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NEXEED AUTOMATIONControl plus

bosch-connected-industry.com

The independent automation software

32 NEXEED AUTOMATION | Control plusNEXEED AUTOMATION | Control plus

Nexeed Automation Control plusContents

01. Nexeed Automation 06 – 07 Introduction

02. Control plus 10 – 11 Introduction

12 – 13 Overview

14 – 15 Project procedure

Development environment 18 – 19 Introduction

20 – 21 Engineering System

22 – 23 Visualization Editor

24 – 25 Framework

26 – 27 Object management

28 – 29 Objects

Runtime system 32 – 33 Introduction

34 – 35 Control software

36 – 37 Visualization

38 – 39 Connectivity

Information services & apps 42 – 43 Introduction

44 – 45 Virtual Assist

46 – 47 Augmented Assist

48 – 49 Condition Monitoring

50 – 51 Automatic Cycle-Time Diagnostics (ATD)

52 – 53 Cycle Time Analysis

54 – 55 Parts counters

56 – 57 Event Recorder

58 – 59 Shift Manager

Technology Packages 62 – 63 Introduction

64 – 65 Integrated vision

66 – 67 Integrated robotics

03 Software Licenses and Systems 70 – 71 Introduction

74 – 75 Nexeed Automation Software Licenses

78 – 85 TwinCAT 3 and IndraWorks systems

86 – 87 Hardware and software combinations

04. Hardware components 90 – 91 Introduction

Hardware 94 – 109 Controllers

112 – 133 Operating units

Our recommendations 136 – 137 Introduction

138 – 139 Combinations

140 – 141 Performance classes

05. Service and Support 144 – 145 Introduction

146 – 147 Consulting

148 – 149 Training

150 – 151 Helpdesk

06. Order placement 154 – 155 Introduction

156 – 163 Order form

All prices exclude sales tax. Subject to change and corrections. Similar applies to illustrations. Price valid until 05/31/2020

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NEXEED AUTOMATION

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01Create value

NEXEED AUTOMATION | Control plus

6 7NEXEED AUTOMATION | Control plus NEXEED AUTOMATION | Control plus

Nexeed AutomationIntroduction

Nexeed Shaping the factory of the future

The expectations of Industry 4.0 are clear: end-to-end transparency and efficiency along the entire value stream. This is ensured by intelligent software and services. We at Bosch connected industry bundled them to a comprehensive portfolio under the name Nexeed. With Nexeed, we pursue one main goal: supporting you in networking your production in the best way possible. In mechanical and systems engineering, the automation platform Nexeed Automation provides greater transparency and machine availability. As a matter of fact, product complexity and version variety is constantly growing.

Modern, networked control technology and the efficient use of machine data are key success factors for machine and systems engineering. This is exactly where Nexeed Automation comes in. With our full package of software and hardware, we enable your system and machine projects in assembly, testing and process technology in a targeted and efficient way. There is no need for you to have in-depth programming and expert knowledge at system level for every aspect of automation technology such as TCP/IP, HMI or robotics: along with actual control programming, you can use our solution to implement the visualization task, Motion, Control, Safety,

Machine operators and manufacturers are always on the lookout for new concepts and solutions for modern production in the context of digitization. These are targeted toward frequent product changes and individualization starting with batch size 1 – with consistent quality and at competitive prices. The need for future-oriented, efficient and user-friendly software and hardware solutions in automation is constantly increasing. Fixed, programmed processes are being replaced by flexible processes which can be controlled and guided by higher-level IT systems. At the same time, the requirements on software and hardware are becoming more and more diverse.

MATLAB, testing and high precision measurement technology. The commissioning and maintenance of existing systems can also be implemented quickly with Nexeed Automation. Continuity and compatibility are especially important to us. We therefore facilitate a high degree of consistency and reusability in operation. The focus always remains on the user: all our solutions are aimed at facilitating employees daily life. With Nexeed Automation, we create real added value for machine operators and manufacturers to provide greater machine data transparency and even its availability.

