niels-e. wergin and mun yee cheek
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Niels-E. Wergin and Mun Yee Cheek. - PowerPoint PPT PresentationTRANSCRIPT
How “Japanese” are European Mangers?
A study on the transferability of Toyota’s Managerial Practices to its European
non-manufacturing subsidiaries
University of Greenwich / Univ. of Kent Joint H.R.M. Research Day
University of Greenwich 08 April 2005
Niels-E. Wergin and Mun Yee Cheek
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Lean Production
Interest in “lean production” began in early 1990s
Raised by MIT study “The Machine that Changed the World” (Womack et al.1990)
Higher productivity and quality with different organisation of work, not different technology
UK, US: Japanese transplants (Kenney and Florida 1990)
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The Toyota Production System
Main principles of “Lean Production” were developed by Toyota
Main person behind the “Toyota Production System”: Taichi Ohno
Elements:• Just in time (JIT)• Kanban (Sign, Index Card)• Kaizen (Continuous Improvement)• Muda (Waste)• Heijunka (Production Smoothing)• Andon (Signboard)• Pokayoke (Foolproofing)• Jidoka (Autonomation)
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Transferability
Lean Production debate has focused on transferability• To which degree can the principles of lean production
be transferred to factories in the west?
Role of “Transplants” such as NUMMI (Toyota-GM joint venture)
Focus on manufacturing
Very little research on impact of Japanisation on white-collar workers
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Research Question
To which degree is Toyota able to transfer its managerial practices and principles from Japan to its (non-manufacturing) overseas operations in Europe?
• General management principles (“The Toyota Way”)
• HRM practices
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Toyota’s Managerial Practices
1. Challenge: “current trends are addressed in the light of a longer range vision” (Toyota 2002)
2. Kaizen: continuous improvement by involving everyone in quality matters
3. Genchi-Genbutsu: identify root cause of problems (rather than symptoms), attention to detail
4. Respect: stresses sincere communication and mutual trust
5. Teamwork: facilitates mutual learning
6. Consensus: decisions are made consensual
7. Long-term orientation
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Toyota’s HRM practices
1. Recruitment of fresh graduates
2. Internal labour markets and lifetime employment
3. Job rotation
4. Extensive internal training & socialisation
5. Implicit performance evaluation
6. Seniority plus merit pay (nen-ko)
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Cases
Research is based on interviews in three non-manufacturing subsidiaries of Toyota in Europe
TMME – Toyota Motor Marketing Europe n.v./s.a.• 1670 employees
• established in 1989 (as TMSE); based in Brussels
TFR – Toyota France S.A.• 145 employees
• established in 1971; based in Paris
TGB – Toyota (GB) Plc• 484 employees
• established in 1965; based in Epsom
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Interviews
20 interviews:
TMEE: 1 japanese co-ordinator3 managers2 senior managers
TFR: 2 directorsSécrétaire Générale Président
TGB: 2 senior managers1 directorChairman
Six additional interviews
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Results – TMEE
General Management Principles
1 Challenge X 2 Kaizen X 3 Genchi-Genbutsu X 4 Respect X 5 Teamwork X 6 Consensus X 7 Long-term orientation XX
Human Resource Managment Practices
1 Recruitment of fresh graduates - 2 Internal labour markets & lifetime empl’t - 3 Job rotation - 4 Extensive internal training & socialisation - 5 Implicit performance evaluation - 6 Seniority plus merit pay (nen-ko) -
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Results – TFR
General Management Principles
1 Challenge XX 2 Kaizen X 3 Genchi-Genbutsu X 4 Respect X 5 Teamwork X 6 Consensus X 7 Long-term orientation XX
Human Resource Managment Practices
1 Recruitment of fresh graduates X 2 Internal labour markets & lifetime empl’t X 3 Job rotation X 4 Extensive internal training & socialisation X 5 Implicit performance evaluation - 6 Seniority plus merit pay (nen-ko) -
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Results – TGB
General Management Principles
1 Challenge XX 2 Kaizen XX 3 Genchi-Genbutsu XX 4 Respect XX 5 Teamwork XX 6 Consensus X 7 Long-term orientation XX
Human Resource Managment Practices
1 Recruitment of fresh graduates - 2 Internal labour markets & lifetime empl’t X 3 Job rotation X 4 Extensive internal training & socialisation X 5 Implicit performance evaluation - 6 Seniority plus merit pay (nen-ko) -
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Results – Comparison
TMEE: Transfer of the “Toyota way” general management principles is very limited
Main reason: none of the HRM principles have been transferred• Main reason: Belgian labour market is occupational rather than
