nidec india private limited
TRANSCRIPT
NIDEC CORPORATION
Nidec Corporate Profile
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Nidec Corporate Profile
Date of Foundation: July 1973
Head Office: Kyoto, Japan
Capital: 87.7 billion Yen (US$0.79B)
Turnover: 1178.3 billion Yen (US$10.71B)
Operating Income: 124.5 billion Yen (US$1.18B)
Group Companies: 251
Employees: 100,394
Tokyo Stock Exchange(6594)
As of March 2016, 2015 fiscal year (1 dollar = 110 yen)
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Group Companies Around the World
Asia: 80 South America:16
North America:30 Europe:32
251 companies in 33 countries
Japan:33 China:60
Expanding Global Network
Japan:33
(Production / Sales / R&D)
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Sales by Product Group (FY2015 Results)
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Nidec Products Overview (1/3)
Home Appliance / Information Technology / Office Equipments
HDD motors (Nidec) Printer motors (Nidec) Inner BLDC motors (Nidec)
Stepping motors (Nidec Servo/Sankyo)
Vibration motors (Nidec Seimitrsu/Copal)
Disc drive/Scanner (Nidec)
Cooling fan (Nidec/Servo)
Camera parts(Nidec Copal)
Washer / Blowers for A/C
(Nidec Motor)
Switches/Trimmers
(Nidec Copal Electronics)
Majority Market Share in Core Business Segments
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Nidec Products Overview (2/3)
ECU(ABS/EPS), Driving Assistance
Automotive / Appliance / Commercial Industrial
Shifting Towards Higher System Integration
Dishwasher pumps
(Nidec Sole)
Manufacturing Plants, Renewal Energy Facilities
Appliance
Motor modules (resin)
(Nidec Sankyo)
Encoders (Nidec Avtron)
AC/BLDC/Reducers
(Nidec Motor/Techno/Shimpo)
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Nidec Products Overview (3/3)
Production Equipments / Tester
Dispenser / Process Automation
(Nidec Machinery)
Winding Machine
(Nidec Machinery)
Touch panel tester
(Nidec Read)
Automatic measurement
(Nidec Tosok)
X-Y Robot
(Nidec Machinery)
Semiconductor/PCB tester(Nidec Read)
In-house Process/Test Equipment Capabilities
Industrial / Commercial
Robots (Sankyo)
Press Machines (Shimpo/Minster)
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Growth Market and Plan
<Growth Engine> ① Home Appliances, ② Automotive, ③ Industry, ④ Robots
FY 2020 target
2T Yen sales &
15% operating
income ratio
FY2025 target
5T Yen sales
FY2030 target
10T Yen sales
Reached
1T Yen
1973 1988 2001 2003
It all started with just 4
Initial
Public
Offering
Listed on NYSE
New HQ on
30th anniversary
1973 1980 1990 2000 2010 2014 2020 2025 2030
Operating Income
Sales
First growth phase
(FY)
Second growth phase
1979 1984 1995 1998 2012
Production of
spindle motors
for 8” HDDs
Expanded axial
flow fans thru
US acquisition
Began
R&D of
auto
motors
Expanded
Appliance &
Commercial
motors
Set foot into solar
& wind power
generation
Accelerated
by
4 growth
engines
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Nidec Business Growth Strategy
1. Replace AC Motor to DC Brushless Motor
2. Replace Conventional Drive to Motor Drive
3. Create Innovative Product with Motor
Business opportunity
(Gasoline/Diesel/Oil driven) (Electric driven)
(IoT, Service Robot, AGV)
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Nidec Automotive Motor -Brushless-
Double Clutch Transmission
(E-actuator, Φ50, 60W/100W)
Electric Oil Pump
(Cooling, Accumulator, Φ60, 150W)
Electrical Power Steering (Column)
(Φ85, 300W)
Electrical Power Steering (Rack)
(Φ97, 500W)
Electrical Power Steering (Hydraulic)
(Φ100, 500W)
Engine Cooling fan
(Φ120, 400/600W)
In development
Production
from 2013
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Nidec Automotive Motor -Brushed-
Engine Cooling Motors (Φ100)
ABS Motors (Φ76)
HVAC Motors
Sunroof Motors (Φ42)
Hatch / Tailgate Motors (Φ42)
Windowlift Motors (Φ42)
Steering Adjust Motors (Φ43)
Seat Motors (Φ42)
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Home Appliances
Pet camera
Opening-closing toilet cover
●
Refrigerator
Game machine
Communication robot
Cleaning robot Air purifier
Electrical key
Car
Security camera
Air conditioner
Washer
Dishwasher
PC
Ceiling fan
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Industry
Irrigation
Oil, Gas
Mining
Iron Steel
Industry
Ship
Machinery Farm machine
Water and Sewerage
Energy
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Robots
Application
Personal Mobility
AGV
Telepresence robot Power-assisted
suit
Cleaning robot
(Home)
Cleaning robot
(Commercial)
