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Citation: Corradi, Marco, Borri, Antonio, Righetti, Luca and Speranzini, Emanuela (2017) Uncertainty analysis of FRP reinforced timber beams. Composites Part B Engineering, 113. pp. 174-184. ISSN 1359-8368
Published by: Elsevier
URL: http://dx.doi.org/10.1016/j.compositesb.2017.01.03... <http://dx.doi.org/10.1016/j.compositesb.2017.01.030>
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1
Uncertainty analysis of FRP 1
reinforced timber beams 2
Marco CORRADI 3
Mechanical and Construction Engineering Department, Northumbria University Wynne-4
Jones Building, NE1 8ST, Newcastle upon Tyne, United Kingdom and Department of 5
Engineering, University of Perugia, Via Duranti, 93 06125 Perugia, Italy 6
7
Antonio BORRI 8
Department of Engineering, University of Perugia 9
Via Duranti, 93 06125 Perugia, Italy 10
11
Luca RIGHETTI 12
Mechanical and Construction Engineering Department, Northumbria University Wynne-13
Jones Building, NE1 8ST, Newcastle upon Tyne, United Kingdom 14
15
Emanuela SPERANZINI 16
Department of Engineering, University of Perugia 17
Via Duranti, 93 06125 Perugia, Italy 18
19
KEYWORDS: Composite materials, Timber, Mechanical Testing, Uncertanties. 20
21
ABSTRACT: 22
Timber has been a popular building material for centuries and offers significant sustainable 23
credentials, high mechanical and durability properties. Availability, ease to use, convenience 24
2
and economy have made timber the most used construction material in history but, as it is a 25
natural material, uncertainty in its mechanical characteristics is considerably higher than 26
man-made structural materials. National codes and engineers usually employ high factor of 27
safety to incorporate timber strength uncertainty in design of new structures and 28
reinforcement of existing ones. This paper presents the results of 221 bending tests carried 29
out on unreinforced and reinforced soft- and hardwood beams (fir and oakwood) and 30
illustrates the reinforcement effect on timber capacity and strength uncertainty. 31
Both firwood and oakwood beams have been tested in flexure before and after the application 32
of a composite reinforcement made of FRP (Fiber Reinforced Polymer) unidirectional sheet. 33
The uncertainty in the strength of reinforced timber is also quantified and modelled. Test 34
results show that the FRP reinforcement is effective for both enhancing the beam load-35
carrying capacity and for reducing strength uncertainties. 36
37
INTRODUCTION 38
The use of timber in construction is continuously increasing in Europe: information suggests 39
that UK sawn softwood use is about 0.14 m3 per capita compared to 0.20 m
3 in Germany and 40
0.80 m3 in Finland [1]. Timber offers significant sustainable credentials and good mechanical 41
properties. The use of timber structural elements is also an interesting earthquake resistant 42
solution compared to other traditional construction materials like concrete and masonry, 43
based on its lightness, large deformation capacity and high tensile strength and strength-to-44
weight ratio. As a renewable and sustainable material, governments and international 45
regulatory bodies are committed to increase the use of timber and of new wood-based 46
products in construction, by incentivizing it by means of income-tax deduction, valuable 47
funding. 48
3
Because wood has been used as a building material for hundreds of years [2], the upgrading 49
of pre-existing timber structures is another important aspect: increasing the strength of timber 50
beams when their size is incorrect over the span they need to cover or due to an increases in 51
bending loads is often necessary in historic constructions in many parts of the planet [3]. A 52
very large number of historic construction across Europe, representing a significant 53
percentage of the building stock, needs to be not only preserved and protected but also 54
maintained according to the original intended use. Conservation bodies often deal with 55
finding new uses for redundant historic constructions without affecting their significance. 56
As a natural material, the strength of timber is appreciably reduced by the presence of defects 57
like knots, especially when located on the tension side, and distortion of the grain. For this 58
reason uncertainty in the strength of timber is considerably higher compared to an artificial 59
construction material (steel, concrete, bricks, etc.), which is produced through quality-60
controlled and precise manufacturing methods and processes. This uncertainty necessitates 61
the adoption of a conservative approach in evaluating the strength of the material when 62
designing timber beams. This aspect has not been sufficiently investigated in the past and, 63
when an existing timber structure or component does not comply with new standards, 64
structural engineers often opt for removal and demolition or apply strategies based upon 65
reinforcement methods. 66
