nr-csm-biogenic silica rubber blend composites
TRANSCRIPT
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NR/CSM/biogenic silica rubber blend composites
Gordana Markovic a, Milena Marinovic-Cincovic b, Vojislav Jovanovic c, Suzana Samarzija-Jovanovic c,,Jaroslava Budinski-Simendic d
a Tigar, Nikole Paica 213, 18300 Pirot, Serbiab University of Belgrade, Institute of Nuclear Science Vinca, Mike Petrovica Alasa 12-14, 11000 Belgrade, Serbiac Faculty of Natural Science and Mathematics, University of Pritina, Lole Ribara 29, 38220 Kosovska Mitrovica, Serbiad University of Novi Sad, Faculty of Technology, Bulevar cara Lazara 1, 21000 Novi Sad, Serbia
a r t i c l e i n f o
Article history:
Received 9 April 2013
Received in revised form 20 May 2013
Accepted 22 June 2013
Available online 10 July 2013
Keywords:
A. Particle-reinforcement
B. Mechanical properties
D. Thermal analysis
Biogenic silica
a b s t r a c t
Biogenic silica (BSi) was added at different ratios to some polymer blends of polyisoprene rubber (NR)
and chlorosulphonated polyethylene rubber (CSM) cured by conventional sulfur system. The reinforcing
performance of the filler was investigated using rheometric, mechanical and swelling measurements, dif-
ferential scanning calorimetry (DSC), thermogravimetric (TGA) and scanning electron microscopy (SEM)
analysis. There was a remarkable decrease in the optimum cure time ( tc90) and the scorch time (ts2),
which was associated with an increase in the cure rate index (CRI), with filler loading up to 30 phr in
the different blend ratios. The tensile strength and hardness was 45 Sh-A higher in the case for the dif-
ferent blend compositions, while the resistance to swelling in toluene became higher. SEM photographs
show that the filler is located at the interface between the different polymers which induces compatibi-
lization in the immiscible blends. DSC scans of the filled blends showed shifts in the glass transition tem-
peratures Tg which can be attributed to the improve interfacial bonding between filler and NR/CSM
matrix. A higher thermal stability of NR/CSM/BSi composites was detected.
2013 Elsevier Ltd. All rights reserved.
1. Introduction
Synthetic rubbers are now commonly used, especially for tire
industry after blending with other rubbers and silica as an effective
reinforcing agent [1]. Elastomeric materials based on polyisoprene
rubber (NR) have a high strength, quite good crack resistance, wet
grip and weather resistance. Chlorosulphonated polyethylene rub-
ber (CSM) exhibits excellent ultraviolet and oxygen stability. In
addition to applications for box gloves, this rubber has additional
uses such as in lining and sheath materials, coatings, and adhesives
[2].
The use of blends of rubber is widespread, the purpose being to
obtain a balance of properties, including cost, which one elastomeralone cannot supply. Synthetic rubbers may, therefore, be added to
each other as binary mixtures to improve the inferior properties of
one of the components [3]. It is known that incorporation filler into
a binary polymer immiscible blend can affect the phase separation
due to the interaction of the individual components of the blend
with the solid surface [4]. Many researchers reported the use of fill-
ers of inorganic nature for the purpose of compatibilization. The
use of a mineral filler like silica served as compatibilizer for an
immiscible mixture of polyolefin with polyacrylates and polymeth-
acrylates [5].
Also, for polymethylmethacrylate/polyvinyl acetate blend the
efficiency of biogenic silica (BSi) as compatibilizer [6] is confirmed
and indicated that the rate of phase separation of the filled blends
became lower. Other authors [7] mentioned that the introduction
of a filler surface compatible with the polymer mixture can change
the position and shape of the curve of the phase separation. Expla-
nations were put for understanding the compatibilizing effect of
inorganic matter when incorporated into immiscible blends; one
of these explanations is attributed to the diminished molecular
mobility which prevents the phase separation of the components
[6,7]. Another mechanism is proposed [8] by which large aspect ra-tio fillers, with at least one dimension in the nanometer range, can
form in situ grafts by adsorbing large amounts of polymer, which
in turn are very effective at reducing the interfacial tension and
inducing compatibilization in highly immiscible blends. This phe-
nomenon appears to be mostly a function of the aspect ratio and
hence widely applicable to most polymers blends irrespective of
the chemical nature of the filler.
