no. sheet no. all information contained on this …

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1

ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.

NO.1/19

SHEET NO.

DPLANE ANGLES +/- 1

SIZE SCALE REV.DRAWING CODE NUMBER

DESCRIPTION:PRODUCT:

ALL DIMENSIONS IN INCHES

MACHINE FINISHUNLESS OTHERWISESTATED

CUSTOMARY:

SHEET 1 OF 19ASSEMBLY:-

IMPLIED TOLERANCES

FRACTION 1/8.X .06.XX .03.XXX .010

THIRD ANGLEPROJECTIONNordcoTMTM

250 L97761005DWG

ELECTRICAL SCHEMATIC

TRIPP

TB3

CBP2CBP1

2

2

2

2

2

64

3 GND

2-

1+

OUTPUT

TB2

3 GND

2-

1+

INPUT

TB1

4 6

4 3

250

CR1

CR2

CB24-

CB22-

CB20-20A

CB18-

CB16-20A

CB14-10A

CB23-

CB21-

CB19-

CB17-10A

CB15-15A

CB13-20A

CB12-20A

CB10-20A

CB8-10A

CB6-15A

CB4-15A

CB2-20A

CB11-20A

CB9-10A

CB7-

CB5-10A

CB3-20A

CB1-15A

CIRCUIT BREAKER PANEL ASSEMBLY31440027

MAIN POWER RELAY61231211

ELECTRICAL INTERLOCK RELAY61231201

SURGE PROTECTOR31403680

CIRCUIT BREAKERSSEE SHT 2

NTS

97761005DWG

SEE SHT 6 FOR INFORMATIONFROM MITSUBISHI FOR PLC

STANDARD DEFAULTS

PLC BOX ASSEMBLY96760115

TRIPP MODEL D QUICK REFERENCE CHART

RUN

STOP

20 21 2725 262422 23

10 14 16 171511 1312

4 5 6 70 1 32OUT

IN

ERRORBATTRUN

POWER

23 24 25 26 2721 2220

14 16 171510 11 1312

4 5 6 70 1 2 3

S/N 760355 TO S/N 760699ELECTRICAL QUICK REFERENCE CHART REORDER #30607601

RELAY BASE: 5155282RELAY HOLDDOWN: 75060218

CONTROL RELAYS5196103SEE SHT 5SEE SHT 5

ALL OTHERS: 5129106RPC1, RPC2, RPC17: 5129101REM. POWER CONTROLLER

ANALOG MODULE5121225SEE SHT 3

PLC- FX3U 5121052OBSOLETE PLC- FX2N 5121046SEE SHT 4FLROM - FX3U 5121322

EEPROM- FX2N 5121310

POT CARD- FX3U 5121325 FX2N 5121320SEE SHT 3

REVISION HISTORYLOCATED ON LAST SHEET

AA

A

L

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.2/19

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

TB3

CBP2CBP1

4 3

CR1

2

2

2

2

2

64

3 GND

2-

1+

OUTPUT

TB2

3 GND

2-

1+

INPUT

TB1

4 6250

CR2

CB24-

CB22-

CB20-20A

CB18-30A

CB16-20A

CB14-10A

CB23-

CB21-20A

CB19-5A

CB17-5A

CB15-15A

CB13-20A

CB12-20A

CB10-10A

CB8-10A

CB6-15A

CB4-15A

CB2-20A

CB11-20A

CB9-10A

CB7-20A

CB5-10A

CB3-20A

CB1-15A

P18

CIRCUIT BREAKER PANEL ASSEMBLY31440027

CIRCUIT BREAKER PANEL(LOCATED INSIDE RH CONTROL PANEL)

CB1 15A WORK LIGHTS POWERCB2 20A TRAVEL MARKER, TRAVEL ALARM, BRAKE LIGHTS POWERCB3 20A WIPERS POWERCB4 15A STROBE LIGHTS, DOME LIGHT & CAB FAN/DEFOGGER 20A WHEN HEATED MIRROR OPTION IS ADDEDCB5 10A GAUGES POWERCB6 15A PLC POWER AND OUTPUTS Y0-Y3CB7 20A LOCOMOTIVE LIGHT POWERCB8 10A TIE GRIPPER PRESSURE & TIE INSERT SPEEDCB9 10A PROPEL/BRAKES PRESSURE SWITCHESCB10 10A PARKING BRAKE POWERCB11 20A AIR CONDITIONER/AC COMPRESSOR (VISIONAIRE) 10A MacBONE A/C POWERCB12 20A AIR CONDITIONER CONDENSOR (VISIONAIRE)CB13 20A WORK/TRAVEL POWER & AIR VALVE POWERCB14 10A LOCKUPS POWERCB15 15A PLC OUTPUTS Y14-Y27CB16 20A PLC OUTPUTS Y4-Y13CB17 5A BRAKE LIGHT PRESSURE SWITCHCB18 30A CUMMINS ECU POWERCB19 5A IGNITION SWITCHCB20 20A BOARDING LIGHTS OR 3A STEP LIGHTSCB21 20A VOLTAGE CONVERTERCB24 20A PERIMETER LIGHTS OPTION & REAR FLOOD LIGHTS NOTE: SOME CIRCUIT BREAKER AMPERAGES CHANGE DUETO CUSTOMER OPTIONS. CIRCUIT BREAKER PART NUMBERS: 10 AMP: 512893515 AMP: 512893620 AMP: 5128937

S/N 760355 TO S/N 760699

CIRCUIT BREAKERPANEL: 53110007

CIRCUIT BREAKERPANEL: 53110007

L97761005DWGNTS


TRIPP

97761005DWG


H

L

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.3/19

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250S/N 760355 TO S/N 760699 L97761005DWGNTS


TRIPP

97761005DWG

DECREASETIME

INCREASETIME

POTENTIOMETERADJUSTMENTS

CH

1C

H2

CH

3C

H4

RAIL LIFTRH LVDT

RAIL LIFTLH LVDT

RAIL LIFTRH RAISE HEIGHT

RAIL LIFTLH RAISE HEIGHT

POTENTIOMETERS ERRORBATTRUN

POWER

2 31 7654

12 13 15 17161410

2322 24 2625 272120

21 2725 262423

14 16 171511 13

4 5 61 32 20 227

ERRORBATTRUN

POWER

OUT

RUN

STOP

IN10

0

12

11

0

RAIL LIFTJOG DURATION (OPTION)

REPLACE BATTERY IN PLCWHEN LIGHT IS LIT

RAIL LIFTLOWER DELAY

LH MAXRAIL LIFT

RH MAXRAIL LIFT

RAIL LIFTRAISE DELAY

RAIL LIFTCLAMP DELAY


L

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.4/19

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

LI

FT C

YL

(OP

T.)

CE

NTE

R S

EN

SO

R, L

H R

AIL

C

LAM

P D

ISA

BLE

(OP

TIO

NA

L)B

RA

KE

PR

ES

S. S

WIT

CH

RE

V. P

RO

PE

L P

RE

SS

. SW

ITC

HFW

D. P

RO

PE

L P

RE

SS

. SW

ITC

HH

C L

IFT

STA

RT/

RE

SE

TH

C J

OG

UP

HC

LIF

T S

TAR

T/R

ES

ET

RA

IL L

IFT

RA

ISE

RH

RA

IL L

IFT

RA

ISE

LH

JOIN

TED

RA

IL M

OD

E

RA

IL L

IFT

ON

Y0-Y27X0-X27

INPUTSREFER TOELECTRICALSCHEMATIC

REFER TOELECTRICALSCHEMATIC

OUTPUTS

CY

CLE

CO

UN

TER

RA

IL L

IFT

UP

LH

TIE

GR

IP O

PE

N R

HTI

E G

RIP

CLO

SE

RH

TIE

GR

IP O

PE

N L

HTI

E G

RIP

CLO

SE

LH

RA

IL L

IFT

DO

WN

LH

RA

IL L

IFT

SP

OTT

ING

- R

IGH

T B

AC

K (O

PT.

)R

AIL

LIF

T S

PO

TTIN

G -

RIG

HT

FWD

(OP

T.)

RA

IL L

IFT

SP

OTT

ING

- LE

FT B

AC

K (O

PT.

)R

AIL

LIF

T S

PO

TTIN

G -

LEFT

FW

D (O

PT.

)

TIE

-X E

XTE

ND

RE

GE

N

RA

IL L

IFT

DO

WN

RH

RA

IL L

IFT

UP

RH

RA

IL C

LAM

P O

PE

NR

AIL

CLA

MP

CLO

SE

BR

AK

E L

IGH

TS O

N R

ELA

YB

RA

KE

S O

NP

RO

PU

LSIO

N D

ISA

BLE

TIE

-X R

H E

NA

BLE

DW

OR

K M

OD

ES

ER

VIC

E B

RA

KE

MO

DE

RA

IL L

IFT

LOW

ER

S/N 760355 TO S/N 760699

20 21 22 23 24 25 26 27

21 22 23 24 25 26 2720

16151413121110

0 1 2 3 4 5 6 7

17

11 12 13 14 15 16 17

76543210

10

L97761005DWGNTS


TRIPP

97761005DWG

SE

E B

NS

F O

PTI

ON

BN

SF

OP

TIO

NH

C T

IE G

RIP

CLO

SE

(RE

LEA

SE

TO

OP

EN

)H

C T

IE G

RIP

CLO

SE

PO

WE

R B

OO

ST

(RE

LEA

SE

TO

OP

EN

)

76

RA

IL L

IFT

SP

OTT

ING

- FW

D (O

PTI

ON

AL)

RA

IL L

IFT

SP

OTT

ING

- B

AC

K (O

PTI

ON

AL)

CE

NTE

R S

EN

SO

R, R

H R

AIL

LIF

T C

YL

(OP

TIO

NA

L)R

AIL

LIF

T JO

G U

P (O

PTI

ON

AL)

ELE

CTR

ICA

L IN

TER

LOC

KE

NG

INE

STA

RT

SW

ITC

HH

C T

IE G

RIP

CLO

SE

(HO

LD F

OR

PO

WE

RB

OO

ST)

HC

TIE

GR

IP O

PE

N

BASE PLC (FX2N) MODULE HAS BEENDISCONTINUED BY MANUFACTURER.TO REPLACE THE FX2N MODULE, ORDERKIT 98760089, WHICH INCLUDES THE NEWFX3U PLC MODULE AND COMPONENTS. REFER TO NOTE 14 ON SHEET 1 OF 96760115DRAWING IN THE ELECTRICAL SECTION FORDETAILS ON THE DISCONTINUED PARTS.


L

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.5/19

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

NO

T U

SE

D

BR

AK

ES

ON

RIG

HT

- BA

CK

WA

RD

CY

CLE

CO

UN

TER

TIE

-X E

XTE

ND

RE

GE

N

RA

IL L

IFT

UP

LH

NO

T U

SE

DN

OT

US

ED

TIE

GR

IP O

PE

N R

HTI

E G

RIP

CLO

SE

RH

TIE

GR

IP C

LOS

E L

HTI

E G

RIP

OP

EN

LH

RA

IL L

IFT

DO

WN

RH

RA

IL L

IFT

UP

RH

RA

IL C

LAM

P C

LOS

ER

AIL

CLA

MP

OP

EN

NO

T U

SE

D

NO

T U

SE

D

BR

AK

E L

IGH

T O

N D

ELA

YLE

FT -

BA

CK

WA

RD

LEFT

- FO

RW

AR

D

PR

OP

ULS

ION

DIS

AB

LE

RIG

HT

- FO

RW

AR

D

RA

IL L

IFT

DO

WN

LH

RED AND GREENLIGHTS INDICATEWIRE BREAK ORSHORT CIRCUITBETWEEN DEVICEAND SOLENOID VALVE OR LIGHT

RED

GREEN

GREEN

RED RED LIGHT W/OGREEN LIGHTINDICATES A WIREBREAK BETWEENDEVICE AND SOLENOIDVALVE OR LIGHT

GREEN LIGHTINDICATES OUTPUTSIGNAL FROM PLCRED

GREEN

LIGHT KEY

TB5

TB4

TB3

TB2

TB1

RP

C20

CR7R

PC

17

RP

C16

RP

C15

CR6

RP

C14

TB13

RP

C13

TB12

TB11

RP

C12

TB10

RP

C11

TB9

RP

C10

TB8

TB7

RP

C7

TB6

RP

C6

RP

C27

RP

C5

RP

C26

RP

C25

RP

C4

RP

C3

RP

C24

RP

C2

RP

C23

RP

C1

RP

C22

RP

C0

RP

C21

S/N 760355 TO S/N 760699

CR6 - TIE-X LH ENABLED

CR7- TIE-X RH ENABLED

L97761005DWGNTS


TRIPP

97761005DWG

RAIL LIFTSPOTTING

The manufacturer (E-T-A Circuit Breakers) has discontinued production of their E-1048-6XX series Remote Power Controllers and replaced them with the E-1048-S6XX series. The new series RPC is significantly larger than the discontinued RPC and requires a different clip to hold in place.

RPC CLIP KIT.5 AMP 5129101 75060209 988400042 AMP 5129106 75060209 98840005 KIT INCLUDES RPC AND CLIP


L

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.6/19

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 L97761005DWGNTS


TRIPP

97761005DWG

MITSUBISHIPLC TROUBLESHOOTING

OUTPUT TROUBLESHOOTING OUTPUT LED'S (Normally lit):If not lit, remove cover and checkwire connection. If tight, checkcorresponding RPC light. If RPCis lit, LED is bad. If RPC is not lit refer to instructionsin the Electrical Preface (blue sheets)of the Operation Manual.

FX2N-4AD TROUBLESHOOTING POWER LED (Normally lit):If not lit, check the ribbon cable for proper connection. 24 V LED (Normally lit):If not lit, there is a possible 24V DC power supply failure.Contact Nordco Service for troubleshooting this failure.It may resul in replacing the FX2N-4AD unit. A/D LED (Normally lit):If not lit, and power supply is good, there has been a buffer memory error. Contact Nordco Service.

SCALE 1/1

INPUT TROUBLESHOOTING INPUT LED'S (Normally Lit):If not lit, remove cover and checkwire connection. Tighten ifnecessary.

FX3U-48MT-DSS TROUBLESHOOTING: GREEN POWER LED (On while power is applied to PLC):If LED is not lit see instructions in Electrical Preface (Blue Sheets) in the Operation Manual. GREEN RUN LED (On while PLC is running):If LED is not lit see instructions in Electrical Preface (Blue Sheets) in the Operation Manual. RED BATT LED (On when battery voltage drops):If lit, replace battery. If still lit after battery replacementContact Nordco Service. RED ERROR LED (Normally NOT lit):If flashing, program error, reset PLC. Power PLC OFF and ON to trigger RUN input. If LED remains lit after cycling power, CPU error,contact Nordco Service.

POWER

24VA/D

MAIN PLC 5121052(LEFT SIDE)

ANALOG INPUTEXTENSION 5121225

PANELBEHIND THIS

BATTERY LOCATED

THIS COVERLOCATED BEHIND

MEMORY MODULE

S/N 760355 TO S/N 760699 REVISION HISTORYLOCATED ON LAST SHEET

L

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.7/19

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 L97761005DWG


TRIPP

PUMPHYDRAULIC

CUMMINS ENGINETIER 3

10 A

TO FILTERIND. LIGHTS

SHT 10

CB5

SPEEDOMETERPICKUP

120 OHM

NC

(OPTION)HOURMETER96760225M05

GA5HOURMETER

PICKUPSPEEDOMETER

REAR PROPELMOTOR

70 A

12VBATTERYTERMINAL

STUD

12VBATTERY

BATTERYDISCONNECT

SWITCH

SURGE PROTECTOR

D2

CR2

ELECTRICALINTERLOCK

PB5

PSS1LOW AIR PRESSURE

BUZZER

FUEL SENDERFUEL LEVEL

GA6

DIAGNOSTICMODULE

GA7

AIRPRESSURE

PUMPRKS7

HIGH SPEED

ENGINESPEED

RKS6PB1E-STOP

D1

IGNITION

RSS1

CR1

BA

SPEEDOMETER

5

4

4

39

#8

#8

2

14

2

2

2

14

14

14

50

6

4

4 14

4

50

2

14

40

100

14

2

14

2

105

106

107

2

14

2

35

48314

14

14

41

42

37

44

38

44

44

28

3

+

-

JB6

INPUT

GRND

2 -

1 +

TB2TB1

1 +

2 -

GRND

OUTPUT

-

B T

ST

IGNBAT

1

34

2

3 42 51 6

432 51 6

-+

2

1

P1-6

14 14 14 2

P47-1 P58-B

P58-A

P58-C

5B

6

4

3 LO

1 HI2B

6OFF

4

3

5B

2B1 ON

P17-K P18-WP17-L

P18-E

P4-27

P46-10

P48-11

P18-V

P18-T

P48-17

P48-19P4-18P18-X

P1-29P4-9

P47-5

P60-1

P60-6

P60-5

P60-3

P60-4

P60-2

P47-10 P45-10

P47-8

P47-9

P45-8

P45-9

P76@46 CAN HIGH

P76@47 CAN LOW

P76@37 CAN SHIELD

WIRE #39 - STARTER RELAY

P76@39 IGNITION

P76@4 HIGH/LOW SPEED SELECT

P76@34 HIGH/LOW SPEED SELECT

P57-1

P4-17

P48-1

P47-12 P45-12

P46-1

P47-18

P45-13

P45-18

P47-17 P45-17

P47-13

97761005DWG

44470 PULSES/MILE


S/N760355 THRU 760699(PREDECESSOR 97761003DWG)

P4-5

5

TO CR9SHT 16

3 TOCONVERTER

SHT 16

NO

NC

SEE SHEET 8 FOR JOHN DEERE WITH MUPRHY SEE SHEET 9 FOR JOHN DEERE WITH CONTROLS INC. (CSX ONLY)

P45-37

P45-36

P45-38

P45-39

P45-40

P73@1

P73@2

4/14

P76@39 - KEYSWITCH

P73@3

P73@4

P45@34

P45@35

R12 kOHMS

1/2 W

P76@40

P76@42

P77@D

P77@E

P77@C

P77@A

P77@B

F1

5A

F2

30A

P45@32

P45@33

180

DIA

GN

OS

TIC

PO

RT

30A

NOTE: ON SOME EARLY MACHINES,THIS WIRE MAY BE CONNECTED TOWIRE 4 AT CR1 INSTEAD OF CB5.


10 A

CB19

CB18

P76@21

P76@35

P76@32

P100@3

P100@2

P100@1+5V

-5V

OIL PRESSURE SENDER

E

G

G

G

G

G

F

FF

FF

FF

F

F

J

K

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.8/19

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

+

-

JB6

INPUT

GRND

2 -

1 +

TB2TB1

1 +

2 -

GRND

OUTPUT

-

B T

ST

IGNBAT

1

34

2

3

2B

3 42 51 6

432 51 6

-+

2

1

P1-6

14 14 14 2

P47-1 P58-B

P58-A

P58-C

5B

6

4

3 LO

1 HI2B

6OFF

4

3

5B

2B1 ON

P17-K P18-WP17-L

P18-E

P4-27

P46-10

P48-11

P18-V

P18

-T

P48-17

P48-19P4-18P18-X

P1-29P4-9

P47-5

P60-1

P60-6

P60-5

P60-3

P60-4

P60-2

P47-10 P45-10

P47-8

P47-9

P45-8

P45-9

P47-15

P45-14

P45-15

P47-14P51-N SHUTDOWN OVERRIDE

P51-P SHUTDOWN OVERRIDE

P51-V CAN HIGH

P51-U CAN LOW

P51-F CAN SHIELD

P51-D STARTER RELAY

P51-J ALTERNATOR IGNITION

P51-G BATTERY POWER TO ECU

P51-S HIGH/LOW SPEED SELECT

P51-R HIGH/LOW SPEED SELECT

P57-1

P4-17

P48-1

P47-12 P45-12

P46-1

P47-18

P45-13

P45-18

P47-17 P45-17

P47-13

5

4

4

39

#8

#8

2

14

2

2

2

14

14

14

50

6

4

4

14

4

50

2

14

40

100

14

2

14

2

105

106

107

2

14

2

35

47

45

48314

14

14

41

42

37

44

38

44

44

3

3

PUMPHYDRAULIC

10 A

CB5

SPEEDOMETERPICKUP

120 OHM

NC

RKS40SHUTDOWNOVERRIDE

(OPTION)HOURMETER9676 0225M05

GA5HOURMETER

PICKUPSPEEDOMETER

REAR PROPELMOTOR

70 A

12VBATTERYTERMINAL

STUD

12VBATTERY

BATTERYDISCONNECT

SWITCH

SURGE PROTECTOR

D2

CR2

ELECTRICALINTERLOCK

PB5


BUZZER

FUEL SENDERFUEL LEVEL

GA6

DIAGNOSTICMODULE

GA7

AIRPRESSURE

PUMPRKS7390 OHMS -R3

1300 OHMS -R2

HIGH SPEED

LOW SPEEDENGINESPEED

RKS6PB1E-STOP

D1

IGNITION

RSS1

CR1

BA

SPEEDOMETER44470 PULSES/MILE



P4-

5

5

TO CR9SHT 16

3

TOCONVERTER

SHT 10

P64-9 P64-8188

NO

NC

183 P67-B

REGEN S

IGNAL

P67-L

REGEN SIG

NAL

P68-AP68-B

P45-20P45-19

188183

C

C

C

L97761005DWGNTS


TRIPP

97761005DWG

JOHN DEEREWITH MUPHY DISPLAY

SEE SHEET 7 FOR CUMMINS ENGINES SEE SHEET 9 FOR JOHN DEERE WITH CONTROLS INC. (CSX ONLY)

REGEN INTERLOCK:TIER 4 ONLY


SHT 10

P18-T

P48-1728

P4-5

3 TOCONVERTER

SHT 16

10 A

CB19


E

E

F

FF

F

F

F

F

G

G

G

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.9/19

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

10 A

CB5

SPEEDOMETERPICKUP

120 OHM

NC

PICKUPSPEEDOMETER

REAR PROPELMOTOR

SURGE PROTECTOR

D2

CR2

ELECTRICALINTERLOCK


BUZZER

FUEL SENDER

GA7

AIRPRESSURE

PUMPRKS7

PB1E-STOP

D1

CR1

SPEEDOMETER

PUMPHYDRAULIC

70 A

12VBATTERYTERMINAL

STUD

12VBATTERY

BATTERYDISCONNECT

SWITCH

CONTROLS INC.

