nms slurry pump catalogue-2016-05-05
TRANSCRIPT
Heavy Duty Slurry Pump
Pumps are available either Rubber or Metal lined utilizing Abrasive and Corrosive Resistant Materials.
Features:
Ultra-Heavy Duty Hard Metal or Elastomer Lined High Quality, Cost Effective and Efficiency Innovated High Technology and Development Discharge Size 25 -1400mm Flow Rate 5-13400m 3/H Head 5- 110m
I
Volute Throat Bush
Bearing Assembl y and Shaft
The shaft is designed with a short overhang to reduce shaft de- flection and minimize vibration Provided with hardened shaft sleeve to protect the shaft Optional d i m ens i o na l l y i n t e r c h a n g e a b l e h e a v y duty b e ar i ng cartridge assemblies Cartridge assembly is retained on a one piece frame Grease purged piston rings to help seal contaminates out of bearing housing.
Impeller
Removable Liners
Enclosed impellers to maximize efficiency Pump out vanes on both shrouds Minimizes recirculation Reduces stuffing box pressure Hard Metal or Elastomer liquid ends Interchangeable hard metal and elastomer impellers Cast-in impeller threads to protect shaft Impeller clearance set by moving cartridge assembly
Liners are positively attached utilizing studs. Liners and Impellers for hard metal and elastomer lined pumps have common dimensions and are interchangeable within the same pump size.
Seal Options
Gland Seal- M ost popular type of seal. Clean water at a Box certain pressure being injected into the packing through
L---- -
the l a n t e r n restrictor, preventing leakage from casing. Simple structure, easy maintenance and low cost, suitable for where expeller seal suitable.
Packing Seal Gland
Lantern Ring
Expeller Sea l Packing
Expeller Seal- The expeller generate a reverse centrifugal force to prevent the leakage. It can be used for single- stage pump or the first pump of multiple pumps in series when the positive pressure at suction side is larger than that at discharge si de by no m ore than 1 0 %. No gland water is needed, the slurry will not be diluted and the sea-ling effect is reliable, used in where dilution of slurry is not allowed
Mechanical Seal- Suitable for applications where no extra substance is allowed to mix with the fluid being pumped, such as chemical or food industry.
Pump liner and impeller material have inter changeable wear part combinations.
Liners and impellers for hard metal and elastomer lined pumps have common
dimensions and are interchangeable within the same pump size.
Frame supports the bearing cartridge which includes grease lubricated taper roller or
cylindrical bearings. Bearings are located on a large diameter shaft designed to
minimize overhang and deflection.
Drive Arra ngement
CV ZV(Z) CR(Z)/CL (Z) DC(Z)
Application Features and Design
MSP sump pumps are an ultra-heavy duty design for continuous operation, the bearing assembly design allows the pumps to operate in very tough conditions without damaging the bearing.
Both high chrome alloy and elastomer wet end parts are suitable to the different applications, and the pumps use in many industries, various lengths and suction extensions are available to suit most sump depths.
Suitable For
• Floor cleanup • Sand slurry • Mill scale • Chemical wastes • Process sumps
Technical Data:
• Mill sumps Casing: Cast II r on Sizes: 40 to 200mm I mpeller: High Chrome Iron or Elastomer Max Capacity: 131/sec. to 141/sec. Max Delivery Head: 3Sm
Impeller:
• MSP Pumps - metal or elastomer impellers • MSPR Pumps - elastomer molded • No shaft seals are required • Bearing loads are minimized using double suction impellers.
• Impeller adjustment is made by shimming between the bearing housing and the mounting plate attachement.
• Metal and molded elastomer impellers are available, and are dimensionally interchangeable.