The main interest was related on the effect of biogenic silica
(BSi) as a filler on the deformation mechanisms and mechanical
properties of composites based on the polymer matrix. Diatoma-
ceous comes as a biogenic silica (BSi) from the word diatom,
which is the single celled aquatic plant. Diatoms are living
1359-8368/$ - see front matter 2013 Elsevier Ltd. All rights reserved.http://dx.doi.org/10.1016/j.compositesb.2013.06.045
Corresponding author. Tel.: +381 607300105.
E-mail address: [email protected] (S. Samarzija-Jovanovic).
Composites: Part B 55 (2013) 368373
Contents lists available at SciVerse ScienceDirect
Composites: Part B
j o u r n a l h o m e p a g e : w w w . e l s e v i e r . c o m / l o c a t e / c o m p o s i t e s b
http://dx.doi.org/10.1016/j.compositesb.2013.06.045mailto:[email protected]://dx.doi.org/10.1016/j.compositesb.2013.06.045http://www.sciencedirect.com/science/journal/13598368http://www.elsevier.com/locate/compositesbhttp://www.elsevier.com/locate/compositesbhttp://www.sciencedirect.com/science/journal/13598368http://dx.doi.org/10.1016/j.compositesb.2013.06.045mailto:[email protected]://dx.doi.org/10.1016/j.compositesb.2013.06.045http://crossmark.dyndns.org/dialog/?doi=10.1016/j.compositesb.2013.06.045&domain=pdf -
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phytoplanktons which form an important part of marine and fresh-
water. The silicate shell, termed frustule supports a fleshy body.
The fossil beds are skeletons sunk to the bed of lake or sea after as
the body died and formed deposits there. Diatoms are found in a
great variety of forms [9]. The skeletal remains of diatoms with
sub-micron-sized hole are described as indescribable particle
shape far from any simple classification [10].
The specific diatom morphology and chemical resistance could
be the base of using this material as filler in composites. There is
little in the literature on this subject. Adhesion between matrix
and filler phases in composites is important in crack propagation
and composite failure. The study of the deformation and failure
process, their relation to the structure of composite and the
strength of interactions between the polymer matrix and filler
phases may provide useful information for the development the
new composite materials with diatoms.
In the present work, biogenic silica (BSi), was incorporated into
some binary mixtures of polyisoprene/chlorosulphonated polyeth-
ylene (NR/CSM) rubber blends to investigate reinforcing effect of
the filler.
2. Experimental
2.1. Materials
Polyisoprene rubber, NR, produced by Indian Standard Natural
Rubber, grade 5 (ISNR-5) Chlorosulphonated polyethylene, CSM,
Hypalon-40, with 35% chlorine and 1% sulfur by weight was ob-
tained from E. I. Du Pont de Nemours and Co., Inc., USA, 1.18 g/
cm3, Mw 5.52x105 Mw/Mn 1.97); Filler: diatomaceous earth as a
biogenic silica (BSi), (DBP absorption 130 cm3/100 g) with the
average size of primary particle 28 lm. The content of filler was
0, 10, 20, 30 and 40 phr.
2.2. Compounding and torque measurements
The rubber compounds were prepared at different ratios of NR/
CSM, 100/0, 75/25, 50/50, 25/75 and 0/100 by using a laboratory-
size two-roll mill maintained at 40 5 C. The roller speed ratio
was n1/n2 = 28/22. The mixing time was 20 min. Then the filler
was added in different amounts, 10, 20, 30 and 40 parts per hun-
dred rubbers (phr), and mixed with each of the blends at room
temperature. Finally, magnesium oxide (Anscor P), tetrame-
thylthiuramdisulfide (TMTD), and slow accelerator N-cyclohexyl-
2-benzothiazole sulfonamide (Vulcanite CZ) as curing agent were
loaded. For efficient vulcanization (EV) system, the amounts of
TMTD and S were 2.5 and 0.75 phr (parts per hundred), respec-
tively. The physical and chemical characteristics of diatomaceous
earth are presented in Table 1.