Care support robot
Drone Communication robot
Whole Market (2025)
11B$ 5B$ 3B$ 23B$ 2B$ 5B$ 0.7B$ 1B$ 2B$
Product Market (2015)
59M$ 486M$ 738M$ - 621M$ 618M$ 18M$ 108M$ 129M$
No. of Motor
2 5 2~16 2~20 2~6 5 5 8 4~8
Power of Motor
200~400W
KW class 10~59W 10~59W 30~400W
1~53W ~KW class 50W 30~
1000W
Estimate around 3B$ product market
NIDEC CORPORATION
Nidec India Private Limited
Neemrana Factory
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NIDEC India 1st Phase Plant Outline
Address : Plot No.SP2-1 to 4, Majrakath, Neemrana, Alwar, Rajasthan,301 705, India
(To Delhi Airport 105km, To Mumbai Seaport 1,400km)
Employee : 1,500 (Estimate)
Site Area : 15,820 m2, (Total 121,410 m2,)
Capacity : 8,000K motors
Start of Operation : April 2016
Here
Home Appliance
Air Conditioner
Automotive
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NIDEC India 2nd Phase Plant Outline
Employee : 5,000 (Estimate)
Site Area : 32,000 m2, (Total 121,410 m2,)
Capacity : 16,000K motors
Start of Operation : October 2017 (subject to business situation) (The above figures include 1st Phase)
Here
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Nidec CEO and PM Mr. Modi ①
Nidec Corporation Chairman of the Board,
President & CEO
Mr. Shigenobu Nagamori
Honorable Prime Minister
of India
H.E. Shri. Narendra Modi
Meeting with Hon’ble PM Modi at Kyoto 31st August 2014
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Nidec CEO and PM Mr. Modi ②
In February 2015, our CEO came to India and met Mr. Modi again and
exchanged the opinion for boosting Indian economy.
First meeting at Kyoto, Japan on August 31st , 2014
Feb 17th, 2015. Delhi, India
NIDEC CORPORATION
Automotive Motor
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Motor for Engine cooling (10C model)
20
E
D C
A B
F
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Motor for Engine cooling (11TA model)
21
Motor type A (Max) B (Nom) C (Nom) D (Nom) E (Max) F (min)
11TA20 63,2 51 33,1 138 111,1 4,4
11TA30 63,2 51 33,1 138 111,1 4,4
11TA40 70,2 58 33,1 138 111,1 4,4
11TA50 76,2 64 33,1 138 111,1 4,9
11TA60 83,2 71 33,1 138 111,1 4,9
D
A B
C F
E
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Business State of Motor for EPS
Shipping Record No.1 Market Share with EPS Motor (Brushless)
Major Business Partners
0
2,000
4,000
6,000
8,000
10,000
12,000
A n
um
ber
of
sh
ipp
ing
(千台)
A[VALUE]
B 6% C 11%
D [VALU
E]
E [VALU
E]
F [VALU
E]
G [VALU
E]
Others 16% Nidec
25% Rapid
growth
since 2004
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Innovation to
Revolution
from
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is world’s leader of BLDC motor for home
appliance
bb
Air Conditioner Split, Window, Floor stand
Washing Machine
Top load, Front load Blower
Lid Lock
Pump Tub
motor
Fan motor
Refrigerator
Fan
Valve
Other Appliances
Damper
Ice maker
World’s No.1 share
World’s No.1 share
Other Appliances
Ceiling Fan
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Nidec Newly Developed
BLDC Ceiling Fan
Solution
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Finished Product from Nidec (Ceiling Fan)
High efficiency/Eco Design
Magnetic design
optimization
Power Control
Technology
Blade and fluid design optimization
Super-
computer aero dynamic
simulation
•High efficiency and
High Power Factor
technology
•Stability to voltage
fluctuation (140~280V)
•Electric Noise
immunity technology
•Compact and high
efficiency core
design
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Advantages of Nidec product toward similar technologies
Ceiling fan: Performance comparison between Nidec’s designed ceiling fan with blade and other player’s
conventional ceiling fan in same size
AC ceiling fan consumes 45-80 wattage. Nidec’s BLDC ceiling fan: Less than 35W
Nidec BLDC ceiling fan: 22 – 56% lower power consumption than conventional AC ceiling fan
Description Standard ceiling
fan 5 Star ceiling fan Nidec Ceiling fan
Sweep 1200mm 1200mm 1200mm
Power
Consumption
(Watts)
70-80 45-55 Less than 35
Speed ~ 330 - 380 ~ 350 ~ 350 - 385
Air Delivery
(m3/min) 230 – 270 210 – 240 220 - 230
Existing Motor
Single Phase
Induction (AC
motor)
Single Phase
Induction (AC
motor)
Brushless DC
motor
Nidec designed ceiling fan (Sensor-less IC technology)
Nidec is the only manufactures with
capability of designing the integrated
reliable DC motor and controller. It is only
Nidec that uses super computer for
performance simulation and holds an air
delivery measurement facility as a motor
manufacturer.