Introduction

Production

Logistics

Nexeed AutomationControl plus

NEXEED

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CONTROL PLUSThe independent automation software

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02NEXEED AUTOMATION | Control plus


Control plusIntroduction

IntroductionOverviewProject procedure

Control plus – the automation software for your machines

With the automation software Control plus from Nexeed Automation, we provide an integrated, innovative and sustainable software system for the whole machine life cycle: from machine planning to machine programming, from simulation and engineering to commissioning, from machine control to machine connectivity, from machine delivery to machine operation in production. In each phase, you can find our easy-to-use tools from Nexeed Automation. Thanks to the intuitive development environment of Control plus with object-oriented structuring, machines can be quickly designed and commissioned.

Machines based on Control plus provide an impressively high degree of efficiency and transparency in operation: among other things, they can be easily integrated into your existing IT infrastructure, since the integrated OPC UA interfaces enable manufacturer and platform-independent data exchange with other IT systems.

Control plus

HardwareProvider

Developing machines

Operating machines

Engineering System

Control software

Control plus

Developing machines

Operating machines


Development environmentWith development tools, machine and system planners as well as machine programmers can implement their tasks and projects cost-effectively in the shortest possible time. A all-in-one engineering system, an oriented framework, a user friendly visualization and comprehensive object library are provided for this purpose.

Runtime systemWith a wide range of value-added features, the runtime system gives machine engineers a significant competitive advantage with minimal engineering outlay. For machine operators, the system offers intuitive visualization and easy connectivity. The information services and apps feature a simple way of maintaining and analysing to improve the performance of your production.

HardwareThe automation software Control plus is designed for use with Rexroth and Beckhoff controllers. Depending on the requirements and the application, different performance classes can be selected. The benefit for you – the systems we offer to you are fully installed with the controllers and software license. All you have to do is switch on and get started. We also offer various display devices and operating units to complete the hardware portfolio.

CONTROL PLUS

Overview

Developing machinesDevelopment environment

Operating machinesRuntime system

Hardware

Your Advantages at a Glance

Development environment

▶ Increased software quality through reusable software objects

▶ Short development times through modular engineering

▶ Reduced development costs

▶ Control-independent engineering

Runtime system

▶ Maximum transparency▶ Easy connectivity▶ End-to-end operation▶ High productivity

Hardware

▶ Fully installed system▶ Scalable hardware portfolio▶ Optimally coordinated system packages

▶ Ergonomic display devices


Controllers

Operating units

HardwareControl plus

Devel

oping machines

Engineering System

Object managem

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Fram

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Visualization Editor

Control plus

Operating machines

Control software

Networking

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Inform. Services & Apps

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We are with you every step of the way. From initial consultation right through to commissioning

Contact your helpdesk, where you will find quick and expert assistance:

You can reach us from Monday to Friday from 8:00 a.m. – 4:00 p.m. (GMT+1)

Phone +49 (711) 811-8811

Simply contact us via email at

[email protected]

NEXEED AUTOMATION | Control plus NEXEED AUTOMATION | Control plus

1. Contact

Would you like to find out more about our products or technical consulting services? Our team of experts will be happy to help – by phone and by email. We will be happy to assist you with any questions about the portfolio!

4. Delivery

To ensure your order arrives with you safely, we deliver each component carefully and securely packed to the location of your choice.

2. Ordering software and hardware

With us, you can quickly and easily order your software and hardware – tailored to your individual needs.

5. Commissioning

Commissioning machines and

systems worldwide is simply what we do. With our global partners, we provide smooth commissioning and training of service and operating personnel – allowing operators to get started with production under the best possible conditions.

6. After-sales

Our efforts are always centered

around customer satisfaction. Through the rapid and reliable supply of spare parts, we ensure the high availability of our products.

Service requests

▶ Helpdesk and support service

▶ Spare parts and repair processing

▶ First level support training

▶ On-site service

▶ Service and support contract

▶ Product availability


CONTROL PLUS

Project procedure

3. Service & Support

Even before starting your

project, we work with you to develop a suitable concept and are by your side from project planning to acceptance if required.

