notes: this engine was designed and built by mr. stewart ... · 2 oce-37-piston rod cross head 4...

407 16.0

STEAM IN

J.A.M. DE WAAL PAPAKURA NZ

PROJECT No PROJECTION

A3Copyright ©

TITLE

DWG SCALE: 1:1 @A3 OR AS SHOWNDRAWING CONTENTS MODEL SCALE: 1:1

J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected]. SHEET:01 OF 06

JDW DRAUGHTING SERVICES

No: OCE-01GENERAL ARRANGEMENTOVER CRANK TYPE STEAM ENGINE

40mm BORE x 70mm STROKE

NOTES: THIS ENGINE WAS DESIGNED AND BUILT BY Mr. STEWART HART (POTTY ENGINEERING)

DATE APRIL 2014JDWDS

ALUM

44

116

130

140

116

130

140

10 480 10 R10

60 110 266

80

80

43.5

43.5

44 40

30

30

10

20 20

75

10

R8

8 ALL

R5

R13

76

10

20

SCALE 1:5

ALUM

60 R10

R20

10 20

20

26

26

66 100

6 M

8

120 30

66 M8

110 50

20

20

M8

32

IN CENTER PLATE ONLY

SCALE 1:3

22.5 22.5

7.5

15

M6 M6

BRZ

7.5 7.5

M8

24

RM

32

38

2.5 2.5 D&TAA

SCALE 1:2

ALUM

30

32 SCALE 1:2

M8D&TAA 6 6

7.5

7.5

22.5 22.5

BRS

10 10

26

26

34

34

20 20

M6 ALL SCALE 1:2.5

16

12

40

14

14

BRS

26

26

34

34

10 10 20 20

6

8

C'SINK

40

14

14

12

32

SCALE 1:2.5

BRS

BRS

28

2 M8

14

18

8

41 1

5

2 M18

10 7

35

SCALE 1:3

BRS

10

10 10

90

35 35

122

98

16.5 16.5

24.5

M8 E

E

VIEW "A"

3.5

10 10

88

50 50 66 66

5

66

10

25

53

34

R15

R5

30 30

M4x10DP

52 60

7

30° 50 PCD

DAA DAA

SCALE 1:3

12.5

13

12.5

13

40

40 5

8

26 26 38.5 38.5

58

R3.5

M6x

10DP

10

BB

DRILL THRU

VIEW "A"