Remedial methods for upgrading and conservation of old timber beams include the 67
reconstruction of deteriorated parts, the application of metal reinforcements [4-6] and, more 68
recently, mechanical retrofitting techniques employing FRPs (Fiber Reinforced Polymers) 69
and thermosetting resins. For example, Borri et al. [7] tested beams reinforced with carbon 70
sheets (CFRP) applied on the tension side. The tests proved that the application of the carbon-71
fiber reinforcement was mainly beneficial in terms of bending capacity. Similar tests on small 72
beams have been carried out by Plevris and Triantafillou [8], Fiorelli and Dias [9], Radford et 73
4
al. [10] and Hay et al. [11] using fiberglass sheets. The use of carbon pultruded plates has 74
been studied by Raftery et al. [12-13], Nowak et al. [14-16], D’Ambrisi at al. [17], Schober 75
·and Rautenstrauch [18]. Shear or local reinforcements using FRP sheets have been studied 76
by Triantafillou [19] and Schober et al. [20]. Glued laminated timber (glulam), made of 77
multiple layers of dimensioned lumber bonded together with durable, moisture-resistant 78
structural adhesives, has been also reinforced with FRPs (sheets, plates or bars) and high 79
increases in bending capacity have been measured [21-25]. 80
The use of composite rods or bars inserted in grooves at the tension side of timber beams has 81
also been suggested as a means of reinforcing and repairing existing timber beams (Svecova 82
and Eden [26], Micelli et. al. [27], Alam et al. [28]). Gentile et al. [29] tested twenty-two half 83
scale and four full-scale timber beams strengthened using GFRP bars to failure and found a 84
flexural strength increase up to 46%. Righetti et al. [30] studied the shear stress distribution 85
along a groove-embedded CFRP bar. 86
Composite sheets made of natural fibers (bamboo, flax, hemp, basalt) have been studied by 87
Borri et al. [31] and de la Rosa García et al. [32]. More recently composite sheets made of 88
high strength steel cords embedded into an epoxy putty have been used to reinforce timber 89
beams [33]. 90
Among retrofitting methods using composite materials, the subject of FRP reinforcement 91
using pre-impregnated sheets generated considerable interest within the research community 92
mainly because this method proved to be the most effective in terms of strength 93
improvement. Ease of application, limited damage to the timber substrate in case of removal, 94
low-cost and fast reinforcement procedures are the key features of the use of epoxy-bonded 95
FRP sheets. 96
This paper presents the results of an experimental investigation of the behaviour of 221 97
unreinforced and reinforced timber beams. Reinforcement has been applied using FRP pre-98
5
impregnated unidirectional sheets placed on the tension side of a very large number of timber 99
beams using an epoxy gluing system. Specimens were made of common commercially-100
available softwood (Firwood - Abies Alba) and hardwood (Oakwood – Quercus Petraea) 101
beams. Enhancement of the behavior of timber beams in bending by the addition of a 102
composite reinforcement is not a new concept, but the analysis of the strength uncertainty of 103
both commercially available unreinforced and FRP-reinforced timber beams has not been 104
addressed before. A first attempt to address this problem is reported in [34]. Uncertainty 105
analysis was only studied with regard to the short term static performance. No analysis was 106
undertaken with regard to fatigue, long term and dynamic performance. The presence of FRP 107
sheets seems to delay crack opening on the tension side, confines local rupture and bridges 108
local defects in the timber and this has a considerable effect on the strength properties. 109
110
UNREINFORCED TIMBER 111
The bending strength of timber is governed by the modes of failure. Since the behavior of 112
timber in compression is different from that in tension, the failure modes could be highly 113
affected by this. Figure 1 show different characteristic failures of beams in bending. Simple 114
tension failure (Fig. 1a) due to a tensile stress parallel to the grain. This is common in 115
straight-grained beams made of high quality timber, particularly when the wood is well 116
seasoned and there is no diagonal cross grain. 117
The most common failure mode is the cross-grained tension, in which the fracture is caused 118
by a tensile force acting oblique to the grain. This is a common form of failure especially 119
where the beam has diagonal or other form of cross grain on its tension side. This failure 120
mode, always occurring on the beam tension side, can be also activated by the presence of 121
defect (a knot, a shake, etc.). Example of such failures are shown in Figure 2. Since the 122
6
tensile strength of wood across the grain is only a small fraction of that with the grain it is 123
easy to see why a cross-grained timber would fail in this manner. 124
As stated, an interesting effect of the analysis of the failure modes is that these usually occurs 125
