reynolds averageNavier–Stokes (Eq. (9)) equations

@ui

@xi¼ 0 (8)

@

@tq�uið Þ þ @

@xjqu0iu

0j

� �¼ � @

�P

@xiþ l

@2 �ui

@xj@xjþ q �Fi (9)

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Fig. 1 Written optimization package

Fig. 2 Designed twist at different sections of blade (a) and 3D blade (b)

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where �ui is the averaged velocity component in the i direction,qu0iu

0j is the Reynolds stress, �P is the averaged pressure, l is the

viscosity, and �Fi is the averaged external force component. Toconsider turbulence, the Reynolds stresses are modeled withBoussinesq approximation. The Boussinesq approximation causesto use an eddy viscosity to model the turbulence Reynolds stresses

� qu0iu0j ¼ lt

@ui

@xjþ @uj

@xi

� �� 2

3dij qk þ @ui

@xi

� �(10)

where k is the turbulent kinetic energy which can be defined as

k ¼ 1

2qu0iu

0j

� �(11)

To calculate the Reynolds stresses, the k-e Launder Sharma is alow Reynolds model, which is based on renormalization analysisof Navier–Stokes equations, was employed [32].

2.1.3 Mesh Generation. Mesh must be without any negativevolume and be robust in order to avoid disorganization in the opti-mization process with different parameters’ amount and geometrychanging. Computational domain was divided to 16 parts. Domainin radial direction was sextuple of blade radius and in axial direc-tion was 15� of blade radius that is shown in Fig. 4.

The total number of nodes was 2,697,136 that the number ofnodes on blade was 1,527,115. The thickness of the mesh on theblade was 1� 10�5 that concluded yþ value between 0.2 and 1.1.

Mesh in blade-to-blade view and on blade has been shown inFigs. 5 and 8, respectively. The solution independency of windturbines power from grid number was checked for blade (Fig. 6).It was found that power varies by less than 0.05% for the bladewhen grid numbers are more than 1.17� 106.

2.1.4 Numerical Results. Figure 7 shows comparison betweenthe experimental results in NASA Ames Research Center and thecomputation results for power in six different wind speeds.

According to Fig. 7 and Table 1, results of simulated flow areagreement with experimental results.

First, the pressure coefficient on special sections was calculatedby Eq. (12). Then the normal and tangential force coefficient wascalculated by integrating of pressure coefficients by Eqs. (13) and(14).

Pressure coefficient can be calculated as

Cp ¼p� p1ð Þ

0:5q1 U21 þ Xrð Þ2

� � (12)

where U1 is the flow speed in m/s, r is radius of section, X is rota-tional speed, and q1 is density in kg/m3.

By integrating in different sections

CN ¼X

i

Cpi þ Cpiþ1

2

� �xiþ1 � xið Þ (13)

CT ¼X

i

Cpi þ Cpiþ1

2

� �yiþ1 � yið Þ (14)

where xi is the distance along the chord and yi is the chord perpen-dicular distance that starts from the trailing edge of the upper sur-face of the blade and returns to the same point from lower surface.

The pressure coefficients on different sections were comparedin five different spanwise sections: 30%, 46.7%, 63.3%, 80%, and95%. This coefficient was calculated in three wind speeds of7 m/s, 10 m/s, and 15 m/s [26,29,30].

The figures of pressure coefficients (Figs. 8–10) show consider-able agreement with experimental data. May noticed that some ofthe figures show large differences between numerical and experi-mental results. By investigating the velocity contours and thepressure coefficients at that section and speed, a separation occurs.The separation causes large vorticities and it is hard for the turbu-lence models that investigated in this paper to capture those. Theother reason is that the results of experiment are in wind tunnelbut the numerical simulation did not consider the wind tunnel.

Figures 11 and 12 indicate the results of CT and CN that werecalculated using Eqs. (15) and (16) that are integrating in differentsections of 30%, 46.7%, 63.3%, 80%, and 95% and speeds of7 m/s, 10 m/s, and 15 m/s.

Maximum angle of twist in blade is 20.04 deg so CN indicatesthe axial thrust coefficient and CT indicates the torque coefficient.