2.3. Characterization
2.3.1. Cure characteristics
The sheeted rubber compound was conditioned at 23 2 C for
24 h prior to cure assessment on a Monsanto Moving Die Rheom-
eter (model 100S, USA) at 160 C. The compound formulations (Ta-
ble 2) expressed in part per hundred parts of rubber, phr. All test
specimens were compression molded at 160 C during the respec-
tive optimum cure time (tc90) determined from the Monsanto Rhe-
ometer. The scorch time, ts2 is the timeto 2 units of torque increase
above minimum torque, and optimum cure time, tc90 is the time to
90% of maximum torque development calculated from the follow-
ing expression:
Mc90 Mh Ml 0:9 Ml 1
where Mh is the maximum torque, and Mc90 a new torque reading
corresponding to 90% cure in the rubber were determined from
the cure traces generated at 160 2 C by oscillating disc rheometer
curemeter at an angular displacement of 3 and a frequency of
1.7 Hz [11].
The cure rate index (CRI) is the measure of rate of vulcanization
based on the difference between optimum cure time of vulcaniza-
tion tc90
and the scorch time ts2
. It can be calculated from the rela-
tion [12]:
CRI 1
tc90 ts2 100 2
2.3.2. Mechanical properties
The sheets were cut, marked according to the time and temper-
ature determined from the oscillating disc rheometer and vulca-
nized in clean polished molds in a press at 160 C. The
vulcanized sheets were cut into dumbbell-shaped specimens (five
replicates from each sample) for the evaluation of the mechanical
properties [13] using an electronic tensile testing machine (Zwick
1425, Germany) at speed of 500 mm/min. Samples of at least
0.12 mm in thickness with flat surface were cut for hardness test.The measurement was carried out according to ASTM D 2240 using
durometer of model 306L type. The unit of hardness is expressed in
(Shore A).
2.3.3. Swelling measurements
The swelling degree was determined on the basis of equilibrium
solventswelling measurements in toluene. The samples (about
0.10.2 g) were submerged in the toluene and after the swelling
equilibrium was reached, that means, no change in the weight of
the swollen sample was observed, the mass of toluene was deter-
mined according to the ASTM D 471. The swollen samples were
weighed and then dried in an oven to a constant weight. The last
weight was taken as the correct weight of the sample free from dis-
solved matter. The swelling percentage (Q) of the samples was cal-culated as follows [14]:
Qms m0
m0 100 3
where ms and mo represent the weights of the samples after swell-
ing and free from dissolved matter respectively. All these tests were
Table 1
The physical and chemical characteristics of biogenic silica (BSi) (diatomaceous
earth).
Physical properties Chemical properties
Specification grade SiO2 P90.1%
Appearance White fine
powder
Al2O3 64%
Description Flux-calcined Fe2O3 61.5%
Specific gravity 2.3 g /cm3 CaO 60.6%
Moisture 61.0% MgO 60.5%
Loss on ignition 63.8% Others 60.8%
PH 810 Pb, mg/kg
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performed at room temperature (25 C) for 24 h, and the reported
results were averaged from a minimum of five specimens.
2.3.4. Thermogravimetric analysis
The measurements were made at a heating rate 10 C min1, at
a temperature range 0800 C, using Perkin Elmer TGS-2 Thermo
gravimetric system. The experiments were done in nitrogen atmo-sphere. About 58 mg of the sample was used for the analysis.
2.3.5. Differential scanning calorimetry (DSC)
The differential scanning calorimetry (DSC) was performed on a
DSC 2910 (DuPont instrument) for the determination of the glass
transition temperatures.