for different levels of bending loads. Failure mode in Figure 1b is usually activated for low 126
bending loads. This is also typical of low-grade timber where the high number of defects 127
facilitates the cross-grained tension failure. 128
Failure on compression side is shown in Fig. 1c. This failure mode do not usually lead to the 129
collapse of the structure as the behavior of timber in compression is plastic (Fig. 3). Failure 130
modes in Figure 1a is usually activated for high bending loads as this occurs for straight-131
grained beams and tensile strength of timber is very high. 132
While generally tensile fracture governs bending capacity, other mode of failure is horizontal 133
shear rupture, in which two portions of a timber beam slide along each other. This failure 134
mode is rare for large timber beams, but it can occur in the case of large beams with openings 135
and often require local reinforcement [35]. It is often due to shake checks, which reduce the 136
resisting cross sectional area. The consequence of a failure in horizontal shear is to divide the 137
beam into two or more parts the combined capacity of which is much less than that of the 138
original beam. Figure 1d shows a large beam in which a horizontal shear failure occurred at 139
one end. 140
The application of an external FRP reinforcement causes an increase in the bending capacity 141
for different reasons. Firstly because high-strength composite material is added on the tension 142
side increasing the resisting cross sectional area, but also because this could prevent the 143
occurrence of a failure mode characterized by a low capacity. This is the case of a FRP-144
reinforcement epoxy-glued on the tension side: the initiation of the fracture mechanism 145
produced by the grain deviation or the presence of a knot on the beam’s tension side is 146
7
postponed or stopped (Fig. 4) and the beam will fail according to a different failure mode 147
with a higher bending capacity. 148
149
Strength grading 150
The main mechanical properties of timber are usually estimated using a process known as 151
strength grading. This is usually conducted at the sawmills when the timber elements are 152
produced. Grading is usually carried out by visual assessment or by machine by the 153
companies selling the timber material for structural applications. Visual strength grading is 154
made using the grader’s experience across a number of factors (dimensions and density of 155
knots, grain deviation, annual rings characteristics, etc.) while machine strength grading is 156
best suited to high volumes of wood where the species and the dimension of the cross section 157
are not changed very often. 158
The European standard for timber [36-37] includes several strength classes. These classes are 159
designed by a letter (D for deciduous species and C for coniferous and poplar) followed by a 160
number. The number represents the characteristic lower 5th
percentile value of the bending 161
strength of 150 mm deep timber in MPa. Strength grading of timber beams is often done by 162
machine to Standard EN14081 [38] to twelve classes ranging between C14 and C50 and to 5 163
strength classes (D30, D40, D50, D60 and D70) for softwood and hardwood, respectively. 164
It is recognized that some sawmills in Slovenia did not perform grading properly prior to the 165
introduction of harmonised standards [39]. In many cases in small production sites in Europe 166
no grading is applied or a fee is charged for this service [40-41]. In order to comply with 167
European Standards, to avoid risks associated with unmet strength requirements and to 168
economize on the grading process (sometimes more expensive for high quality timber), a lot 169
of companies prefer to grade their timber production with low strength values, especially if 170
they produce low-added value products, like timber beams for the construction industry. It is 171
8
also common that the sawmills ask the client for an additional cost for the grading service: 172
this often costs a fee or an additional 20% for of the price of D40 timber (and higher strength 173
classes) and 10% for D30. 174
In some cases, when this is possible, both final users and producers opt not to use graded 175
timber. Producers of engineered wood products can use material that has not been pregraded 176
if they undertake the mechanical properties characterisation themselves. When grading is 177
needed, a lot of sawmills grade their beams in the C16 class (for firwood beams), even if the 178
strength quality of their products is higher, especially because the stiffness is often the 179
controlling factor. For oakwood beams (hardwood), the typical strength class of the products 180
on the market is D30. 181
The main consequence of this incorrect application of the European standard is that a very 182
limited choice of timber is available on the market for the higher strength classes and, for the 183
lower strength classes (C16, D30, etc), the mechanical characteristics are very scattered as 184