Fig. 3 (a) Modeled rotor and (b) tested rotor

Fig. 4 Mesh on flow domain

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As shown in Fig. 11 at prestall wind speeds (low speeds), thelift is higher than the drag, so considering the direction of forceson an airfoil with low twists, CT is positive. Hence, the torque ispositive and rotation of blade with driving force has samedirection.

At stall wind speeds (like 10 m/s), the lift increased and con-cluded to higher CT and CN . After stall area, the lift decreases andthe drag increases immediately, so in these wind speeds (like15 m/s wind speeds) CN and CT decrease. There is a reasonableagreement between CFD results and experiment measured. Nega-tive value of CT in a section means that driving force at thatsection is negative.

The differences between experiment and numerical results canbe leaded from two reasons: first, the experiment test was done ina wind tunnel but the numerical simulation did not consider thetunnel. Difference in CT might be related to difficult measuring ofCT values in testing of wind turbine because of very small valuesof CT and a small change of experiment error in the lift or thedrag causes a big error in CT .

2.2 Optimization Process

2.2.1 ANNs. The ANNs can be applied to help the optimiza-tion algorithm. The ANNs are composed of simple elementsoperating together in parallel.

In ANN, inputs and outputs are trained for estimating the outputof a required input.

In shape optimization, for calculation of objective function foreach geometry, one needs to solve the fluid flow field around allgeometries with high cost and long time.

To solve this problem, ANN coupled by the ABC algorithmwas used.

In this study, two types of ANN have been used: for optimiza-tion of twist and pitch angle, generalized regression neural net-works [33] and for optimization of chord, fid forward neuralnetworks with back propagation were used.

2.2.2 ABC Algorithm. The ABC algorithm that simulates theintelligent foraging behavior of honey bees was proposed by Kar-aboga for optimizing numerical problems [34]. This algorithm is avery simple and robust optimization algorithm and can be appliedin multi-objective, combinatorial, unconstrained, and constrainedoptimization problems [33].

The performance of the ABC algorithm on training the ANN isexamined by Karaboga and Ozturk [35]. By researchers,performance of the ABC algorithm is compared with some knownmodern heuristic algorithms such as particle swarm optimization,GA, and differential evolution on constrained and unconstrainedproblems.

The colony of the ABC algorithm contains three groups ofbees: employed bees, onlooker bees, and scout bees. A bee isnamed onlooker, makes a decision to choose a food source,employed bees go to the food sources visited by it before. Scoutbee discovers new sources with a random search.

In fact, scout bee is a starting solution of the problem. In thisnew algorithm, a possible solution to the optimization problem isindicated by the position of a food source and the nectar amountof a food source represents the fitness value or quality value of thesolution (or food sources). The number of the onlooker bees or theemployed bees is equal to the solutions.

Optimization algorithm must be able to breed to currentrespond to achieve better responses (exploitation) and of coursesearch for different solutions (exploration).

For this purpose, in the ABC algorithm, we leave the area whenwe are unable to improve it, so we do not search there.

In the ABC algorithm, the first stage of the algorithm is generat-ing and evaluating the initial random responses (NPOP). The nextstep is to move the employed bees using the following equationand evaluation of fitness or new nectar

tij ¼ xij þ /ijðxij � xkjÞ (15)

where k � [SN] and j � [D] are randomly chosen indexes; k hasto be a different from i; / is a random number between �1 and 1;

Fig. 5 Blade to blade view at root, tip, and trailing edge

Fig. 6 Investigation of power versus mesh number

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/ controls the production of neighbor food sources of xij anddetermines the comparison of two food positions of bee.

Considering Vi ¼ ðvi1; vi2; :::; viDÞ and Xi ¼ ðxi1; xi2; :::; xiDÞ, ifVi is better than Xi, it will be replaced in memory of employedbees while the old location saved for failing to investigate infuture search. If Xi is better than Vi, Xi gets a negative score forabandonment. In the dance area, onlooker bees get informationabout foods and places from employed bees.

An onlooker bee evaluates the nectar amount of the food sourcein the position i and from information taken from all employedbees by

FðxiÞ ¼1

1þ f ðxiÞ(16)

and chooses a food source depending on the probability valueassociated with that food source, expressed by

pi ¼ fitiPSNn¼1 fitn

(17)

If there is a site that its negative scores (the number of lack pro-gress) are equal to defined limit value, its position should bereplaced with a random answer. This process is repeated untiloptimal parameter achieved.