internal (Marsden 1986)
TFR: Transfer of the “Toyota way” general management principles is limited, but less so than at TMEE
Four out of six of Toyota’s HRM practices have been transferred
TGB: By far the most complete transfer of managerial practices:
All general management principles have been transferred fully to TGB, apart from ‘consensus’
Half of the HRM practices have been transferred
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Hypotheses
The following factors explain the degree of transferability:
Employment legislation (different from JP)
Number of Japanese expatriates
Ownership structure
Cultural factors
Labour market conditions & HRM practices
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Hyp. 1: Employment Legislation
In none of the cases, employment legislation seems to have affected the transferability of Toyota’s managerial principles, although working time legislation and legislation on works councils means that Toyota managers in France and Belgium operate differently
Hyp. 1 disproved
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Hyp. 2: Expatriates
TMME: ca. 170 Japanese staff (ca. 10%)
TFR: 3 Japanese Staff (2%)• General Secretary, President (MD is French), one
coordinator
TGB: 2 Japanese staff (0.5%)• Chairman (MD is British), one coordinator
Causation seems to be reverse to what was expected• “there may be an element of them thinking ‘if it’s not broken, don’t
fix it’, ‘these guys know what they are doing, they understand their market, they are doing a good job, so let them go on with it’” (interview 11)
Hyp. 2 disproved
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Hyp. 3: Ownership Structure
1990 2005
TMC
100%
TMME
100%
TFR
Inchcape
100%
TGB
TMC (Japan)
100%
TMME
100% 100%
TGB TFR
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Hyp. 3: Ownership Structure (2)
Currently, all three subsidiaries are fully owned by TMC (Toyota Motor Corp.)
However, TGB was previously owned by Inchcape venture capitalists
One should expect therefore that transfer to Britain has been less complete – but the opposite is the case (though there were some changes since the sale to Toyota)
Hyp. 3 disproved
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Hyp. 4: Cultural Differences
According to interviewees, some problems with ‘cultural differences’ in all three cases, however:
TGB managers seem more willing to accept the ‘Toyota way’ than managers in BE and F, e.g. in regard to consensual decision making• “I think that we’ve all bought into it very well… we all
see the benefit… there is a general understanding and very little resistance” (interview 12)
TGB managers seem more willing to accept the ‘Toyota way’
Surprising – UK has more individualistic culture than F, BE (role of social Catholicism)
Hyp. 4 disproved
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Hyp. 5: Institutional Structure
BE, as coordinated market economy, has institutional structures quite similar to those in JP – firms are more organisation-oriented than market oriented (Dore 1989)• e.g. training
• e.g. financing – debt, not equity
French firms, too, are more organisation-oriented, but moving towards being more market-oriented
UK is liberal market economy, quite different from Japan• e.g.labour markets – more fluid
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Labour market characteristics
median length of tenure (yrs)
vocational training system
skill profile
J 8.3 company-based firm/ occupational
BE 8.4 vocational colleges and apprenticeships
industry/ occupational
F 7.7 company-based firm/ occupational
UK 5.0 weak occupational/ general
adapted from Estevez-Abe et al. 2001
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Institutional structure
Looking at institutional structure, transfer to F should be most wide-ranging, to UK most limited – but opposite is the case. Why?
Companies in LMEs, which lack the coordinating capacities of CMEs, have to stabilise their core workforces through other means, such as internal training and promotions• “…employers (in LMEs) seeking to pursue high-quality
production (and lacking the strong non-market coordinatin mechanisms that support this in the CMEs) often turn to strategies that involve internalising skill formation and instituting various plant-based mechanisms for securing labour cooperation and peace” (Thelen 2001:74)
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Conclusion
Employment legislation, the number of expatriates, ownership structure, and cultural factors/behavioural dispositions do not explain why the transfer of Toyota’s managerial practices to BE, F, UK does (not) take place
The institutional framework and the structure of the labour market have some explanatory power, but not in the way anticipated
The existence of Toyota’s HRM practices seems to facilitate the transfer of its other, general management principles
Yet, HRM practices were adapted to local circumstances in all three cases
Japanese managerial practices are an integrated whole