MODULE

D1

5

4

4

39

#8

#8

2

2

2

2

14

14

14

50

6

4

4

14

4

50

2

14

40

100

2

105

106

107

14

2

35

48314

14

14

42

193

193/44

3

3

2

+

-

JB6

INPUT

GRND

2 -

1 +

TB2TB1

1 +

2 -

GRND

OUTPUT

ST

IGNBAT

1

34

2

2

1

P1-6

14 14 14 2

P47-1 P58-B

P58-A

P58-C

6OFF

4

3

5B

2B1 ON

P17-K P18-WP17-L

P18-E

P4-27

P46-10

P48-11

P18-V

P18

-T

P48-17

P48-19P4-18P18-X

P1-29P4-9

P47-5

P47-10 P45-10

P47-8

P47-9

P45-8

P45-9

P4-17

P48-1

P47-12 P45-12

P46-1

P45-13P47-13

P51-V CAN HIGH

P51-U CAN LOW

P51-F CAN SHIELD

P51-D STARTER RELAY

P51-J ALTERNATOR EXCITE

P51-G BATTERY POWER TO ECU

P57-1

P120-V

P120-U

P120-F

P120-E

P120-P

P120-B P120-G

P120-J

P120-D

P4-

5

L97761005DWG


TRIPP

PART_NO:D

44470 PULSES/MILE

20 A

CB21

488

3

+

- +

-INPUT24V

12VOUTPUT

VOLTAGECONVERTER


190

LEFT REARLEFT FRONTRIGHT FRONT

NC

PB1

RIGHT REAR

STOP BOX ASSEMBLY96760067 (4 OF)

191NC

PB1

192NC

PB1

NC

PB1


TB33

ON/OFF

14

PB5P47-16P64-8

188NC

NC

2

P120-A

JOHN DEERE ENGINETIER 4i BY BELL

WITH CONTROLS INC.CONTROLLER - CSX ONLY

SEE SHEET 7 FOR CUMMINS ENGINES SEE SHEET 8 FOR JOHN DEERE WITH MUPRHY


SHT 10

P18-T

P48-17

28

P4-5

10 A

CB19


E

F

G

G

G

G

G

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.10/19

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

20A

CB2

15A

15A

FRONT TRAVELWIPER

20A

CB3

PRESS SW(AT FILTER)

RKS13

RKS12

LH RETURNFILTER

LT36

LT35

FILTERPRESSURE

LT34

FILTERRH RETURN

LT33

LT32

LT31

MARKER

BRAKE

MARKER

BRAKE

LT4

LT5FRONT

MARKER

BRAKE

MARKER

BRAKE

LT6

LT7 REAR

CB1

DEFOGGER

CAB FAN

DOME

STROBE

CB4

RKS2

RKS14

RKS11

RKS8LT13

LT12

WORKLIGHTS

LT10

LT11

LT9

LT8

FORWARD

REVERSE

REVERSE

FORWARD

RKS3

TRAVELDIRECTION

RKS5

2

2

14

76

77

75

78

79

74

70

71

124

4

2

62

63

53

54

11

51

58

53

53

51

53

51

53

54

54

51

54

51

54

60

60

60

57

98

56

104

13

13

13

13

4

P48-4

5B

6

2B

3

4

1

LH

RH

A B

A B

A B

A B

A B

A B

2B 1

P6-4

P6-5

P21-7

P6-2

P3-30

-

G

X

LOW

HI

PARK

NC

C

GRN

RED

NO

BLK

BLKC

NC

NO

RED

GRN

BLK

CNO

NC

RED

WHT

6

4

5B

2B3

1

4

65B

2B3

1

P48-13c

P46-12

c

bP46-11

P46-17

P48-14

P48-7

bP46-16

P48-8

bP46-23

P48-15

P46-24

P48-9c

aP50-A

P21-5

P21-6

P48-6P18-C

P4-3

P6-1

P4-2

P18-B

P6-11

P6-6

P6-7

P46-3

P48-3

P48-4P4-1

P18-A

P6-11

P21-8

P4-4

P18-D

R

G

G

R

G

R

M

M

M

RKS16

PRESS SW(AT FILTER)

PRESS SW(AT FILTER)

1

32B

5B 6

4

aP54-A

P51-Aa

L97761005DWG


TRIPP

97761005DWG

LOW

HI

PARKP6-9

P6-895

96

-

G

XM

FRONT TRAVELWIPER

HI

LOW

PARKP21-1

P21-272

73

M

LH WORKWIPER

HI

LOW

PARKP21-3

P21-472

73

M

RH WORKWIPER



51

11

OPTION-CSX

LIGHTSON

X

X

OPTION-CSX / CPR

LIGHTSON

3

X

TO BRAKE LIGHTSTO TRAVEL ALARMS

TO ANTI-COLLISION LIGHTS

13

TO HEATEDMIRRORS OPTION

3

FRONT

FRONTFACING

REARFACING

REARFACING

FRONTFACING

P48-24P48-23

62 63

SHT 12

TO CR4TO TMR4SHT 17

59

FRONT

REAR

REAR

W

W

W

W

W

W

W

W

WC

C

C

C

C

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.11/19

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

RSS3

RKS10

TIE EXCHANGERLEFT/RIGHT

CB16

20A

TO PLC

CR6

CR7

RKS20

GRIPPER ROTATELH JOYSTICK

15A

CB15

AIR SPRINGREAR INFLATE

10A

CB8

10A

CB14

TIE EXCHANGERSLOW SPEED

LH TIE EXCHANGER LOWGRIPPER PRESSURE

RKS43EXTRACT

TIE EXTRACTORSLOW SPEED

LH TIE EXCHANGERENABLE-EXT/RET

TO PLC

TO CR6 & CR7

TRAVEL

WORK/TRAVEL

CB13

20A

17

2

2

6

6

6 24

23

17

23

176

175

23

23

178

148

166

17

4

6

6

2

2

2

2

159

22

22

143

14465

160

159

157

155

158

156

153

154

64

65

6

6

22

22

P48-21

JB6

JB6

JB6

JB6

JB4

JB5

JB6

JB1

JB6

JB1

JB3

JB3

JB5

JB5

JB3

JB3

JB1

JB4

JB4

12B

2B 1

3

R

L

1

3

2B

12

9

6

3

1

24

5

7

810

1113

14

14

13

P18-Q

P18-P

P17-C

P17-C

P17-C

P17-C

P17-C

P17-C

P17-T

P4-20

P4-21

P10-3

P10-4

P10-1

P17-S

P1-10

P1-9

P1-4

P1-4

P13-F P13-B

P12-CP12-L

P12-M P12-C

P1-4P1-18

P1-17 P1-4

P12-C

P12-C

P13-BP13-G

P12-K

P12-J

P17-B

P18-H

P1-24

P1-26

P17-V

P1-11

P1-19

P17-U

P17-G

P17-E

P17-D

P17-F

P1-23

P17-AP18-OP3-1

P3-1

P48-22

P17-X

WORK HOURMETER

GA9

INSERT

RAIL LIFTUP/DOWN LOCK

UNLOCK

RKS29 RAIL LIFTUP/DOWN UNLOCK

-

+

P66-2P20-D

P64-1

P20-EJB7

P1-27

P17-H P17-C2B 1

65

17923

L97761005DWG


TRIPP

97761005DWG


AIR SPRINGFRONT INFLATE

12

9

6

3

1

24

5

7

810

11

LH TIE EXCHANGERENABLE-DOWN

LH TIE EXCHANGERENABLE-UP

LH TIE EXCHANGERTILT IN

LH TIE EXCHANGERTILT OUT

RH TIE EXCHANGERENABLE-DOWN

RH TIE EXCHANGERENABLE-UP

RH TIE EXCHANGERENABLE-EXT/RET

RH TIE EXCHANGERTILT IN

RH TIE EXCHANGERTILT OUT

RH TIE EXCHANGER LOWGRIPPER PRESSURE

6

4

5B

2B1

3

RKS47

RH TIE EXCHANGERUP/DOWN LOCK

UNLOCK

RKS28

2B 1

RH TIE EXCHANGERUP/DOWN UNLOCK

P1-25

177

LH TIE EXCHANGERUP/DOWN LOCK

UNLOCK

RKS27

2B 1

LH TIE EXCHANGERUP/DOWN UNLOCK

6

4

5B

2B 1

3

RKS48

173

174

LH TIE EXCHANGEREXTEND UNLOCK

RH TIE EXCHANGEREXTEND UNLOCK

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.12/19

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

DISABLE CLAMPS

HAND CONTROLLERSTART/RESET CYCLE

RKS19

RAIL LIFT SPOTTINGBACKWARD(OPTIONAL)

RKS42

RAIL LIFTBACKWARD

RAIL LIFTFORWARD

LH RAIL LIFTSPOTTING(OPTIONAL)

RH RAIL LIFTSPOTTING(OPTIONAL)

PROX 1

LHCYL.

RHCYL.

PROX 2

OPTION IS INSTALLEDRAIL LIFT JOG UPCHANGES WHEN SHT 16 FOR WIRE

SEE OPTIONSRAIL LIFT JOG UP(OPTIONAL)

PB7

R2

270K

RKS9

RKS21

RKS22

15A

CB6

POT10-500K

RKS24

RKS23

RAIL LIFTLOWER

RAIL LIFT ON

RH TIE EXCHANGERENABLED

JOINTED RAIL

LH RAIL LIFTRAISE

FX2N-4AD

RH RAIL LIFTRAISE HEIGHT

RAIL LIFTRH LVDT

SERVICE BRAKES

WORK MODE

RH RAIL LIFTRAISE

PS

PS

PS

HANDCONTROLLER

CB9

10A

ENGINE STARTER

HAND CONTROLLERSTART/RESET CYCLE

HAND CONTROLLERTIE GRIPPER OPEN

BRAKE PRESSURESWITCH

REVERSE PROPELPRESSURE SWITCH

FX3U-48MT/DSS PLC INPUTS

ELECTRICALINTERLOCK

HAND CONTROLLERRAIL LIFT JOG UP

OPTIONS SHT 16INFORMATION ON

ADDITIONAL

RKS19@2BFROM

14

17 1342B 1

17

245

14522

22

65 140

65

4

184

15

2

65

159

4

14

15

124

124

93

91

17

2

15

123

94

92

126

128

14

125

127

124

14

14

43

132

133

1293

2

17

17

22

22

2

3

2

2

2

2

2B

2B 1

1

3

62

69

39

63

50

63

62

138

139

135

137

136

P17-W

P4-12

2B

3

1

P12@T

C NO

P32-2(JB3-6)

P32-12P12-B P12@U

P12-B P32-12 P32-3(JB3-5)

NOC

P17@R

P17@Q

P10@8 P4@29

GND

24-

24+

V1-

V+

V1-

V+

V1-

V+

V+

V1- CH

AN

NE

L 1

CH

AN

NE

L 2

CH

AN

NE

L 3

CH

AN

NE

L 4

P12-W

P12-N

P12-P

P12-V

P17-P

P17-M

P17-NP17-B

P10-8P4-27

P10-6 P4-31

X27

X26

X25

X24

X23

X22

X21

X20

12B

32B

3

12B

P4-27 P10-8P4-22

P4-30

P4-8

P10-5

P3-20

P10-7

P17-O

P17-X P4-7

P17-T

P18-F+

-

GND

S/S

0V

X0

X1

X2

X3

X4

X7

X6

X5

X17

X15

X16

X14

X13

X12

X11

X10

C NO

NOC

C NO

P4-16

P13-L

P13-E

P4-15

P13-C

P4-10

P4-14

P4-13

P4-11

P13-A

P18-J

L97761005DWG


TRIPP

97761005DWG

FORWARD PROPELPRESSURE SWITCH

HAND CONTROLLERTIE GRIPPER CLOSE

RAIL LIFT SPOTTINGFORWARD(OPTIONAL)

POT20-500K

RAIL LIFTLH LVDT

R1

270K LH RAIL LIFTRAISE HEIGHT


A

C

B

C

C

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.13/19

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

SPARES

BACKWARDSPOTTING CYLINDER

RH RAIL LIFT

CNTR1

1/2A

2A

2A

2A

2A

2A

2A

2A

2A

SPARE

1/2A

2A

2A

2A

1/2A

2A

2A

SPARE

RPC22

RPC25

RPC26

RPC27

DOWNLH RAIL LIFT

RPC21

RPC23

RPC24

SPARE

TIE EXCHANGER

2A

RPC20

FX3U-48MT-DSS PLC OUTPUTS

RPC17

RPC14

RPC10

RPC11

RPC12

RPC5

RPC4

RPC3

RPC2

RPC1

RPC13

RPC7

RPC6

RPC0

RPC15

RPC16

FX3U-48MT-DSS PLC OUTPUTS

CYCLE COUNTER

BRAKES ON

DISABLEPROPULSION

UPLH RAIL LIFT

OPENRH TIE GRIP

CLOSERAIL CLAMP

UPRH RAIL LIFT

147

146

247

246

2

2

24

24

52

2165

86

2

2

2

2

2

2

2

2

24

24

24

24

24

24

24

24

66

87

163

164

85

162

88

161

47

89

67

90

15

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

15

25

25

25

25

25

24

24

24

25

15

15

25

25

24

25

15

P34-10

P34-10

P33-10

P33-10

P34-1

P34-2

P33-1

P33-2

P1-21

P1-5

P1-20

P1-5

P1-13

P1-4

P1-12

P1-4

+ -

P18-Q

JB1

JB1

JB2

JB3

JB2

JB2

JB2

JB3

JB5

JB5

JB4

JB4

P12-C

P13-H

P12-R146

25

2 46

1

5

1465

2

146

25

26

14

5

6

142

5

21465

52

146

Y27

Y26

Y25

Y24

Y23

Y22

Y21

Y20

COM 5

P18-PP13-B

P12-C

P1-4

P12-C

P17-J

P1-15

P1-16

P12-G

P1-8

P1-7

P12-S

P12-F

P12-H

P12-E

P13-J

P13-D

P4-65

146

2

146

25

546

12

52

146

52

146

5

146

2

52

146

26

14

5

21465

5

1

642

1

64

52

21465

52

146

146

25

52

146

21465

Y0

Y1

Y2

Y3

Y4

Y5

Y6

Y7

Y10

Y11

Y12

Y13

Y14

Y15

Y16

Y17

COM 4

COM 3

COM 2

COM 1

L97761005DWG


TRIPP

97761005DWG

CLOSERH TIE GRIP

OPENLH TIE GRIP

CLOSELH TIE GRIP

OPENRAIL CLAMP

DOWNRH RAIL LIFT

ONBRAKE LIGHTS

BRAKE LIGHTS OFF

SPARE

SPARE

SPARESSPARE

SPARE

FORWARDSPOTTING CYLINDER

RH RAIL LIFT

BACKWARDSPOTTING CYLINDER

LH RAIL LIFT

FORWARDSPOTTING CYLINDER

LH RAIL LIFT


P30-1

P4-6104 CSX AND CPR ONLY

S/N760551 & ABOVE

A A

C

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.14/19

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

NEWROCKER SWITCH

5125415

6

4

5B

2B 1

3

RKS38

6

4

5B

2B 1

3

RKS2

LT14FRONT

LT15REAR

PB1

NC

L97761005DWG


TRIPP

97761005DWG


EMERGENCY STOP BUTTONS96760312 (OPTION)

ST

IGNBAT

1

34

2

P18

-T

P48-17

P48-19P4-18P18-X

5

193

443NC

PB1E-STOP

D1

IGNITION

EXISTING RSS1

EXISTINGCR1

41

192 191 190

193

TO ENGINESPEED SWITCH

RKS 6

LEFT REAR

TO ENGINEALTERNATOR IGNITIONECU BATTERY POWER

(RENUMBERED- WAS 44)

NC

PB1

LEFT FRONT

NC

PB1

RIGHT FRONT

NC

PB1

RIGHT REARSTOP BOX ASSEMBLY96760067

(4 OF)

P48-4103

20A

CB1

3

CIRCUIT BREAKER5128937

P48-3

115

TO EXISTINGWORK LIGHTS

PERIMETERLIGHTS

AT CPB1

10

NEWROCKER SWITCH

5125415

LT19

LT20

FRONT

REAR

PERIMETER LIGHTS96760250 (OPTION)

VERSION 1

AT BATTERY BOX

PLATFORMLIGHTS

LT16

LT17

LEFT

RIGHT

BOARDING LIGHTS96760323 (OPTION)

20A

CB20

6

4

5B

2B 1

3

RKS49

405

1

34

2

P18

-V

4

44

D1

EXISTING CR1

3

NEWROCKER SWITCH

5125415

6

4

5B

2B 1

3

RKS50

#14 AWG

411

#14 AWG

408

409

#14 AWGBLACK#14 AWG

WHITEFROM DISCONNECT SWITCHLOCATED AT BATTERY

STEP LIGHTS96760461 (OPTION)

3FROM

BATTERYSTEPLIGHTS

LT16

LT17

LEFT

RIGHT

LED LIGHT (2)5190312

CB23

10A


SEE BELL ENGINE (SHT 9) FORCSX MACHINES AFTER S/N760551

P4-1P18-A3

20A

CB24

3


115 PERIMETERLIGHTS

AT CPB1

116

NEWROCKER SWITCH

5125415

LT19

LT20

FRONT

REAR

PERIMETER LIGHTS96760250 (OPTION)

VERSION 2

6

4

5B

2B 1

3

RKS38

LT14FRONT

LT15REAR

CB7

20A

LOCOMOTIVE LIGHTSLOW - HIGH

207

2

16

LT53

W

RKS44LOCO LIGHTS

2B

5B

LOW

HIGH 3

16

4

LEFTP18-H P17-B

P60-4

P64-1

P64-11

P64-3LT54

W

RIGHT

2B

5B

OFF

ON 3

16

4

LOCOMOTIVE LIGHTSON - OFF

200

208

16SEE SHEETS 4,5

P60-1 P60-2

P64-12P60-3

RKS44LOCO LIGHTS

LT53

WLEFT

LT54

W RIGHT

CB35

20 A

LOCOMOTIVE LIGHTSFRONT - REARLOCOMOTIVE LIGHTS

LOW - OFF - HIGH373

16

3742

11

LT54

LT53

373

376

375

W

W207

208

LOCOMOTIVELIGHTS

(OPTIONAL)

LT56

LT55FRONT RIGHT REAR RIGHT

W

W

RKS52LOCO LIGHTS 1

OFF

2

5

LOW

HIGH 3

16

4

FRONT

REAR

45

6

12

3

RKS53LOCO LIGHTS 2

TS2

OHCONSOLE

P137 P137

P137 P137 P151 P151

P151 P151

REAR LEFT

FRONT LEFT

CB7

20A

LOCOMOTIVE LIGHTS96760373 (OPTION)

116 REAR LIGHT TOWERFLOOD LIGHTSOPTION

112

P18-U

B

C

C

D

D

H

L

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.15/19

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

4

CASE DRAIN FILTER96760225M06 (OPTION)

(AT FILTER)PRESS SW

LT38

CASE DRAINFILTER

LT37

SHUT OFF VALVESOLENOID

P150 BLOWER& MOTOR

CB C2158-10PUSH TO RESET

2 OHM

CABPRESSURIZER

ZENER DIODE

C

2.7 OHM1.0 OHM

BLOWER

BCONDENSER

RELAY

FAN SPEED RESISTOR

3 POSITIONFAN SWITCH

WHITE

MOTORBLOWER

HYDRAULIC CONTROLVALVE

HIGH SPEEDFAN RELAY

CONDENSER

PRESSURESWITCH

COMPRESSOR

THERMOSTAT

BADGER TRUCK/REFRIGERATION EVAPORATORW/CONDENSER & COMPRESSOR

3 POSITION A/C SWITCHW/LIGHT

W/BLOWERA/C

20A

CB11

CB12

20A

85

8687A

87

30

VOLTAGE SELECTORE8000-01-A

BLACK+12VDC

+24VDCRED

+24VDCRED

479

480

14

20

ORANGERED

ORANGE

PURPLE

4

RED21

20RED 1

BLUE 1

RED 4

BLUE 2

BLACK/WHITE

GREEN

RED

BLACKORANGE 1

ORANGE 2

BLACK

YELLOW

PURPLE

ORANGE 3

ORANGE

RED 3

WHT

RED

NCBLK

CNO

BA

BA

P14-3

P14-4

P14-3

P14-3

P14-1

P4-24

P4-23

HI

MED

LOW

30

85

87

86

WHITEWHITE

G

R

M

M M

L97761005DWG


TRIPP

97761005DWG

5 OHM

10A

CB11

A/C UNIT(ON ROOF)

COMPRESSORCLUTCH

3.5A

THERMOSTAT(60F-90F)

5 AMPTOGGLE/BREAKER

MACBONE AIR CONDITIONER &MACBONE CAB PRESSURIZER

(OPTIONAL)


14

P14-4

30

85

87

86

P14-3

COMPRESSORRELAY

30

85

87

86

ZENER DIODE

85

8687A

87

30

VOLTAGE SELECTORE8000-01-A

BLACK+12VDC

PRESSURIZER ON/OFF#C2120-05

TOGGLE SWITCH

SET FOR ON @ 30% FAN SPEEDNC - COOLING HANDLE CAMAUXILLARY SWITCH 15 AMP

73

2B

WHTBLK

RED

GRN

2

61

61

RKS41

R

HEATED MIRRORS96760225M08 (OPTION)

13

FROM CB4P4-4

73

2B

WHTBLK

RED

GRN

2

61

61

RKS41

R

HEATED MIRRORS96760225M08 (OPTION)

19

UP TO S/N760550S/N760551 & ABOVE

13 CB10

15A

4

P4-26

P4-25

P14-2

P14-1

A

C

K

K

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.16/19

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

RAIL LIFT JOG96760115M01 (OPTION)

Rail Lift

Raise LH

Work Mode

Raise RH

Rail Lift

Jointed Rail

RH EnabledTie Exchanger

Rail Lift On

LowerRail Lift

RKS23

RKS22

RKS21

Service Brakes

65

65

65

6512B

3132

124

125

123

124

124

P10-8P4-7

P4-7 P10-8

P17-O

P10-7

P10-5

P4-30

P4-22

2B 1

3

2B 3

X20

X21

X22

X23

X24

X25

X26

X27

P4-31P10-6

L97761005DWG


TRIPP

97761005DWG


NOTE: DASHED LINES INDICATE COMPONENTS OR CONNECTIONS FOUND ON THE STANDARD MACHINE. (SEE SHT 11).