2.3.6. Scanning electron microscopy (SEM)
The scanning electron microscopy images of the rubber blends
fractured surfaces were taken by a JEOL JSM-5400 model of the
microscope. The samples were sputter coated with gold for 3 min
under high vacuum with image magnifications of 2000 and
7500X, respectively.
3. Results and discussion
3.1. Cure characteristics
In the case of biogenic silica, however, strong filler/ filler inter-
actions resulting from polar surface functional groups such as
siloxane [15] are believed to be primarily responsible for the in-
creases recorded. It is interesting that measured the Mooney vis-
cosities of some silica filled rubber compounds, and likewise
observed large increases, particularly at high loading of the filler,
with some of their results. These workers ascribed the increases
to strong filler/filler interaction of silica.
The cure characteristics of the different blends are shown in Ta-
ble 2. The minimum torque, Ml was slightly affected with increaseof the biogenic silica (BSi) loading for the different blend composi-
tions, however, a significant increase in the maximum torque, Mh,
resulted from increasing the biogenic silica (BSi) to 30 phr and
started to decrease upon further increase in the filler loading
(30 phr). The difference between Mh and Ml is a rough measure
of the crosslink density of the samples and usually known as
DM. It can be seen that, DMincreases with increasing biogenic sil-
ica concentrations except for (30 phr silica) there is a slightly de-
crease in DM due to the highly increase of the fillerfiller inter-
agglomeration formation of biogenic silica remarked with the high
value of Ml.
The table also shows that the incorporation of the biogenic sil-
ica (BSi) significantly decreases the optimum cure time (tc90) and
increases the scorch time (ts2), while the cure rate index (CRI) is
nearly constant may be due to strong interfacial rubberfiller
interaction.
The changes in rheometric torque with filler loading can be
used to characterize the filler-matrix interaction or reinforcement.
The reinforcement factor af can calculated from the rheographs
[16] and is given by:
af DMfilled DMunfilled
DMunfilled4
where DMfilled andDMunfilled are the changes in max torque during
vulcanization for the filled and unfilled compounds respectively.
From af values listed in Table 2 it is clear that the values ofaf for
NR/CSM/BSi are continuously increasing with the addition of bio-
genic silica including the pure NR and CSM, which indicates affinity
of the biogenic silica (BSi) for both phases. 30 phr seems to be the
optimum loading of the biogenic silica (BSi), further increase
(40 phr) was associated with a re-increase in the tc90 and scorch
time ts2 or a decrease in the CRI, which can be explained by the
agglomeration of the filler particles.
3.2. Mechanical properties
It is well known that the smaller particle size filler has a larger
surface area and thus there is greater interaction between filler andpolymer matrix. The degree of reinforcement depends on the ex-
tent of polymer and filler interaction. Generally, mechanical prop-
erties increase is a result of the additional reinforcement of the
polymer phase. Also, the mechanical properties of the pure NR
and CSM components are weak in the absence of reinforcing filler,
and consequently the mechanical properties of their blends are
also inferior and this originates principally from the incompatibil-
ity of both components with each other in view of the fact that NR
has less polarity than the CSM.
Tensile strength is mainly related to the stress distribution
within rubber and the effective increase in the rupture path. From
the Table 3, tensile modulus is improvement as a filler loading in-
crease up to 30 phr. With further increase in the loading of the fil-
ler, the tensile strength reduced. The lowest tensile strengthobserved is due to large mean agglomerate particles size of bio-
genic silica and weak interaction between filler and polymer ma-
trix. It is well known that interaction between filler and filler is
dominant in the case of silica filled polymer blends. These observa-
tions indicate that the mean agglomerate particles size play an
important role in affecting the mechanical properties of NR/CSM
blends. However, they were still much better in comparison with
the equivalent blends without filler, particularly in the case of ten-
sile strength (45 MPa). It is worthy to note that the tensile
strength was also enhanced, especially in the case of NR/CSM,
(50/50) and (25/75) blends, which indicate the lubricating effect
of the diatomaceous earth and the lack of weak spots or inhomoge-
neities in the filled blends [17].
