ngt presentation 0414 rev0 e - nehon-gmbh.de · pdf filegenerator services x x x x x x x x x x...

Introduction

Company Overview

Capabilities

Service

Repair

Rotor Overhaul

Spare / New Parts

Reengineering

Modernization

Controls

Monitoring &

Diagnostic

Customer &

References

Contact

© 2013 NGT Gasturbinentechnik

NGT Gasturbinentechnik

Power Plant Technologies Service

forGasturbine Service

Maintenance & Refurbishment, Inspection, Controls,

Spare Parts, Repair und Rotor Overhaul

1

Introduction

Company Overview

Capabilities

Service

Repair

Rotor Overhaul

Spare / New Parts

Reengineering

Modernization

Controls

Monitoring &

Diagnostic

Customer &

References

Contact


Introduction

2

NGT Gasturbinentechnik is a company with many years of

experience and economic ideas in the turbine technology.

Together with our partners, we offer a complete portfolio of

services to retrofit actions, repairs, Rotor Overhaul and supply of

spare parts for gas turbines, in particular of the GE-design.

Comprehensive customer care and a network of reliable

suppliers are available to you by us.

Introduction

Company Overview

Capabilities

Service

Repair

Rotor Overhaul

Spare / New Parts

Reengineering

Modernization

Controls

Monitoring &

Diagnostic

Customer &

References

Contact


Company Overview

3

NGT

Gasturbine

Service

Spare / New

Parts

Repair/

Refurbishment

Plant

Engineering

Modification/

Relocation

Controls

Introduction

Company Overview

Capabilities

Service

Repair

Rotor Overhaul

Spare / New Parts

Reengineering

Modernization

Controls

Monitoring &

Diagnostic

Customer &

References

Contact


Produc t matrix

4

NGT Product matrix F

ram

e 1

/2

Fra

me 3

/2

Fra

me 5

Fra

me 5

/2

Fra

me 6

B

Fra

me 9

E

Fra

me 6

FA

Fra

me 9

FA

AB

B

Sie

men

s

So

lar

GT

10

MA

N T

HM

Repair / Refurbishment X X X X X X X X X X X X

Spare Parts X X X X X X X X X

Service by Site/ Inspection

X X X X X X X

X

X

X

Boroscope Inspection X X X X X X X X X X X X X

Controls X X X X X X X X

BOP Parts X X X X X X X X X X X

Generator Services X X X X X X X X X X X X

Reengineering X X X X X X X X X X X

LTSA X X X X X X

Training X X X X X X X X X X

Introduction

Company Overview

Capabilities

Service

Repair

Rotor Overhaul

Spare / New Parts

Reengineering

Modernization

Controls

Monitoring &

Diagnostic

Customer &

References

Contact


Capabilities

5

� Turbine Inspection, Supervision, Consulting,

Borescope, Expertise, Examination, Maintenance, Service

� Spare Parts and Consumables

(Plant components, Nozzles and Buckets, Bearings,

Combustion Chamber parts, Fuel Oil Pumps, Fuel Nozzles,

Flow-Divider, etc.)

