nhjm2 53 the jakob müller group electronically …...inn the workload of the weaving shop...

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Electronically controlled narrow fabric loom NHJM2 53 for jacquard-patterned articles with warp effect

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Page 1: NHJM2 53 The Jakob Müller Group Electronically …...inn the workload of the weaving shop personnel. Machine drive The main drive unit, consisting of a brushless servo-motor, is located

Jakob Müller AG Frick5070 Frick, Switzerland

Tel +41 62 8655 111Fax +41 62 8655 777

www.mueller-frick.com

Rep.:

NHJM2 53

905 61 151 en 10/15

Copyright © 2011 by Jakob Müller AG Frick5070 Frick, Switzerland

Printed in Switzerland. All rights reserved.

No part of this publication may be reproduced by any means, nor translated, nor transmitted into a machine language without the written permission of the publisher.

This leaflet contains photos and technical data for information only, withoutcontractual engagement.

Fascination of Ribbons and Narrow FabricsInnovation in Machinery

Electronically controlled narrow fabric loom

NHJM2 53

for jacquard-patterned articles with warp effect

The Jakob Müller Group

Delivery programmeSystems and solutions for:– Warping– CAD– Narrow fabric weaving– Rope weaving– Warp knitting– Label production– Textile printing– Dyeing, finishing, coating– Make-up– Technical textile make-up

Müller value added"Swissness" personifiedFounded in 1887 in Switzerland, the Jakob MüllerGroup has retained its "Swissness" up to the pre-sent day in the form of innovativeness, precisionand reliability.

Service guaranteedMüller products are a synonym for performance,quality and safety. A commitment to provide the gre-atest possible customer advantages is reflected byperfect service from technical support and individualtraining, to the prompt supply of spare parts.

Your Partner for long-term, maximum performanceAnyone purchasing a Jakob Müller AG system hasmade a future-safe investment. This is ensured byboth the secure, long-term supply of spare parts andcarefully conceived concepts for audits and retrofits.

Always at your sideAt Jakob Müller AG the sun never sets, as the com-pany has a workforce of over 1,000 on four conti-nents. The group possesses branches in ten coun-tries and its representative network covers morethan 60 nations. Jakob Müller AG also has its ownservice personnel, consisting of mechanical, electri-cal, electronics and textile technology specialists, inaround 20 countries.

Branches:– Jakob Müller AG Frick, Schweiz– Jakob Müller Deutschland GmbH– Jakob Müller Česká republika, a.s.– Jakob Müller of America, Inc.– Jakob Müller Trading de Mexico S.A.– Jakob Müller Brasil Ltda.– Jakob Müller [India] Private Ltd.– Jakob Müller [China] Co., Ltd. – Jakob Müller Hong Kong China Ltd.– Jakob Müller Nippon K.K.– COMEZ International s.r.l.

Detailed product information, the addresses of Mül-ler branches, representatives and service pointsand a complete range of contact data are availableat mueller-frick.com.

Systems and solutions for ribbons and narrow fabricsMüller researches, develops, plans and produces top technology. With its product range, Jakob Müller AG covers every requirement of the ribbons and narrow fabrics industry from yarn warping to the finished fabric, from knitting to textile labels, and from individual machines to complete system solutions.

Page 2: NHJM2 53 The Jakob Müller Group Electronically …...inn the workload of the weaving shop personnel. Machine drive The main drive unit, consisting of a brushless servo-motor, is located

NHJM2 53 NHJM2 53

PatterningThe harness frames driven by linear motors permit vir-tually unlimited repeat lengths with pattern sizes of upto 6,300 picks. Mechanical components such as camdisks and pattern chains are redundant and the costsof purchasing, storage and replacements in the case ofwear are no longer incurred. Furthermore, weavechanges can be made simply and in a very short spaceof time. New patterns, which can be designed with thehelp of MÜCAD MINI/MICRO software, are transferredto the machine directly via the portable programmingunit or via LAN-interface (see leaflet MÜCAD – Supple-mentary software MÜCAD Direct Transfer).