2.2.3 Objective Function. The objective of this study is anaerodynamic optimization of wind turbine. The multi-objectiveoptimization was applied based on increasing the torque and theconstant thrust. The objective function used in this research is

OF ¼ nT0

T

� �þ m abs

F0 � F

F

� �� �k ¼ m

n(18)

3 Optimization Results

The optimization algorithm was implemented on a wind turbinephase VI. At the first step, the twist and the pitch angle and the

Fig. 7 Comparison of experimental power and computedpower

Table 1 Computation power with CFD and correspondingerrors

Experimentaldata [26] CFD

CFDerror (%) BEM

BEMerror (%)

Windspeed (m/s)

2.29 2.2 3.2 2.1 9.2 56.04 5.8 3.6 6.3 3.7 710.10 10.5 4.3 9.8 3.1 109.88 9.2 6.7 9.4 4.8 138.92 8.1 8.8 8.2 7.7 158.2 6.6 7.1 9.5 15.% 20

Fig. 8 Comparison pressure coefficients between experimental and numerical in 7 m/s wind speed

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size of chord line were optimized individually. Then universaloptimization was performed.

3.1 Optimization of Twist Angle. The twist angle influencesthe flow separation and stall point at a wind speed. Wind turbineblade with bad twist angle or nontwist blades reduces considerable

power generation of turbine. Twist in blade causes complexity inblade and increases manufacture cost, but today this problem issolved by manufacturing blades of fiber–glass. The convergencehistory of the optimization process is shown in Fig. 13 that indi-cates the error between validated CFD results and surrogatedmodel of ANN reduces. And these numerical methods convergedafter 18 iterations.

Fig. 9 Comparison pressure coefficients between experimental and numerical in 10 m/s wind speed

Fig. 10 Comparison pressure coefficients between experimental and numerical in 15 m/s wind speed

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Results of optimization showed 8.3% increase in power genera-tion in 10 m/s and average percentage increase of power 3.3 in allwind speeds. Comparison between initial and optimized powercurves is shown in Fig. 14.

Results showed that with optimization of the twist angle poweris increased without thrust increasing. This is because of specialobjective function. Using the pitch regulated the blade can shiftthe optimal point to high wind speed that investigated in Sec. 3.3.

3.2 Optimization of Chord Size. In chord optimization, ninesections were used. As investigated before, after creating the data-base with different geometries and ANN training, the optimizationalgorithm to optimize the shape will be the next step.

In Fig. 15, convergence history of the optimization process bycomparison between objective function of CFD and ANN isshown. Numerical methods converged after 18 iterations.

Numerical comparison shows an increase of 3.7% in wind tur-bine power in 10 m/s wind speed and average percentage increaseof power 1.2 in all wind speeds. Comparison between initial andoptimized power curves is indicated in Fig. 16.

3.3 Optimization of the Pitch Angle and Changing inPower Regulation. Phase VI rotor is a stall-regulated rotor. Bythis system of power regulation, just one optimal point in one

Fig. 11 Comparison of normal force coefficient from CFD calculation and experimental one at differentsections

Fig. 12 Comparison of tangential force coefficient from CFD calculation and experimental one at differentsections

Fig. 13 History of objective function convergence during twistoptimization

Fig. 14 Comparison between numerical results of wind turbinewith initial and optimized blade for twist optimization

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wind speed would exist, and because wind speed’s regulation isnot available for operator, using pitch regulation method androtating the blades can capture the steady powers in high windspeeds.

The optimization of the pitch angle was done in six windspeeds: 10, 12, 14, 16, 18, and 20 m/s. Comparison between origi-nal blade and the pitch regulated blade is shown in Fig. 17(a) andthe optimal pitch angle versus wind speed is shown in Fig. 17(b).This optimization caused 25.5% increase in all wind speeds.

3.4 Final Design. Universal optimization was done by theoptimization of twist angle and chord size simultaneously and

adding power regulation concluded by the pitch optimization.Optimal and initial powers are shown in Fig. 18. This optimiza-tion caused 8.6% in 10 m/s and using the pitch-regulated bladecan shift the optimal point to high wind speed. Table 2 shows thecomparison between initial results of CFD and BEM method andoptimization results by both approaches.