� Repair, Refurbishment and Rotor Overhaul

� Supply of turbine control / plant control systems and Monitoring

� Inspection of Generator, Load Gear and Plant systems

Introduction

Company Overview

Capabilities

Service

Repair

Rotor Overhaul

Spare / New Parts

Reengineering

Modernization

Controls

Monitoring &

Diagnostic

Customer &

References

Contact


Service

6

� Plant Overhaul, Gas-/Steam Turbine, Generator, Load Gear,

Coupling, Auxiliary Gear

� Filterhouse, Exhaust Plenum

� Field Service / Supervision / Site Management

� Plant upgrade and improvement

� Lifetime extensions programs

� Modification and improvement of BOP equipment

Introduction

Company Overview

Capabilities

Service

Repair

Rotor Overhaul

Spare / New Parts

Reengineering

Modernization

Controls

Monitoring &

Diagnostic

Customer &

References

Contact


Repair

7

As an innovative tasks within the framework of the urgent repairs

we see

� Repair and Refurbishment of used Parts

� Modification of new Parts

� ongoing development of high tech capital spares and life time

extensions of all Gas Turbine Parts

� Modification of wear resistant material

Introduction

Company Overview

Capabilities

Service

Repair

Rotor Overhaul

Spare / New Parts

Reengineering

Modernization

Controls

Monitoring &

Diagnostic

Customer &

References

Contact


Repair

8

Repair of Gas Turbine parts

Liners, Transition Peaces, Fuel Nozzles,

Turbine Nozzles, Turbine Buckets,

Compressor Blades, Shrouds, Elbow,

Retainer Ring, Diffusor, Frame Components, Combustion

Chamber cover plate, DLN-Parts, Bullhornes, Bearings

Repair Auxillaries and other parts

Flow-Divider, Moogs (Servo valves),

Gear, Pumps, Hydraulic, Nozzles,

Torque Converter, Diesel-/E-Motor, Ventilator, Coupling,

Oil Mist Separator, Cooler, Lube oil system, Valves, Filter,

Control and Governor parts, Control cards, Inductor,

Generator coils

Introduction

Company Overview

Capabilities

Service

Repair

Rotor Overhaul

Spare / New Parts

Reengineering

Modernization

Controls

Monitoring &

Diagnostic

Customer &

References

Contact


Rotor Overhaul

9

NGT Rotor Overhaul:

� After incoming inspection and Runout test, the definition of

the schedule and Repair take place

� Rotor Overhaul incl. new parts supply

� Supported rotor types of the NGT :

GE Frame 1002, 3002, 5001, 5002, 6001

further Rotor types after arrangement

� The repair takes place within Europe

Introduction

Company Overview

Capabilities

Service

Repair

Rotor Overhaul

Spare / New Parts

Reengineering

Modernization

Controls

Monitoring &

Diagnostic

Customer &

References

Contact


Spare and new parts

10

� Spare parts provision in Stock Moers

� Procurement of all required consumables on national and

international Markets. Own delivery procedures

� Ensure scheduled deliveries

� Identification based on OEM-numbering system

� Strategic spare parts planning

� All Parts with full guarantee

Introduction

Company Overview

Capabilities

Service

Repair

Rotor Overhaul

Spare / New Parts

Reengineering

Modernization

Controls

Monitoring &

Diagnostic

Customer &

References

Contact


Reengineering

The focus of our work:

� 3D Measuring

� 3D CAD Construction

� Quality Control

� Documentation

� Auto-CAD drawings

The NGT-engineering program for the further development of

Airfoil-is carried out using latest technologies and is supported by

modern methodologies.

The relevant Core Turbine parts such as the turbine blades are

methodically analog according to the rules and regulations of the

OEM reengineert criteria and are derived from many studies and

technical experience in the operation of the components

properties.

11

Introduction

Company Overview

Capabilities

Service

Repair

Rotor Overhaul

Spare / New Parts

Reengineering

Modernization

Controls

Monitoring &

Diagnostic

Customer &

References

Contact

© 2013 NGT Gasturbinentechnik 12

� Delivery and Neubau of components and parts, such as

Turbine Nozzles and Buckets, Compressor blades and

vanes, Rotor Hardware, Shrouds, Combustion chamber

parts, etc.