Training

As part of tailored training sessions at our Training Center or directly on your premises, we prepare you for everyday work with Nexeed Automation.

Coaching

We are on hand to provide you with advice and assistance throughout the entire project period and product life cycle.

Project Development

We offer expert project management and a contact partner from project planning through to final acceptance. We will also be happy to develop and program your individual applications.

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DEVELOPMENT ENVIRONMENTDeveloping machines



With Control plus, you can implement new machine and system projects within a very short time. The user-friendly development environment makes it possible to apply projects in the field of assembly, testing and process technology with little effort. Objects from the extensive object library (repository) can be easily integrated into the project using drag and drop. The open framework forms the basis for structured software creation, allowing tasks in a wide variety of

application areas to be easily implemented. The development environment can be seamlessly integrated into the infrastructure of any machine manufacturer. Regular updates furthermore keep you always up to date: increasing manufacturer independence, new objects and templates as well as a growing portfolio of additional features make Control plus your reliable Industry 4.0 partner for now and the future.

Development environmentIntroduction

Structured to the machine project

IntroductionEngineering SystemVisualization EditorFrameworkObject managementObjects

Control plus

Devel

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Engineering System

Object managem

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Fram

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DEVELOPMENT ENVIRONMENT

Engineering System

The engineering system is the central development tool for your project. Here you can execute the following steps:

▶ Optional data transfer from EPLAN

▶ Configure runtime system (control and display devices)

▶ Set up project structure

▶ Integrate and parameterize various types of objects

▶ Define data concepts/formula management

▶ Management of project settings

(Language, user management, bus system)

Project configuration in the development tool.

Parameterization of standardized building blocks.

Transparent version and update management.

▶ Configuration of process-specific machine visualization

▶ Selection of information services and apps

▶ Definition of diagnostic functions

▶ Export and code generation

The project configuration is continuously transferred to manufacturer-specific tools such as TwinCAT V3/IndraWorks via direct interfaces. With Control plus, you always keep full control over the running project. You also benefit when migrating an application to a different project on a different scope. A little effort will mean big success.

Control plus stands for hardware-independent reuse of application tasks with high scalability. This property makes it possible to implement new projects with little effort on different machines in the shortest possible time. Thus you are able to exploit the full potential for optimizations.


▶ Project configuration independent of controller manufacturer

▶ Code generation in the IEC 61131 programming system

▶ Rapid project creation

▶ Easy data transfer from EPLAN

▶ Centralized and unique data input for control, visualization and data management

Central project configuration


Included in the Control plus license** The license terms for the free use of software apply (See Chapter "Appendix")




Machine visualization can be fully integrated into the Control plus engineering system, which ensures fast, consistent working during project creation. A large number of objects are available for configuring the visualization and can easily be placed by drag and drop. Through integration into the engineering system they can very quickly be linked to real data. The use of objects also offers many advantages: They not only bring the controller code, but also the appropriate visualization straight away. In the case of a drive object, for example, in addition to the drive functions setup dialogs are available

for visualization. This allows new functions to be tested and reused quickly. The visualization features a standardized basic frame with functionalities for user management, operating mode switching, language setting and error display, as well as a central menu. Thanks to integrated user management, the user interface can be individually adapted to the needs of different users. Control plus also allows the configuration of multiple user interfaces per machine.

Edit your visualization



▶ Integrated visualization editor

▶ Fulfill any visualization requests with a variety of controls

▶ Easily create interfaces using drag and drop

▶ Reusability of visualizations through objects

▶ Integrated user management and language switching

Operation of the Control plus visualization on an mPad operating device.

Creating user-centered views at the customer's request.

Create custom user interfaces for your project in the visualization editor.

* The license terms for the free use of software apply (see Chapter "Appendix")

Included in the Control plus license*



Framework

The framework is the core of the Control plus soft-ware system. It includes the complete software sys-tem and combines the disciplines of IEC 61131pro-gramming, development of machine visualization and the configuration of data management. The framework forms the basis for the consistent display of cross-discipline features. Framework features are shown in full and do not require re-programming but rather safeguard efficiency in the development and operation of machines.