The surface activity is an important factor, indicating the extentof polymer-filler interaction. With good polymerfiller interaction,
Table 2
Effect of biogenic silica (BSi) content on the cure characteristic of NR/CSM rubber
blends.
NR/CSM BSi Ml Mh DM ts2 tc90 CRI af(phr) (phr) (dNm) (dNm) (dNm) (min) (min) (min1)
100/0 0 5 25 20 7 10 33
10 6 26 20 8 9 100 0
20 6 26 20 8 9 100 0
30 6 27 21 8 9 100 0.0540 6 28 22 7 8 100 0.1
75/25 0 7 27 20 8 12 25
10 7 27 20 9 11 50 0
20 7 28 21 10 11 100 0.05
30 7 28 22 9 10 100 0.1
40 7 29 22 8 9 100 0.1
50/50 0 7 28 21 7 15 12.5
10 7 28 21 8 14 16.7 0
20 7 28 21 8 14 16.7 0
30 7 29 22 7 13 16.7 0.05
40 7 29 22 6 13 14.3 0.05
25/75 0 8 28 20 8 16 12.5
10 8 28 20 9 16 14.3 0
20 8 28 20 9 15 16.7 0
30 9 30 21 8 15 14.3 0.05
40 9 29 20 7 14 14.3 0
0/100 0 9 29 20 10 19 11.1
10 9 30 21 8 18 10 0.05
20 9 30 21 8 18 10 0.05
30 9 32 22 8 17 11.1 0.1
40 9 32 22 7 17 10 0.1
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there would be increases in modulus as well as mechanical proper-
ties. Based on this concept, biogenic silica has very high surface
activity, which is provide greater reinforcement. The probability
for the formation of a filler network enhanced with further in-
crease in loading which is caused by a closer distance between
aggregates in the rubber system and a better filler filler interac-tion [18]. The further loaded biogenic silica could stiffen rubber
by replacing the polymer with rigid and non deformable particles,
which yielded higher modulus which is noticed clearly from
Table 3.
In the Table 3 the effect of filler loading on elongation-at-break
are shown. It indicates that elongation-at break (%) decreases
gradually with increasing filler loading. The reduction of elonga-
tion-at-break is due to stiffening of the polymer matrix by the fil-
ler. Further increase in filler loading causes the molecular mobility
decrease due to extensive formation of physical bond between the
filler particles and the polymer chain that stiffen the matrix [19].
When the biogenic silica is filler increase, the polymer matrix pro-
gressively is becoming reinforced and hence lowering elongation-
at-break at any filler loading.The hardness which depends on the distribution of the rigid fil-
ler in the host matrix is increased with increasing the filler content.
It is well known that incorporation of the filler particles in the soft
matrix reduces the elasticity of the polymer chains resulting in
more rigid composites [20]. From Table 3 one can see that the addi-
tion of the biogenic silica showed a marked increase in hardness,
which reflects an improved stiffness for the rubberfiller compos-
ites. This result is expected because as more filler is incorporated in
the rubber matrix, the plasticity of the rubber chain is reduced
resulting in more rigid composites [21].
The hardness is increased because the filler particles have rela-
tively higher modulus than that of rubber matrix. It is well known
that the addition of the filler in rubber compounding leads to a lin-
ear increase in materials hardness; moreover the internationalrubber hardness degree is correlated with the elastic modulus
[22]. Presence of these stiff fillers and entanglement of polymer
chains renders the rubber composites harder than the respective
unfilled polymer [23]. These results are well agreed with the
encountered increase in the cross-link density.
3.3. Swelling properties
Table 3 shows the effect of blend compositions on the swelling
degree of NR/CSM/BSi rubber blends composites. CSM rubber has
excellent resistance to most chemicals and this explains why per-
centage of swelling of BSi filled NR/CSM rubber blend matrix is
low. The swellingratio Q is gradually decreased with increasing sil-
ica. This is a result for the formation of more cross-links in the
vicinity of the fillers owing to the chain segments and facilitates
the cross-link formation [24] consequently an increase in the fil-
lerrubber interaction will be constructed.