10

14

19

SECTION B-B SCALE 1 : 3

10

M8

7

7

55 55

10 30°

SECTION E-E SCALE 1 : 3

SECTION B-B

SECTION E-E

30 30

20

20

10

45

66

NOTE: HIDDEN LINES REMOVED FOR CLARITY

BRZ

35 35

70 10 10

5 5

SCALE 1:2

60

M5x10 DEEP

7

40

50

PCD

7

BRZ

66 66

46.5

46.5

16

61

100

16

6

12 20

TAKE OVER FROM PART 08

13

13

24

6 6

24

M12 M12

SCALE 1:3

BRS

6

M12

20 10

20H

EX

SCALE 1:2TEFLON

6

12

2

30

40

60

5

50

PCD

TAKE OVER FROM PART 09

SCALE 1:2

3

6

4

40

01

02

03

04

05

06

07

09

1112

13

15

QTY. PART NUMBER1 OCE-01-BASE MOUNTING PLATE2 OCE-02-CRANK SHAFT MAIN BEARING HOUSING1 OCE-02-CRANK SHAFT MAIN BEARING HOUSING3 OCE-03-CRANK SHAFT MAIN BEARING3 OCE-04-CRANK SHAFT MAIN BEARING CAP2 OCE-05-MAIN BEARING HOUSING OUTER GUIDE BAR2 OCE-06-MAIN BEARING HOUSING INNER GUIDE BAR3 OCE-07-CRANK SHAFT MAIN BEARING CAP OILER CUP1 OCE-08-CYLINDER COSOLE AND PORT BLOCK2 OCE-09-CYLINDER1 OCE-11-VALVE CHEST2 OCE-12-VALVE CHEST GLAND2 OCE-13-VALVE CHEST GLAND SEAL1 OCE-14-VALVE CHEST COVER2 OCE-15-CYLINDER FRONT COVER2 OCE-16-CYLINDER REAR COVER2 OCE-17-CYLINDER REAR COVER GLAND2 OCE-18-CYLINDER REAR COVER GLAND SEAL1 OCE-19-FLYWHEEL CENTRE1 OCE-20-FLYWHEEL INNER RIM1 OCE-21-FLYWHEEL OUTER RIM6 OCE-22-FLYWHEEL SPOKE1 OCE-23-PULLEY CENTRE1 OCE-24-PULLEY INNER RIM1 OCE-25-PULLEY OUTER RIM6 OCE-26-PULLEY SPOKE1 OCE-27-GOVERNOR PULLEY1 OCE-28-CRANK SHAFT FLYWHEEL END1 OCE-29-CRANK SHAFT PULLEY END1 OCE-30-CRANK SHAFT CENTER PIECE2 OCE-31-CRANK SHAFT CRANK PIN4 OCE-32-CRANK CHEEK1 OCE-33-SPACER FLYWHEEL END1 OCE-34-SPACER PULLEY END2 OCE-35-PISTON2 OCE-36-PISTON ROD2 OCE-37-PISTON ROD CROSS HEAD4 OCE-38-RETURN CON-ROD2 OCE-39-RETURN CON-ROD CONNECTOR END2 OCE-40-GUDGION PIN4 OCE-41-RETEURN CON-ROD GUIDE SPACER2 OCE-42-CON-ROD BIG END CAP2 OCE-43-CON-ROD 4 OCE-44-CON-ROD BIG END BEARING2 OCE-45-CON-ROD SMALL END BEARING2 OCE-46-M6 CON-ROD BEARING LOCK SCREW2 OCE-47-SLIDE VALVE2 OCE-48-SLIDE VALVE CROSS BAR NUT2 OCE-49-SLIDE VALVE STEM2 OCE-50-SLIDE VALVE STEM COUPLING END2 OCE-51-ECCENTRIC SHEAVE4 OCE-52-ECCENTRIC BEARING SHELL2 OCE-53-ECCENTRIC STRAP1 OCE-54-BUTTERFLY VALVE BODY1 OCE-55-BUTTERFLY VALVE GLAND1 OCE-56-BUTTERFLY VALVE GLAND SEAL1 OCE-57-BUTTERFLY VALVE1 OCE-58-BUTTERFLY VALVE STEM1 OCE-59-BUTTERFLY VALVE CONTROL LINK ARM1 OCE-60-STOP VALVE BODY1 OCE-61-STOP VALVE TOP PLATE1 OCE-62-STOP VALVE STEM SEAL2 OCE-63-STOP VALVE TOP PLATE SPACER1 OCE-64-STOP VALVE BRIDGE1 OCE-65-STOP VALVE STEM1 OCE-66-STOP VALVE HAND WHEEL1 OCE-67-STOP VALVE INLET PIPE1 OCE-68-GOVERNOR MOUNTING BRACKET2 OCE-69-GOVERNER BALL BEARING2 OCE-70-GOVERNOR BEARING SPACER2 OCE-71-GOVERNOR GRAVITY BALL1 OCE-72-GOVERNOR SPINDLE1 OCE-73-GOVERNOR FIXED SPOOL1 OCE-74-GOVERNOR SLIDING SPOOL2 OCE-75-GOVERNOR YOKE LINK 2 OCE-76-GOVERNOR STRAIGHT LINK1 OCE-77-GOVERNOR SMALL PULLEY1 OCE-78-GOVERNOR PRESSURE SPRING1 OCE-79-GOVERNOR BELT1 OCE-80-WOODEN BASE

QTY. PART NUMBER8 OCE-M10 NUT8 OCE-M10 WASHER4 OCE-M10x30 HEX BOLT2 OCE-M16 NUT2 OCE-M16 WASHER9 OCE-M4 NUT13 OCE-M4 WASHER4 OCE-M4x16 HEX BOLT4 OCE-M4x30 STUD6 OCE-M5 NUT36 OCE-M5 WASHER2 OCE-M5x15 GRUB SCREW30 OCE-M5x16 HEX BOLT2 OCE-M5x42 STUD4 OCE-M5x50 STUD2 OCE-M6 NUT26 OCE-M6 WASHER8 OCE-M6x25 C-SINK SCREW8 OCE-M6x30 HEX BOLT8 OCE-M6x40 ROLLPIN12 OCE-M6x42 HEX BOLT6 OCE-M6x45 HEX BOLT4 OCE-M6x76 DOWEL4 OCE-M8 NUT10 OCE-M8 WASHER4 OCE-M8 WOOD SCREW4 OCE-M8x18 PLUG SCREW4 OCE-M8x25 C-SINK A-KEY SCREW2 OCE-M8x27 C-SINK SCREW6 OCE-M8x50 HEX BOLT4 OCE-M8x55 STUD