HYD OIL TEMPERATURE GAUGE96760278 (OPTION)

14

GA10

OILTEMPERATURE

TEMPERATURESENDER

(IN RH HYD TANK)

TEMPERATURE SENDER5193967

14

182

G

S

I

TEMPERATURE GAUGE7050060

W/24V LIGHT5150175

RESISTOR61200106

LOW OIL LEVEL/HIGH OIL TEMP96760308 (OPTION)

UP TO S/N760596

7

2

8

3

6

1

4

5

CR12

862

2LOW OIL LEVEL

BUZZER

A BR

OIL LEVELSWITCH

LT31

861

2

863

86414

14

OIL TEMPERATURESWITCH

BROWN YELLOW

RED LED LAMP5190912

ALARM31403510

ABU3

DIODE29680018(4 OF)

TEMPERATURE SWITCH5194780

OIL LEVEL SWITCH5194902

RELAY5196101

D33

D34

D31

D32

FROMRSS1-IGN

SHT 7 OR 8

20 A

CB2134

CR9

488 489+

- +

-

INPUT24V

12VOUTPUT

VOLTAGECONVERTER

VOLTAGE CONVERTERWITH RELAY

3

5

FROMCR1-3SHT 7 OR 8

VOLTAGE CONVERTERWITHOUT RELAY

ON/OFF

FROMRSS1-IGN

SHT 7 OR 8

20 A

CB21

488+

- +

-

INPUT24V

12VOUTPUT

VOLTAGECONVERTER

3

5

FROMCR1-3SHT 7 OR 8 ON/OFF

UP TO S/N760515

S/N760516 & ABOVE

2

CB21

489

RADIO/VOLTAGECONVERTER

(OPTION)CUSTOMER TO USE WIRE LEADS TO CONNECT TO CUSTOMER SUPPLIED

RADIO

20A 25

28

26

151816

A1

A2

STUD

80010052: TMR8BE: DELAY OFF, 2 HOURS

488

B1

5

FROMRSS1-IGN

SHT 7 OR 8

VOLTAGE CONVERTERW/ RADIO OFF DELAY

3FROMCR1-3SHT 7 OR 8

+

- +

-12VOUTPUT

VOLTAGECONVERTER

ON/OFF

INPUT24V

LOW OIL LEVEL/HIGH OIL TEMP96760308 (OPTION)

S/N760597 & ABOVE

861

2LOW OIL LEVEL

BUZZER

A BR

OIL LEVELSWITCH

LT31

2

863

14

OIL TEMPERATURESWITCH

BROWN YELLOW

RED LED LAMP5190912

ALARM31403510

ABU3

TEMPERATURE SWITCH5194780

OIL LEVEL SWITCH5194902

D32

14FROMCB5SHT 7

14

FROMCB5SHT 7

C

C

C

C

C

C

C

C

J

KK

K

K

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.17/19

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

AH4

AH3

TRAVELALARM

FROMPLC Y2

55

11

51

51

51

11

P6-11

P6-3

L97761005DWG


TRIPP

97761005DWG


STANDARD BACKUP ALARM

BACK UP ALARM W/3 SECOND TIMER 96760017 (OPTION)

62

63

1 2 3

45

R5

22K

59

82

7

5

41

62

3

8

EXISTING CR4

PLC TRAVEL DIRECTION INPUTS

TIMER80010008

RESISTOR61200061

DIODE29680018(2 OF)

P48-23

P48-24

REMOVE WIRES 59, 62 & 63FROM RKS5 (TRAVEL DIRECTION)AND RECONNECT AS SHOWN

REMOVE WIRES 59, 62 & 63FROM RKS5 (TRAVEL DIRECTION)AND RECONNECT AS SHOWN

BACK UP ALARM W/3 OR5 SECOND TIMER

62

63A2

1615

A1

18

TMR4

PLC TRAVEL DIRECTION INPUTS

TIMER80010050

DIODE29680018(2 OF)

P48-23

P48-24

B1

59

7

8

2 6

5

3

41

BLK

WHTRED51464

P48-6104104FROM

PLC Y3

CR5BRAKE LIGHTS

BRAKE LIGHT FLASHER5188004

PUSH TO APPLYPARKING BRAKE

96760225M04 (OPTION)

52

11

7

2

8

3

6

14

5

52

BRAKE LIGHTSPRESSURE SWITCH

P48-6

6

6

CB17

10A26

51

PS2

STANDARD BRAKE LIGHT CIRCUIT(SEE BELOW FOR CSX/CPR OPTION)

CSX & CPR ONLYS/N760551 & ABOVE

51/464

NO FLASHEROPTION

FLASHER OPTION96760225M02CR5

BRAKE LIGHTS

BLK

WHTRED51464

BRAKE LIGHT FLASHER5188004

464

11

UP TO S/N760550

7

5

41

62

3

8P6-11

P6-3

2

59

55TRAVELALARM

AH4

CR4

AH3

S/N760551 & ABOVE

R

A

R

P102C

P102A

P103A

P103B

P104C

LEFT

RIGHT

CENTER

P104B

P102B

P104A

P105A

P106A

P107A

P105B

P106B

P107C

P105C

P107B

P101A

P101B

P101C

855

FLS2

3087

87A

85

86 2

360361

2

BRAKE LIGHT BARS>ANTI-COLLISION LIGHTS<

(CSX OPTION)464

11

FROM CB2

FROM CB2

FROM CB2

D22

D23

D22

D23

11

FROM CB2

11FROM CB2

59FROM RKS5

SHTS 10,18

SHTS 10,18

SHTS 10,18

B

C

C

C

C

C

C

C

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.18/19

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 L97761005DWG


TRIPP

97761005DWG

5B

6

2B

3

4

1

P6-1

P6-11

P6-6

P6-7

P48-24P48-23

2

62 63

62

63

53

54

TO CR4TO TMR4SHT 17

51

58

54

54

51

54

51

54MARKER

BRAKE

MARKER

BRAKE

LT4

LT5FRONT

LT6

LT7

FRONT

FORWARD

REVERSE

REVERSE

FORWARD

RKS3

TRAVELDIRECTION

RKS5

51

11

59

FROMCB2

SHT 10SHT 17

53

53

51

54

51

54MARKER

BRAKE

MARKER

BRAKE

LT21

LT22

LIGHT TOWER

51

53

53

51

53

51

53MARKER

BRAKE

MARKER

BRAKE

2

P88-C

P88-B

P87-B

195

195

LT25

LT26

REAR FLOOD REAR FLOOD REAR FLOOD

195

LT27

P87-A

P88-A

TO CR5@6SHTS 10,17

21

TGS1

RH PANEL

2

REAR FLOOD LIGHTS W/ ADD'LTRAVEL & BRAKE LIGHTS

(OPTION)

SHT 12

REAR

116

CB24PERIMETER

LIGHTS

116

REAR

FRONT

REAR

REAR

REAR

W

R

W

W

W

W

W

R

W

RW

R

W

R

R

R

R

R

R

R

R

TRAVEL

TRAVEL REAR

REAR

SCHEMATIC ALSO FOUND ON INSTALLATION DRAWING: 97765072DWG.

STANDARD TRAVEL & BRAKE LIGHTS(SEE SHEET 10)

LT23

LT24

H

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.19/19

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

SR11/15/09

P4-5 MOVED FROM WIRE 3 (PAGE TOP).RELOCATED VOLTAGE CONVERTER CIRCUIT OPTIONS TO SHEET 9.

THIS SHEET ADDED.

THIS SHEET WAS SHEET 7.BADGER TRUCK...."VISIONAIRE" REMOVED. P4 CONNECTIONS ADDED.2nd HEATED MIRRORS OPTION ADDED.

ECO 600113 REV -DRAWN BY: CHECKED BY: APPROVED BY:

LCP10/01/09

SHEET CHANGEALL NEW ISSUE

ECO 600378 REV ADRAWN BY: CHECKED BY: APPROVED BY:

MKS03/11/11

.

SHEET CHANGE4 CHANGED PLC FROM FX2N... TO FX3U...5 CHANGED PLC FROM FX2N... TO FX3U...

ECO 600944 REV CDRAWN BY: CHECKED BY: APPROVED BY:

SWA05-24-13

JWW2013.06.17

SHEET CHANGE

1

2

3

THIS SHEET WAS SHEET 2.WIRE 3 OPTION "LIGHTS ON" ADDED.MOVED CR4 TO SHEET 10 WITH TRAVEL ALARM OPTIONS.MOVED CR5 TO SHEET 10 WITH BRAKE LIGHT OPTIONS.SOLID LINES REPLACED DASHED.

4 THIS SHEET WAS SHEET 3.

5THIS SHEET WAS SHEET 4.RKS22 & RKS23 P4-27 WAS P4-29.SHT 9 ADDED TO WIRE 14 & 65 NOTES.

6THIS SHEET WAS SHEET 5.ADDED WIRE 104 AT Y3 OUTPUT, "BRAKE LIGHTS OFF" WAS "SPARE".

7

THIS SHEET WAS SHEET 6.BOARDING LIGHTS WERE PLATFORM LIGHTS."STEP LIGHTS" WERE "BOARDING LIGHTS", RELOCATED FROM SHEET 8. CB32 CHANGED TO CB23.MOVED TIMED BACKUP ALARM CIRCUIT TO SHEET 10.PERIMETER LIGHT CIRCUITS DIFFERENTIATED BETWEEN CB1 AND CB24.

8

9

THIS SHEET WAS SHEET 8.RKS22 & RKS23 P4-7 WAS P4-29.LOW OIL...DIODE DESIGNATIONS ADDED.RELOCATED BOARDING LIGHTS TO SHEET 7.RELOCATED BRAKE CIRCUITS TO SHEET 10.

10

THIS SHEET ADDED.TIMED BACKUP ALARM RELOCATED HERE FROM SHEET 6.STANDARD BRAKE LIGHT CIRCUITS COMBINED HERE FROM SHEETS 2 AND 8.ADDED CSX / CPR NOTES AND BRAKE LIGHT CIRCUITS.

11 THIS SHEET WAS SHEET 9 CONTAININGREVISION HISTORY

L97761005DWGNTS


TRIPP

97761005DWG

ECO 600988 REV BDRAWN BY: CHECKED BY: APPROVED BY:

LCP04/19/13

SCR05-01-13

SHEET CHANGE8 ADDED BOARDING LIGHTS OPTION

ECO 601059 REV DDRAWN BY: CHECKED BY: APPROVED BY:

JWW17-JULY-2013

SCR2013.08.07

SHEET CHANGE

1 ADDED NO CONTACTS TO PB5.ADDED WIRES 183 AND 188 FROM PB5 TO ECU.

2 ADDED N.O. CONTACTS TO PB5.ADDED GROUND AND WIRE 188 TO PB5 AND CONTROLLER.

3 P48-5 WAS P48-4

4 ADDED P18-N, P4-28, P4-28, AND P65-7.

7 ADDED LOCOMOTIVE LIGHT OPTION.

ECO 601092 REV EDRAWN BY: CHECKED BY: APPROVED BY:

JWW26-AUG-2013

SCR, 2013.08.28

SHEET CHANGE1 ADDED THIS SHEET FOR CUMMINS ENGINE.

2ADDED NOTE DESIGNATING SHEET AS JOHN DEERE (WITH MURPHY) ENGINES ONLY.ADDED TIER 4 NOTE TO REGEN INTERLOCK.

3 ADDED NOTE DESIGNATING SHEET AS JOHN DEERE BELL iT4 ENGINES ONLY.

4-12 SHEET NUMBERS INCREASED BY 1.

ECO 601116 REV FDRAWN BY: CHECKED BY: APPROVED BY:

JWW23-SEP-2013 SCR, 2013.09.24

SHEET CHANGE3 PB5 UPPER CONTACT CHANGED FROM N.O. TO N.C.

ECO 601118 REV GDRAWN BY: CHECKED BY: APPROVED BY:

JWW10-DEC-2013 JWW, 2014.01.13.

SHEET CHANGE

1-6 ADDED FROM 30600024 - REFERENCE CHARTS.RELOCATES SCHEMATIC TO SHEETS 7 & UP.

7

ADDED CB18 TO ECU POWER, WIRE 180 WAS WIRE 3..CONNECTED ENGINE IGNITION AND PB5 TO WIRE 14 (CB5), AND ADDED NOTES. P18-V MOVED TO CORRECT LOCATION.ADDED CB19 TO RSS1@BAT, WIRE 28 WAS WIRE 3.WIRE 44 FROM IGN TO ENGINE REMOVED (FOR JD ONLY).

8CONNECTED PB5 TO WIRE 14 (CB5) AND ADDED NOTES. P18-V MOVED TO CORRECT LOCATION.ADDED CB19 TO RSS1@BAT, WIRE 28 WAS WIRE 3.

9CHANGED WIRING TO VOLTAGE CONVERTER & CB21.CONNECTED PB5 TO WIRE 14 (CB5) AND ADDED NOTES. P18-V MOVED TO CORRECT LOCATION.ADDED CB19 TO RSS1@BAT, WIRE 28 WAS WIRE 3.

ECO 601198 REV HDRAWN BY: CHECKED BY: APPROVED BY:

MKS11-FEB-2014

JWW2014.02.12

SHEET CHANGE2 ADDED "REAR FLOOD LIGHTS" TO CB24.

14 ADDED CONNECTION FOR REAR LIGHT TOWER AT PERIMETER LIGHT OPTION CB24 WIRE 116.

18 NEW SHEET. ADDED REAR FLOOD LIGHTS OPTION.19 WAS SHEET 18.

ECO 601323 REV JDRAWN BY: CHECKED BY: APPROVED BY:

JWW18-JUN-14 SCR, 2014.06.26

SHEET CHANGE7 ADDED OIL PRESSURE SENDER TO CUMMINS ENGINE.

16 ADDED CONVERTER OPTION WITH RADIO OFF DELAY.

ECO 601x REV KDRAWN BY: CHECKED BY: APPROVED BY:

x

SHEET CHANGE16

ECO 601400 REV KDRAWN BY: CHECKED BY: APPROVED BY:

JWW10-OCT-2014

SHEET CHANGE15 LT37 WAS LT31, LT38 WAS LT32.

16

ADDED NEW LEVEL/TEMP ALARM SCHEMATIC.ADDED S/N NOTES FOR LEVEL/TEMP ALARM SCHEMATICS.MOVED 862 FROM CR12@4 TO [email protected] "FROM CB5 SHT 7.CORRECTION: 5194902 WAS 5194780.

ECO 601440 REV LDRAWN BY: CHECKED BY: APPROVED BY:

SWA02-27-15

SHEET CHANGE1-6 "S/N 760355 TO S/N 760699" WAS "S/N 760355 AND ABOVE"

14 STEP LIGHTS - CB23 10A (5128935) WAS CB20 3A (5128941)WIRE 112 WAS 29 & P18-U ADDED.

FLIP CHART PRINTING INSTRUCTIONS (P/N 30607601):ALL PAGES IN THIS DOCUMENT (WITH THE EXCEPTION OF THIS ONE) ARE TO BE PRINTED IN BLACK AND WHITE ON 11X17 SIZE PAPER. PRINT ON BOTH SIDES, LAMINATE, AND SPIRAL BIND AS SHOWN IN EXAMPLE. DO NOT PRINT, LAMINATE OR BIND THIS SHEET.

I

3

2

1

H FG E D C

-

B A

3

2

1

6

5

4

7

I

H FG E D C B

6

5

4

A

7

SHEET 1

SHEET 3SHEET 21

I

4

3

2

H G F

7

6

5

1

I

I

H

H

G F

G F

E D C B

-E

E

D

D

C

C

B

B

3

2

6

5

4

7

I

H G F E D C B

1

A

4

3

2

7

6

5

1

A

A

3

2

6

5

4

A

7

SP

IRA

L B

IND

INGEXAMPLE:


PRODUCT

DESCRIPTION

DRAWING CODE NUMBER REV.SCALESIZE

A

1 1NO. SHEET NO.

/

FRACTION 1/8 .X .06 .XX .03 .XXX .010

THIRD ANGLEPROJECTION

IMPLIED TOLERANCES CUSTOMARY:ALL DIMENSIONS IN INCHES

PLANE ANGLES+/- 1


NordcoTMTM

250

-97761007DWGN/A

TRIPP

E.C.O. #DATE:DATE:CHECKED BY:

APPROVED BY:DATE:CHANGEREV DRAWN BY:

NONE18-JAN-12

NEW ISSUE- MKS

SATELLITE/GPS ELEC SCHEMATIC

97761007DWGASSEMBLY:

X5 - Engine Start

X24 - Work Mode

Y17 - Cycle Counter

GPSDevice

Wire 15see note

Wire 65

Wire 47

Logic Box - PLC Output

Logic Box - PLC Inputs

NOTE: Alternate connections for wire 15 is to wire 44 at CR1 or PB1. Reference: Machine Electrical Schematic 97761005DWG

BLU

GRN

ORN

bhargens

Rectangle

bhargens

Rectangle

bhargens

Rectangle

bhargens

Rectangle

bhargens

Rectangle

bhargens

Rectangle

bhargens

Rectangle

bhargens

Rectangle

bhargens

Rectangle

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.1/4

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES


THIRD ANGLEPROJECTIONNordcoTM

250

12.0

12.012.0

11.0

( .25)

1.34

(1.00)

RKS3

RKS5

RKS6

RKS7

RKS8

RKS9

RKS10

RKS11RKS12 RKS13RKS14

LT31

LT32

LT33

LT34

LT35

LT36

TMR4

CR5

P3

TB26

TB27

TB28

TB29

TB30

TB31

TB32

TB33

19

P21FRONT WIPERS &

DEFOGGER HARNESS P48FILTER,LIGHT,PROPEL HARNESS

P47ENGINE FUNCTION HARNESS

P6BRAKE,MARKER LIGHTS,

TRAVEL ALARM &REAR WIPER HARNESS

32 33 34

28 29 30

2

7 8 9

A530876021/2

PANEL, CENTER CONSOLE CSX

53087602

E.C.O. #DATE:APPROVED BY:DATE:

CHANGEREVDATE:CHECKED BY:DRAWN BY:

60094405-20-13

NEW ISSUE-

JWW 06-12-13SWA

60104007-25-13NOTE 3 - 97761005DWG WAS 96760087DWGA

SWA

30 42

A

3 4 14 15 16 17

10

NOTE:1. USE CABLE TIES, ITEM 38, AS REQUIRED.2. ALL WIRES TO BE IDENTIFIED WITHWIRE MARKERS TO BE APPLIED ON WIRE,NOT ON TERMINALS.3. FOR ELECTRICAL SCHEMATIC SEE 97761005DWG4. ALL WIRE TERMINALS TO BE INSULATED TYPE.

SPEEDOMETER PSSIGA7

ABU1

RKS16

RKS2

19

20 21JUMPER BAR (ITEM 21) CONNECTSTB20-TB25CUT TO LENGTH

37 38 39

18

31 44 34

25 26 27

TB20

TB21

TB22

TB23

TB24

TB25

20 21CUT BAR (ITEM 21) CONNECTTB30-TB31CUT TO LENGTH

CUT BAR (ITEM 21) CONNECTTB30-TB31CUT TO LENGTH

JUMPER BAR (ITEM 21) CONNECTSTB20-TB25CUT TO LENGTH

18

1 5 6

9 8 7

712 11

13 11

40 41

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.2/4

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

MFR P/N

GA2GAUGE, SPEEDOMETER7085930MODULE,ENGINE CONTROLS5121253

GA7GAUGE,AIR PRESSURE7022518GA3WARNING BUZZER31403512

RKS2 -RKS14SWITCH,ROCKER5125415

CONNECTOR5159045TERMINAL, METRIPACK5166535VALVE,PARKING BRAKE DASH1697730

LT31-LT36LAMP HOLDER5190950LT32,LT34,LT36LAMP, GREEN5190910LT31,LT33,LT35LAMP, RED5190912

P120PLUG, 21-SOCKET1512077214TERMINAL, FEMALE, 16 GAA/R516679815TERMINAL, FEMALE, 12 GAA/R516683016CABLE, 18/2 AWG J1939 SHIELDEDA/R52034017RAIL,DINEND CLAMPTERMINAL BLOCK,JUMPER BAR

CR4,CR5RELAY,DPDT5196101SOCKET,RELAY 8 PIN5155281CLIP,RELAY HOLD DOWN75060218

P21RECEPTACLE5166812WEDGELOCK5112932CONTACT5166791CONNECTOR5166822WEDGELOCK5196101

30 P47PLUG,24 PIN5166838P48RECEPTACLE,24 PIN

PIN,14GA-18GA5166797PLUG,SEALING 14GA-18GA5166788SWITCH,AIR PRESSURE78896001TEE,1/8 NPT SCH 40SCREW,RD HEAD #10-32 X.50LOCKWASHER,#103064458WASHER,FLAT #103060458SCREW,CAPTIVE2844655RETAINER,CAP SCREW3066575

SOCKET,14GA-18GA5166798CABLE TIE5170240

4647

JWW 06-12-13

60104007-25-13ITEM 4: C4-216-K01 WAS C4-100-K01.

SWA

TMR4TIMER, ADJUSTABLE180010050

D22, D23DIODE, 1N5624 OR EQUIVALENT 3 AMP229680018

A530876021/2

PANEL, CENTER CONSOLE CSX

53087602



60094405-20-13

NEW ISSUE-

SWA

A

A

BILL OF MATERIALSLOCATIONPART NAME

DTL.

QTY.REQ.

PART NUMBEROR MATERIAL

ITEM NO.

PANEL, CENTER CONSOLE CSX BELL1530802281PLAQUE, CENTER CONSOLE CSX BELL1564065922

13141516

127

128A/R9110811412413

1182191420121122123124125126

A/R27*128

129

231132

A/R33A/R34135136237238239440441

4243

A/R44A/R45

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.1/5

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

126"

9072

2.00

2.00

3.00TYP.

