nicholas makhlouf, eit - c&s engineers, inc. brett grove ... · self-healing concrete p-610...

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Nicholas Makhlouf, EIT - C&S Engineers, Inc. Brett Grove - Deer Valley Airport Cody Crawford, EIT - C&S Engineers, Inc. Jim Wright, PE - Stantec

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Page 1: Nicholas Makhlouf, EIT - C&S Engineers, Inc. Brett Grove ... · Self-Healing Concrete P-610 Structural Portland Cement Self-Healing Concrete Aggregate Implications Bio-Concrete is

Nicholas Makhlouf, EIT - C&S Engineers, Inc.

Brett Grove - Deer Valley Airport

Cody Crawford, EIT - C&S Engineers, Inc.

Jim Wright, PE - Stantec

Page 2: Nicholas Makhlouf, EIT - C&S Engineers, Inc. Brett Grove ... · Self-Healing Concrete P-610 Structural Portland Cement Self-Healing Concrete Aggregate Implications Bio-Concrete is

Self-Healing Materials

What is Bioconcrete?

Airport Applications

Concrete Production

The Immediate Future

Take-off!

Page 3: Nicholas Makhlouf, EIT - C&S Engineers, Inc. Brett Grove ... · Self-Healing Concrete P-610 Structural Portland Cement Self-Healing Concrete Aggregate Implications Bio-Concrete is

Reversible Healing Polymers/Covalently Bonded Systems1. Diels-Alder and Retro-Diels-Alder

2. Cross-Linked Polymers

3. Polymerization of Multifunctional Monomers

4. Thiol-based Polymers

5. Polyurethane

Autonomic Polymer Healing

Page 4: Nicholas Makhlouf, EIT - C&S Engineers, Inc. Brett Grove ... · Self-Healing Concrete P-610 Structural Portland Cement Self-Healing Concrete Aggregate Implications Bio-Concrete is

Polymer Based Technology Bioconcrete

Page 5: Nicholas Makhlouf, EIT - C&S Engineers, Inc. Brett Grove ... · Self-Healing Concrete P-610 Structural Portland Cement Self-Healing Concrete Aggregate Implications Bio-Concrete is

Bioconcrete is a “living” material.

Bioconcrete has the ability to heal itself when inevitable micro-cracking occurs.

Moisture activates bacteria within the concrete.

Contact between the bacteria and moisture produces limestone.

Page 6: Nicholas Makhlouf, EIT - C&S Engineers, Inc. Brett Grove ... · Self-Healing Concrete P-610 Structural Portland Cement Self-Healing Concrete Aggregate Implications Bio-Concrete is

When research is complete and the material is approved, just about anywhere!

Aprons.

Taxiways.

Light and sign foundations

Drainage structures

Hangar slabs

Page 7: Nicholas Makhlouf, EIT - C&S Engineers, Inc. Brett Grove ... · Self-Healing Concrete P-610 Structural Portland Cement Self-Healing Concrete Aggregate Implications Bio-Concrete is

The first stages of Bioconcrete production match the production of commonly used concrete.

Once the concrete is mixed the bacteria, Bacillus Genus, is added.

The Bacillus Genus bacteria is stored within clay spheres along with calcium lactate.

Calcium lactate, a component of milk, serves as a food for the bacteria.

Page 8: Nicholas Makhlouf, EIT - C&S Engineers, Inc. Brett Grove ... · Self-Healing Concrete P-610 Structural Portland Cement Self-Healing Concrete Aggregate Implications Bio-Concrete is

P-501 Portland Cement Self-Healing Concrete

P-610 Structural Portland Cement Self-Healing Concrete

Aggregate Implications Bio-Concrete is an additive

comprised of clay encased bacterium and ‘food’ requiring nearly 20% of the PCCP volume

Clay pellets are 2-4mm wide to ensure competence during mixing

Page 9: Nicholas Makhlouf, EIT - C&S Engineers, Inc. Brett Grove ... · Self-Healing Concrete P-610 Structural Portland Cement Self-Healing Concrete Aggregate Implications Bio-Concrete is
Page 10: Nicholas Makhlouf, EIT - C&S Engineers, Inc. Brett Grove ... · Self-Healing Concrete P-610 Structural Portland Cement Self-Healing Concrete Aggregate Implications Bio-Concrete is

Not Likely!

This is truly ‘bleeding edge’ technology

The FAA wants a proven history

IT’S EXPENSIVE!!!

It isn’t ready yet

Page 11: Nicholas Makhlouf, EIT - C&S Engineers, Inc. Brett Grove ... · Self-Healing Concrete P-610 Structural Portland Cement Self-Healing Concrete Aggregate Implications Bio-Concrete is
Page 12: Nicholas Makhlouf, EIT - C&S Engineers, Inc. Brett Grove ... · Self-Healing Concrete P-610 Structural Portland Cement Self-Healing Concrete Aggregate Implications Bio-Concrete is

Research takes time

Rushing is dangerous

Our existing specifications (P-501, P-610) work

Page 13: Nicholas Makhlouf, EIT - C&S Engineers, Inc. Brett Grove ... · Self-Healing Concrete P-610 Structural Portland Cement Self-Healing Concrete Aggregate Implications Bio-Concrete is

Airport driven

Structures Important but non-critical facilities

Facilities and structures that are easy to monitor visually

Linear Infrastructure Passenger and Cargo Apron Concrete

Taxiway Shoulders

Buildings

Page 14: Nicholas Makhlouf, EIT - C&S Engineers, Inc. Brett Grove ... · Self-Healing Concrete P-610 Structural Portland Cement Self-Healing Concrete Aggregate Implications Bio-Concrete is