Incorporating the filler into the blend caused a decrease in the
equilibrium swelling in toluene. The decrease reached 58% in the
case of NR/CSM (100/0) blend filled with 30 phr, while in the case
of NR/CSM (0/100) blend with the same filler loading the ratio rise
to 45%. This proves that the filler increased the polarity of the over-
all system due to the presence of hydroxyl groups on its surface
and this lowers the interactions with toluene. Additional evidence
for this explanation is the re-increase in the equilibrium swelling
in toluene above 30 phr loading which means agglomeration of
the filler particles due to the interaction of the hydroxyl groups
with each other. It was expected that these interactions at 30 phr
should be shifted to higher or lower concentrations of the filler
with varying the composition of the blend, however, this was not
the case.
3.4. Thermogravimetric analysis
The thermal stability of the NR/CSM/BSi rubber blend compos-
ites as a function of blend compositions was investigated using
thermo-gravimetric analysis. (Table 4 and Fig. 1a and b). One re-
gion of NR/CSM/BSi rubber blends degradation is observed. Thedegradation occurs in the temperature region 350400 C. The
degradation started at 60 C and was completed at 800 C. The deg-
radation is due to the elimination of chlorine from the CSM chain is
due to the main chain scission. The total mass loss observed at
814.5 C was 70.4%. It has been reported that the thermal stability
of polymer blend can be improved by the incorporation of biogenic
silica (BSi). In the case of NR/CSM/BSi rubber blends, the degrada-
tion starts at a higher temperature than that for NR/CSM rubber
blend and NR and CSM rubber alone and unfilled.
T0.5 indicates the initial decomposition temperature (IDT) (5%
mass loss) whereas T10 and T30 show the higher degradation rate
of the polymer blends composites. It can be seen that according
to the IDT biogenic silica filled NR/CSM compounds are more stable
than unfilled compounds. In the next step (at 10% mass loss) with30 phr of biogenic silica filled NR/CSM rubber composites have
higher temperature values (309.1 C) than other samples. At 30%
mass loss, the NR/CSM rubber blends filled with 30 phr biogenic
silica are the most stability (394 C) also, than other compounds.
As shown in Fig. 1a and b, the incorporation of the filler resulted
in all samples improvement of thermal stability. Ash residue con-
tent increased with higher filler loading. The higher content of
ash residue in degradation process depends on the initial CSM plus
added experimentally. The large flexible polysulfidic linkages un-
dergo chain scission and convert into monosulfidic and disulfidic
linkages [25]. Synthetic rubber decomposes by random-chain scis-
sion with intramolecular hydrogen transfer. The shift of values of
the DTG peaks to a high temperature indicating increased thermal
stability with 30 phr content of biogenic silica filled rubber blendcomposites.
Table 3
Effect of biogenic silica (BSi) content on the mechanical and swelling properties of NR/
CSM rubber blends.
NR/
CSM
BSi Tensile
strength
Elongation at
break
Hardness Equilibrium
swelling
(phr) (phr) (MPa) (%) (Sh-A) (%)
100/0 0 10 350 40 68
10 12 340 42 64
20 13 330 44 6230 14 300 45 58
40 14 370 45 58
75/25 0 11 340 45 64
10 13 330 46 60
20 14 330 47 59
30 14 320 48 57
40 15 310 48 56
50/50 0 12 330 47 55
10 12 320 48 51
20 14 300 49 40
30 17 280 54 38
40 15 270 50 37
25/75 0 14 340 48 50
10 15 330 49 48
20 16 320 49 47
30 17 320 50 4540 17 320 52 40
0/100 0 15 320 51 48
10 16 300 53 47
20 16 290 54 46
30 17 250 54 45
40 17 230 54 45
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3.5. DSC measurement
DSC scans for the individual components NR and CSM rubber,
unfilled NR/CSM rubber blend (50/50) and 30 phr biogenic silica
filled NR /CSM/BSi (50/50/30) rubber blend are represented in
Fig. 2. The Tg of the individual components of the blends were
found to be 76 and 49 C for NR and CSM, respectively. For
the unfilled blends, the Tg is shifted to high temperature for 54
and33 C and this was explained [26], as due to interactions be-
tween the different phases at the boundaries forming a third phase,whose presence causes the polymer chains to draw aside resulting
in a small increase of their segmental mobility. The presence of
biogenic silica, change Tg of rubber blend (Fig. 2) due to the restric-
tion on the segmental motion of the polymeric chain by the addi-tion of cross-linking. The separation of polymer macromolecules
under the influence of this biogenic silica is compensated in this
case by the polymerfiller interactions.