Super-computer
assisted air delivery
simulation
Φ202mm
92m
m
20% compact than
existing ceiling fan
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Technology Roadmap (Growth Strategy)
Ceiling fan Technology Development Roadmap
Ceilin
g fa
n
Global model
India model SEEP model(BLDC)
*Long life & safety (Low voltage)
Wider variation (design by India)
Ex. Light, chandelier, etc..
New design study( in India)
intelligent system (ex. Self-check system)
System study
2015 2016 2017 2018 2019 2020 2022 2024
Increase Value added product
Improve New platform
Development New platform
High efficiency fan
New design
Much Lower Power consumption *Long life & Low vibration & Low noise
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Pedestal Fan
(BLDC motor and AC motor)
Solution
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DC Motor (Pedestal Fan)
Type A Type B
With frame
(Simplified anti-dust) Without frame
Type C
Compatible with AC motor
Outer rotor type (inside frame)
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DC Motor (Pedestal Fan)
Type A Without frame
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DC Motor (Pedestal Fan)
Type B With frame (simplified anti-dust)
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DC Motor (Pedestal Fan)
Type C Compatible with AC motor
Outer rotor type (inside frame)
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New AC Motor (Pedestal Fan)
Stator, AL wire
AC motor
New concept AC motor Al wire, concentrated winding
N-T Characteristic [50Hz]
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
0 500 1000 1500
N[rpm]
Torq
ue[k
g-cm
]
AC Motor for 220V 50Hz Aluminum-Wire
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Air Conditioner Motor
(BLDC motor and AC motor)
Solution
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Our Brushless DC Motors for HVAC
10 – 60W 80 - 200W 200 - 450W 400 - 1000W
AM50 PM100 MM300 LM700
Split AC
Indoor Unit
Packaged AC
Indoor Unit
Split AC
Outdoor Unit
PTAC
Floor
Standing
Packaged AC
Outdoor Unit Unitary AC
VRF Outdoor
Rooftop
Nidec Fan Motor
HVAC Application
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Example : RAC
<Application >
Application: Room Air Conditioner
(Split Type)
<Fan Motor>
Indoor FAN Motor: Motor Type: AM50 (built-in drive circuit)
AM50 G3
Output: 10~30W
Outdoor FAN Motor: Motor Type: AM50 (built-in drive circuit)
Output: 25~60W
AM50
New Model
AM50
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Example: PTAC
<Application >
Application: PTAC
(Packaged Terminal AC)
<Fan Motor>
Indoor FAN Motor: Motor Type: AM50 (built-in drive circuit)
AM50 G3
Output: 10~30W
Outdoor FAN Motor: Motor Type: AM50 (built-in drive circuit)
Output: 25~60W
AM50
AM50
New Model
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Example : PAC
<Application >
Application: Packaged Air Conditioner
<Fan Motor>
Indoor FAN Motor: Motor Type: AM50 (built-in drive circuit)
Output: 20~60W
Outdoor FAN Motor: Motor Type: PM100(built-in drive circuit)
Output: 60W~120W
AM50series
PM90/101series New Model
PM100series
New Model
AM50 G3series
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Example : VRF
<Application >
Application: VRF outdoor unit
<Fan Motor>
Outdoor FAN Motor:
Motor Type: MM300 (Under development)
Output: 250~350W
Motor Type: LM700
Output: 375W~1kW
Same as packaged A/C indoor unit
MM300
LM700
New Model
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Unique feature of NTMC Fan motor
Encapsulated BMC resin enclosure
(Low noise, high performance) Built in MCU
(Small and compact design)
Curling core technology (eco curl ®) (reduce waist of magnetic steel and more
effective winding characteristic)
Stator
Major components
PCB
Ball
bearing
Shaft Rotor plastic
magnet
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All in one DC Module for home appliance
Solution
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“DC” Home Appliances
must be needed
for higher energy saving.