this is simply used as a lower strength bound. 185
186
Experimental work 187
In this experimental work, a large number of oak and firwood beams were used and tested in 188
bending before and after the application of an FRP reinforcement. For both wood species 189
different beam dimensions were tested with cross sections varying from 20x20 mm to 190
200x200 mm. D30 and C16 strength classes were used for oak and firwood beams, 191
respectively. 192
Mechanical properties of both wood species were partially evaluated in accordance with 193
ASTM D143 [42]. A parallel to the grain compressive strength of 27.9 MPa (Coefficient of 194
Variation (CoV) = 9.6%) and 31.7 MPa (CoV = 7.9%) was measured from firwood and 195
hardwood prismatic test specimens (20x20x60 mm), respectively. The average weight 196
9
densities were 791.8 and 423.7 kg/m3 for firwood and hardwood. Moisture contents were 197
12.5 and 11.9 % and were measured according to EN 13183-1 standard [43]. 198
199
Unreinforced beams 200
Six series of bending tests were performed on unreinforced softwood (fir) and hardwood 201
(oak) beams (Tab. 1). In total 95 unreinforced beams were subjected to four-point-bending 202
test (Fig. 5), according to UNI EN 408 [44] standard for flexural strength estimation. The 203
beams were new and with straight and sharp edges. All beams were found on the market and 204
had a square cross section. The dimensions of the three series of softwood beams were 205
20x20x380 mm, 100x100x1950 mm and 200x200x4000 mm. For hardwood beams, 206
dimensions were 20x20x380 mm, 67x67x1320 mm and 200x200x4000 mm. 207
In order to reduce the local crushing of the wood, the load was applied through two diameter 208
steel cylinders. Displacement controlled loading ensued with a crosshead speed of 2-4 209
mm/min. The load was applied monotonically until failure by means of a hydraulic jack 210
connected by a hydraulic circuit to a pump. The vertical displacements of the beams were 211
recorded using inductive transducers (LVDT) in the testing region (pure bending region) to 212
monitor the mid-span deflection and calculate the curvature. 213
Hardwood is usually characterized by higher mechanical properties compared to softwood. 214
However uncertainties are usually more significant compared to softwood like fir, larch and 215
pine woods. Grain deviation and dimensions of the knots are larger, but the density of the 216
knots are usually smaller. For this reason it was decided to test one common type of 217
hardwood (oak) and one of softwood (fir). The test program was divided into two series: tests 218
on beams unreinforced and reinforced with FRP sheets. Tests results were then processed 219
according to the indications of the reference standards and the bending strength fm evaluated 220
thus: 221
10
W
Faf u
m2
(1) 222
where, Fu is the ultimate (maximum) load (N), a is the distance between the point of 223
application of the load and the nearest support (mm) and W is the modulus of resistance of 224
the section (mm3) about the neutral axis. 225
Results for unreinforced beams are given in Table 1. In this table results are reported in terms 226
of mean bending strength value (fm) and its standard deviation. fm,k is the strength value at 5% 227
of cumulative distribution function. 228
The relationship between bending load and mid-span displacement (Fig. 6) was initially 229
linear. As the load increased, timber started to yield on the compression side and tensile 230
failure occurred when the tensile strength was reached. In most cases, failure initiated by 231
flows in the timber material (knots, grain deviation, splits or cracks). Table 1 shows that the 232
scattering in the capacity values of un-reinforced large beams (200x200 mm and 100x100 233
mm cross sections), where the presence of grain deviation and knots have an influence on the 234
failure mode, is very high. The Coefficient of Variation (CoV), also known as Relative 235
Standard Deviation, of the bending strength was 28.26 and 34.72 % for 200x200 mm cross 236
section (oakwood) and 100x100 cross section (firwood) beams, respectively. It is worth 237
noting that for the 95 unreinforced timber beams tested in bending, the CoV was smaller for 238
small beams. Even if the number of tested beams was not very high, this result can be 239
considered interesting. The explanation of this is apparent from the analysis of the 240
dimensions of defects, mainly knots, compared to the dimensions of the timber beams: 241
typical knot defects have a diameter varying from 3 to 10 cm and, for small beams, this may 242
lead to early catastrophic failures when loaded, as the knot may completely interrupt the 243
continuity of timber fibers. For this reason sawmills are forced to check small beams by 244
discarding the defected ones or by cutting off the parts where the defects are located before 245
commercialization. This has a positive effect on both the strength and its scattering. 246
11