(4) .188THIS WALL ONLY

1.5

3.5

3.56

1.50

PANEL, PLC12

5121052

5129106

5129101

TB1-TB13

WIRE, 14AWG BLACKA/R

WIRE, 8AWG BLACKA/R23

A/R

A/R

CONN, RECEPTACLE

CONN, RECEPTACLE

CONN, RECEPTACLE

CONN, RECEPTACLE

A/R

RING TERMINAL, #16-14 X 3/8238

BUSS BARA/R39

PLUG1516682242

WEDGE1511294243

PIN2516679644

BOOT11989153245

TAPE, TRANSFER54738010046

A

52061CHANGED NOTES 5 & 6ADDED NOTE 12,ITEM 8-12 WAS 14

WDS 5/12/05JLE 5/10/05

53935LCP12/15/06

BR

AK

E L

IGH

TLO

GIC

X

RP

C1

RP

C2

RP

C3

RP

C4

RP

C5

RP

C6

RP

C7

RP

C10

RP

C11

RP

C12

RP

C13

RP

C14

RP

C21

RP

C22

RP

C23

RP

C24

RP

C25

RP

C26

RP

C27

TB6

TB7

TB8

TB9

TB10

TB11

TB12

CR6 CR7

TB1

TB2

TB3

TB4

TB5

TB13

RP

C15

RP

C16

RP

C17

RP

C20

BILL OF MATERIALSDESIGNATIONPART NAMEQTY.

REQ.PART NUMBEROR MATERIAL

ITEM NO.

ENCLOSURE11

53080159

PLC, (SEE NOTE 14)13

MEMORY, (SEE NOTE 14)151213224

POT CARD, (SEE NOTE 14)151213255

RAIL, DIN 2819411116

SOCKET, DIN RAIL MTG.2451552087

CONTROLER,REM.POWER128

CONTROLER,REM.POWER39

CLIP, RETAINING157506020910

TERMINAL BLOCK1311

END CAP2515844412

END CLAMP4515844813

CR6,CR7

RELAY, 4 POLE2519610314

HOLDDOWN CLIP27506021815

RELAY BASE2515528216

ANALOG MODULE1512122517

BLIND RIVETA/R18

6306645019

SCREW, #6-32 X 1/2"6283733720

WIRE, 16AWG BLACKA/R21

22

TERMINAL, SPADE24

CABLE TIE517024025

JUMPER BAR2510499026

227

P17CONN, RECEPTACLE1512074728

P1,P4229

P18130

??1512074331

P121512076332

PIN516679133

P66CORD GRIP135P12,P13,

P18CORD GRIP3510381936

RING TERMINAL, #8 X 3/8237

5104999

P66

LIGHT, DOME1519030047

4283748148

NUT, HEX LOCK #8-324304201049

WASHER, SAE 3/164306001950

J967601151/2

ASSY., PLC CONTROL BOX

TRIPP

96760115



5193510/10/00

NEW ISSUE-DSJ

51935 BMB 1/17/011/5/01PROD. RELEASE WDS 1/15/01DSJBMB 7/12/01

SMS7/2/01B

WDS 7/12/0153424WDS 8/6/04

ADN6/22/04NO CHG THIS SHEETC

JLE 8/6/0453539WDS 2/16/05

ADN2/14/05NO CHANGE THIS SHEETD

JLE 2/16/0553539AADN

5/5/05NO CHANGE THIS SHEETE

WDS 12/28/06DELETED ITEMS 34,40&41; ADDED ITEMS 42-46; DELETED HOLE DETAILS A,B & C. REVISED VIEWS

F

600378MKS03/11/11

ITEM 3 WAS #5121046, ITEM 4 WAS#5121310, ITEM 5 WAS #5121320.ADDED ITEMS 47-50 & (4) Ø.188 HOLES.ADDED NOTE 14.

G

600572ARADLOFF06JAN12

ITEM 8, 5129106 WAS 5129105ITEM 9, 51291001 WAS 5129100ITEM 10, 75060209 WAS BLANK

H

NORDCOP/N CUSTOMER

F01 F02 F03

RA

IL L

IFT

JOG

UP

RA

IL L

IFT

SP

OTT

ING

31447660 STD31447661 RAIL LIFT X31447662 CSX X

JUMPER BAR CONNECTSTB11-TB12CUT TO LENGTHJUMPER BAR CONNECTS

TB8-TB10CUT TO LENGTH

JUMPER BAR CONNECTSTB1-TB5

CUT TO LENGTH

NOTES: 1. PLACE LABELS FOR RPC LOCATIONS (ITEMS #8 & 9) ON CORRESPONDING SOCKETS (ITEM #7).2. PLACE LABELS FOR CR6 & CR7 ON CORRESPONDING BASES (ITEM #16).3. PLACE LABELS ON TERMINAL BLOCKS TB1-TB13 (ITEM #11).4. RPC1, RPC2, & RPC17 USE ITEMS #7 & 9.5. RPC0, RPC4-RPC13, RPC16, & RPC20-RPC21 USE ITEMS #7 & 8.6. RPC3, RPC14, RPC15, & RPC22-RPC27 ARE SPARES AND USE ITEM #7 ONLY.7. USE ITEM #39 AS REQUIRED TO CONNECT BETWEEN RPC0-RPC27.8. REFER TO ELECTRICAL SCHEMATIC 9676 0111DWG FOR INSTALLATION OF ITEM #27.9. USE CABLE TIES, (ITEM #25), AS REQUIRED TO ROUTE WIRES.10. IDENTIFY ALL WIRES WITH WIRE MARKERS APPLIED TO WIRE. DO NOT APPLY WIRE MARKER TO TERMINALS.11. PAINT ENCLOSURE, (ITEM #1), GLOSS BLACK.12. ALL WIRE TERMINALS TO BE INSULATED TYPE.13. ALL CABLES, HARNESSES AND PLUGS ARE TO BE IDENTIFIED WITH CORRESPONDING NORDCO PART NUMBERS PRINTED ON PANDUIT THERMAL TAPE AND ASSEMBLED AS CLOSE AS POSSIBLE TO THE CONNECTOR. THE TAPE WIDTH IS 1"; TAPE LENGTH IS TO BE DETERMINED BY THE HARNESS OR LOOMING DIAMETER.14. BASE PLC (FX2N) MODULE 5121046 IS NO LONGER AVAILABLE. TO REPLACE, ORDER KIT 98760089, WHICH INCLUDES NEW PLC (FX3U) BASE MODULE AND COMPATIBLE FX3U COMPONENTS (ITEMS 27-29 ABOVE). OTHER FX2N COMPONENTS ARE AVAILABLE FOR REPLACEMENT (EEPROM - 5121310, POT CARD - 5121320, BATTERY - 5197001), BUT ARE NOT COMPATIBLE WITH FX3U BASE PLC MODULE.

SEE NOTE 13

SEE NOTE 13

47 48 49 50

NOTES: 1. PLACE LABELS FOR RPC LOCATIONS (ITEMS #8 & 9) ON CORRESPONDING SOCKETS (ITEM #7).2. PLACE LABELS FOR CR6 & CR7 ON CORRESPONDING BASES (ITEM #16).3. PLACE LABELS ON TERMINAL BLOCKS TB1-TB13 (ITEM #11).4. RPC1, RPC2, & RPC17 USE ITEMS #7 & 9.5. RPC0, RPC4-RPC13, RPC16, & RPC20-RPC21 USE ITEMS #7 & 8.6. RPC3, RPC14, RPC15, & RPC22-RPC27 ARE SPARES AND USE ITEM #7 ONLY.7. USE ITEM #39 AS REQUIRED TO CONNECT BETWEEN RPC0-RPC27.8. REFER TO ELECTRICAL SCHEMATIC 9676 0111DWG FOR INSTALLATION OF ITEM #27.9. USE CABLE TIES, (ITEM #25), AS REQUIRED TO ROUTE WIRES.10. IDENTIFY ALL WIRES WITH WIRE MARKERS APPLIED TO WIRE. DO NOT APPLY WIRE MARKER TO TERMINALS.11. PAINT ENCLOSURE, (ITEM #1), GLOSS BLACK.

12. ALL WIRE TERMINALS TO BE INSULATED TYPE.13. ALL CABLES, HARNESSES AND PLUGS ARE TO BE IDENTIFIED WITH CORRESPONDING NORDCO PART NUMBERS PRINTED ON PANDUIT THERMAL TAPE AND ASSEMBLED AS CLOSE AS POSSIBLE TO THE CONNECTOR. THE TAPE WIDTH IS 1"; TAPE LENGTH IS TO BE DETERMINED BY THE HARNESS OR LOOMING DIAMETER.14. BASE PLC (FX2N) MODULE 5121046 IS NO LONGER AVAILABLE. TO REPLACE, ORDER KIT 98760089, WHICH INCLUDES NEW PLC (FX3U) BASE MODULE AND COMPATIBLE FX3U COMPONENTS (ITEMS 27-29 ABOVE). OTHER FX2N COMPONENTS ARE AVAILABLE FOR REPLACEMENT (EEPROM - 5121310, POT CARD - 5121320, BATTERY - 5197001), BUT ARE NOT COMPATIBLE WITH FX3U BASE PLC MODULE. REVISION HISTORY

LOCATED ON LAST SHEET

REF: 53080133

REF: 42350020REF: 42350063

RP

C0

12

17 27

6 18

11 12

11 12

6 18

14 15 16

13

19 20

26

26

26

7 9

3 4 5 24STUD 1

37 38

2.01 2.02

NOTE: SEE MOD F03FOR RPC3 INSTRUCTIONS(IF REQUIRED).

P17

P4

28 33

29 33

30 33

31 3332 33

29

36

35

37

GND

P18

46

P13

P12

P1

46

42 4344 45

33

P66

B

B

B

B

F

F

F

F

F

G

G

G

G

G

G

G

G

G

G

H

H

H

J

J

J

J

J

J

J

J

J

J

J

J

J

J

J

J

J

J

J

bhargens

Rectangle

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.4/5

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 J967601151/2

ASSY., PLC CONTROL BOX

TRIPP

96760115

WIRE LIST

ADD/REMOVE

WIRE#

END 1LOCATION

END 2LOCATION DESIGNATION

REMOVE 17 P4-29 TB13 14 AWG BLACK

ADD 140 P4-29 X3 14 AWG BLACK

BILL OF MATERIAL

ADD/REMOVE

ITEM#


QTY.REQ. PART NAME DESIGNATION

ADD 2.01 5129106 4 CONTROLLER, REM. POWER

ADD 2.02 75060209 4 CLIP, RETAINING

WIRE LIST

ADD/REMOVE

WIRE#

END 1LOCATION

END 2LOCATION DESIGNATION

REMOVE 52 P4-6 RPC2-4 16 AWG BLACK

ADD 104 P4-6 RPC3-4 16 AWG BLACK


RAIL LIFT JOG UPF01

COMPONENT ADD

MOD. NEEDS

WIRESUBTRACT

BOXMOD

COMPONENT SUBTRACT

WIREADD

PURPOSE: TO ADD SINGLE JOG BUTTON TO LH CONSOLE

RAIL LIFT SPOTTINGF02

INSTRUCTIONS: INSERT INTO RPC LOCATIONS 22, 23, 24, 25

COMPONENT ADD

MOD. NEEDS

WIRESUBTRACT

BOXMOD

COMPONENT SUBTRACT

WIREADD

PURPOSE: TO ADD FUNCTIONALITY FOR RAIL LIFT SPOTTING.

BRAKE LIGHT LOGICF03

COMPONENT ADD

MOD. NEEDS

WIRESUBTRACT

BOXMOD

COMPONENT SUBTRACT

WIREADD

PURPOSE: TO USE OUTPUT Y3 TO DRIVE BRAKE LIGHT RELAY CR5.

INSTRUCTIONS: RELOCATE 0.5A RPC (ITEMS 9 & 10) FROM "RPC2" SOCKET INTO RPC3 SOCKET. LEAVE RPC2 EMPTY.

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.1/1

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

24

CSWITCH ROCKER5125 420CONNECTOR25159 0455TERMINAL A/R5166 5356PLUG15166 8187WEDGE 15112 9388SOCKET A/R5166 7969BOOT 11989 152810

BILL OF MATERIALSDWGSIZEPART NAME

DTL.

QTY.REQ.


ITEM NO.

JOYSTICK 1266072551CCONSOLE, LH OPERATOR12640 00012

PLAQUE, LH OPERATOR15640 0126324

-9676 03101/2

LH OPERATOR CONSOLE

TRIPP

9676 0310


CHANGEREVMFDATE:CHECKED BY:DRAWN BY:

5440207/15/08PRODUCTION RELEASE-

LCP

WIRE DESCRIPTION END 1 LOCATION END 2 LOCATION WIRE #

16AWG BLACK RKS22-2B P10-8 1716AWG BLACK RKS22-2B RKS23-2B 1716AWG BLACK JS1-RIGHT 3 P10-1 6516AWG BLACK JS1-RIGHT 3 JS1-LEFT 3 6516AWG BLACK RKS22-3 P10-5 12316AWG BLACK RKS22-1 P10-7 12416AWG BLACK RKS22-1 RKS23-1 12416AWG BLACK RKS23-3 P10-6 13216AWG BLACK JS1-RIGHT 4 P10-3 14316AWG BLACK JSI-LEFT 4 P10-4 144

WIRE LIST TABLE

7 8 9 10

NOTES: 1. WIRE TO BE STRANDED COPPER OF THE INDICATED GAUGES. WIRE TO BE SXL TYPE, GXL TYPE, OR ENGINEERING APPROVED EQUIVALENT. 2. ALL WIRES TO BE IDENTIFIED WITH WIRE MARKERS. MARKERS ARE TO BE APPLIED ON THE WIRE NOT ON THE TERMINALS. TERMINAL TO BE INSULATED TYPE. 3. ALL SPLICE CONNECTIONS ARE TO BE SOLDERED AND COVERED WITH HEAT SHRINK SLEEVING. 4. USE CABLE TIES AS REQUIRED. 5. ALL UNUSED CONNECTOR LOCATIONS ARE TO BE SEALED PER THE COMPONENT MANUFACTURERS RECOMMENDED METHOD. 6. ALL SOCKET AND PIN CONNECTIONS ARE TO BE SOLID TYPE. 7. ALL WIRE SIZES AND CONNECTIONS ARE PER THE WIRE LIST TABLE.

SCALE 3/4

RKS22 RKS23

JS1

LEFT RIGHT

P10

2

4 5 6

1

4 5 6

TYPICAL SWITCH MOUNTINGFULL SCALE

2

1

3

4 5 6

bhargens

Rectangle

bhargens

Rectangle

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.1/2

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

727742662458735824588110

LOCKWASHER, #10233064458

15

CONNECTOR15167300TERMINAL,FEMALE,16-14 GAA/R5166692

A/R5164308CABLE TIEA/R5170240

CIRCUIT BREAKER, 15 AMPCIRCUIT BREAKER, 10 AMP

51644085166425

HEX NUT, 5/16-18 UNC33001018333435

A/R5166426362284063137

SURGE PROTECTOR13140368038BAR, BUSS 12 POSITION2510499539STRIP, TERMINAL17648270040JUMPER5159050

SUPPORT,DRAWER HARNESS17818800843CLIP, WIRING #1412458825944

D314400271/1

ASSEMBLY, CIRCUIT BREAKER

TRIPP

31440027



600944WDS 12/8/0412-06-04NEW ISSUE- JLE 12/8/04SWA

WDS 06-07-05JLE 06-03-05

53695WDS 5/9/0602-23-06

ITEMS 5,9,12,17 WERE QTY 4ITEM 6 WAS WALDON 1/2ITEM 7 WAS WALDON 5/8ITEMS 10,11,16 WERE QTY 24ITEM 13 WAS QTY 22ITEM 14 REMOVED (NOT USED)ITEMS 43 & 44 ADDED

BJLE 5-8-06SWA

WDS 01-02-07

LCP01/02/07C

JLE 01/02/07

9676 0252

VIEW E-E

E

ECB3-20A

CB5-10A

CB7-

CB9-10A

CB11-20A

CB4-15A

CB6-15A

CB8-10A

CB10-

CB12-20A

CB13-20A

CB15-15A

CB17-

CB19-

CB21-20A

CB23-

CB14-10A

CB16-20A

CB18-

CB20-20A

CB22-

CB24-

FOR ITEMS 6 & 7

TB1

INPUT

1+

2-

3 GND

TB2

OUTPUT

1+

2-

3 GND

38

37 10 11 16

2 PLACES

40 11 13 10 16

7

43

FOR ITEMS 6 & 7

CBP1 CBP2

TB3

41

4 6

2

2

2

2

2

5 12 9 17

8

B

B

B

B

B

B

B

B

B

B

B

B

B

B

B

A A

12774551WASHER, SAE #1023306045816

7306046517

WASHER, FLAT 5/1613060467WASHER, LOCK 5/1613064467

1041SLEEVE,INSULATING BUSS BAR23140366242

536045/24/05ADDED #42AADN

53940REMOVED ITEMS 19-21 (P19);QTY OF ITEM 29 WAS 3; QTY OF ITEM 30 WAS 4; CB6 WAS 10A

NORDCOP/N

CU

STO

ME

R

B01 B02

CP

RLI

GH

TS O

N

CS

XLI

GH

TS O

N

31447680 STD31447681 CPR X31447682 CSX X



60094404-30-13

CUSTOMER OPTION TABLE ADDED.VENDOR P/N'S SEPARATED IN BOM.ITEM 28 WAS QTY 720A ADDED TO CB21- OF CBP2

DSWA

A

A

REF: 96760115

1

483

6

1534

C

C

C

D

D

D

PART NAMEDTL.

QTY.REQ.


ITEM NO.

PANEL, CIRCUIT BREAKER1530801631FUSE PANEL4531100072POWER RELAY 24V1612312013POWER RELAY, N.O1612312114

5CLIP, WIRING #626CLIP, WIRING #1227DIODE, #1N62842296800128HEX NUT, 1/4-20 UNC730250119HEX NUT, 10-32 UNF23304814210

117306446512

RND HD MS, #10-32 X .62523284062513

18222327

CIRCUIT BREAKER, 20 AMP851289372845128936294512893530

A/R31A/R32

8

VIEW A-A

32

NOTES:1. USE CABLE TIES, ITEM 27, AS REQUIRED.2. ALL WIRES TO BE IDENTIFIED WITH WIRE MARKERS TO BE APPLIED ON WIRE, NOT ON TERMINALS.3. FOR ELECTRICAL SCHEMATIC SEE 9776 1003DWG4. ALL WIRE TERMINALS TO BE INSULATED TYPE.

2 28 29 30 39 42

STUD 1GROUND LOCATION

P18

CB1-15A

CB2-20A

18

44

6CR2

CR1

50 2

34

64

SEE DETAIL C5 12 9 17

5 12 9 175 12 9 175 12 9 17

11 13 10 1611 13 10 16

SCALE 2/1

P18

2

44

SCALE 1/1

SEE DETAIL B

4 3

CR1

DETAIL BSCALE 3/1

2

44

4 3

CR1

DETAIL CSCALE 3/1

50 2

CR2

VIEW D-D

33

35

D

D

bhargens

Rectangle

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.1/3

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

RH CONSOLE PANEL

POTENTIOMETER61200076SWITCH,PUSH BUTTON5126640SWITCH,SELECTOR 2 POS5126710

SWITCH, ROCKERDPDT ON-NONE-ON5125415

SCREW, CAPTIVERETAINER, CAPTIVE SCREW2306657514

2283733715LOCKWASHER #62306445216NUT, HEX #6-322304802817CABLE TIEA/R517024018TAPE, TRANSFER24738010019CONNECTOR1516682220WEDGE1511294221

SW 02/11/10

SCR 04-18-13

XX X

X X X

BILL OF MATERIALSDESIGNATIONPART NAME

DTL.

QTY.REQ.


ITEM NO.