Weft and auxiliary threadsThe weft and auxiliary threads are driven by separatestepper motors and are therefore smoothly adjustablein line with the thread requirement. During a patternchange, the parameters of the weft and auxiliary thread

feeds are transferred automatically to the machine,which means that separate setting is not required. Thefabric take-off rollers are also powered by a steppermotor and this allows the smooth variation of weft den-sity within a range of 80–60 picks per centimetre.

2650

m ax. 1445

max. 1480

max. 1445

max. 1480

2650

NHJM2 53SPE3 192

Space requirement 1500

2900

m ax. 1605max. 1605

2900

1500

NHJM2 53SPE3 384

ConceptThe NHJM2 53 jacquard narrow fabric loom, which isbased on the successfully launched NH2 53, is fittedwith the electronically controlled SPE3 192 and 384jacquard machine. The NH series looms (various pat-ents pending) employ both components that havebeen proven during many years of operation and inno-vations that point the way ahead in the textile machin-ery manufacturing sector. The new drive concept of the main motor and thereplacement of mechanical controls with electronicsystems result in a major reduction in energy con-sumption. Moreover, the electronic control of the har-ness frames, which are powered by linear motors, per-mits practically unlimited repeat lengths. The weft andauxiliary thread transports and the fabric take-off arealso electronically controlled and smoothly adjustable.

ApplicationsThe NHJM2 53 is ideal for the production of elastic andnon-elastic narrow fabrics with inwoven motifs such asnames, logos and fashionable, decorative designs witha warp effect. Patterning possibilities exist for up to 384harness passages.

Jacquard machineSPE3 192 and 384 electronically controlled double-stroke jacquard machine– Simple, user-friendly design– Harness with large pulley guide rollers, transition

from braid to cord covered by a shrink-on tube or delta-connection, significantly less pre-tension in the return springs, approx. 50% reduction in loads, practically twice the service life.

Important features– Compact design– Outstanding user-friendliness– Low energy consumption (less than 2kW)– Virtually unlimited repeat length (maximum pattern

length 6,300 picks) due to electronic frame control – Possibility for extremely quick weave changes, no

preparation and employment of pattern chains– and pattern drums with cam disks– Positive controlled electronic thread transport with

smooth adjustment– Electronically controlled fabric take-off– Smoothly adjustable weaving speed due to elec-

tronically controlled main drive– Electronically adjustable creep speed– Precise and protective fabric take-off owing to non-

slip, drive and pressure roller coatings – Low maintenance requirement– Few mechanical components and therefore mini-

mal spare part requirement– Small lubrication oil requirement

Machine control The machine control system consists of two components:1. A unit that is fix-mounted onto the machine, the

operation of which is limited to the functionsrequired for weaving operations.

2. A portable operating unit with wireless transmission ofprogramming data to the machine. All the relevantdata and parameters such as fabric design, speedweft density and standstill times, manual shift calen-dar, etc. are stored and can be called up at any timefor statistical purposes. One such portable devicecan be used for the programming of severalmachines of this type.

This clear separation means a considerable reductioninn the workload of the weaving shop personnel.

Machine driveThe main drive unit, consisting of a brushless servo-motor, is located in the Jacquard machine, which itserves directly, as well as powering the loom via atoothed belt drive.This drive concept has been tailor-made for theNHJM2 53, as the performance requirement of the jac-quard machine is markedly greater than that of theloom. Consequently, the drive belt to the loom is onlysubject to light loads, which has advantageous effectswith regard to wear and energy consumption. Another advantage of this concept is free access to theweft and auxiliary thread guide components. This ispossible owing to the fact that, as a result of the limitedload transfers, the drive belt to the loom requires verylittle space and therefore has been integrated into thecentre support.