It enables different user groups to access software quickly, as these basic functions are implemented identically across all Control plus applications, regardless of project.

The standard framework includes:

▶ Error management – consistent error generation and display

▶ Step chain management and diagnostics – step chain calls and conditions

▶ Fieldbus diagnostics – standardized diagnostics screens

▶ Communication functions

▶ Cycle time information

▶ Manual functions and release conditions

▶ Integrated MES connection

This procedure provides the optimum basis for creating process-specific machine processes efficiently and quickly.

The standardized programming framework for your projects


▶ Project consistency

▶ Serviceability of projects

▶ Efficient project creation

▶ Reduced project risk

▶ Cross-project reusability


Generated code sections save typing work.

PLC

One HMI Solution

AppsMachine Operation

VRAR

Framework

Information Service

Programming machine processes in the PLC. Programming tools (TwinCAT or IndraWorks).

Included in the Control plus license



Object management

Efficient development based on reusable objects Object Browser

In addition to templates, Control plus offers a high number of encapsulated, tested and reusable objects. These are managed within the object library, regularly upgraded and kept up-to-date. The object library can be viewed with the Object Browser; each object is displayed with all its properties. Use of the objects provided reduces development costs. However, your projects still retain full flexibility and independence: new, self-created objects can be added to an additional library if required. To do so, the programmer can use their usual development environment

and import the individually programmed objects there. We would be happy to help you create new objects – whether as implementer or through comprehensive training for your developers. Regardless of their source, all objects can be integrated into the project using drag and drop and directly used in process chains (SFC). This means that you can implement your projects quickly and easily with precisely the objects that are needed.


▶ Cost savings through reuse

▶ Risk minimization through use of tried and tested software components

▶ Can be expanded through your own objects

▶ Objects provide functional components for control, as well as operating screens for visualization

▶ Quick overview of existing objects, thanks to the Object Browser

Catalog view (machine operator)The object browser provides the machine engineer with an insight into the available Control plus software objects during the project development and planning phase. This enables better cost estimation, as it reveals at a glance the functionalities and devices for which a software component is already available. The object repository can manage any number of repositories in addition to the central repository. This enables machine engineers to manage their own software objects in the same way and to keep projects up to date.

Project view (machine developers)The project view allows software developers to put together the required components of a project very easily. The Compare function displays the difference of the software objects in the project compared to the repository at any time. This allows you to view object updates at a glance. The change history of each object facilitates the decision to update.


Find existing Control plus objects using the Object Browser.




Objects

Extract of objects


Control plus already contains a large modular system of over 300 existing objects for the devices you use. These form the standardized device interface in the software so that different types of device can be addressed and operated in the same way. From drive axes through conveyor belts, data carrier access or measurement and analysis hardware, you can find devices from a range of manufacturers in our modular system to refer to. If the device you are using is not available in our modular system, you can create this at any time yourself.

We offer suitable training sessions on how to do so. Alternatively, you can also ask us to create a new object for you, which our device experts will get right on to. This saves you development time, maintains an assured quality and ensures a documented interface optimally suited to the overall modular system. Nexeed Automation provides a solution for the integration of single axes and the connection of a CNC-axis portal. The solution currently contains the hardware-independent objects AtmoAxis for controlling single axes and AtmoCncPortal for controlling a CNC-axis portal.

Axes

Measuring devices

And many more

No suitable object for your needs?Easily create objects yourself or ask us to do so for you.

DrivesJoining units Evaluation

Scales

Scanners Tests

Cylinders Grippers

Screw drivers

Sensors Security doors

Conveyor belts

Round tables

Lamps

Robots Emergency stop

Lasers

Data carriers

The existing peripheries of our easily expandable modular system currently comprise Indradrive (MPB, MPM, MPC, MPD, MPH) drives for single-axis and CNC integration as well as Xenax* (75V8) drives for single-axis integration.

* The Motion license is additionally required (Article ref. C-CS-AddOn-Motion-CNC-License/Article no. 3800.590.075).