15308013711564052682

P17CONNECTOR151207783P17,P64SOCKETA/R51667964

POT225PB516

RSS317CNTRCYCLE COUNTER170571618

RKS19,RKS20RKS21,RKS24RKS27,RKS28RKS29,RKS43RKS47,RKS48

1010

CONNECTOR10515904511TERMINAL, METRIPACKA/R516653512

2284465513

P17,P64P64P64

B530801383/4

RH CONSOLE ASSEMBLY

TRIPP

53080138



60011309/04/09PRODUCTION RELEASE-

SCR 11/19/09LCP

60098504/18/13ITEM 5 WAS 61200074ALCP

60105912-JUL-13BOM PART NAME COLUMNSEPARATED INTO PART NAME,MFR P/N, DESIGNATION

BJWW

NORDCOP/N CUSTOMER

R01 R02 R03 R04

RA

IL L

IFT

JOG

UP

PE

RIM

ETE

RLI

GH

TS

CO

NTR

OLS

INC

INTE

RLO

CK

MU

RP

HY

iT4

INTE

RLO

CK

31447660 STD31447661 CSX X X31447662 BNSF X

NOTES: 1. WIRE TO BE STRANDED COPPER OF THE INDICATED GAUGES. WIRE TO BE SXL TYPE, GXL TYPE, OR ENGINEERING APPROVED EQUIVALENT. 2. ALL WIRES TO BE IDENTIFIED WITH WIRE MARKERS. MARKERS ARE TO BE APPLIED ON THE WIRE NOT ON THE TERMINALS. 3. ALL SPLICE CONNECTIONS ARE TO BE SOLDERED AND COVERED WITH HEAT SHRINK SLEEVING. 4. ALL COMPONENT IDENTIFICATIONS SHOWN BOXED ARE TO BE LABELED ON PANEL WITH TEXT SHOWN i.e. RKS43. 5. ALL PLUGS ARE TO BE IDENTIFIED WITH CORRESPONDING NORDCO PART NUMBERS PRINTED ON PANDUIT THERMAL TAPE AND ASSEMBLED AS CLOSE AS POSSIBLE TO THE CONNECTOR. TAPE WIDTH IS 1"; TAPE LENGTH TO BE DETERMINED BY THE HARNESS DIAMETER. 4. USE CABLE TIES AS REQUIRED. 5. ALL UNUSED CONNECTOR LOCATIONS ARE TO BE SEALED PER THE COMPONENT MANUFACTURERS RECOMMENDED METHOD. 6. ALL SOCKET AND PIN CONTACTS ARE TO BE SOLID TYPE. 7. FOR ELECTRICAL SCHEMATIC SEE 97761005DWG

PB5RSS3

POT1POT2 RKS19 RKS21 RKS24

RKS20RKS43

RKS47RKS27RKS48RKS28RKS29

RKS42

RKS38

RKS44RKS45RKS46

P17

CNTR1

19SEE NOTE 5

P64

19

1 2

3 4

5

5

6

4 2 3 1

7

8

15 16 17

13 14 10 11 1210 11 12 10 11 12

10 11 12

4 20 21

2

1

13 14

A

bhargens

Rectangle

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.3/3

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



25060105912-JUL-13

JWW

P17

R01

WIREADD

WIRESUBTRACT

PANELMOD

COMPONENT SUBTRACT

COMPONENTADD

MOD. NEEDS

TO ADD SWITCH TO PANEL FOR RAIL LIFT SPOTTING

TO MISS INSULATED JOINTS

RKS42

RAIL LIFT SPOTTING

RKS20

RKS26RKS28POT2

RKS27 RKS25 RKS21 RKS24

R2

RKS19

R1

PB5

RKS29

R4 R3

RSS3

SID

E 1

POT1

13

241

3

24

810

63

5B2B

5A2A

41

79

15A2A

2B310

9 74

5B68 8

65B

479

1032B2A 5A1

865B

479

1032B2A 5A11

5A2A2B310

9 74

5B68

15A2A

2B310

9 74

5B68

15A2A

2B310

9 74

5B68

15A2A

2B310

9 74

5B688

65B

479

1032B2A 5A1

P17@RRKS19@2B

P17@Q9 71 42A 5A2B 5B3 610 8

BACKWARD

RAIL LIFTSPOTTING

FORWARD

00000 0

B530801383/4

RH CONSOLE ASSEMBLY

TRIPP

53080138



SHEET ADDEDB

WIRE LISTADD/

REMOVEWIRE

#END 1

LOCATIONEND 2

LOCATION DESCRIPTION

ADD 17 RKS19@2B RKS42@2B 16 AWG BLACK

ADD 141 RKS42@3 P17@R 16 AWG BLACK

ADD 142 RKS42@1 P17@Q 16 AWG BLACK

BILL OF MATERIAL

ADD/REMOVE

ITEM#



ADD 1.01 5125420 1 SWITCH,ROCKER, RKS42

ADD 1.02 5159045 1 CONNECTOR

ADD 1.03 5166535 3 TERMINAL,

BILL OF MATERIAL

ADD/REMOVE

ITEM#



ADD 1.01 5125420 1 SWITCH,ROCKER RKS42

ADD 1.02 5159045 1 CONNECTOR

ADD 1.03 5166535 3 TERMINAL

WIRE LISTADD/

REMOVEWIRE

#END 1

LOCATIONEND 2

LOCATION DESCRIPTION

ADD 17 RKS19@2B RKS42@2B 16 AWG BLACK

ADD 141 RKS42@3 P17@R 16 AWG BLACK

ADD 142 RKS42@1 P17@Q 16 AWG BLACK

ENABLE

DISABLE

RH RAILHEIGHTHEIGHT

RAIL LIFT

JOINTED

WELDED

OFF

ON

TIE EXCHANGERGRIP FORCE

LEFTSIDE

RIGHTSIDE

TIE EXCHANGER

LOCK

UNLOCK

LOCK

UNLOCK

LH

TIE EXCHANGER

RH

RAIL LIFT

ENABLE

RAIL TYPE

WARMUPELECTRICAL INTERLOCK/

LH RAIL CLAMPS

1.011.041.02 1.03

REF: DRAWING 97765015

R02

WIREADD

WIRESUBTRACT

PANELMOD

COMPONENT SUBTRACT

COMPONENTADD

MOD. NEEDS

TO ADD SWITCH TO PANEL FOR RAIL LIFT SPOTTING

TO MISS INSULATED JOINTS

RAIL LIFT SPOTTING

REF: DRAWING 97765015

B

B

bhargens

Rectangle

bhargens

Rectangle

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.1/1

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

CONNECTOR15166 8226


DTL.

QTY.REQ.


ITEM NO.

INSERTION SPEED PANEL1ASTM A5691INSERTION SPEED PLAQUE15640 01202SWITCH, ROCKER, DPDT ON-NONE-ON,151254153CONNECTOR151668224TERMINAL25166 5355

WEDGE15112 9427SOCKET15166 7968TERMINAL, RING15164 3099TAPE, TRANSFER14738 010010

-5308 01401/1

EXCHANGER INSERTION PANEL

TRIPP

5308 0140



5393512/29/06PROD. RELEASE-

LCP

9676 0289

WIRE DESCRIPTION END 1LOCATION

END 2LOCATION WIRE #

16 AWG BLACK RKS43-2B RING TERMINAL 1716 AWG BLACK RKS43-1 P64-1 148

RKS43

NOTES: 1. WIRE TO BE STRANDED COPPER OF THE INDICATED GAUGES. WIRE TO BE SXL TYPE, GXL TYPE, OR ENGINEERING APPROVED EQUIVALENT. 2. ALL WIRES TO BE IDENTIFIED WITH WIRE MARKERS. MARKERS ARE TO BE APPLIED ON THE WIRE NOT ON THE TERMINALS. 3. ALL SPLICE CONNECTIONS ARE TO BE SOLDERED AND COVERED WITH HEAT SHRINK SLEEVING. 4. ALL COMPONENT IDENTIFICATIONS SHOWN BOXED ARE TO BE LABELED ON PANEL WITH TEXT SHOWN i.e. RKS43. 5. ALL PLUGS ARE TO BE IDENTIFIED WITH CORRESPONDING NORDCO PART NUMBERS PRINTED ON PANDUIT THERMAL TAPE AND ASSEMBLED AS CLOSE AS POSSIBLE TO THE CONNECTOR. TAPE WIDTH IS 1"; TAPE LENGTH TO BE DETERMINED BY THE HARNESS DIAMETER. 4. USE CABLE TIES AS REQUIRED. 5. ALL UNUSED CONNECTOR LOCATIONS ARE TO BE SEALED PER THE COMPONENT MANUFACTURERS RECOMMENDED METHOD. 6. ALL SOCKET AND PIN CONTACTS ARE TO BE SOLID TYPE. 7. FOR ELECTRICAL SCHEMATIC SEE 97761003DWG

P64

17

P6410

9

1 2

6 7 8

3 4 5

bhargens

Rectangle

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.1/1

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

BILL OF MATERIALSPART NAME

DTL.

QTY.REQ.


ITEM NO.

BOX, EMERGENCY PUMP1202935151RELAY 200A-24V1612312112CAPSCREW, HEX HD. 1/4-20 X 5/8 LG.227742663WASHER, SAE 1/4230604654WASHER, SPRING LOCK 1/4230644655NUT, NEX 1/4-20230010116GRIP, CORD251038177LOCKNUT, CONDUIT 3/4 NPT251040168CONNECTOR, CORD151038149LOCKNUT, CONDUIT 1/2 NPT1510401410SWITCH,TOGGLE2512559211BREAKER,CIRCUIT 15A1512877512PLAQUE, EMERGENCY PUMP BOX15640521013CABLE, BATTERY #1/0 94" LG. RED18713067614CABLE, BATTERY #1/0 48" LG. RED18713062615CABLE TIESAR517024016

F965101261/1

EMERGENCY PUMP BOX ASSEMBLY

TIE PLUGGER

96510126



51921401-11-01NEW ISSUE LCP

53036WDS 10-15-0410-15-01

ITEM 14 WAS 8713 0674WIRE TABLE-CR18-22 WASCR42-23CABLE NOTE ADDEDWIRE DIM 156" WAS 84

JLE 10-15-01SWA

NONEWDS 11-16-0511-09-05SCHEMATIC ADDEDB

JLE 11-09-05SWA

NONEWDS 05-26-0605-24-06ITEM 9 WAS 5103 819ADDED WIRE INFO NOTES.

JLE 05-25-06NEB

5449611-10-08TGS41@1 WAS TGS41@2

STT

96510124

1

221

68

2

CR18

1

ATTACH3/8" ORSMALLER LUG@ THIS END

23

SCHEMATIC

CB42

CR18

2

68

1

22

WHITE WIRE INCABLE FROM TOPOFF PUMP. ROUTE

THRU "B" CORDGRIP

TGS42

TGS41

A B C

TOEMERGENCY

PUMP

+24V

1

BLACK WIRE INCABLE FROM TOPOFF PUMP. ROUTE

THRU "B" CORDGRIP

2 3 4 5 6

9 10

CR18

1 22

A B C

22

21

15

14

8 7

7 8

ENCLOSURE COVER

TGS42TGS41

13 12

11

23

24

23

1

23

68

CB42TGS42 TGS41

13

11

1211

A

A

B

C

C

C

A

DEVICENO.

CR18

TGS41,42CB42

-

A

C

D



60068030APR12WIRE 1 REMOVED FROM [email protected] 23 ADDED TO [email protected]

SCR 05-14-12ARADLOFF03-04-13

BOM PART NAME WAS 1 COLUMN & DWG NO. COLUMN MERGED WITH MFR P/N.WIRE TABLE ROW 5 WIRE # 23 WAS #1.

FSWA

E

E

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.1/8

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 A97761006DWG1/16

MACHINE CABLING ASSEMBLY

TRIPP

97761006DWG

JUNCTIONBOX CONTROLS SEE

SHEETJB1 PROPULSION, TIE EXCHANGER EXT/RET 3JB2 RAIL LIFT, TIE EXCHANGER UP/DOWN 4JB3 RAIL LIFT DOWN, RAIL CLAMP LOCK 4JB4 TIE GRIPPER RH 5JB5 TIE GRIPPER LH 5JB6 AIR LOCK CYLINDERS 6JB7 INSERTION SPEED 7

MANIFOLDNO. CONTROLS SEE

SHEETM1 PROPULSION, TIE EXCHANGER EXT/RET 3M2 RAIL LIFT, TIE EXCHANGER UP/DOWN 4M3 TIE GRIPPER RH 5M4 TIE GRIPPER LH 5M5 PNEUMATIC LOCK CYLINDERS 6M7 RAIL SPOTTING (OPTIONAL EQUIPMENT) 5

REMOTEVALVE # CONTROLS SEE

SHEETRV1 HRC PRESSURE REDUCING VALVE 1RV2 HYDRAULIC PUMP DESTROKE VALVE 1RV3 DEADMAN BRAKE VALVE 1RV4 FRONT AIR SPRING HEIGHT VALVE 1RV5 FRONT AIR SPRING SOLENOID VALVE 1RV6 REAR AIR SPRING HEIGHT VALVE 1RV7 REAR AIR SPRING SOLENOID VALVE 1RV8 FRONT AIR BRAKE PARKING 1RV9 FRONT AIR BRAKE SERVICE 1

RV10 REAR AIR BRAKE PARKING 1RV11 REAR AIR BRAKE SERVICE 1RV12 BRAKE SYSTEM PURGE VALVE 1

RV2

RV10 RV11

JB1 JB7

M1 RV1

M7

RV3 RV12RV8 RV9


M1 RV1

JB5 M4

JB2 JB6

M5

M2

M7

JB3M2

JB4 M3

JB1 JB7

M1 RV1

RV4 RV5

M1 RV1

RV2

M1

S/N760400 & ALL FUTURE

RV7

RV6

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.2/8

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 A97761006DWGNTS


TRIPP

97761006DWG

P47

CONDITIONERAIR

ELECTRICAL PANEL AS VIEWEDFROM OUTSIDE OF CAB

P4

P17

P48

P13

P12

P20

P1

P9

P45

P46

ENGINEHARNESS

96760225 or 53087602CENTER CONSOLE

P6

96760069TO WINDSHIELD

WIPERS & DEFOGGER

53080133 or 53080138RH CONSOLE PANEL


P17

P64

HARNESSMAIN MANIFOLD

96760074

96760073RAIL LIFTHARNESS

42350090SLOW SPEED

HARNESS

42350023FILTER/LIGHTSHARNESS

42350151JD ENGINEHARNESS42350091CUMMINS ENGINEHARNESS

96760075TIE GRIPHARNESS

UNUSED

P5

P18

P13

P12

P1P66

CONNECTS DIRECTLYTO THE CONTROL BOX

P4CONNECTS DIRECTLYTO THE CONTROL BOX

P66

P10 P14

P18

ELECTRICAL PANELTO THE INSIDE OF CABCONNECTS DIRECTLY

42350089

P45

P46

LIGHT/FILTERHARNESS

CAB ELECTRICAL PANELTO THE INSIDE OF

P45 & P46 BOLT DIRECTLY

P58

P20

96760074

96760073

96760075

4235

0020

9676

0120

9676

0069

CONNECTS DIRECTLYTO THE INSIDE OF CAB

ELECTRICAL PANEL


P21

96760120LIGHT HARNESS

RH OPERATORCONTROLS

LH OPERATORCONTROLS

SPEEDOMETER

42350020 or 42350063ENGINE HARNESS

42350089INTERCONNECT

HARNESS

31440027CIRCUIT BREAKER PANEL

96760115PLC CONTROL BOX

A

A

A

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.3/8

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 A97761006DWGNTS


TRIPP

97761006DWG

INDICATOR SWITCH

PRESSUREFILTER

22311601-024PRESSURE SWITCHFORWARD PROPEL PROPULSION

DISABLE22311600-036

22311601-024PRESSURE SWITCH

REVERSE PROPEL TIE EXCHANGER EXT/RET RH ENABLE22311600-036

22311600-036EXT/RET LH ENABLE

TIE EXCHANGER TIE EXCHANGEREXTEND REGEN22311600-036

22311600-048BRAKE ONDEADMAN REAR AIR

SPRINGS22311600-036

FORWARD PROPELPRESSURE

SWITCH

FOR ELECTRICAL SCHEMATIC SEE 97761005DWG

TORV12

BRAKE SYSTEMPURGE

JB7

M1

JB1

SEESHEET 7SEESHEET 7

RIGHTSIDE FRONT


P13

P45

P12 P1

P20 P9P46

ELECTRICAL PANEL AS VIEWED FROM OUTSIDE OF CAB

22233017

MAIN MANIFOLDHARNESS96760074

P30

JB1

JB1

314018808 PORT

1

3

5

7 8

6

4

2

PROPULSION MANIFOLD (M1)50073601

TIEEXCHANGER

LH ENABLE

TOJB1-5

RH ENABLE

TOJB1-4

TOJB1-1

REVERSE PROPELPRESSURE

SWITCH

TOJB1-3

PROPELDISABLE

TOJB1-2

REGEN

TOJB1-6

P50

TO P46LIGHTS/FILTER HARNESSBREAKOUT OF 42350023

TIEINSERTION

SPEED

TOJB7-1


I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.4/8

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 A97761006DWGNTS


TRIPP

97761006DWG

22311600-036LH DOWNRAIL LIFT RAIL LIFT

RH DOWN22311600-036

22311600-024CLOSE

RAIL CLAMP RAIL CLAMPOPEN22311600-024

22311600-024LH RAIL LIFT UP RH RAIL LIFT UP

22311600-024

22311600-024UP ENABLE (A1)

LH TIE EXCHANGER LH TIE EXCHANGERDOWN ENABLE (B2)22311600-024

JB3

22311600-024UP ENABLE (A2)

RH TIE EXCHANGER RH TIE EXCHANGERDOWN ENABLE (B1)22311600-024

FOR ELECTRICAL SCHEMATIC SEE 97761005DWG

JB3

M2

RIGHTSIDE

FRONT

JB6

SEESHEET 6

JB2

M5

SEESHEET 6

JB3

M2

FRONT LEFTSIDE

SEESHEET 6

SEESHEET 6

LH LVDT


RAIL LIFTMANIFOLD HARNESS

96760073

P32

JB3

P13P45

P12 P1

P20 P9P46


22233017

RAIL LIFTMANIFOLD HARNESS

96760073

P31

JB2

WORKHEAD MANIFOLD (M2)50073602

314018606 PORT

1

3

5 6

4

2

22311601-096CENTER SENSOR

SPOTTING CYLINDERRH RAIL LIFT

OPTIONAL OPTIONALLH RAIL LIFTSPOTTING CYLINDERCENTER SENSOR22311601-096

JB2

314018808 PORT

1

3

5

7 8

6

4

2

LEFT

2231

114

8

RH LVDT

2231

114

8

RIGHT

TIE EXCHANGER LH

LH DOWN

TOJB2-6

RH DOWN

TOJB2-8

RAIL LIFT LH

UP

TOJB2-3

DOWN

TOJB3-3

RAIL CLAMPS

CLOSE

TOJB2-1

OPEN

TOJB2-2

TIEEXCHANGER RH

RH UP

TOJB2-7

LH UP

TOJB2-5

RAIL LIFT RH

UP

TOJB2-4

DOWN

TOJB3-4


I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.5/8

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 A97761006DWGNTS


TRIPP

97761006DWG

GRIP TILT

TILT IN

TILT OUT

TOJB5-4

TOJB5-3

TIE GRIP MANIFOLD LH (M4)

50073600

22311600-012TILT IN TILT OUT

22311600-012

22311600-012GRIP PRESSURE

OPEN22311600-012

TIE GRIP LH

CLOSE

GRIP PRESSURE

TOJB5-5

TOJB5-1

JB5LH TIE GRIP

OPEN

TOJB5-2

22311600-012CLOSE

22311600-012TILT IN TILT OUT

22311600-012

22311600-012GRIP PRESSURE

OPEN22311600-012

JB4RH TIE GRIP

22311600-012CLOSE

P13P45

P12 P1

P20 P9P46


22233017

M7

RAIL LIFTSTABILIZER

M2

SEESHEET 4

RIGHTSIDE FRONT

SEESHEET 4

JB4

STANDARDSHOWN

M3

RH TIE GRIPCYLINDER

STANDARDSHOWN

RIGHTSIDE

FRONT

JB5

STANDARDSHOWN

M4

LH TIE GRIPCYLINDER

STANDARDSHOWN

LEFTSIDE

FRONT 314018606 PORT

314018606 PORT


TIE GRIPPNEUMATIC HARNESS

96760075

P34

JB5


96760075

P33

JB4

1

3

5

7 8

6

4

2

31401880 8 PORT REPLACES 6 PORT WHENEQUIPPED WITH OPTIONAL RAIL LIFT SPOTTING

22311600-192SPOTTINGRAIL LIFT

OPTIONAL

OPTIONALRAIL LIFT SPOTTING22311600-192

GRIP TILT

TILT IN

TILT OUT

TOJB4-4

TOJB4-3

TIE GRIP MANIFOLD RH (M3)

50073600

TIE GRIP LH

CLOSE

GRIP PRESSURE

TOJB4-5

TOJB4-1

OPEN

TOJB4-2

1

3

5

7 8

6

4

2

OPTIONALRAIL LIFT SPOTTING22311600-192

22311600-192SPOTTINGRAIL LIFT

OPTIONAL

31401880 8 PORT REPLACES 6 PORT WHENEQUIPPED WITH OPTIONAL RAIL LIFT SPOTTING

CAP23163935

CAP 23163935

SPOTTINGCYL LH

MOVE FWD

MOVE BACK

TOJB5-6

TOJB5-7

OPTIONALRAIL LIFT SPOTTINGMANIFOLD LH (M7)

50078470

TOJB4-7

TOJB4-6

SPOTTINGCYL RH

MOVE FWD

MOVE BACK


I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.6/8

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 A97761006DWGNTS


TRIPP

97761006DWG

UP/DOWN

TOJB6-5

PNEUMATIC MANIFOLD (M5)50078371

RAIL LIFT

UP/DOWN

TOJB6-3

UP/DOWN

TOJB6-4

EXTEND

TOJB6-1

EXTEND

TOJB6-2

22311600-036EXTEND LOCK LHTIE EXCHANGER TIE EXCHANGER

EXTEND LOCK RH22311600-036

22311600-036UP/DOWN LOCK

RAIL LIFTAIR SPRINGSFRONT EXHAUST22311600-228


96760075

JB6

22311603-130FUEL SENDER

FUEL TANK

LH TIEEXCHANGER

22311600-036UP/DOWN LOCK LH

TIE EXCHANGER TIE EXCHANGERUP/DOWN LOCK RH22311600-036

P13

P45

P12 P1

P20 P9P46

P1


22233017

JB6

SEESHEET 4

JB2

JB3

SEESHEET 4

M5

SEESHEET 4

SEESHEET 4

LEFTSIDE

FRONT

314018808 PORT


RH TIEEXCHANGER

LH TIEEXCHANGER

RH TIEEXCHANGER

P35

JB6

1

3

5

7 8

6

4

2

CAP23163935


I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.7/8

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

M1

SEESHEET 3

JB7SEESHEET 3

JB1

SEESHEET 3

SEESHEET 3

FRONT

RIGHTSIDE

A97761006DWG


TRIPP

97761006DWG

(SEE SHEET 3)22311600-024

INSERT SPEEDTIE EXCHANGER

P13

P45

P12 P1

P20 P9P46


22233017INSERTION SPEED

CONTROL HARNESS42350090

P65

P65


JB7

314018404 PORT

1

3 4

2

CAP23163935 (3 OF)


A

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.8/8

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 A97761006DWG


TRIPP

97761006DWG

ECO 600166 REV -DRAWN BY: CHECKED BY: APPROVED BY:

LCP02/25/11

SHEET CHANGEALL NEW ISSUE

ECO 601040 REV ADRAWN BY: CHECKED BY: APPROVED BY:

SWA07-23-13

SHEET CHANGE

2RH CONSOLE PANEL - "OR 53080138" ADDED.CENTER CONSOLE - "OR 53087602" ADDED.ENGINE HARNESS - "OR 42350063" ADDED.

7 31401840 4 PORT WAS 3140880 8 PORT (TYPO)


1

2

3

4

5

G F E D C B A

5

4

3

2

1

G F E D C B A


NO.1/1

SHEET NO.

CPLANE ANGLES +/- 1

IMPLIED TOLERANCES





CUSTOMARY:

SHEET 1 OF 1ASSEMBLY: -



250


DTL.

QTY.REQ.


ITEM NO.