To investigate the changes in the torque and hence changing inthe power also changes in the thrust, there is a need to investigateaerodynamic forces and consider the changes versus the validatedaerodynamic forces. The normal and the tangential forces areshown in Figs. 19 and 20.

Increasing the CN shows increasing of the thrust. Figure 19shows very low trust for wind speeds 7 m/s and 15 m/s. This valueis higher for 10 m/s. According to Fig. 20, CT increases in 7, 10,

Fig. 15 History of objective function convergence duringchord size optimization

Fig. 16 Comparison between numerical results of wind turbinewith initial and optimized blade for chord size optimization

Fig. 17 Comparison between numerical results of wind turbine with initial and optimizedblade (a) and optimum pitch angle (b) for chord size optimization

Fig. 18 Comparison between numerical results of wind turbinewith initial and optimized blade blade for twist optimization

Table 2 Comparison between initial and optimum power

Experimentaldata [26]

Initialpower

Optimumpower

Windspeed (m/s)

2.29 2.2 2.2 (þ0%) 56.04 5.8 5.9 (þ1.7%) 710.10 10.5 11.5 (þ8.6%) 109.88 9.2 9.5 (þ3.3%) 138.92 8.1 8.6 (þ2.6%) 158.2 6.6 7.9 (þ3.8%) 20

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and 15 m/s. As mentioned, the negative value of CT denotes thenegative value of driving forces, and hence, the negative value oftorque. The term of torque is in the denominator. So the optimiza-tion problem has become a minimization problem. As mentionedin the second part of this equation, by reducing the differencebetween the thrust produced by the geometry and the initial thrust,the minimization problem concluded to be very low by increasingthe turbine thrust and the torque, and hence the power generation.These results increase in power generation with constant structuralforces on the tower of turbine. Comparison between initial and op-timum blade is shown in Fig. 21. The velocity contours are shownat 10 m/s wind speed in Fig. 22(a) for original blade and

Fig. 22(b) for optimized blade and can be found that eddies inoptimized blade are reduced versus original one.

The corresponding times required to optimize the twist, thecord, and the final optimization were 247, 208, and 485 hrs,respectively. The computation was done using PC with Intel core2 of 2.5 GHz and 4 GB of RAM memory.

4 Conclusions

An efficient algorithm was used for optimization of wind tur-bine blades called ABC. First, flow simulation around the windturbine blade using CFD and BEM methods was done and resultsof CFD showed good agreement with experimental data then flowcharacteristics were exploited.

This numerical method was conducted for all of the geometriescreated for the ANNs and optimization was done.

Numerical results for twist optimization showed 8.3% increas-ing in power generation in 10 m/s and average percentage increas-ing of power 3.3% in all wind speeds. In the chord optimization,numerical comparison shows an increase of 3.7% in wind turbinepower in 10 m/s wind speed and an average percentage increase ofpower 1.2% in all wind speeds. Universal optimization causedincreasing 8.6% in 10 m/s and using pitch regulated blade canshift the optimal point to high wind speed, so the type of powerregulation was changed to pitch regulation.

The results indicated the reasonable improvement in optimaldesign of wind turbine phase VI by this algorithm. Finally, numer-ical results of CFD and BEM methods in initial and optimizedgeometries were compared.

Fig. 19 Comparison of initial numerical normal force coefficient with the numerical results of optimum blade

Fig. 20 Comparison of initial numerical normal force coefficient with the numerical results of optimum blade

Fig. 21 Comparison between initial and optimum blade

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Nomenclature

a0 ¼ axial and tangential induction factorsCP ¼ pressure coefficientCT ¼ pressure coefficient�Fi ¼ the averaged external force componentk ¼ the turbulent kinetic energy�P ¼ the averaged pressurer ¼ radius of section (mm)

U ¼ velocity of the Pelton runner (m/s)Ui ¼ the averaged velocity component in the i direction (m/s)Uj ¼ the averaged velocity component in the j direction (m/s)

U1 ¼ the flow speed (m/s)V0 ¼ velocity at inlet (m/s)w ¼ angular velocity (rad/s)xi ¼ distance along the chord (mm)yi ¼ chord perpendicular distance(mm)

a ¼ the different between relative and local angleh ¼ the local pitch anglel ¼ the viscosity

q1 ¼ density (kg/m3)r ¼ the fraction of the annular areaU ¼ the angel of the relative velocityX ¼ rotational speed (rad/s)

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