When the dimensions of the beams are bigger, the effect of a single defect is limited. In this 247
situation sawmills may pay less attention to the defects. However large beams, when tested in 248
bending, exhibit a large scattering in the bending strength. 249
Table 1 and Figures 7-8 show the Probability Density Function (PDF) and Cumulative 250
Distribution Function (CDF) of the strength for unreinforced beams. It can be noted that the 251
fm,k value was largely below 16 MPa (value given as a limit by the EN 338 standard [36] for a 252
C16 wood) for 100x100 mm firwood beams. The difference was even bigger for 200x200 253
mm oakwood beams. By comparing the experimental result of fm,k (17.92 MPa) and the value 254
given by the EN 338 standard (30 MPa for D30 wood) it can be noted a difference of approx. 255
35 %. These low values of fm,k were clearly the consequence of the high scattering of the test 256
results: in fact, the mean experimental value of the bending strength fm was always greater 257
than the value given by the EN 338 standard. 258
It is not possible to verify how common is the fact that there are on the market timber beams 259
that are not meeting the requirements of the EN 338 standard in terms of bending strength. 260
However the tests carried out in this experimental research seem to indicate that this is not 261
very rare, especially for beams of large dimensions. 262
263
REINFORCED TIMBER 264
126 timber beams were reinforced using Carbon (CFRP) or Glass (GFRP) sheets. Both 265
composite sheets had similar weight densities (0.3 and 0.288 kg/m2 for carbon and glass 266
sheet, respectively). The current market price is approx. 7.2 and 14 €/m2 for carbon and glass 267
sheet. The popularity of bonded FRP reinforcement of timber is largely due to the economy 268
with which they may be applied with low installation times than other strengthening methods. 269
Reinforcement can be easily made on-site (hand lay-up technique) by applying the matrix 270
polymer (usually an epoxy resin) over the fibers (Fig. 9). The same resin is often used as 271
12
matrix polymer to form the FRP composite and as bonding adhesive with the wooden 272
substrate. 273
The component materials of the FRP-strengthened beams were characterized before beams 274
were examined under load. Mechanical properties of glass and carbon fibers, according to the 275
procedure outlined in the ASTM Standard D3039 [45], are shown in Table 2. 276
Reinforcement and resin were applied by hand lay-up (Fig. 9a, 9b). Once the composite layer 277
was placed over the beams (Fig. 9c), resin was applied either by pouring on by hand. The 278
layer was consolidated and air bubbles were removed by using squeegees and hand rollers. 279
Beams were tested in bending according to the same test arrangement used for unreinforced 280
beams (Fig. 5). The failure mode was not highly influenced by the type of reinforcement 281
(Carbon or Glass fibers), as the failure usually occurred in the wood material, without 282
attaining the ultimate FRP tensile strength (Fig. 10). On the contrary, the cross sectional area 283
and the area fraction of the composite material had a significant influence (Tab. 3). 284
When FRP reinforcement failure is neglected due to its high tensile strength, two different 285
failure mechanisms are possible. The first one involves the possibility of attaining the wood 286
tensile strength, while the other occurs when the compressive stress limit is reached. The two 287
stress limits were often attained consecutively: experimental tests have shown that the most 288
frequent failure mechanism was the one in which tensile failure occurred, but this was 289
preceded by a partial plasticization of timber material at the compression side, both for un-290
reinforced and reinforced beams (Fig. 10). 291
The application of the composite reinforcement resulted in a downward movement of the 292
neutral axis position and an increase in the beam capacity, as shown in Figure 10. The 293
increment in the bending stiffness was usually very limited [7, 9, 20, 31]. However, some 294
studies reported significant increases in stiffness especially for CFRP reinforcement of lower 295
grade timber or high reinforcement ratios [8, 10, 12]. Analyzing the distribution of forces 296
13
over the entire section, it was possible to state that the reinforcement, applied on the tension 297
side, was very useful in improving the ultimate resisting moment, through the contribution of 298
an extra tensile force (F3). 299
Furthermore, this reinforcement allowed a greater axial deformation in the compression 300
region, as a result of the increase in the distance of the compressed wood fibers from the 301
neutral axis. This type of intervention may be used for low grade timber due to the presence 302
of defects, such as timber in which the ratio between ultimate tensile and compressive 303
stresses is approx. 1. When timber yielded on the compression side, the values of forces F1, 304