Reduction target of CO2 by “Y2025-Y2030”
Country Reduction Y over Y
China 60-65% Y2005
EU 40% Y1990
India 33-35% Y2005
Japan 26% Y2013
US 26-28% Y2005 DC module lineup
COP21
AC/DC converter
Tub motor Gear unit
Pump
Blower
AC/DC converter
DC motor + Fan
DC motor + Fan DC
compressor
AC/DC converter
Valve, Dumper
Ice maker
AC/DC converter
Split A/C Outdoor unit
“thinnest” Outdoor unit designed by Nidec
Home Appliance Manufacturers
around the world
Switch to
100% DC appliances
DC Ceiling fan
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Washing Machine
All-in-one DC module
DC motor Gear unit Circuit board
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All-in-one DC module
The fastest way
to replace AC washing machine
to
DC washing machine DC motor Gear unit Circuit board
AC to DC converter Built-in
DC motor Driver Built-in
Specially designed gear unit for DC motor
Thinner and light weight DC motor
Easy to install
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Traditional AC motor Module
Nidec BLDC motor module
Module composition
AC Motor Gear Circuit
Difficult to optimize each parts Perfect optimization
By Nidec designed parts
Motor size Weight:4.3kg
Height:109mm
Weight:2.0kg 53%cut Height:66mm 39%cut
Energy efficiency 55% 80%
Noise level Higher noise
Silent (enable to wash at midnight)
Operation Constant speed
(According to WM duty) Variable speed
(according to clothes conditions)
Total cost Low cost Equal to AC module cost
Comparison of Traditional AC motor and BLDC motor as a “module”
Nidec BLDC motor module solution to provide “thinner & smaller”, “energy saving”, “silent” and “low cost”
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Refrigerator
All-in-one DC module
Circulation Fan Ice Maker Refrigerant valve Compressor “2 in 1” Integrated Circuit
DC compressor moor Circuit board DC circulation fan Ice maker
Refrigerant valve
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Nidec Module Concept
Low cost DC motor
High efficiency DC motor
Compact type
Sine vector control
Prevent the “step-out” from fluctuation load
Fan motor module
Low cost Compact Standard software
Original software
Fan and duct unit
Nidec can provide various components designed as a new module.
Improvement of efficiency for cold air flow by fluid analysis
DC compressor motor design
High efficiency type
Optimization of circuit board
2 in 1
Stable control
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New Production Line Setup in India
New production line setup in Nidec India, Neemrana factory
Product: DC cooling fan
(Box Fan Motor)
- designed for
refrigerator
Production capacity: 2.4Mpcs/Y
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Air Conditioner
All-in-one DC module
Circuit board DC fan motor Fan Adapting parts
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All-in-one DC module
Circuit board DC fan motor Fan Adapting parts
Easy to install
The fastest way to replace AC air conditioner
to DC air conditioner
AC to DC converter Built-in
DC motor Driver Built-in
Specially designed fan blade for DC motor
Thinner and light weight DC motor
DC compressor Driver Built-in
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IoT
Internet of Things
Solution
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Nidec Smart Sensor Hub
WiFi
WiFi
WiFi
Home Appliances
Internet
for Customer Service center
for Consumer
“Nidec smart hub” is a user-friendly sensor hub that enable to add the special vales to your appliances.
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+ Value Ideas with Nidec IoT Solution
Camera
Motor Sensor
Nidec
Smart Hub
Filter Sensor
Motor Sensor
Detergent Sensor
Camera
Motor Sensor
“Cleaning Filter” Alert
Outdoor Remote control
Energy consumption Monitoring
Service Call
Visual monitoring
DC module
DC module
DC module
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For Any Additional Queries
- Corporate Office in India -
Nidec India Private Limited
Address: 1115, JMD Megapolis, Sector-48,
Sohna Road, Gurgaon,
Haryana, 122018, India
Phone: 0124-4920272 / 73