PLUG -15166 8141WEDGELOCK -15112 9342CONTACT45166 7983BOOT11989 15204SINGLE END CORDSET15LABEL, ADHESIVE 14738 01006HEAT SHRINK SLEEVINGAR7

B223111481.0

RAIL LIFT CYL LVDT CABLE

TRIPP

22311148



04/20/09MINIFAST END WAS MALE

LCP

PRODUCTION RELEASE;PINOUTS WERE:1-1,4-2,3-3,2-4; GRAY, GREEN,BLUE, WHITE

LCP

60016605/26/10

REVISED CORDSET CONNECTIONCALLOUTS;REVISED P23/24 WIRE COLORS, WIRE NOS.; ADDED LVDT CONNECTION LIST

LCP

POSITION AS SHOWNWITH NORDCO P/N

1

+24 VDC 2

SUPPLY GROUND 3

OUTPUT 4

22

2

91/93

2

22

91/93

1 BROWN4 WHITE

3 BLUE

2 BLACK

P23 (& P24)

P23 (& P24)

65 7

P/N

223

1114

8

1 2 3 4

1 N/C 2 24 VOLTS 3 GROUND 4 OUTPUT

LVDTCONNECTIONS

C

C

C

C

C

02/24/10

1(BROWN)

4(BLACK)

3(BLUE)

2(WHITE)

A

A

B

B

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.1/2

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 D42350020

HARNESS, OPERATOR TIER 2

TRIPP

53336NEB

53403WDS 5/6/04

ITEM #16 WAS QTY 9ITEM #17 WAS QTY 9ITEM #26 WAS 5166 773ADDED WIRE #482 FROM P47 TO P58

JLE 4-22-2004

53943WDS 01/10/0701/05/07

REMOVED P15 (ITEMS 10-14); P16 (ITEMS 7 & 28); TAG (ITEMS 24 & 25).CHANGED QTY OF: ITEMS 11 1 WAS 2; ITEM 12 1 WAS 2; ITEM 14 1 WAS 2. DELETED ITEM 22 TEFLON TUBING.REVISED NOTES. LOOMING WAS YELLOW, ADDED NEW ITEM 27 & ALL P/N'S.

JLE 01/10/07LCP

5412708/16/07ADDED ITEM 28; ADDED BREAKOUT FOR WIRE #5

LCP

DESCRIPTION

RECEPTACLE,FLG MTED15166842RECEPTACLE,FLG MTED15166837PIN,14GA-18GAA/R5166797PLUG SEALING 14GA-18GAA/R5166788RECEPTACLE,24 PIN15166839PLUG,24 PIN15166838SOCKET,14GA-18GAA/R5166798RECEPTACLE,6 PIN15166806WEDGELOCK15112926CONTACTA/R5166797RECEPTACLE,8 PIN15166808WEDGELOCK15112930BOOT119891526BOOT119891530CONNECTOR,6-WAY SHROUD15166776TERMINAL PIN,MALE105166782SEAL105166777CONNECTOR15120774LOOMING,BLACKA/R5102516CONNECTOR,4-WAY SHROUD15166774TAPE, TRANSFER1047380100TERMINAL,RING15164408

482/D

2/C

483/B

14/A

A

P48CENTER CONSOLE

TYP.

P47

P48

P46

P45

P58

P14P10

P5

P4

4235

002

0

P14AIR CONDITIONER

P10LH OPER.CONTROLS

P47CENTER CONSOLE

17 PINS7 PLUGS

23 SOCKETS1 PLUG

6 PINS

P5RH OPER.CONTROLS

31 CONTACTS

P4PLC CONTROL BOX

P58SPEEDOMETER

4 PINS

P45ENGINE HARNESS

P46LIGHT/FILTER HARNESS

(PREDECESSOR:9676 0119)

28

27

C

B

WIRE #5 CONNECTS TO

RH CONSOLE RELAY

4 CONTACTS8 CONTACTS

14 PINS26 PLUGS

9 PINS15 PLUGS

141210 11 131098

432

31 4

2616 17

171615

18

4 6 7

3 4 5

HD46-24-31-ST-O59

1/2

42350020



10-17-03NEW ISSUE

-

04/21/04A

ADN

B

MKPL 09-06-07CJLE 09-04-07

60094405-21-13LIST OF MATERIALS: PART NAME SPLIT INTO3 COLUMNS FOR DESCRIPTION, MFR NAME,& DESIGNATION

DSWA

BILL OF MATERIALSDESIGNATIONQTY.

REQ.PART NUMBEROR MATERIAL

ITEM NO.

P451P462

34

P475D486

7P148

910

P1011121314

P5151617

P41823

P58262728

B

B

B

B

A

A

A

A

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.2/2

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

WDS 5/6/04

JLE 4-22-2004

MKPL 09-06-07JLE 09-04-07

A

P47CENTER CONSOLE

P48CENTER CONSOLE

P14AIR CONDITIONER

P46CAB WALL

P45CAB WALL

P4PLC CONTROL BOX

LH SIDE OF CAB

P5RH OPERATOR

HAND CONTROLLER

P10LH OPERATOR

P46

P45

P58SPEEDOMETER PICKUP OPTIONS

PIN CONNECTIONS

3 WIREIN MOTOR

ABC

B

D

2 WIRECHAIN SPROCKET

CONNECTOR SHOWN IS PARTOF JUMPER TO SENSOR

(REFERENCE ONLY)

C

14AWG

14 A

WG

BLA

CK

(CO

NN

EC

TS IN

RH

CO

NS

OLE

)

10 11 12 13 52/104

3 62 63 39 44 64 2214222120

16 AWG16 AWG16 AWG16 AWG

16 AWG16 AWG16 AWG16 AWG16 AWG

16AWG

16 AWG

16 AWG16 AWG

16 AWG

16 AWG16 AWG

16AWG

77 (16 AWG)

63 (16 AWG)62 (16 AWG)64 (16 AWG)65 (16 AWG)43 (16 AWG)44 (16 AWG)52/104 (16 AWG)3 (16 AWG)2 (14 AWG)

74 (16 AWG)76 (16 AWG)78 (16 AWG)22 (16 AWG)14 (14 AWG)13 (14 AWG)75 (16 AWG)

79 (16 AWG)12 (14 AWG)11 (14 AWG)10 (14 AWG)60 (14 AWG)

35 (16 AWG)

482107106105

483

38

2

36

323133

37

4547539

40

18 AWG

16 AWG16 AWG16 AWG

18 AWG18 AWG18 AWG

16 AWG

18 AWG18 AWG

18 AWG18 AWG

16 AWG RED14 AWG

18 AWG18 AWG18 AWG

14 AWG GREEN

14483

4822

333132

105106107

3954745

3738

36

2

35

60

147978

7776

7475

202122

483

482

144832

BATTERY(-)

TACHOMETER SIGNAL

LOW SPEED SELECTHIGH SPEED SELECT

SHUTDOWN OVERRIDESHUTDOWN OVERRIDE RETURN

KEY SWITCH IGNITIONSTARTER SOLENOID

SPEEDOMETERJ1939 SHIELD

J1939(-)J1939(+)

J1708/J1587 DATA LINK(-)J1708/J1587 DATA LINK(+)

GA6-FUEL SENDERGA5-HOURMETER (OPTIONAL)

GA4-TEMPERATURE (OPTIONAL)GA3-OIL PRESSURE (OPTIONAL)

SPEEDOMETER SIGNAL2

45

8

21

1817

13

109

76

1

3

16

12

20

14

22

2423

19

11

15

RETURN FILTER R.H.(GREEN)

RETURN FILTER R.H.(RED)

RETURN FILTER L.H.(GREEN)

RETURN FILTER L.H.(RED)

PRESSURE FILTER(RED)

PRESSURE FILTER(GREEN)

WORK LIGHT POWER

PUMP ON

FORWARD PROPEL PRESSURE SWITCHTRAVEL MODE

WORK MODESERVICE DEADMAN

CB5-POWERCB4-POWER

CB3-POWERCB2-POWERCB1-POWER

E-STOP

BATTERYBRAKE LIGHTS

CB13-POWER

GROUND

REVERSE PROPEL PRESSURE SWITCH 24

23

222120

151413121110987654321

171819

16

SPEEDOMETER WHITE OUTPUT 1SPEEDOMETER BLACK COMMONSPEEDOMETER SIGNAL

GA5-HOURMETER (OPTIONAL)

J1708/J1587 DATA LINK(-)

J1939 SHIELD

HIGH SPEED SELECT

BATTERY (-)

TACHOMETER SIGNAL

GA4-TEMPERATURE (OPTIONAL)GA3-OIL PRESSURE (OPTIONAL)

KEY SWITCH IGNITIONSHUTDOWN OVERRIDE RETURNSHUTDOWN OVERRIDE

LOW SPEED SELECT

STARTER SOLENOID

J1939(-)J1939(+)

J1708/J1587 DATA LINK(+)

WORK LIGHT POWER

PRESSURE FILTER(RED)PRESSURE FILTER(GREEN)

RETURN FILTER R.H.(GREEN)RETURN FILTER R.H.(RED)

RETURN FILTER L.H.(GREEN)RETURN FILTER L.H.(RED)CB5 POWER

PUMP ON

NOT USEDNOT USEDGROUNDGROUNDPOWERPOWER

DCBA

40393837363534333231302928272625

21

1817

13

109876

1

54

23

16

12

20

14

22

2423

19

11

15

123456789101112131415161718192021222324

654321

TIE

GR

IPP

ER

RO

TATA

TE R

IGH

T

RA

ISE

L.H

.

PO

WE

R C

B8

HC

RA

IL L

IFT

JOG

UP

HC

SE

T TI

E G

RIP

PE

R

HC

SE

T TI

E G

RIP

PE

R C

LOS

E

TIE

GR

IP R

OTA

TE R

IGH

T

TIE

GR

IPP

ER

RO

TATE

LE

FT

GR

OU

ND

RA

ISE

R.H

.

LOW

ER

PO

WE

R

HC

TO

P B

UTT

ON

STA

RT/

RE

SE

T C

YC

LEH

C P

OW

ER

HC

CY

CLE

STA

RT

HC

RE

SE

T TI

E G

RIP

PE

R

PO

WE

R C

B1

PO

WE

R C

B2

PO

WE

R C

B3

PO

WE

R C

B4

BA

TTE

RY

BR

AK

E L

IGH

TSW

OR

K M

OD

ES

ER

VIC

E-D

EA

DM

AN

FUE

L S

EN

DE

R

HC

RE

SE

T TI

E G

RIP

PE

R O

PE

NH

C C

YC

LE S

TAR

T/R

ES

ET

HC

RA

IL L

IFT

JOG

UP

HC

TO

P B

UTT

ON

STA

RT/

RE

SE

T C

YC

LEFO

RW

AR

D P

RO

PE

L P

RE

SS

UR

E S

WIT

CH

RE

VE

RS

E P

RO

PE

L P

RE

SS

UR

E S

WIT

CH

STA

RTE

R S

OLE

NO

IDE

-STO

PTR

AV

EL

MO

DE

TIE

GR

IP R

OTA

TE L

EFT

RA

ISE

R.H

.A

IR C

0ND

ITIO

NE

R P

OW

ER

AIR

C0N

DIT

ION

ER

PO

WE

R

GR

OU

ND

GR

OU

ND

PO

WE

R C

B5

PO

WE

R C

B13

PO

WE

R C

B8

LOW

ER

RA

ISE

L.H

.

F E D C B A1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

SPEEDOMETER RED POWER SUPPLY

A

D42350020NTS

HARNESS, OPERATOR TIER 2

TRIPP

42350020



5333610-17-03NEW ISSUE

-NEB

5340304/21/04

ITEM #16 WAS QTY 9ITEM #17 WAS QTY 9ITEM #26 WAS 5166 773ADDED WIRE #482 FROM P47 TO P58

AADN

53943WDS 01/10/0701/05/07

DELETED P15 (@H-7)& P16; (D-2)PLATE REMOVER LIGHTS AND PANEL CONNECTORS

BJLE 01/10/07LCP

5412708/16/07ADDED CONNECTION AT KEYSWITCH IGNITION WIRE #5 C

LCP

60094405-21-13

P48 PIN 18 - 52/104 WAS 52.P4 PIN 6 - 52/104 WAS 52.P4 PIN 30 - 17/140 ADDED.P10 PIN 7 - 17/140 ADDED.

DSWA

17/140

17/140

D

D

D D

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.1/3

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

RECEPTACLE,FLG MTED15166842RECEPTACLE,FLG MTED15166837PIN,14GA-18GAA/R5166797PLUG SEALING 14GA-18GAA/R5166788RECEPTACLE,24 PIN15166839PLUG,24 PIN 15166838SOCKET,14GA-18GAA/R5166798RECEPTACLE,6 PIN15166806WEDGELOCK15112926CONTACTA/R5166797RECEPTACLE,8 PIN15166808WEDGELOCK15112930BOOT119891526BOOT119891530CONNECTOR,SIX-WAY SHROUD15166776TERMINAL PIN,MALE105166782SEAL105166777CONNECTOR15120774LOOMING,YELLOWA/R5102515TAPE,THERMAL TRANSFER147380100CONNECTOR,FOUR-WAY SHROUD15166774TERMINAL, RING 16-14 GA, #10 STUD35164408TERMINAL,RING 3/8 STUD 16-14 GAGE35164301

53679

53822WDS 07/07/06

AJI06/22/06

ITEM 24 AND NOTE 2 CHANGED, ITEMS 19, 25, 28, CONNECTORS P15 AND P16, AND WIRING REMOVEDQTY CHANGED ITEMS 11,12,14

LCP 07/07/06

600141LCP10/21/09

INCREASED THE BREAKOUT LENGTHAT LOC E-5 FROM 24.O TO 38.0;SPEEDOMETER DESIGNATION WASP58; ADDED MISSING P/N'S IN B/M

SWA01-07-14

P47CENTER CONSOLE

NOTES:1. ALL WIRE SIZES AND CONNECTIONS ON SHEET 2.2. ATTACH PANDUIT THERMAL TAPE (ITEM 24) AS NEAR POSSIBLE TO CONNECTOR AS SHOWN. TAPE IS 1" WIDE. TAPE LENGTH TO BE DETERMINED BY THE HARNESS DIAMETER.3. COVER ENTIRE HARNESS WITH YELLOW LOOMING ITEM 23. SINGLE WIRE BREAKOUTS DO NOT REQUIRE BRAIDING.4. LABEL ALL WIRES WITHIN 2 INCHES OF BOTH ENDS, LABEL ON WIRE, NOT THE TERMINAL.5. WIRE TO BE STRANDED COPPER OF INDICATED GAUGE. SXL TYPE OR APPROVED EQIV.

17 PINS - 7 PLUGS

HD46-24-31-ST-O59

4235

006

3

BILL OF MATERIALSDEVICECODEMFG PART NUMBERPART NAME

DTL.

QTY.REQ.


ITEM NO.

P451P462

34

P475D486

7P148

910

P10P1511

121314

P5151617

P4182324

P59262930

D423500631/2

HARNESS, OPERATOR

TRIPP

42350063



11-16-05NEW ISSUE

-DLS

A

BSCR 10-21-09

601118

DIM 33.0 TO LOOMING WAS 38.0 TO TERMINALSWIRE LENGTHS 6.0 AND 12.0 WERE 3.0.TO CB18 (30A), WIRE #180 WAS 3 - CR1@3 REF "A"TO CB5, WIRE 14 WAS 4 - CR1@4ITEM 29 - 5164408 #10 STUD WAS 5164316 5/16 STUD.ITEM 30 (SWITCHED SIDE) WAS (BAT. SIDE)

CSCR 04-29-14

601311MKS05-15-14

ITEM 26 LISTED WAS P58. CHANGED ATREV B. REDESIGNED HARNESS TO MATCHCURRENT MANUFACTURING & CAB LAYOUT.

D

96760272

P48CENTER CONSOLE

23 SOCKETS - 1 PLUG

P10LH OPER

CONTROLS8 CONTACTS

P5RH OPER

CONTROLS6 PINS

P4PLC CONTROL BOX

31 CONTACTS

P14AIR CONDITIONER

4 CONTACTS

P46LIGHT/FILTER HARNESS

9 PINS - 15 PLUGS

CIRCUIT BREAKERDRAWER-PANEL

TO CB18 (30A)WIRE 180

P45ENGINE HARNESS

14 PINS - 26 PLUGS

P59SPEEDOMETER

4 PINS

TO CB5WIRE 14

BATTERYDISCONNECT SWITCH

(Switched Side)REF "B"

29

16 17 26

1 3 4

2 3 4

8 9 10 13

18

10 11 12 14

15 16 17

764

30

24543

A

A

A

A

C

A

B

BC

C

C

C

C

C

D

D

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.2/3

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

TO 30A CB18, WIRE 180

TO 30A CB18, WIRE 180

(SWITCHED SIDE), REF "B"

ECM GROUND (-)ECM GROUND (-)ECM GROUND (-)ECM GROUND (-)

BATTERY (+)BATTERY (+)BATTERY (+)BATTERY (+)

ECM GROUND (-)

16 AWG GREEN16 AWG GREEN16 AWG GREEN16 AWG GREEN16 AWG GREEN

18016 AWG RED18016 AWG RED18016 AWG RED18016 AWG RED

(REFERENCE ONLY)

CONNECTOR SHOWNIS PART OF

JUMPER TO SENSOR


D

BCBA

3 WIREIN MOTOR

SPEEDOMETER PICKUP OPTIONSPIN CONNECTIONS P59

P45 CAB WALL

248314

482

483

2

3837

45474439

107106105

323133

2482

48314

14 AWG GREEN

18 AWG18 AWG18 AWG

14 AWG16 AWG RED

18 AWG18 AWG

18 AWG18 AWG

18 AWG18 AWG18 AWG

16 AWG16 AWG16 AWG

18 AWG

40

39444745

37

333132

2

38

483

105106107482

15

11

19

2324

22

14

20

12

16

32

45

1

6789

10

13

1718

21

25262728293031323334353637383940

ABCD


J1939(+)J1939(-)

STARTER SOLENOID

LOW SPEED SELECT

SHUTDOWN OVERRIDESHUTDOWN OVERRIDE RETURNKEY SWITCH IGNITION

GA3-OIL PRESSURE (OPTIONAL)GA4-TEMPERATURE (OPTIONAL)

BATTERY (-)

HIGH SPEED SELECT

J1939 SHIELD



SPEEDOMETER SIGNALSPEEDOMETER BLACK COMMONSPEEDOMETER WHITE OUTPUT 1SPEEDOMETER RED POWER SUPPLY

15

11

19

2324

22

14

20

12

16

3

1

67

910

13

1718

21

8

54

2SPEEDOMETER SIGNAL


GA5-HOURMETER (OPTIONAL)GA6-FUEL SENDER

J1708/J1587 DATA LINK(+)J1708/J1587 DATA LINK(-)

J1939(+)J1939(-)

J1939 SHIELDSPEEDOMETER

STARTER SOLENOIDKEY SWITCH IGNITION

SHUTDOWN OVERRIDE RETURNSHUTDOWN OVERRIDE

HIGH SPEED SELECTLOW SPEED SELECT

BATTERY(-)16 AWG GREEN 14

TO CB5, WIRE 14

IGNITION

D42350063NTS

HARNESS, OPERATOR

TRIPP

42350063

96760272E.C.O. #DATE:APPROVED BY:DATE:


5367911-16-05NEW ISSUE

-DLS

53822WDS 07/07/06

AJI06/22/06

CONNECTORS P15, P16, AND ASSOCIATED WIRES REMOVEDCORRECTED PART NUMBER

ALCP 07/07/06

600141LCP10/21/09

SPEEDOMETER PLUG NUMBER WAS P58B

SCR 10-21-09

601118SWA01-07-14

P45-25 - WIRE #14 WAS WIRE #4.P45-32 TO 35 - WIRE #180 WAS WIRE #3.TO CB5, WIRE 14 WAS 4 - IGNITION CR1@4TO 30A CB18, WIRE 180 WAS 3 - CR1@3, REF "A"BATTERY DISCONN. SWITCH (SWITCHED SIDE) WAS (BAT. SIDE)

CSCR 04-29-14

601311MKS05-15-14

ADDED "16 AWG" FOR WIRE 40 AT P47-5 TOP4-9. ENLARGED SCHEMATIC BY 2X INORDER TO READ & MOVED HALF TO SHT 3.

D

3130292827262524232221201918171615141312111098765432187654321 ABCDEF

RA

ISE

L.H

.LO

WE

RP

OW

ER

CB

8P

OW

ER

CB

13P

OW

ER

CB

5

GR

OU

ND

GR

OU

ND

AIR

C0N

DIT

ION

ER

PO

WE

RA

IR C

0ND

ITIO

NE

R P

OW

ER

RA

ISE

R.H

.TI

E G

RIP

RO

TATE

LE

FT

TRA

VE

L M

OD

EE

-STO

PS

TAR

TER

SO

LEN

OID

RE

VE

RS

E P

RO

PE

L P

RE

SS

UR

E S

WIT

CH

FOR

WA

RD

PR

OP

EL

PR

ES

SU

RE

SW

ITC

HH

C T

OP

BU

TTO

NH

C P

LATE

DR

OP

LO

CA

TIO

NH

C C

YC

LE S

TAR

TH

C R

ES

ET

TIE

GR

IPP

ER

FUE

L S

EN

DE

RS

ER

VIC

E-D

EA

DM

AN

WO

RK

MO

DE

BR

AK

E L

IGH

TSB

ATT

ER

YP

OW

ER

CB

4P

OW

ER

CB

3P

OW

ER

CB

2P

OW

ER

CB

1

HC

RE

SE

T TI

E G

RIP

PE

R

HC

CY

CLE

STA

RT

HC

PO

WE

RH

C T

OP

BU

TTO

N

PO

WE

R

LOW

ER

RA

ISE

R.H

.

GR

OU

ND

TIE

GR

IPP

ER

RO

TATE

LE

FT

TIE

GR

IP R

OTA

TE R

IGH

T

HC

SE

T TI

E G

RIP

PE

R

HC

SE

T TI

E G

RIP

PE

R

HC

PLA

TE D

RO

P L

OC

ATI

ON

PO

WE

R C

B8

RA

ISE

L.H

.