F2 and F3 were very high. However the point of application of force F1 moved downward 305
causing a decrease of the offset of internal forces. Force F3, generated by the FRP 306
reinforcement, allowed an increase in the resisting moment. 307
The application of the composite reinforcement had several positive effects: 1) It caused a 308
significant increase in the beam’s bending capacity; 2) The reinforced beams exhibited a 309
more ductile behavior, as an higher degree of yielding was possible on the beam’s side in 310
compression; 3) According to the results shown in Table 4, the FRP reinforcement also 311
reduced the standard deviation in the strength value. Figures 11 and 12 show the PDF and 312
CDF functions for reinforced beams. Several experimental tests [3] have shown that the most 313
frequent failure is a tensile failure without the timber plasticization of the compression 314
region, depending on the quality of the wood. This explains the need for a composite 315
reinforcement on the tension side, especially for low-grade timber. 316
Figure 13 shows a comparison between the increments of reinforced firwood beams in terms 317
of mean bending capacity and fm,k values. The increment, calculated using the fm,k values, is 318
always bigger compared to the one based on the mean bending strengths fm. The maximum 319
ratio between the two increments (fm,k increment / mean capacity fm increment) was 3.24, and 320
this occurred for 100x100 mm cross section beams reinforced with GFRPs. This increment 321
14
was usually greater for beams of large dimensions (it was approx. 1 for beams having 20x20 322
mm cross sections) based on the fact that larger beams contains defects of various, such as 323
knots, slope of grain, bark pockets, etc. In this situations the application of a FRP 324
reinforcement may produce a double positive effect as it confines local ruptures and bridges 325
local defects in the timber. 326
It can be also noted that both unreinforced and reinforced timber beams were tested over a 327
short span. This reduced the probability of the presence of a critical defect in timber, 328
decreasing the uncertainty of timber beams, particularly when unreinforced. It is likely that 329
with longer spans uncertainty of unreinforced beams will increase and the positive effect of 330
the composite reinforcement should be even more noticeable. Also, it should be noted that no 331
measures to minimize the difference in properties between the timber beams in each group or 332
adjustment factors to the stiffness and strength values have been applied for the data reported 333
in Tables 4 and 5. 334
By comparing these results with the ones reported in [46] for timber beams reinforced with 335
unbonded composite plates, it can be noted that the increments in the bending capacity were 336
significantly larger when the FRP reinforcement was bonded to the beam’s tension side with 337
an epoxy adhesive. The role of the resin seems to be critical in both the stress transfer (FRP-338
timber) and in confining local ruptures in the timber. This had a considerable effect in 339
reducing the uncertainties and in increasing the fm,k value of reinforced beams. 340
On the contrary, the difference in terms of capacity increments between GFRP- and CFRP 341
reinforced beams was smaller. For high reinforcement area fractions (Fig. 13) the ratio 342
between these increments decreased. By comparing the test results of GFRP- and CFRP-343
reinforced beams for the same cross section (Tab. 5), it can be noted a limited difference in 344
terms of capacity increments for beams reinforced with the two FRP types. CFRP had a 345
much higher tensile strength (3388 MPa, Tab. 2) compared to GFRP (1568 MPa) but this did 346
15
not cause a significant increase in the beam bending capacity. Because failure always 347
occurred on the beam’s tension side, the composite tensile strength could not be completely 348
exploited during the tests and this reduced the importance of using a carbon sheet, more 349
expensive and with higher mechanical properties. 350
With regard to the flexural stiffness r, the application of a FRP reinforcement did cause a 351
significant increase in the mean value of this mechanical property. Flexural stiffness was 352
calculated from the bending load F – midspan deflection ( graph by considering the slope 353
of the secant line between F1 =0.1x Fmax and F2 =0.5 x Fmax: 354
12
12
FF
FFr
(2) 355
where 2F and
1F are the corresponding values of the midspan deflection. 356
For both unreinforced and reinforced beams, the CoV of the flexural stiffness r was always 357
smaller compared to the CoV of the strength. Defects in timber affect more the strength than 358
the stiffness, causing a smaller scattering of the r values. 359
FRP reinforcement also produced a limited increase of the flexural stiffness (r increment = 360
approx. 5-15%) based on the fact that the reinforcement area fractions (Tab. 3) were very 361
small. Furthermore, the orientation of the FRP sheet (parallel to the neutral axis of the beam’s 362