A3Copyright ©

TITLE




No: OCE-02BILL OF MATERIALSPARTS AND ASSEMBLIES


DATE APRIL 2014OVER CRANK TYPE STEAM ENGINE 40mm BORE x 70mm STROKE

JDWDS

BRZ

15°

10

20

38

8

M5 28

PCD

45°

6

SCALE 1:3

40

66

40

66

26

26

46.5

38.5

38.5

46.5

58 58

6 ALL

BRS

10

M20

26H

EX

18 10

SCALE 1:3 TEFLON

10

20

3

SCALE 1:2BMSorALUM

50H

EX

16

SCALE 1:5

25

25

M12

BMSorALUM

320

350

16

6 HOLES EQUALLY SPACED ON CIRCUMFERENCE

SCALE 1:8

15 30

BMS

350

370

PRESS FIT ONTO PART 20 AFTER ASSEMBLY

40

BMSorALUM

16

149

.5

M12 14.5

BMSorALUM

16

36

SCALE 1:4

20

20

M8

BMSorALUM

113 129

16

SCALE 1:5

15 30

6 HOLES EQUALLY SPACED ON CIRCUMFERENCE

BMS

129 160

PRESS FIT ONTO PART 24 AFTER ASSEMBLY

SCALE 1:5

40

3

BMSorALUM

46

M8

10

16

SCALE 1:3

16

80 M6

1 1

10 2

72.7

BMS or S/S

50 75

15

16

24

PF

6

8

M16

SCALE 1:3BMS or S/S

8 65

6 24

PF 16

M16

16

SCALE 1:3BMS or S/S

8 8

6 6 24

PF

102

SCALE 1:3

S/S

8 8

24

62

6 6 SCALE 1:3

BMS

24

35

R10

24

80

NOTE: ALL LOCATING PIN HOLES IN PARTS 28, 29, 30, 31 & 32 TO BE DRILLED AFTER ASSEMBLYSCALE 1:3

8 16

6

35

6

22.5

BMS

24

40

5

SCALE 1:3BMS

24

40

20

SCALE 1:3

TEFLON

BMS or CI 4

0.5

40

M

10

4 10

3 SCALE 1:2

S/S

40 10 169

M10 M10

10

SCALE 1:4

BMS

15.5

20

20

6 6

64 SCALE 1:2

M6 M

6

M10

14

.5

14

.5

20

R114 80 100

R20 R30

6

180 R20

6

8

143

R10

40

40

60

10 6.5mm THICK SCALE 1:4

C'SINK

BMS

BMS

20

14.5

14.5

20

20

6 6

64 SCALE 1:3

R114

M6

S/S

M8 M

8 20 20 64

16

SCALE 1:3BRS

24

40

R20 R20

46 9mm THICKSCALE 1:2.5

BMS

R60

R8

29.5

32

32

20

59.5

32

10 10

24

24

M8

M6

M8

SCALE 1:3

BMS

R40

40

R5

26

R8

R8

10 20

R8

30 15 114

32

32

184

55°

4

40

32

G

G

SCALE 1:3

24

24

8

4

8

10 10 12

3.5 3.5

SECTION G-G SCALE 1 : 3

6

4DAA

BRZ

15 15

4

SCALE 1:2

24

RM

32

BRZ

10

10

16RM 26

4D

AA

SCALE 1:2

BRZ M6

13

4

4

SCALE 1:1.5BRZ

9

17.5

6.5

SCALE 1:2

12 12 12

6

16.5

16.5

26

24 6

BRZ

16 16

4.5

9

M5

SCALE 1:2

12

S/S

M5

10 98

20

M6 6

SCALE 1:2

S/S BMS

20

R8

6

8 8

M

6

SCALE 1:1.5

8 8

16

4

6

PIN PRESS FIT

BMS

8.5

24 60

M5 SCALE 1:2.5

8

2 2

BRZ

5

4

30° 60°

56 50RM

SCALE 1:3

DAA

4

8

BRZ

BMS

40

40

107

6

10PF

R8

16

R15

60° 30°

30°

3

5

66 56

DAA

SCALE 1:3

4

8

4

20

36

36

4

4

BRS

6

20

6

20 36

H

H SCALE 1:2

M12

5

22 12 24

SECTION H-H SCALE 1 : 2

12

44

45°

5

28

PCD

BRS

M12

12 6

16H

EX

5

SCALE 1:2

TEFLON

5

12

2

SCALE 1:2

BRS

BMS

1.5

12

14

6

0.5

PRESS FIT

BMS

1.5

10 0.5

5

16

60

SCALE 1:2

BRS

59

5

37

11

8

1 7 7

4

8

32

8

8

5

6.5 6.5

R5

M4

20

10

21.5 33

R2

32 40

43 R7.5

59

SCALE 1:2

BRS

30

5 10

40

16

4

44

M5x

10DP

20

PCD

I

I 20 10

6

6

30

12

14

34

SECTION I-I SCALE 1 : 3

M5x10DP 44

30

32

PCD

45°

5

28

PCD

SCALE 1:3

6

14

20 SCALE 1:3BRS

5

10

44

32PCD

TEFLON

10

20

2

SCALE 1:2

BRS

5

10 16

SCALE 1:2

BRS 12 2 6

SCALE 1:2.5

64

64

16 16

6

12

R22

R22

M8 5 5 S/S

M4

42

5

28

8 4

5

M8

10

45°

SCALE 1:2BRS

34

50

12

5

23

PCD

11

R3.5

4 8

SCALE 1:3

8