� Approved technology, warranty, Reliability

� Development of new supplier markets

Reengineering

Introduction

Company Overview

Capabilities

Service

Repair

Rotor Overhaul

Spare / New Parts

Reengineering

Modernization

Controls

Monitoring &

Diagnostic

Customer &

References

Contact


Modernization

13

� NOx Reduction with Water injection

� Downstream emission control with SCR/KAT System

� New Filter elements, Filtering of the company Eagle Filter

allows for the omission of the compressor washing

� Exhaust plenum modernization

� Wear resistant systems

116105

90

64 60

46 4539 36

2429

40

65 61

77 81 8595

0

20

40

60

80

100

120

140

3,76000 4,000 4,5000 5,17000 5,13000 5,5000 5,48000 5,81000 5,8000

mg

m³/h

Water injection NOx raised by 23MW Nox

CO

Introduction

Company Overview

Capabilities

Service

Repair

Rotor Overhaul

Spare / New Parts

Reengineering

Modernization

Controls

Monitoring &

Diagnostic

Customer &

References

Contact


Modernization

� Gas Turbine Upgrade for power increase, Brush Seals, Life

time extensions, Aero Design, Increase of the efficiency, new

Compressor blades

� Economy improvement by innovative systems,

adaptive additional implements, Swirl-flash, Ion Generator

� New Turbine control system based on PLC Technology

14

Introduction

Company Overview

Capabilities

Service

Repair

Rotor Overhaul

Spare / New Parts

Reengineering

Modernization

Controls

Monitoring &

Diagnostic

Customer &

References

Contact


Controls

15

We offer for the Industry-Gas Turbine GE series 1002, 3002, 5001, 5002,

6001, MS 9001, as well as for the Solar Taurus and Centaur a modern

open control system with the following benefits:

� Integrated system with homogeneous technology

� The control, regulation and monitoring of plant

equipment or components will be taken over by the

Turbotronik

� Simple integration of NOx-Emissions, Uprating,

new fuel systems, etc.

� Simple integration to the existing DCS-System

� Integrated system diagnostic for troubleshooting

Introduction

Company Overview

Capabilities

Service

Repair

Rotor Overhaul

Spare / New Parts

Reengineering

Modernization

Controls

Monitoring &

Diagnostic

Customer &

References

Contact


Controls

16

Services such as

� Verification of Speedtronic™ controls, such as Mark II, IV, V

� The Verification of instrumentation

� Training of gas turbine control systems

� Operation/maintenance/service of gas turbine and auxiliary plant

electrically, mechanically, control and regulation-technically

� In the Generator division we offer digital voltage regulators as well as

generator protection components.

Introduction

Company Overview

Capabilities

Service

Repair

Rotor Overhaul

Spare / New Parts

Reengineering

Modernization

Controls

Monitoring &

Diagnostic

Customer &

References

Contact


Monitoring & Diagnostic

17

To increase the availability of a gas turbine plant is developed by us

monitoring and diagnostic system.

This is serves for

� Diagnostic solution by modem in the service department

� Specialized experts take care about the evaluation of the data

� Earlier problem identification by early recognition mechanisms

� Timely error detection enhances the availability of the system

� 24/7 Operation supervision via Monitoring

Introduction

Company Overview

Capabilities

Service

Repair

Rotor Overhaul

Spare / New Parts

Reengineering

Modernization

Controls

Monitoring &

Diagnostic

Customer &

References

Contact


Customer & References

18

NGT gas turbine technology is also connected over 120 power

stations in the constant exchange of achievements and supplies.

We use mainly gas and steam turbine power plants, as well as

generating sets in the in- and outside Germany.

Our customers such as Bayer, RWE,

EON, K + S, etc.

Introduction

Company Overview

Capabilities

Service

Repair

Rotor Overhaul

Spare / New Parts

Reengineering

Modernization

Controls

Monitoring &

Diagnostic

Customer &

References

Contact


Contact data

19

We are moved:

Address Management:

Zechenstraße: 68

D-47443 Moers

Germany

Phone.: +49 (0) 2841 91 632 - 0

Fax: +49 (0) 2841 91 632 -29

Address for Supplier:

Zechenstraße: 65

D-47443 Moers

Germany

Email: [email protected]

Internet: www.ngt-gasturbinentechnik.com

ngt presentation 0414 rev0 e - nehon-gmbh.de · pdf filegenerator services x x x x x x x x x x...

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