section) (Fig. 10) produced a very small increase in the cross section’s total second moment. 363
By comparing the increments of r and Kr values (flexural stiffness at 5% of cumulative 364
distribution function), it can be noted that these increments were similar (Tab. 5) highlighting 365
the fact that the application of the reinforcement was not able to reduce stiffness uncertainty. 366
367
CONCLUSIONS 368
Epoxy-bonded FRP sheets appear to have good potential to strengthen existing deficient 369
timber beams. In this experimental investigation 221 fir and oakwood beams were tested and 370
16
it was demonstrated that the application of small quantities of composite reinforcement, 371
besides being an effective method of increasing timber beam’s capacity, also reduced the 372
uncertainties in the strength. 373
Tests results showed that the typical failure modes for unreinforced and reinforced beams 374
were gross-grained tension and knot initiated. Ductile compression did not produce the beam 375
failure and the rupture always occurred on the tension side. The application of an epoxy-376
bonded FRP sheet confined local rupture and bridged local defects in the timber and this had 377
a considerable effect on the beam capacity and on the scattering of the results. The negative 378
defects effect on the tension side was effectively reduced by the application of the FRP 379
reinfocercent. Increments in the mean strength up to 122% and decrements in the CoV values 380
up to 62.5% were experimentally found. All tested timber beams (made of firwood and 381
oakwood) met, after reinforcement, the requirement of the EN 338 standard for the strength 382
class for which they were commercialized and sold. 383
Finally it is worth noting that a limited difference in terms of capacity increments was 384
recorded for beams reinforced with the two FRP types (GFRP and GFRP). Because failure 385
always occurred on the timber beam’s tension side, the FRP tensile strength could not be 386
completely exploited during the tests and this reduced the importance of using a composite 387
material with higher mechanical properties (CFRP). 388
389
REFERENCES 390
[1] FAO, Food and Agriculture Organization of the United Nations. State of the World’s 391
Forests. 2011. 392
[2] Thelandersson S, Larsen HJ. Timber engineering. John Wiley & Sons. 2003. 393
[3] FHWA, US Department of Transportation. Seventh annual report to the congress on 394
highway bridge replacement and rehabilitation program. 1986. 395
17
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486
ACKNOWLEDGEMENTS 487
The authors wishes to record their indebtedness to Mr A. Molinari, A. Ricci and A. Maraca 488
for their contribution to part of the experimental work. Thanks are also due to the Civil 489
Engineering Laboratory Staff of the University of Perugia, Italy. 490
491
21
LIST OF FIGURES 492
Figure 1: Characteristic failure modes of simple beams: a) tension failure for straight-grained 493
beams b) the cross-grained tension failure c) compression failure, d) horizontal shear rupture. 494
Figure 2: Tension failure modes: a) due to the presence of a knot on tension side, b) simple 495
tension (tension failure for a straight-grained beam), c) and d) cross-grained tension failure. 496
Figure 3: Typical stress distribution for a tension failure. 497
Figure 4: Typical cross grained tension failure and subsequent FRP debonding. 498
Figure 5: Test arrangement (four-point bending) and LVDT position (1/4 and 3/4 of the span, 499
mid-point). 500
Figure 6: Load vs mid-span deflection for softwood beams having a 100x100 mm cross 501
section: the relationship is initially linear and, for beams of good quality at high load level, 502
the curves flatten as a consequence of timber yielding on the compression side. 503
Figure 7: Probability Density Function (PDF) for unreinforced beams (different cross 504
sections): a) firwood b) oakwood. 505
Figure 8: Cumulative probability: a) 100x100 mm firwood beams, b) 200x200 oakwood 506
beams. 507
Figure 9: Reinforcement procedure: a) application of a first layer of epoxy resin, 2) fibers can 508
be easily cut with scissors, 3) multiple sheets of fibers can be also applied and alternated with 509
multi-layers of epoxy coatings. 510
Figure 10: Stress and strain distribution, before and after timber yielding in compression. 511
Figure 11: Unreinforced and reinforced firwood beams (100x100 mm cross section): a) PDF 512
b) CDF. 513
Figure 12: GFRP vs. Unreinforced for 100x100 mm and 200x200 mm cross sections. 514
Figure 13: Comparison between increments of reinforced firwood beams in terms of fm 515
(mean bending capacity) and fm,k values. 516
22
LIST OF TABLES 517
Table 1: Test results for unreinforced wood beams. 518
Table 2: Results of mechanical characterization of FRP-materials. 519
Table 3: Reinforcement of FRP-materials. 520
Table 4: Test results for reinforced wood beams. 521
Table 5: Effects of reinforcement. 522
23
523
524