TIE

GR

IPP

ER

RO

TATA

TE R

IGH

T

123456

123456789101112131415161718192021222324

15

11

19

2324

22

14

20

12

16

32

45

1

678910

13

1718

21

25262728293031323334353637383940

ABCD

POWERPOWERGROUNDGROUNDNOT USEDNOT USED

PUMP ON

CB5 POWERRETURN FILTER L.H.(RED)RETURN FILTER L.H.(GREEN)

RETURN FILTER R.H.(RED)RETURN FILTER R.H.(GREEN)

PRESSURE FILTER(GREEN)PRESSURE FILTER(RED)

WORK LIGHT POWER


J1939(+)J1939(-)

STARTER SOLENOID

LOW SPEED SELECT

SHUTDOWN OVERRIDESHUTDOWN OVERRIDE RETURNKEY SWITCH IGNITION


BATTERY (-)

HIGH SPEED SELECT

J1939 SHIELD



SPEEDOMETER SIGNALSPEEDOMETER BLACK COMMONSPEEDOMETER WHITE OUTPUT 1SPEEDOMETER RED POWER SUPPLY

16

191817

123456789101112131415

202122

23

24REVERSE PROPEL PRESSURE SWITCH

GROUND

CB13-POWER

BRAKE LIGHTSBATTERY

E-STOP


CB4-POWERCB5-POWER

SERVICE DEADMANWORK MODE

TRAVEL MODEFORWARD PROPEL PRESSURE SWITCH

PUMP ON

WORK LIGHT POWER







15

11

19

2324

22

14

20

12

16

3

1

67

910

13

1718

21

8

54

2SPEEDOMETER SIGNAL


GA5-HOURMETER (OPTIONAL)GA6-FUEL SENDER

J1708/J1587 DATA LINK(+)J1708/J1587 DATA LINK(-)

J1939(+)J1939(-)

J1939 SHIELDSPEEDOMETER

STARTER SOLENOIDKEY SWITCH IGNITION

SHUTDOWN OVERRIDE RETURNSHUTDOWN OVERRIDE

HIGH SPEED SELECTLOW SPEED SELECT

BATTERY(-)

222120

7574

7677

787914

60

35

2

3837

45474439

107106105

323133

2482

48314

14 AWG GREEN

18 AWG18 AWG18 AWG

14 AWG16 AWG RED

18 AWG18 AWG

18 AWG18 AWG

18 AWG18 AWG18 AWG

16 AWG16 AWG16 AWG

18 AWG

40

39444745

37

333132

2

38

483

105106107482

35 (16 AWG)

60 (14 AWG)10 (14 AWG)11 (14 AWG)12 (14 AWG)79 (16 AWG)

75 (16 AWG)13 (14 AWG)14 (14 AWG)22 (16 AWG)78 (16 AWG)76 (16 AWG)74 (16 AWG)2 (14 AWG)3 (16 AWG)

52 (16 AWG)44 (16 AWG)43 (16 AWG)65 (16 AWG)64 (16 AWG)62 (16 AWG)63 (16 AWG)

77 (16 AWG)

16AWG

16 AWG16 AWG

16 AWG

16 AWG16 AWG

16 AWG

16AWG

16 AWG16 AWG16 AWG16 AWG16 AWG


20 21 2 2 14 2264443963623 5213121110

16 AWG GREEN 14

TO C

B5,

WIR

E 1

4

IGNITION

P14

TO 3

0A C

B18

, WIR

E 1

80

TO 3

0A C

B18

, WIR

E 1

80

BATTERY DISCONN. SWITCH (SWITCHED SIDE), REF "B"

BATTERY DISCONN. SWITCH (SWITCHED SIDE), REF "B"

BATTERY DISCONN. SWITCH (SWITCHED SIDE), REF "B" ECM GROUND (-)ECM GROUND (-)ECM GROUND (-)ECM GROUND (-)

BATTERY (+)BATTERY (+)BATTERY (+)BATTERY (+)

ECM GROUND (-)

16 AWG GREEN16 AWG GREEN16 AWG GREEN16 AWG GREEN16 AWG GREEN

18016 AWG RED18016 AWG RED18016 AWG RED18016 AWG RED

BP59

P45

P46

P10LH OPERATOR

P5RH OPERATOR

P4PLC CONTROL BOX LH SIDE OF CAB

P45CAB WALL

P46CAB WALL

P14AIR CONDITIONER

P48CENTER CONSOLE

P47CENTER CONSOLE

248314

482

483

(REFERENCE ONLY)

CONNECTOR SHOWN IS PARTOF JUMPER TO SENSOR


D

B

CBA

3 WIREIN MOTOR

SPEEDOMETER PICKUP OPTIONSPIN CONNECTIONS



CENTER CONSOLE P47

CBPANEL

SWITCHDISCONNECT

BATTERY

16 AWG

P4-9 P4-17 P4-27P46-10P48-11

39 40 14

TO SHEET 3

C

C

C

C

C

C

C

B

D

C

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.3/3

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

P14 AIR CONDITIONER

P46 CAB WALL

PLC CONTROL BOX-- LH SIDE OF CAB --

222120

7574

7677

787914

60

3535

6010111279

7513142278767423

52444365646263

77

16AWG

16 AWG16 AWG16 AWG

16 AWG16 AWG

16 AWG

16 AWG16 AWG

16 AWG16 AWG16 AWG


2021

22

1422

6444

3963

6235213

1211

10

3130

2928

2726

2524

2322

2120

1918

1716

1514

1312

1110

98

76

54

32

1

87

65

43

21

AB

CD

EF

RA

ISE

L.H

.LO

WE

RP

OW

ER

CB

8P

OW

ER

CB

13P

OW

ER

CB

5

GR

OU

ND

GR

OU

ND

AIR

C0N

DIT

ION

ER

PO

WE

RA

IR C

0ND

ITIO

NE

R P

OW

ER

RA

ISE

R.H

.TI

E G

RIP

RO

TATE

LE

FT

TRA

VE

L M

OD

EE

-STO

PS

TAR

TER

SO

LEN

OID

RE

V P

RO

PL

PR

ES

S S

WIT

CH

FWD

PR

OP

L P

RE

SS

SW

ITC

HH

C T

OP

BU

TTO

NH

C P

LATE

DR

OP

LO

CA

TIO

NH

C C

YC

LE S

TAR

TH

C R

ES

ET

TIE

GR

IPP

ER

FUE

L S

EN

DE

RS

ER

VIC

E-D

EA

DM

AN

WO

RK

MO

DE

BR

AK

E L

IGH

TSB

ATT

ER

YP

OW

ER

CB

4P

OW

ER

CB

3P

OW

ER

CB

2P

OW

ER

CB

1HC RESET TIE GRIPPER

HC CYCLE STARTHC POWER

HC TOP BUTTON

POWER

LOWER

RAISE R.H.

GROUND

TIE GRIPPER ROTATE LEFT

TIE

GR

IP R

OTA

TE R

IGH

T

HC

SE

T TI

E G

RIP

PE

R

HC SET TIE GRIPPER

HC PLATE DROP LOCATION

POWER CB8

RAISE L.H.

TIE GRIPPER ROTATATE RIGHT

1 23 45 6

1 23 45 67 89 1011 1213 1415 1617 1819 2021 2223 24

POWERPOWERGROUNDGROUNDNOT USEDNOT USED

PUMP ON

CB5 POWERRETURN FILTER L.H.(RED)RETURN FILTER L.H.(GREEN)

RETURN FILTER R.H.(RED)RETURN FILTER R.H.(GREEN)

PRESSURE FILTER(GREEN)PRESSURE FILTER(RED)

WORK LIGHT POWER

16

191817

123456789101112131415

202122

23

24REV PROPEL PRESS SWITCH

GROUND

CB13-POWER

BRAKE LIGHTSBATTERY

E-STOP


CB4-POWERCB5-POWER

SERVICE DEADMANWORK MODE

TRAVEL MODEFWD PROPEL PRESS SWITCH

PUMP ON

WORK LIGHT POWER







D42350063NTS

HARNESS, OPERATOR

TRIPP

42350063



60131115-May-14NEW SHEET. PARTIALSCHEMATIC MOVED FROM SHT 2.WIRE 14 @ P48 WAS 14 AWG.

DMKS

96760272

RH OPERATOR P5

LH OPERATOR P10

P4

CENTER CONSOLE P48

14AWG

P45-12P47-12 P47-5 P59-A

FROM SHEET 2

P4

39 40 14

40

16 AWG

14 AWG

18 AWG

16 AWG

16 AWG


16 AWG

16 AWG14 AWG

18 AWG16 AWG

16 AWG16 AWG

16 AWG

16 AWG

16 AWG16 AWG16 AWG16 AWG16 AWG16 AWG16 AWG

65 --

--

--

-- -43 -

-

D

LIST OF MATERIALSDWGSIZEPART NAME

DTL.

QTY.REQ.


ITEM NO.

CONNECTOR,PLUG 15166 8161SOCKET,CONTACT 65166 7962WEDGELOCK,PLUG 15112 9363CONNECTOR,RECEPTACLE 15166 8064PIN,CONTACT 115166 7915WEDGELOCK,RECEPTACLE 15112 9266RECEPTACLE,SQ FLANGE 15166 8097COVER,PROTECTIVE RECEPTACLE15166 8138PLUG, SEALING 45166 7889LABEL,PART NUMBER 14738 010010

-4235 0071NTS

HARNESS, DIAGNOSTIC ENGINESAE J1939 CENTER PANEL

TRIPP

4235 0071



NONE4-10-06NEW ISSUE

-SWA

SURFACE PREPARATION:WELD SLAG AND SPATTER TO BE REMOVED. ENTIREUNIT THEN CLEANED AND APPROPRIATELY PRIME-PAINTED ONE COAT.

WIRE LIST

WIRE SIZE & COLOR

END 1 LOCATIONP60 PLUG

END 2 LOCATION

P60 RECEPT

END 3 LOCATION

P61 RECEPT

WIRE# DESCRIPTION

16 AWG RED 1 1 B 14 POWER SUPPLY16 AWG YELLOW 2 2 C 105 J1939+16 AWG GREEN 3 3 D 106 J1939-16 AWG GRAY 4 4 E 107 J1939 SHIELD16 AWG VIOLET 5 5 - 2 GROUND16 AWG BLACK 6 6 A 2 GROUND

F -G -H -J -

A

B

C

D

EF

G

H

J

6 1

5 2

4 3

61

52

43

P60PLUG

P60RECEPTACLE

14RED

2BLK 105

YELLOW

107GRAY

106GRN

P61RECEPTACLE

NOTES: 1. ALL WIRE 16 GA. STRANDED COPPER S.A.E. J1128 TYPE GPT OR GXL OR SXL IN THE COLORS SHOWN. 2. SPLICES TO BE SOLDERED. STAGGER SPLICES & COVER W/HEAT SHRINK INDIVIDUALLY. 3. USE TIE WRAPS TO BUNDLE WIRES INTO A NEAT "T" SHAPE.

P60PLUG

P60RECEPTACLE

P61RECEPTACLE

4235 0071

LABEL EACHWIRE WITHIT'S NUMBERTHESE 2PLACES

(TO MURPHY POWERVIEW ON TRIPP CENTER CONSOLE PANEL 9676 0225)

10

NNORDCO

2 VIOLET

1 2 3

5 7 8 9

4 5 6

IMPLIED TOLERANCES



250

WEDGELOCK 25112 932BOOT 21989 1534

5166 791LOOMING, BLACKA/R5102 5166TAPE, TRANSFER 34738 01007

5411308/06/07NO CHGS THIS SHEET

LCP

P20 P66

P64


DTL.

QTY.REQ.


ITEM NO.

RECEPTACLE 25166 812123

CONNECTOR 15120 7474PIN A/R5


DTL.

QTY.REQ.


ITEM NO.

A4235 0089

INTERCONNECT HARNESS

TRIPP

4235 0089



53935WDS 12/29/0612/22/06PROD RELEASE-LCP

4235

008

9

P64

P66

9676 0289

1 23 53 5

1 23 53 5

6

7

7CAB WALLPLC BOX

RH CONSOLE

A

DEUT

SCH

VIEW "A-A"

A

A 4 5

A

B

C

DE

F

G

HJ

K

L

M

N

O

P RQ

S

T

U

V

WX

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.1/2

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

08/06/07LCP

P66 POWER B

NOT USED C

P66 GROUND D

TIE INSERTION SLOW E

MOTOR ON F

LH TIE SWEEP UP G

LH TIE SWEEP DOWN H

RH TIE SWEEP UP J

RH TIE SWEEP DOWN K

TIE SWEEP LOCK L

SPARE M

NOT USED N

NOT USED O

NOT USED P

NOT USED Q

NOT USED R

NOT USED S

NO

T U

SE

D

11

NO

T U

SE

D

10

NO

T U

SE

D

9

SP

AR

E

8

TIE

SW

EE

P U

NLO

CK

7

RH

TIE

SW

EE

P D

OW

N

6

RH

TIE

SW

EE

P U

P

5

LH T

IE S

WE

EP

DO

WN

4

LH T

IE S

WE

EP

UP

3

GR

OU

ND

2

PO

WE

R

1

1 TIE INSERTION SLOW

2 MOTOR ON

3 LH TIE SWEEP UP

4 LH TIE SWEEP DOWN

5 RH TIE SWEEP UP

6 RH TIE SWEEP DOWN

7 TIE SWEEP UNLOCK

8 SPARE

9 NOT USED

10 NOT USED

11 NOT USED

12 NOT USED

P64RH CONSOLE

P20CAB WALL

(INNER)

15

2

148

149

150

151

185

186

152

---

152 15

---

152

186

148

185

NOT USED T

NOT USED U

NOT USED V

NOT USED W

NOT USED X

---

185

A4235 0089

INTERCONNECT HARNESS

TRIPP

4235 0089



53935WDS 12/29/0612/22/06PROD RELEASE-LCP

54113ADDED WIRE NOS 152, 185& 186 TO ALL CONNECTORS

150

150

2151

151

149

186

9676 0289

A

AA

A

NOT USED A

NO

T U

SE

D

12

P66PLC BOX

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.2/2

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:




250

5120 778

EXCHANGER SLOW SPEED HARNESS

08/07/07LCP

P20

5

612

114

310

21

98

7

P65

B

B


DTL.

QTY.REQ.


ITEM NO.

CONNECTOR11CORDSET12LOOMING, YELLOW WOVENA/R5102 5153TAPE, TRANSFER 24738 01004

A4235 0090

TRIPP

4235 0090



53935WDS 12/29/0620-Dec-06PROD. RELEASE LCP

54113NO CHGS THIS SHEET

9676 0289

4235

009

023

4

P65

OUTSIDE CABWALL

JB7

A

-

DEUT

SCH

VIEW "A-A"

A

A

VIEW "B-B"

1

A

B

C

DE

F

G

HJ

K

L

M

N

O

P RQ

S

T

U

V

WX

1

2

3

4

5

G F E D C B A

5

4

3

2

1

G F E D C B A


NO.1/2

SHEET NO.

CPLANE ANGLES +/- 1

IMPLIED TOLERANCES





CUSTOMARY:

SHEET 1 OF 2ASSEMBLY:



250

JB7 POWER B

NOT USED C

JB7 GROUND D

TIE INSERTION SLOW E

MOTOR ON F

LH TIE SWEEP UP G

LH TIE SWEEP DOWN H

RH TIE SWEEP UP J

RH TIE SWEEP DOWN K

TIE SWEEP LOCK L

SPARE JB7-8 M

NOT USED N

NOT USED O

NOT USED P

NOT USED Q

NOT USED R

NOT USED S

P20CAB WALL(OUTER)

15

2

148

149

150

151

185

186

152

---

NOT USED T

NOT USED U

NOT USED V

NOT USED W

NOT USED X

A4235 0090

EXCHANGER SLOW SPEED HARNESS

TRIPP

4235 0090



53935WDS 12/29/0620-Dec-06PROD. RELEASE LCP

5413308/29/07ADDED WIRE NOS.152,185& 186 TO CONNECTORS

LCP

12 POWER

11

10 GROUND

9

8 SPARE

7 TIE INSERTION SLOW

6 MOTOR ON

5 LH TIE SWEEP UP

4 LH TIE SWEEP DOWN

3 RH TIE SWEEP UP

2 RH TIE SWEEP DOWN

1 TIE SWEEP LOCK

P65(JB7)

186

185

151

150

149

148

2

15

152

---

A

A

-

A

NOT USED A

1

2

3

4

5

G F E D C B A

5

4

3

2

1

G F E D C B A


NO.2/2

SHEET NO.

CPLANE ANGLES +/- 1

IMPLIED TOLERANCES





CUSTOMARY:


I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.1/2

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

PLUG,40 PIN15166840

SOCKET175166798

PLUG,SEALING175166788

BOOT119891540

CONNECTOR15120786

P76SOCKET, GOLD105166786

PLUG, SEALING SIZE 20425166787

P73CONNECTOR15166815

LOCKING WEDGE15112935

FUSE 30A15129530

TERMINAL, RING15164408

THERMAL TAPE147380100

CONNECTOR15166809

CONTACT PIN75166811

COVER,PROTECT15166813

COVER,FUSE BLOCK25166780

FUSE 5A15129505

CONNECTOR15166748TERMINAL POSITION ASSURANCE15166746

TERMINAL,FEMALE15166539

SEAL,CABLE15166775

HOLDER,FUSE15138780

LOCK,FUSE HOLDER15138781

TERMINAL65166802

SEAL,CABLE65166777

RESISTOR 2K161200042

LOOMING, BLACK WOVENAR5102516

RELIEF,STRAIN15166305

C42350091

ENGINE HARNESS FOR TIER 3 CUMMINS

TRIPP

54001WDS 3/28/07JLE 3/28/07LCP

54086MK 07/27/0707/12/07

ADDED ITEMS 27,28,NOTE 6REVISED THE QTY OF ITEM 6, 10 WAS 8

LCPNO CHANGES THIS SHEET.

SCR 10/02/12

FP-1

F15A

WIR

E #3

9

PLUG P76OUTSIDE VIEW

OUTSIDE VIEW PLUG P45

4

5 15

14

25

24

35

34

1

2

3 13

12

11

23

22

21

33

32

31

36

37

38

39

40

26

27

28

29

16

17

18

19

10

9

8

7

6

3020

8

9

10 50

49

4828

29

18

19

38

39

3020 40

6

7 47

4626

2717

16 36

37

45

44

43

42

41

3525

33

34

23

24

3121

3222

5

3

4

1

2

15

13

12

11

14

BA

4235

0091

COOLANT LEVEL SENSOR

STARTER

P73ECM POWER& GROUND

ECMPOWER

P76OEM

CONNECTOR

P45CAB WALL ENGINE

HARNESS

F230A

P77ENGINE

DIAGNOSTICS

(SEE NOTE 7)

(SEE NOTE 6)

B

A

BILL OF MATERIALS

PLUGPART NAMEDTL.

QTY.REQ.


ITEM NO.

1234

P765678910111214151617181920212223242526272829

NTS

42350091



03/26/07NEW ISSUE FORCUMMINS TIER 3-

A

96760291E.C.O. #DATE:APPROVED BY:DATE:


60009407/23/09

ADDED -04 DESIGNATORTO ITEM 5;ADDED ITEM 29 & NOTE 7

BSCR 8/10/09LCP

60080910/2/12LCP

16

1 2 3

4

1228

3 14 15

11

19 20 21 22

8 9

1018

23 24 25 26

5 6 7 27 29

17

A

A

A

B

B

C

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.2/2

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

SCR 10/02/12

P779 PIN DIAGNOSTICS

CONNECTOR

5A

F1

P45

BATTERY (+) - 3

BATTERY (+) - 3

BATTERY (+) - 3

4(18 AWG RED)4(16 AWG RED)

3(16 AWG RED)

3(16 AWG RED)

3(16 AWG RED)

(16 AWG GREEN)

4(16

AW

G RE

D)

38(18 AWG)

37(18 AWG)

39(14 AWG)

18 AWG

18 AWG

18 AWG

2(14 AWG GREEN)

GA4-TEMPERATURE (OPT)

ECM GROUND (-)

ECM GROUND (-)

ECM GROUND (-)

ECM GROUND (-)

BATTERY (+) - 3

ECM GROUND (-)

32

2

1

4

3

28

4039

38

3736

35

34

33

32

31

30

29

28

2726

25

24

2322

2120

19

18

171615

14

13

12

11

9

8

7

6

5

432

1

10

J1939 (-)

COOLANT LEVEL RETURN

BATTERY (-)

BATTERY (+)

BATTERY (+)

BATTERY (-)

39 - STARTER RELAY

COOLANT LEVEL INPUT

J1939 (+)

IGNITION POWER - 4

BATTERY (-) - 2

LOW SPEED SELECT - 38

HIGH SPEED SELECT - 37

SHUTDOWN OVERRIDE

SHUTDOWN OVERRIDE RETURN

KEY SWITCH IGNITION

STARTER SOLENOID

J1939 SHIELD

J1939(-)

J1939(+)

GA3-OIL PRESSURE (OPT)

42

40

4 - KEY SWITCH INPUT39

COOLANT LEVEL

B

A

J1939 SHIELD

37 - ISC SWITCH RETURN

04 38 - INTERMEDIATE SPEED CONTROL 1

34

46

37

47

C

(18 AWG)

(18 AWG)

(16 AWG GREEN)

(16 AWG GREEN)

(16 AWG GREEN)

(16 AWG GREEN)

3(16 AWG RED)

(12 AWG GREEN)

3(12 AWG RED)

2K1/2W

R1

P73ECM POWER & GROUND

P76OEM CONNECTOR

F2

30A

A

C42350091NTS

ENGINE HARNESS FOR TIER 3 CUMMINS

TRIPP

42350091



54001WDS 3/28/0703/26/07NEW ISSUE FORCUMMINS TIER 3-

JLE 3/28/07LCP

54086MK 07/27/0707/12/07ADDED 2K RESISTORTO P76 @ 40 & 42A

LCP

60009407/23/09NO CHGES THIS SHEET

BSCR 8/10/09LCP

60080910/02/12

REVISED CONNECTION ON P76; WIRE 38 WAS AT 34, WIRE 37 WAS AT 04.

LCP

96760291

GA5-HOURMETER (OPT)

D E H B A F GJ

C

C



250

5166 7725166 7825166 777

LOOMING, YELLOW WOVEN5102 5154738 0100

45166 781243

A/R4TAPE, TRANSFER 15

FRONT PERIMETER LIGHT HARNESS


DTL.

QTY.REQ.


ITEM NO.

CONNECTOR,PACKARD25166 7721PIN, MALE SEAL,CABLE 5166 778LOOMING, BLACK WOVEN5102 516

4738 0100

A4235 0213

TRIPP

4235 0213



6007267/17/12PRODUCTION RELEASE

SCR 7/18/12LCP

60087601/03/13LENGTH 395.0 WAS115.0

LCP

96760250

4235 0213

1 2 3

1 2 3 CAB CONNECTION

115/A

2/B

115/A 2/B

2

115

5

4

-

A

A


DTL.