Column Assembly:
• MSP Pumps - metal column • MSPR Pumps - elastomer metal column
Clear Water Performance
Model
Max. Motor
Power KW
Material Clear Water Performance
Liner
Impeller Capacity Q
Head H(m) Pump speed n(r/min)
Eff.
ri (%) (m3/h) (l/s) 1.5WV-MSP
15 M M 19.44"'43.2 5.4"'12 3.5"'28 1000"'2200 38
1.5WV-MSPR RU RU 17.28"'39.6 4.8"'11 3"'24.5 1000"'2200 40 2.5XV-MSP
30 M M 23.4"'87 .12 6.75"'24.2 5.5"'31.5 700"'1500 51
2.5XV-MSPR RU RU 22.5"'105 6.25"'29.15 5.5"'27 700"'1500 51
4YV-MSP 75
M M 54"'289 15"'80.3 5"'37 500"'1200 56
4YV-MSPR RU RU 64.8"'285 18"'79.2 7.5"'38 600"'1200 62
6ZV-MSP
110
M M 108"'479.16 30"'133.1 8.5"'37 500"'1000 55
6ZV-MSPR RU RU 108"'479.16 30"'133 .1 8.5"'35.5 500"'1000 56
8ZV-MSP M M 189"'891 52.5"'247.5 6.5"'37 400"'850 64
10TV-MSP 200 M M 261"'1089 72.5"'302.5 7.5"'33.5 400"'750 60
M means metal Ru means ru bber
- Structure & Features
- Carbon Steel
Bearing Housing Ductile Iron
Clamp Plate
MSP-Steel MSPR-Rubber Lined
Single stage, single suction, overhang shaft, centrifugal, single casing vertical pump
• Material: Wet Ends-Casings, impellers, liners are made of high-chrome alloy or rubber, to resist wear, corrosion, impact or erosion, parts made of metal or rubber are interchangeable le.
Column
MSP-Steel MSPR-Rubber Lined
Strainer Rubber
Lower Strainer
MS- Metal MSR-Rubber
Discharge Pipe
MSP-Steel MSPR-Rubber Lined
MSP-Steel MSPR-Rubber Lined
Back Liner
MSPR-Rubber Lined
Impeller
MSP-Chrome Alloy MSPR-Rubber Lined
Casing
MSP-Chrome Alloy MSPR-Rubber Lined
• Bearing Assembly- Grease Lubrication,
easy to maintenance.
Shaft sealing problems. • Part Design:
Allow no priming required. Screens-Reduce blockage rate.
Impeller-Double suction vanes reduce the axial load. Suction pipe-could be fixed to draw away the high concentrated slurry de- posited on the bottom of pit.
Shaft Spacer
Pump Casing
FPL Insert
Shaft Sleeves
Volute Liner
Exlerller
Impeller
Impeller
Bearing Assembly
Flange Plate
Throat Bush
Casing
Dynamic seal
Base Lantern Ring Cover Plate Liner Bearing Housing
l'7A_
.···.f. - .
PUMP PARTS FABRICATION AND PARTS TEST PROCESS
PARTS AFTER PROCESSING A N D MOVE D TO WAREHOUSE
IMPELLER DYNAMIC BALANCE TESTING, PUMP ASSEMBLING AND PERFORMANCE TEST
·
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. 0 II ' •
AFTERSALES O N - SIT E SERVICE
. · . '.',. · · - '
• L
Clear Water Performance
MS(R) Clear Water Performance
Model
Max Motor Power
Kw
Material Clear Water Performance
Liner
Impeller Capacity
Head H(m) Pump Speed n(r/min)
Eff.