3.6. Morphological study
According to Sadhu and Bhowmick [27], SEM is an important
tool for observing the surface morphology of crack initiation and
Table 4
The temperature values of 0.5%,mass loss (T0.5), 10% mass loss (T10) and 30% mass loss
(T30) and the final decomposition temperature of NR, CSM, NR/CSM (50/50) and NR/
CSM/BSi (50/50/30) rubber blend composites.
NR CSM NR/CSM NR/CSM/BSi
DTG peak (C) 283.3 354.5 319.6 405.6
444.8 452.2
Mass loss (%) 31.9 26.3 25.3 34.3
50.1 53Total mass loss (%) 71.8 70.9 68.2 70.4
Temperature values for selected mass loss
T0.5% (C) 59.9 127.2 19.9 63.9
T10% (C) 226.8 303.6 255.2 309.1
T30%(C) 279.4 361.7 333.3 394
Tend(C) 800.7 803 718.5 814.5
Fig. 1. TG (a) and DTG (b) curve of NR/CSM (100/0), NR/CSM (0/100), NR/CSM (50/
50) and NR/CSM/BSi (50/50/30) rubber blend composites.
Fig. 2. DSC scans of NR/CSM (100/0), NR/CSM (0/100), NR/CSM (50/50) and NR/
CSM/BSi (50/50/30) rubber blend composites.
Fig. 3. SEM of unfilled NR/CSM (50/50) (a) and biogenic silica filled NR/CSM (50/50/30) rubber blends (b).
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the failure process in composite materials. Figs. 3 show the SEM
photograph of the fracture surfaces of tensile test specimen of
the composites studied. The fracture surface of NR/CSM rubber
blend composite without biogenic silica (BSi) (composite A) in
Fig. 3a exhibits brittle fracture. However, the presence of BSi
changes the failure pattern which indicates the presence of bonded
BSi as a result of filler-rubber interaction and adhesion. The stron-
ger BSi/rubber adhesion in Fig. 3a and b causes low breakage in the
rubber matrix leading to the reduction of tensile properties as ten-
sile strength and elongation at break. This observation is supported
by the swelling measurement data shown in Table 3. Since the
lower the Q, values, the higher will be the extent of interaction be-
tween the filler and the rubber matrix [27], it can be concluded
that the higher BSi/rubber adhesion in the composites obtained.
4. Conclusions
Biogenic silica (BSi) was used as a reinforcing filler at different
ratios in polyisoprene/chlorosulphonated polyethylene (NR/CSM)
rubber blends. A decrease in the optimum cure time (tc90) and
scorch time (ts2) was observed and this was associated with an in-
crease in the cure rate index (CRI) with filler loading up to 30 phr.
The tensile strength for 45 MPa higher in the case of the filled
blends; also the toughness increased with the use of the filler
which indicates the lubricating effect of the filler. Furthermore,
the resistance to swelling in toluene became higher. Induced com-
patibilization can be obtained from the location of the filler at the
interface between the immiscible blends as can be evidenced from
the SEM pictures. The Tg of filled rubber blends is shifted to high
temperature. Also, thermal stability increase with filler content in-
creases. Biogenic silica (BSi) has a potential to be used as ecological
filler in the rubber industry.
Acknowledgements
Financial support for this study was granted by the Ministry of
Science and Technological Development of the Republic of Serbia(Projects Numbers 45022 and 45020).
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