7

5 40

SOLDER

SCALE 1:2

BRS

CU

5

30

20PC

D

6 20

8mm THICKSCALE 1:2

BMS

11

20

12

SCALE 1:2

BRS M4

9.5

S 19

SCALE 1:2

14

1718

19

20

21

22

23

24

25

2627

28

29

30

31

33 3435

36

37

C'SINK

3839

40

414243

44

45

46

4748

49

50

51

52

53

54

55

56

57

58

60

61

6263

65

6667

69

70

71



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TITLE




No: OCE-03PARTS AND ASSEMBLIES



JDWDS

BMS

2PF

16

6

184.5

79.5 SCALE 1:3

6

6

20

M4

12.8

8

12 16

R1

SCALE 1:2

42 42 20 20

R42

5

4

6 20 20

20 10

25

50

88

4

36

R3 R10

R10

37

R57

EQUAL

SCALE 1:3

20

32

6

SOLDER BRS

BMS

BMS

16

3

2

8

8

5

R2.5

4 4 4 13

2PF

2

PF

6

BRS

BMS

BMS 9 3

12

16

REFER TO PART 73 FOR OTHER DIMENSION DETAILS

BMS

BRS

32

8

R2

R6

R10

2

R2

2

24

4

SCALE 1:1.5

4

4

=

=

9

10

8

24 28

R2

4 M

4 2 2

4mm THICKSCALE 1:1.5

SPS 49.6

15 COILS

6.5

0.5

NYLON/RUBBER 299

R37 R6.5

4

SCALE 1:3

WOOD

520

290

480

260

10mm CHAMFER

105

07

04

03

SA-100

0205

SA-100

SA-101

05

02

SA-100

SA-102

SA-100

02

06

06M6x76 DOWEL

SA-103

SA-123

SA-122

14

11

1313

12 12

08

SA-104

SA-124

15

09

16

18

17

SA-105

SA-104

SA-105

SA-105

SA-106

SA-111

21

20

22

22

22

22

22

22

19

6872

73

74

7576

77

78

79

80



A3Copyright ©

TITLE







JDWDS

SA-110

SA-102SA-103

SA-101SA-104

01

25

24 2626

2626

26

26

23

SA-112

SA-111

SA-112

34

29

3232

3232

31

31

30

5151

283327

SA-113

38

38

37

3635

40

39

SA-114

404.2

46

42

44 44 4345

SA-115

48

47 49

50

SA-116

53

52

52

SA-117

130

54

5655

SA-122

66

65

64

6363

61

6260

67

SA-123

6969

70 70

68

SA-124

5958

57

SA-125

SA-12674

71

7176

76

78

7372

77

SA-113

SA-110

SA-114

SA-114

SA-115

SA-115

SA-117

SA-117

SA-126

SA-125

4141 41

41

79

SA-120



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TITLE







JDWDS

MATERIAL ABBREVIATIONS:

CI = CAST IRON.CU = COPPERBRS = BRASS.BRZ = BONZE OR GUN METALBMS = BRIGHT MILD STEEL.S/S = STAINLESS OF SILVER STEEL.ALUM = ALUMINIUMSPS = SPRING STEEEL

OTHER ABBREVIATIONS:

PF = PRESS FITDAA = DRILL AFTER ASSEMBLYD&TAA = DRILL AND TAP AFTER ASSEMBLYRM = REAMSA-xxx = SUB-ASSEMBLY-xxx

NOTES:

1. ALL PARTS WHICH DO NOT HAVE SIGNIFICANT FORCES APPLIED CAN BE SOLDERED TOGETHER USING SOFT SOLDER.OTHERWISE USE SILVER SOLDER2. ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH REGARDS TO HOLE AND SHAFT TOLERANCES.3. WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE HOLES SHALL BE APPROXIMATELY 5% TO 8% LARGER THAN THE MATCHING TAPPED HOLE.4. PREFERABLY ALL TAPPED HOLES TO BE METRIC FINE (MF).5. MATERIALS SPECIFIED ON DRAWINGS ARE INDICATIVE ONLY, IT IS UP TO THE BUILDER TO USE MATERIALS WHICH WOULD BE THE MOST SUITED.6. THIS DESIGN IS BASED ON USING AVAILABLE STANDARD BAR STOCK MATERIALS7. VALVE ECCENTRICS TO BE ADJUSTED SO THAT OPTIMUM RUNNING IS AQUIRED



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No: OCE-06RENDERED PICTURE



JDWDS

notes: this engine was designed and built by mr. stewart ... · 2 oce-37-piston rod cross head 4...

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