Technical DataModel NHJM2 53 6/42 4/66Number of spaces 6 4

Max. reed width (mm) 42 66

Max. fabric width (mm) 40 62

Number of harness frames 8

Repeat length Pattern size max. 6’300 picks

Max. energy consumption < 2kW

Jacquardmachine SPE3 192 SPE3 384- Control functions 192 384

- Harness cords/space- Weaving systems

96Z-shed (H-M-T)

192Normal shed (H-T)

192Z-shed (H-M-T)

384Normal shed (H-T)

Page 3: NHJM2 53 The Jakob Müller Group Electronically …...inn the workload of the weaving shop personnel. Machine drive The main drive unit, consisting of a brushless servo-motor, is located

NHJM2 53 NHJM2 53

PatterningThe harness frames driven by linear motors permit vir-tually unlimited repeat lengths with pattern sizes of upto 6,300 picks. Mechanical components such as camdisks and pattern chains are redundant and the costsof purchasing, storage and replacements in the case ofwear are no longer incurred. Furthermore, weavechanges can be made simply and in a very short spaceof time. New patterns, which can be designed with thehelp of MÜCAD MINI/MICRO software, are transferredto the machine directly via the portable programmingunit or via LAN-interface (see leaflet MÜCAD – Supple-mentary software MÜCAD Direct Transfer).

Weft and auxiliary threadsThe weft and auxiliary threads are driven by separatestepper motors and are therefore smoothly adjustablein line with the thread requirement. During a patternchange, the parameters of the weft and auxiliary thread

feeds are transferred automatically to the machine,which means that separate setting is not required. Thefabric take-off rollers are also powered by a steppermotor and this allows the smooth variation of weft den-sity within a range of 80–60 picks per centimetre.

2650

m ax. 1445

max. 1480

max. 1445

max. 1480

2650

NHJM2 53SPE3 192

Space requirement 1500

2900

m ax. 1605max. 1605

2900

1500

NHJM2 53SPE3 384

ConceptThe NHJM2 53 jacquard narrow fabric loom, which isbased on the successfully launched NH2 53, is fittedwith the electronically controlled SPE3 192 and 384jacquard machine. The NH series looms (various pat-ents pending) employ both components that havebeen proven during many years of operation and inno-vations that point the way ahead in the textile machin-ery manufacturing sector. The new drive concept of the main motor and thereplacement of mechanical controls with electronicsystems result in a major reduction in energy con-sumption. Moreover, the electronic control of the har-ness frames, which are powered by linear motors, per-mits practically unlimited repeat lengths. The weft andauxiliary thread transports and the fabric take-off arealso electronically controlled and smoothly adjustable.

ApplicationsThe NHJM2 53 is ideal for the production of elastic andnon-elastic narrow fabrics with inwoven motifs such asnames, logos and fashionable, decorative designs witha warp effect. Patterning possibilities exist for up to 384harness passages.

Jacquard machineSPE3 192 and 384 electronically controlled double-stroke jacquard machine– Simple, user-friendly design– Harness with large pulley guide rollers, transition

from braid to cord covered by a shrink-on tube or delta-connection, significantly less pre-tension in the return springs, approx. 50% reduction in loads, practically twice the service life.

Important features– Compact design– Outstanding user-friendliness– Low energy consumption (less than 2kW)– Virtually unlimited repeat length (maximum pattern

length 6,300 picks) due to electronic frame control – Possibility for extremely quick weave changes, no

preparation and employment of pattern chains– and pattern drums with cam disks– Positive controlled electronic thread transport with

smooth adjustment– Electronically controlled fabric take-off– Smoothly adjustable weaving speed due to elec-

tronically controlled main drive– Electronically adjustable creep speed– Precise and protective fabric take-off owing to non-

slip, drive and pressure roller coatings – Low maintenance requirement– Few mechanical components and therefore mini-

mal spare part requirement– Small lubrication oil requirement

Machine control The machine control system consists of two components:1. A unit that is fix-mounted onto the machine, the

operation of which is limited to the functionsrequired for weaving operations.

2. A portable operating unit with wireless transmission ofprogramming data to the machine. All the relevantdata and parameters such as fabric design, speedweft density and standstill times, manual shift calen-dar, etc. are stored and can be called up at any timefor statistical purposes. One such portable devicecan be used for the programming of severalmachines of this type.

This clear separation means a considerable reductioninn the workload of the weaving shop personnel.