NPSH(m)
(m3/hr)
(l/s)
251-MS
15 M M 12.6-28.8 3.5-8 6-68 1200-3800 40 2-4
RU RU 10.8-25.2 3-7 7-52 1400-3400 35 2-4
401-MS
15 M M 32.4-72 9-20 6-58 1200-3200 45 3.5-8
RU RU 25.2-54 7-15 5.5-41 1000-2600 50 2 .5-5
50J-MS
30 M M 39.6-86.4 11-24 12-64 1300-2700 55 4-6
RU RU 36-75 .6 10-21 13-39 1300-2100 55 2-4
75J-MS 30 M
M
86.4-198
24-55
9-52
1000-2200
71
4-6
75K-MS 60
75J-MS 30 RU
RU
79.2-180
22-50
5-34 .5
800-1800
59
3-5
75K-MS 60
100K-MS 60 M
M
162-360
45-100
12-56
800-1550
65
5-8
100L-MS 120
100K-MS 60 RU
RU
144-324
40-90
12-45
800-1350
65
3-5
100L-MS 120
150L-MS 120 M
M
360-828
100-230
10-61
500-1140
72
2-9
150Q-MS 300
150L-MS 120 RU
RU
32-720
90-200
7-49
400-1000
65
5-10
150Q-MS 300
200RS-MS
560 M M 612-1368 170-380 11-61 400-850 71 4-10
RU RU 540-1188 150-330 12-50 400-750 75 4-12
250RS-MS
560 M M 936-1980 260-550 7-68 300-800 82 6
RU RU 720-1620 200-450 7-45 300-650 80 2.5-7.5
300RS-MS
560 M M 1260-2772 350-770 13-63 300-600 77 3-10
RU RU 1152-2520 320-700 13-44 300-500 79 3-8
350TV-MS
1200 M M 1368-3060 380-850 11-63 250-550 79 4-10
RU RU 1260-2880 350-800 12-42.5 250-450 80 4-8
450TV-MS
1200 M M 2520-5400 700-1500 13-57 200-400 85 5-10
RU RU 1800-4680 500-1300 13-44 200-350 80 2-7
Recommend 50%Q Q 1 10%Q', (Q’z Capacity at Max. eff point)
M metal, R means rubber
MIZZTECH PUMPS MODEL SHEET
AH(R) MS HH MSH 1.5/1B-AH 25I-MS 1.5/1C-HH 1.5/1J-MH 1.5/1B-AHR 25I-MSR 3/2D-HH 3/2K-MH 2/1.5B-AH 40I-MS 4/3E-HH 4/3L-MH 2/1.5B-AHR 40I-MSR 6/4F-HH 6/4M-MH 3/2C-AH 50J-MS
3/2C-AHR 50J-MSR L(R)&ML 4/3C-AH 80J-MS 20A-L 20A-ML 4/3C-AHR 80J-MSR 50B-L 50I-ML 6/4D-AH 100K-MS 50B-L(R) 50I-MLR 6/4D-AHR 100K-MSR 75C-L 75J-ML 6/4E-AH 100L-MS 100D-L 100K-ML 6/4E-AHR 100L-MSR 150E-L 150L-ML 8/6E-AH 150L-MS 300S-L 300U-ML 8/6E-AHR 150L-MSR 400ST-L 400RS-L 10/8F-AH 200M-MS 450ST-L 450ST-L 10/8F-AHR 200N-MSR M&SM 12/10ST-AH 1250RS-MS 10/8R-M 10/8Q-MM 12/10ST-AHR 250RS-MSR 10/8E-M 10/8L-MM 14/12ST-AH 300RS-MS G&MSG 14/12ST-AHR 300RS-MSR 6/4D-G 6/4K-MSG 16/14TU-AH 350TV-MS 8/6E-G 8/6L-MSG 16/14TU-AHR 350TV-MSR 10/8F-G 10/8M-MSG 20/18TU-AH 450TV-AH 12/10G-G 12/10N-MSG 20/18TU-AHR 450TV-AHR 14/12G-G 14/12N-MSG
SP(R)&MS(R) 14/12T-G 14/12V-MSG 40PV-SP 40WV-MSP 16/14G-GH 16/14N-MSGH 40PV-SPR 40WV-MSPR SH&SH 65QV-SP 65XV-MSP 6/4E-SH 100SH-L 65QV-SPR 65XV-MSPR 8/6F-SH 150SH-M 100RV-SP 100TV-MSP 12/10T-SH 250SH-V 100RV-SPR 100YV-MSPR
150SV-SP 150ZV-MSP AF&MSF 150SV-SPR 150ZV-MSPR 2QV-AF 2XV-MSF 200SV-SP 200ZV-MSP 3QV-AF 3XV-MSF 250TV-SP 250UV-MSP 4RV-AF 4YV-MSF
6SV-AF 6ZV-MSF 8SV-AF 8ZV-MSF
Horizontal slurry pumps are cantilevered centrifugal pumps. They have been designed for the handling of highly abrasive or corrosive high density slurries, which are widely used in Metallurgical, Mining, Coal, Petroleum & Chemical, Transportation, River & Channel dredging, Building material and municipal projects. Its construction can be divided into following types based on the application ranges. 