Figure 1: Characteristic failure modes of simple beams: a) tension failure for straight-grained 525
beams b) the cross-grained tension failure c) compression failure, d) horizontal shear rupture. 526
527
a) b) 528
c) d) 529
Figure 2: Tension failure modes: a) due to the presence of a knot on tension side, b) simple 530
tension (tension failure for a straight-grained beam), c) and d) cross-grained tension failure. 531
532
a)
b)
c)
d)
24
533
534
535
Figure 3: Typical stress distribution for a tension failure. 536
537
538
Figure 4: Typical cross grained tension failure and subsequent FRP debonding. 539
540
Figure 5: Test arrangement (four-point bending) and LVDT position 541
(1/4 and 3/4 of the span, mid-point). 542
543
FRPComposite
debonding
Cross
Section
Lateral
View
Bending
moment
FRP
epoxy-bonded Cross-grained
tension failure
Spa
n
13 S
pan
LVDT
12 F
12 F
Bending moment
Side in compression
Side in tension
Neutral axis
Compressive stress
Tensile stress
Timber beam
25
544
545
Figure 6: Load vs mid-span deflection for softwood beams having a 100x100 mm cross 546
section: the relationship is initially linear and, for beams of good quality at high load level, 547
the curves flatten as a consequence of timber yielding on the compression side. 548
549
550
551
a) b) 552
Figure 7: Probability Density Function (PDF) for unreinforced beams (different cross 553
sections): a) firwood b) oakwood. 554
555
26
556
Figure 8: Cumulative probability: a) 100x100 mm firwood beams, b) 200x200 oakwood 557
beams. 558
559
560
a) b) 561
c) 562
Figure 9: Reinforcement procedure: a) application of a first layer of epoxy resin, 2) fibers can 563
be easily cut with scissors, 3) multiple sheets of fibers can be also applied and alternated with 564
multi-layers of epoxy coatings. 565
566
27
567
568
Figure 10: Stress and strain distribution, before and after timber yielding in compression. 569
570
571
572
573
a) b) 574
Figure 11: Unreinforced and reinforced firwood beams (100x100 mm cross section): 575
a) PDF b) CDF. 576
577
h
h ˜ h
y
Wtmax
2
Wc
Wtmax
2
PP
Wt
WcmaxWcmax
WtmaxP
Wcmax
Wtmax
P
Wcmax
1
Normal strain Normal stress
Neutral axis
F
2F
3F
Before yielding
After yielding in compression
t
28
578
Figure 12: GFRP vs. Unreinforced for 100x100 mm and 200x200 mm cross sections. 579
580
581
582
Figure 13: Comparison between increments of reinforced firwood beams in terms of fm 583
(mean bending capacity) and fm,k values. 584
585
586
29
587
Table 1: Test results for unreinforced wood beams. 588
Wood
species
Cross
section
(mm)
Sample
size
Weight
density
(kg/m3)
Moisture
content
(%)
Bending
Strength
(MPa)
CoV
(%)
Standard
deviation
(MPa)
fm,k
(MPa)
Fir 20x20 20 423.3 10.2 42.39 14.42 6.10 32.3
Fir 100x100 20 417.0 14.3 23.73 34.72 8.24 10.1
Fir 200x200 10 430.8 11.3 30.32 20.21 6.13 20.4
Oak 20x20 20 823.5 11.6 71.53 13.46 9.58 46.2
Oak 67x67 20 755.8 14.4 60.94 16.90 10.3 44.1
Oak 200x200 5 796.0 11.5 33.83 28.26 9.6 17.9
589
590
591
592
Table 2: Results of mechanical characterization of FRP-materials. 593
Composite type CFRP GFRP
Layout Textile Textile
No. of samples tested 10 10
Fiber orientation Unidirectional Unidirectional
Young’s modulus (GPa) 417.6** 78.65**
Weight density (kg/m2) 0.3 0.288
Tensile strength (MPa) 3388** 1568**
Thickness (mm) 0.165* 0.118*
Elongation at failure (%) 1.0 2.1
* nominal ply thickness ** using nominal thickness for calculation 594
595
596
30
597
598
Table 3: Reinforcement of FRP-materials. 599
Beam cross section (mm) 20x20 67x67 100x100 200x200
No. of beams tested 50 35 24 17
No. of composite layers 1 1 1 2
GFRP area fraction (%) 0.590 0.176 0.118 0.059
CFRP area fraction (%) 0.825 0.246 0.165 0.082
Sheet width (mm) 20 67 100 100
600
601
602
Table 4: Test results for reinforced wood beams. 603
Wood
species
Cross
section
(mm)
Sample
size
Weight
density
(kg/m3)
Moisture
content
(%)
Bending
Strength
(MPa)
Reinforcement
CoV
(%)
Standard
deviation
(MPa)
fm,k (MPa)
Fir 20x20 20 423.3 10.2 70.1 GFRP 13.1 9.11 55.1
Fir 20x20 20 423.3 10.2 94.0 CFRP 16.0 15.0 69.2
Fir 100x100 14 417.0 14.3 32.8 GFRP 18.7 6.11 22.7
Fir 100x100 10 417.0 14.3 39.3 CFRP 20.6 8.12 25.9
Fir 200x200 6 430.8 11.3 45.8 GFRP 10.7 4.91 37.7
Fir 200x200 6 430.8 11.3 48.2 CFRP 8.84 4.32 41.1
Oak 20x20 10 823.5 11.6 130.1 CFRP 7.35 9.60 114.3
Oak 67x67 20 755.8 14.4 89.60 GFRP 18.6 16.7 62.0
Oak 67x67 15 755.8 14.4 83.10 CFRP 9.44 8.80 68.6
Oak 200x200 5 796.0 11.5 48.55 CFRP 10.6 5.14 40.1
604
605
606
31
607
608
609
610
Table 5: Effects of reinforcement. 611
Cross
section
(mm)
Wood
species
Reinforcement
Mean
strength
fm
increment
(%)
CoV
decrement
(%)
fm,k
increment
(%)
Stiffness
r
increment
(%)
Kr
increment
(%)
20x20 Oak GFRP 81.9 45.4 147 11.6 12.2
20x20 Fir GFRP 65.4 9.20 70.6 13.3 13.1
20x20 Fir CFRP 122 -11.0 114 15.1 17.9
67x67 Oak GFRP 47.0 -10.1 40.6 7.8 9.8
67x67 Oak CFRP 36.4 44.1 55.6 9.4 8.1
100x100 Fir GFRP 38.2 46.1 125 9.1 12.0
100x100 Fir CFRP 65.6 40.7 156 11.2 14.0
200x200 Oak CFRP 43.5 62.5 124 4.7 5.0
200x200 Fir GFRP 51.1 47.1 84.8 7.9 7.9
200x200 Fir CFRP 59.0 56.3 101 11.9 8.4
612
613
614