QTY.REQ.


ITEM NO.

CONNECTOR PACKARD #12010973 (2 WAY SHROUD)41PIN, MALE PACKARD #1208904082SEAL, CABLE PACKARD #1201528483

A/R4TAPE, TRANSFER PANDUIT #T400X000VX1Y15

1

2

3

4

5

G F E D C B A

5

4

3

2

1

G F E D C B A


NO.1/1

SHEET NO.

CPLANE ANGLES +/- 1

IMPLIED TOLERANCES





CUSTOMARY:




250

5166 7725166 7815166 778

LOOMING, YELLOW WOVEN5102 5154738 0100

REAR PERIMETER LIGHT HARNESS

A4235 0214

TRIPP

4235 0214



6007267/17/12PRODUCTION RELEASE

SCR 7/19/12LCP

60087601/03/13LENGTH 100.0 WAS91.0

LCP

9676025042

35 0

214

5

4

1 2 3

CAB CONNECTION115/A

2/B

115/A 2/B

115

2

1 2 3

-

A

A


DTL.

QTY.REQ.


ITEM NO.

CONNECTOR, PACKARD21PIN, MALE42SEAL,CABLE 43

A/R4TAPE, TRANSFER 15

1

2

3

4

5

G F E D C B A

5

4

3

2

1

G F E D C B A


NO.1/1

SHEET NO.

CPLANE ANGLES +/- 1

IMPLIED TOLERANCES





CUSTOMARY:



DTL.

QTY.REQ.


ITEM NO.

CONNECTOR 11WEDGELOCK 12CONTACTA/R3FEMALE TAB CONNECTOR 84TUBING TEFLONA/R5FASTTAG PHF HOLDER16LOOMING YELLOWA/R7

-9676 0069NTS

WIPER/DEFOGGER HARNESS

TRIPP

JWF11/19/99

9676 0069

ENG. ORDER #BY DATE:CHANGEREVMF

NEW ISSUE-

NOTES: 1. ALL BREAKOUTS ARE TO BE PROTECTED W/TEFLON TUBING (ITEM #5). 2. ATTACH FASTAG HOLDER W/TWO BLACK TIE WRAPS. 3. ALL WIRES TO BE IDENTIFIED WITH WIRE MARKERS. MARKERS TO BE APPLIED ON WIRE, NOT ON TERMINALS.

73(PARK) 72(LOW)

73(PARK) 72(LOW)

56

71(PARK)

70(LOW)

2

LH WIPER MOTOR

DEFOGGER

RH WIPER MOTOR

UPPER WIPER MOTOR9676 0069

P21(CENTER CONSOLE)

1

7

6

4

4

4

4

2 3

2

3

4

5

6

7

8

9

10

11

12

-9676 0069NTS

WIPER/DEFOGGER HARNESS

TRIPP

JWF11/22/99

9676 0069

ENG. ORDER #BY DATE:CHANGEREVMF

NEW ISSUE-

1

73 72

73 72

56 2

71

70

73

72

73

72

71

70

56

2

LH WIPER MOTOR

RH WIPER MOTOR

DEFOGGER

UPPERWIPERMOTORP21

(CENTER CONSOLE)

NOTE: 1. ALL WIRES ARE TO BE 16 AWG (BLACK) EXCEPT THE FOLLOWING WIRE #'S: 2, 56, 70 & 71. THESE WIRES ARE TO BE 14 AWG (BLACK).

PARK LOW

PARK LOW

PARK

LOW

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.1/2

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250


DTL.

QTY.REQ.


ITEM NO.

CONNECTOR11CORDSET,FEMALE22--3LOOMING YELLOWA/R4PANDUIT 54738 01005RECEPTACLE26WEDGELOCK, W4P27BOOT 28CONTACT, PIN89

E9676 0073NTS

HARNESS, RAIL LIFT

TRIPP

9676 0073



NONEBMB 09-27-999/10/99NEW ISSUEA WDS 09-17-99JLP

51826BMB 11-18-9911/05/99SEE E.O.BJWF 11-14-99DN

NONEWDS 03/19/05SWA

03/03/05PICTORAL OF ITEM 6 RECEPTACLE WAS A PLUG

JLE 03/15/05

53539AWDS 05/12/05ADN

04/27/05NO CHANGE THIS SHEET

JLE 05/10/05

53822ITEM 3 TEFLON TUBING REMOVEDITEM 5 WAS FASTAG PHF HOLDERADDED NOTE 1

AJI06/20/06


DEUT

SCH

96

76

00

73

VIEW "A-A"

A

A

VIEW "B-B"

P31--JB2 BB

BBP32--JB3

1

5

4

2

2

P12

A

B

C

D E

F

G

J

K

L

M

N

P SR

T

U

V

W

XH

5

612

114

310

21

98

7

LEFT5

6 7 8 9

6 7 8 9

CC

CC

VIEW "C-C"

P23

P24

JB25

RIGHT5

JB35

B

B

B

B

C

C

C

EE

E E

E

E

E

C

D

E

E

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.2/2

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 E9676 0073NTS

HARNESS, RAIL LIFT

TRIPP

9676 0073



NONEBMB 09-27-999/10/99NEW ISSUEA WDS 09-17-99JLP

51826BMB 11-18-9911/05/99SEE E.O.BJWF 11-14-99DN

NONEWDS 03/19/0503-03-05NO CHANGE THIS SHEETC

JLE 03/15/05SWA

53539AWDS 05/12/05ADN

04/27/05P32-2 WAS J6-RAIL CLAMPLOCK WIRE #131; P32-3 WAS JS-RAIL CLAMP LOCK WIRE #130

JLE 05/10/05

53822AJI06/20/06

NO CHANGES THIS SHEET


POWER CB13 A

POWER CB13 B

JB2 GROUND C

JB3 GROUND D

RAIL GRIP CLOSE E

RAIL GRIP OPEN F

RAIL LIFT UP LH G

RAIL LIFT UP RH H

TIE EXCHANGER UP LH ENABLE A2 J

TIE EXCHANGER DOWN LH ENABLE B1 K

TIE EXCHANGER UP RH ENABLE A1 L

TIE EXCHANGER DOWN RH ENABLE B2 M

RAIL LIFT RH LVDT SIGNAL N

RAIL LIFT RH LVDT SIGNAL GROUND P

RAIL LIFT HYD LOCK LH R

RAIL LIFT HYD LOCK RH S

RAIL CLAMP LOCK LH T

RAIL CLAMP LOCK RH U

1

LH S

TRO

KE

SE

NS

OR

(RA

IL L

IFT

SP

OTT

ING

) 2

RH

STR

OK

E S

EN

SO

R (R

AIL

LIF

T S

PO

TTIN

G)

3

J4-R

AIL

LIF

T H

YD

LO

CK

RH

4

J3-R

AIL

LIF

T H

YD

LO

CK

LH

5

6

7

8 9

GR

OU

ND

10 11

PO

WE

R

12

J7-T

IE E

XC

HA

NG

ER

UP

RH

EN

AB

LE A

2

1

J6-T

IE E

XC

HA

NG

ER

DO

WN

LH

EN

AB

LE B

2

2

J5-T

IE E

XC

HA

NG

ER

UP

LH

EN

AB

LE A

1

3

J4-R

AIL

LIF

T U

P R

H

4

J3-R

AIL

LIF

T U

P L

H

5

J2-R

AIL

GR

IP O

PE

N

6

J1-R

AIL

GR

IP C

LOS

E

7

J8-T

IE E

XC

HA

NG

ER

DO

WN

RH

EN

AB

LE B

1

8 9

GR

OU

ND

10 11

PO

WE

R

12

P32 JB3 P31 JB2

P12

22

22

2

2

89

90

85

87

158

158

157

157

93

94

86

88

130

131

131

130

88

86

2 22 158

158

87

85

90

89

2 22

157

157

91

92

NOT USED X

ALL WIRES 16AWG UNLESS OTHERWISE SPECIFIED

1

2

3

4

91

2

22

92

1

2

3

4

93

2

22

94

RAIL LIFT LH LVDT SIGNAL V

RAIL LIFT LH LVDT SIGNAL GROUND W

P23LH LVDT

P24RH LVDT

B

B

B

B B BB

B B

B

D

E

DD

4738 01002-WAY SERIES1TERMINAL LOCK 17TERMINAL, RING28

DRAWN BY:DATE:

JLP09/10/99

WDS4/25/06SEE EO

53822WDS 07/06/06 AJI

06/20/06ITEM 3 TEFLON TUBING REMOVEDITEM 5 WAS FASTAG PHF HOLDERADDED NOTE 1

LCP 06/30/06

LCP08/11/08

ITEM 2; LUMBERG RK 120M-630/2MREVISED NOTES

P13

5

612

114

310

21

98

7

P58--AIR DRYER

BRAKE PS

96

76

00

74

5

B

B B

B

B

B

C

C

C

CC

5164 408

51805

51878

54415

8

B

D

D

D


DTL.

QTY.REQ.


ITEM NO.

CONNECTOR11CORDSET, 12- -3LOOMING YELLOWA/R4TAPE15

6

E9676 0074NTS

HARNESS, MAIN MANIFOLD

TRIPP

WDS01-Feb-99

9676 0074

ENG. ORDER #CHECKED BY: DATE:APPROVED BY: DATE:CHANGEREVMF

NEW ISSUEA

DEUT

SCH

VIEW "A-A"

A

A

VIEW "B-B"

B

B

P30--JB1

14 2

A C

B

D

HJ

K

L

M

N

G

F

EP

6 7

DRAWN BY:DATE:

51805JLP09/10/99A

WDS4/25/06SEE EO

53822WDS 07/06/06 AJI

06/20/06NO CHANGE THIS SHEET

LCP 06/30/06

LCP08/11/08

JB1 GROUND B

FORWARD PROPEL PRESSURE SWITCH C

PROPULSION DISABLE D

REVERSE PROPEL PRESSURE SWITCH E

TIE EXCHANGER EXT/RET RH ENABLE F

TIE EXCHANGER EXT/RET LH ENABLE G

TIE EXCHANGER EXTEND REGEN H

BRAKES ON J

INFLATE REAR AIR SPRINGS K

BRAKE PS L

NOT USED M

NOT USED N

NOT USED P

BR

AK

ES

ON

1

TIE

EX

CH

AN

GE

R R

EG

EN

EX

TEN

D

2

TIE

EX

CH

AN

GE

R E

XT/

RE

T LH

EN

AB

LE

3

TIE

EX

CH

AN

GE

R E

XT/

RE

T R

H E

NA

BLE

4

RE

VE

RS

E P

RO

PE

L P

RE

SS

UR

E S

WIT

CH

5

PR

OP

ULS

ION

DIS

AB

LE

6

FOR

WA

RD

PR

OP

EL

PR

ES

SU

RE

SW

ITC

H

7

INFL

ATE

RE

AR

AIR

SP

RIN

G

8 9

GR

OU

ND

10 11

PO

WE

R

12 P30--JB1

P13

2

62

66

63

159

160

165

67

64

67 160 63 62

159 66 64 2 18

B AIR DRYER GROUND

P58--AIR DRYER

18

2

- BRAKE PS POWER

- BRAKE PS SIGNAL

BRAKE PS

18

6969

B

C

51878

54415NO CHANGES THIS SHEETD

E9676 0074NTS

HARNESS, MAIN MANIFOLD

WDS01-Feb-99

9676 0074


NEW ISSUE

JB1 POWER A 18

165

A AIR DRYER POWER

ALL WIRES TO BE 16 AWG UNLESS OTHERWISE SPECIFIED

B

4738 0100

DRAWN BY:DATE:

NONEBMB 09/27/99JLP

09/10/99A WDS 09/17/9953539AWDS 05/12/05

ADN05/02/05

NO CHANGE THIS SHEET JLE 05/10/05

53822AJI06/20/06

ITEM 5 WAS FASTAG PHF HOLDERITEM 3 TEFLON TUBING REMOVEDADDED NOTE 1

BBP33--JB4

P1

5

612

114

310

21

98

7

96

76

00

75

5

JB6

5

JB4

5

JB5

5

NOTE: 1. HARNESS AND CONNECTORS ARE TO BE IDENTIFIED AS SHOWN, PRINTED ON PANDUIT THERMAL TAPE AND ASSEMBLED AS NEAR AS POSSIBLE TO THE CONNECTORS. TAPE WIDTH IS 1"; TAPE LENGTH TO BE DETERMINED BY THE HARNESS DIAMETER.

C

C

CC

CC

B

C

C


DTL.

QTY.REQ.


ITEM NO.

CONNECTOR11CORDSET32--3LOOMING YELLOWA/R4PANDUIT 45

C9676 0075NTS

HARNESS, TIE GRIP-PNEUMATIC

TRIPP

WDS01-Feb-99

9676 0075


NEW ISSUE

DEUT

SCH

VIEW "A-A"

A

A

VIEW "B-B"

B

B

P35--JB6

P34--JB5BB

14

2

2

2

2210

2524

21

29

208

19

3130

1829

2816

2715

2614

1312

2311

3

45

617

71

CHECKED BY: DATE:APPROVED BY: DATE:

NONEBMB 09/27/99JLP

09/10/99A WDS 09/17/9953539AWDS 05/12/05

ADN05/02/05

ADDED P33 1 & 2ADDED P34 1 & 2WERE SPARES

JLE 05/10/0553822AJI

06/20/06NO CHANGES THIS SHEET

JB5 POWER 2

JB6 POWER 3

JB4 GROUND 4

JB5 GROUND 5

JB6 GROUND 6

TIE GRIP CLOSE RH 7

TIE GRIP OPEN RH 8

TIE GRIP ROTATE IN RH 9

TIE GRIP ROTATE OUT RH 10

TIE GRIP PRESSURE 11

RH CYC BACK 12

RH CYL FORWARD 13

JB4-J8 14

TIE GRIP CLOSE LH 15

TIE GRIP OPEN LH 16

TIE GRIP ROTATE IN LH 17

TIE GRIP ROTATE OUT LH 18

TIE GRIP PRESSURE 19

LH CYL BACK 20

LH CYC FORWARD 21

JB5-J8 22

TIE EXCHANGER EXTEND LOCK LH 23

TIE EXCHANGER EXTEND LOCK RH 24

TIE EXCHANGER UP-DOWN LOCK LH 25

TIE EXCHANGER UP-DOWN LOCK RH 26

RAIL LIFT UP-DOWN LOCK 27

INFLATE FRONT AIR SPRINGS 28

FUEL SENDER 29

JB6-J8 30

NOT USED 31

INFL

ATE

FR

ON

T A

IR S

PR

ING

S

2

RA

IL L

IFT

UP

/DO

WN

LO

CK

3

TIE

EX

CH

AN

GE

R U

P-D

OW

N L

OC

K R

H

4

TIE

EX

CH

AN

GE

R U

P-D

OW

N L

OC

K L

H

5

TIE

EX

CH

AN

GE

R E

XTE

ND

LO

CK

RH

6

TIE

EX

CH

AN

GE

R E

XTE

ND

LO

CK

LH

7

SP

AR

E

8 9

GR

OU

ND

10 11

PO

WE

R

12

LH C

YL

FOR

WA

RD

(RA

IL L

IFT

SP

OTT

ING

) 1

LH C

YL

BA

CK

WA

RD

(RA

IL L

IFT

SP

OTT

ING

) 2

TIE

GR

IP P

RE

SS

UR

E

3

TIE

GR

IP R

OTA

TE O

UT

LH

4

TIE

GR

IP R

OTA

TE IN

LH

5

TIE

GR

IP O

PE

N L

H

6

TIE

GR

IP C

LOS

E L

H

7

SP

AR

E

8 9

GR

OU

ND

10 11

PO

WE

R

12

RH

CY

L FO

RW

AR

D (R

AIL

LIF

T S

PO

TTIN

G)

1

RH

CY

L B

AC

KW

AR

D (R

AIL

LIF

T S

PO

TTIN

G)

2

TIE

GR

IP P

RE

SS

UR

E

3

TIE

GR

IP R

OTA

TE O

UT

RH

4

TIE

GR

IP R

OTA

TE IN

RH

5

TIE

GR

IP O

PE

N R

H

6

TIE

GR

IP C

LOS

E R

H

7

SP

AR

E

8 9

GR

OU

ND

10 11

PO

WE

R

12

P34--JB5 P33--JB4

P1

22

22

2

2

2

163

164

153

154

166

---

---

---

161

162

155

156

166

---

---

---

175

176

177

178

179

64

40

---

64

179

178

177

176

175

--- 2 22

---

---

166

156

155

162

161

--- 2 22

---

---

166

154

153

164

163

--- 2 22

B

C

B

B

B

B

BB

BB C9676 0075NTS

HARNESS, TIE GRIP-PNEUMATIC

WDS01-Feb-99

9676 0075

ENG. ORDER #DRAWN BY:DATE:CHANGEREVMF

NEW ISSUE

JB4 POWER 1

FUE

L S

EN

DE

R

1

P35--JB6

22

40

ALL WIRES 16 AWG UNLESS OTHERWISE SPECIFIED

IMPLIED TOLERANCES



250

RECEPTACLE,15166 812WEDGELOCK15112 9322CONTACA/R5166 7913CONNECTOR25166 6934SLEEVE, FEMALE 145166 7935CONNECTOR75166 7626CONNECTOR PLUG, 45166 7957PLUG, DBL CONTACT 25166 7898DIODE, 22968 00189LOOMING, BLACK WOVENA/R5102 51610TAPE, TRANSFER 14738 010011TUBING, HEAT SHRINK 1/4" A/R5102 44812

5

51/RED(BRAKE)

BRAKE LIGHTREAR

2/WHT

BRAKE LIGHTREAR

BRAKE LIGHTFRONT

BRAKE LIGHTFRONT

54/BLK(TAIL)

2/WHT

53/BLK(TAIL)

2/WHT

53/BLK(TAIL)

2/WHT

B I

2/WHT55/RED

98/A 2/B

CABFAN

A B

6


DTL.

QTY.REQ.


ITEM NO.

1

A96760120NTS

LIGHT HARNESS

TRIPP

96760120



51935NEW ISSUE-

5430406/06/08

REVISED THE WIRE NUMBERS ATTHE REAR WIPER CONNECTIONS;95 WAS 70, 96 WAS 71. REVISEDTHE WIRING NOTES. ADDED PARTNUMBERS. REPLACED FASTAGWITH TRANFER TAPE

LCP

9676

012

0

11

A

A

A

A

(CENTER CONSOLE)

P6

SEE NOTE 1

98/A

2/B

CABFAN

AB

13/A

2/B

BEACON

AB

5 5

5 55

7

7

7

7

8

8

99

4

4

NOTE:1. ALL DIODES ARE TO BE SOLDERED BETWEEN THE WIRE PAIRS AND COVERED WITH HEAT SHRINK TUBING, ITEM #12. ALL OTHER WIRES DO NOT REQUIRE A DIODE.2. DESIGNATIONS OF "A" OR "B" AT WIRE NUMBERS INDICATE POSITION IN PACKARD CONNECTOR.3. ALL WIRES TO BE IDENTIFIED WITH WIRE NUMBERS. MARKERS TO BE APPLIED ON WIRE, NOT ON TERMINALS.4. ALL UNUSED CONNECTOR PINS OR SOCKETS ARE TO BE SEALED PER THE COMPONENT MANUFACTURERS RECOMMENDED METHOD5. ALL SOCKETS AND PINS ARE TO BE SOLID TYPE6. HARNESS IS TO BE IDENTIFIED WITH THE CORRESP0NDING NORDCO PART NUMBER PRINTED ON PANDUIT THERMAL TAPE AND ASSEMBLED AS NEAR AS POSSIBLE TO THE MAIN CONNECTOR. TAPE WIDTH IS 1"; TAPE LENGTH TO BE DETERMINED BY THE HARNESS DIAMETER.7. ALL SPLICED CONNECTIONS ARE TO BE SOLDERED AND COVERED WITH HEAT SHRINK SLEEVING.

REARWIPERMOTOR

95LOW

BACK UPALARM

96PARK

B I

2/WHT

BACK UPALARMFRONT

54/A

TRAVELLIGHTFRONT

BEACON/STROBE

2/B13/A

DOMELIGHT

57/A 2/B

54/A

TRAVELLIGHTFRONT

53/A

TRAVELLIGHTREAR

2/B53/A

TRAVELLIGHTREAR

A B

A B A B

A B

A BA B 2/B

2/B 2/B

55/RED

51/RED(BRAKE)

51/RED(BRAKE)

54/BLK(TAIL)

51/RED(BRAKE)

FRONT

REAR

12 3

6 6

66

6

10

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.1/2

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


CLOSE ASPOSSIBLE

CLOSE ASPOSSIBLE

IMPLIED TOLERANCES



250

TRIPP

06/05/08

2

3

4

5

6

7

8

9

10

11

12 2

2

51

57

53

96

13

54

55

98

95

2 98

CABFAN

B A

A96760120NTS

LIGHT HARNESS

96760120



51935NEW ISSUE-

54304REVISED THE WIRE NUMBERS ATP6-8, P6-9; 95 WAS 70, 96 WAS 71

LCPA

A

1

2 254 51 53 96 95 2 13 2 57 2 53 2 55 2 54 51

2 53 51 2 55 2 54 2 54 2 53 51

BRAKE LIGHT TRAVEL LIGHT REARWIPER MOTOR

BEACON DOME LIGHT TRAVEL LIGHT BACK-UP ALARM BRAKE LIGHT

BRAKE LIGHT BACK-UP ALARM TRAVEL LIGHT TRAVEL LIGHT BRAKE LIGHT

P6(CENTER CONSOLE)

WHITE AB PARK LOW BB A A B A REDWHITE WHITE

BLACK(TAIL)

RED(BRAKE)

RED(BRAKE)

BLACK(TAIL)

WHITE

BLACK(TAIL)

RED(BRAKE)

WHITE

RED B A B A

WHITE

BLACK(TAIL)

RED(BRAKE)

NOTE:1. WIRES TO BE STRANDED COPPER 16 AWG (BLACK) SXL TYPE, GXL TYPE OR ENGINEERING APPROVED EQUIVALENT THE FOLLOWING WIRE #'S: 2, 53, 54, 70 & 71 TO BE 14 AWG (BLACK) OF THE SAME TYPE LISTED ABOVE.

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.2/2

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


no. sheet no. all information contained on this …

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