1.1 Type--ZJ, ZJP, ZJHP, ZJM, ZJH pumps are also called as heavy-duty pumps. They can be operated in multi-stage series installation within the maximum working pressure of various types of pump because these types of pump have fitted with thicker wear parts and large duty frame, suitably transporting highly abrasive high density slurry or lower density high head slurry. Among of them, type ZJH pump is suitable for lower density and abrasive high head slurry. Above types of pumps also can be used in certain corrosive slurries. 1.2 Type ZJD pump can be also called as light-duty slurry pump. Compared with heavy-duty slurry pump, this type of pump is high speed, smallest, light-weight and suitable for transporting fine particle lower density slurry (the maximum concentration in weight does not exceed 30%). It can be used for transporting high density lower abrasive slurry too. 1.3 Type D dredge pump and type ZJS gravel pump is designed for high density and lower abrasive slurry, which are suitable for delivering gravel, mud and slurry contained larger solids not for corrosive slurry. 1.4 The wet parts of ZJR, ZJDR & ZJMR pumps should be elastomer. Its casing, cover and driving can be exchanged with ZJ, ZJD, types of pump for the fine particle and corrosive
The sump pump type ZJL(R) is vertical, centrifugal slurry pump. It is suitable for delivering abrasion or corrosive slurry and the pump is always immersed in the sump or pit to operate. The sump pump is divided into type ZJL and ZJLR, but they have the same construction. The wet-parts and shaft for type ZJL is made of metal material for delivering abrasive slurry and for type ZJLR is lined with corrosive-resistant rubber for delivering corrosive slurry. The ZJL(R) sump pump is widely used for mining, chemical industry and each factory and mine enterprise. The sump pump type ZJL(R) is vertical, centrifugal slurry pump. It is suitable for delivering abrasion or corrosive slurry and the pump is always immersed in the sump or pit to operate. The sump pump is divided into type ZJL and ZJLR, but they have the same construction. The wet-parts and shaft for type ZJL is made of metal material for delivering abrasive slurry and for type ZJLR is lined with corrosive-resistant rubber for delivering corrosive slurry. The ZJL(R) sump pump is widely used for mining, chemical industry and each factory and mine enterprise.
• ISO 9001, 2008 Certification • ECM verification of compliance • Certified Quality Management system
Copies of certificates available on request
Reference List Customer country Customer Name Indonesia PT. Aneka Tambang Gold Mine Malaysia Thong Fatt Co.(Coal Mine) Philippine Dumalag Corp. Copper Mine USA Beckwith Kuffel Co. Copper Mine Canada Tar Sands Co.Uranium Mine Mexico Newmount Gold Mine Chile Zeldiwa Copper Mine Belgium MATAM Aluminium Plant USA BK LAOS Minerals and metals group Russia ООО"Основа-Гарант" Zambia Zambia Chambishi Copper Mine Project Vietnam Lang Xang Minerals Limited Sepon Cooper/gold mine Australia Queenland Nickel Pty Ltd Australia Focus Operations Pty Ltd
Figure 1. Construction of ZJ/ZJP/ZJM/ZJH