Machine driveThe main drive unit, consisting of a brushless servo-motor, is located in the Jacquard machine, which itserves directly, as well as powering the loom via atoothed belt drive.This drive concept has been tailor-made for theNHJM2 53, as the performance requirement of the jac-quard machine is markedly greater than that of theloom. Consequently, the drive belt to the loom is onlysubject to light loads, which has advantageous effectswith regard to wear and energy consumption. Another advantage of this concept is free access to theweft and auxiliary thread guide components. This ispossible owing to the fact that, as a result of the limitedload transfers, the drive belt to the loom requires verylittle space and therefore has been integrated into thecentre support.

Technical DataModel NHJM2 53 6/42 4/66Number of spaces 6 4

Max. reed width (mm) 42 66

Max. fabric width (mm) 40 62

Number of harness frames 8

Repeat length Pattern size max. 6’300 picks

Max. energy consumption < 2kW

Jacquardmachine SPE3 192 SPE3 384- Control functions 192 384

- Harness cords/space- Weaving systems

96Z-shed (H-M-T)

192Normal shed (H-T)

192Z-shed (H-M-T)

384Normal shed (H-T)

Page 4: NHJM2 53 The Jakob Müller Group Electronically …...inn the workload of the weaving shop personnel. Machine drive The main drive unit, consisting of a brushless servo-motor, is located

Jakob Müller AG Frick5070 Frick, Switzerland

Tel +41 62 8655 111Fax +41 62 8655 777

www.mueller-frick.com

Rep.:

NHJM2 53

905 61 151 en 10/15

Copyright © 2011 by Jakob Müller AG Frick5070 Frick, Switzerland

Printed in Switzerland. All rights reserved.

No part of this publication may be reproduced by any means, nor translated, nor transmitted into a machine language without the written permission of the publisher.

This leaflet contains photos and technical data for information only, withoutcontractual engagement.

Fascination of Ribbons and Narrow FabricsInnovation in Machinery

Electronically controlled narrow fabric loom

NHJM2 53

for jacquard-patterned articles with warp effect

The Jakob Müller Group

Delivery programmeSystems and solutions for:– Warping– CAD– Narrow fabric weaving– Rope weaving– Warp knitting– Label production– Textile printing– Dyeing, finishing, coating– Make-up– Technical textile make-up

Müller value added"Swissness" personifiedFounded in 1887 in Switzerland, the Jakob MüllerGroup has retained its "Swissness" up to the pre-sent day in the form of innovativeness, precisionand reliability.

Service guaranteedMüller products are a synonym for performance,quality and safety. A commitment to provide the gre-atest possible customer advantages is reflected byperfect service from technical support and individualtraining, to the prompt supply of spare parts.

Your Partner for long-term, maximum performanceAnyone purchasing a Jakob Müller AG system hasmade a future-safe investment. This is ensured byboth the secure, long-term supply of spare parts andcarefully conceived concepts for audits and retrofits.

Always at your sideAt Jakob Müller AG the sun never sets, as the com-pany has a workforce of over 1,000 on four conti-nents. The group possesses branches in ten coun-tries and its representative network covers morethan 60 nations. Jakob Müller AG also has its ownservice personnel, consisting of mechanical, electri-cal, electronics and textile technology specialists, inaround 20 countries.

Branches:– Jakob Müller AG Frick, Schweiz– Jakob Müller Deutschland GmbH– Jakob Müller Česká republika, a.s.– Jakob Müller of America, Inc.– Jakob Müller Trading de Mexico S.A.– Jakob Müller Brasil Ltda.– Jakob Müller [India] Private Ltd.– Jakob Müller [China] Co., Ltd. – Jakob Müller Hong Kong China Ltd.– Jakob Müller Nippon K.K.– COMEZ International s.r.l.

Detailed product information, the addresses of Mül-ler branches, representatives and service pointsand a complete range of contact data are availableat mueller-frick.com.

Systems and solutions for ribbons and narrow fabricsMüller researches, develops, plans and produces top technology. With its product range, Jakob Müller AG covers every requirement of the ribbons and narrow fabrics industry from yarn warping to the finished fabric, from knitting to textile labels, and from individual machines to complete system solutions.