313130

RUNTIME SYSTEMOperating machines



Whether transparency on machinery and system data or networking with any IT systems in production: the runtime system is far more than just control software for your machines. The information services and apps allow you to view machine statuses and figures in real time. This allows you to continuously maintain and optimize the productivity and performance of your production processes. Modern assistance functions based on the latest technology (augmented/virtual reality) allow easy error or component localization directly on the machine. With the runtime system, the operator is the focus: The user interface adapts to individual

needs, only displaying the information or functions that are actually required for the specific tasks. On the one hand, this prevents being overwhelmed by unnecessary complexity, while on the other, grants authorized persons full transparency and control over production. Each user always sees their customized interface – allowing familiar processes to be accessed quickly and easily. A comprehensive connectivity concept allows maximum transparency with open access to all machine data. The use of standardized interfaces such as OPC UA, WCF or REST facilitates the connection of the Control plus runtime system to other IT systems. The additional

features of information services enable the display and optimization of machine output as well as monitoring of the machine condition, offer error or component localization and display error statistics clearly and transparently.

Runtime systemIntroduction

Boost the performance and life of your machine

IntroductionControl softwareVisualizationConnectivity

Control plus

Operating machines

Control software

Networking

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RUNTIME SYSTEM

Control software

The best possible use of machine capacity with minimal downtime is costly. It requires precise control software that takes into account all individual parameters of your production system and ensures that your machine or system runs as economically, stably and securely as possible. The control software in the Control plus runtime system executes the machine workflow and processes in the machine. Control plus is based on the powerful real-time environments Rexroth IndraWorks (Q4/2018) and Beckhoff TwinCAT V3. Depending on the performance requirements, the control software can be operated on hardware

of different performance classes. Both small machines with manual operation and large auto-mated production lines can be operated based on the same control software. The standardized Control plus programming framework in the control software ensures that all Control plus ma-chines behave in the same way. This makes work much easier for the user: switching to a different software application for each machine and the preparation this entails is not necessary, integrat-ing new system components is easy, and directly comparing data from different sources, such as machine reports, is entirely feasible.

In the "Expansions" chapter, additional software functions such as robotics or image processing and apps such as parts counters, cycle time diag-nostics or similar are available for the implemen-tation of machines that require an extended scope of functionality for PLC and HMI features.

Precise control software


▶ Improved performance with reduced cycle times

▶ Powerful real-time environments by Rexroth and Beckhoff as a basis

▶ Adaptable to different hardware performance classes

▶ Easy integration of new components

▶ Formula management


Our intuitive HMI allows processes to be visualized precisely.

Fieldbus

System-specific libraries

Customer project

Customer project

Customer project

Customer project

Software framework(Backbone, HMI, Services, etc.)

Object library(Device-based)

Runtime

...Beckhoff TwinCAT V3

Rexroth IndraLogic 2G

Functional standards



RUNTIME SYSTEM

Visualization

A user interface as individual as its users

Our human machine interface allows you full control over your machines. The HMI modulo is user-oriented, flexible and intuitive to use. You can create a personalized interface for each user or each role. Time-consuming searching or even accidentally changing settings are things of the past: maintenance employees for instance see only the information they need – and can only make the changes they are allowed to, depending on the authorization level.

In the case of a machine with several operating points or devices, each can be operated via an individual HMI. Thanks to this free scalability, production employees, service technicians and process engineers can access data on the machine simultaneously yet at different locations. A locking feature prevents conflicts arising: only one operating device can actively perform motions, others are blocked from performing the same function for the duration.

Getting started with the software is possible without further familiarization. If anything is unclear, the intuitive auxiliary function can be used. Users do not require elaborate and cost-intensive training and no longer need to read lengthy operating instructions. The standardized operating concept means switching between the different HMIs is no longer necessary. The user interface looks the same everywhere, the functions can be found easily and without searching.


▶ Flexible user management with custom interface design

▶ Free integration of apps

▶ Multiple operating units per station with intelligent locking

▶ Intuitive and standardized operating concept

▶ Multilingual


Standardized operating concepts achieve consistency in operation despite the diversity of machines. Operation of the user interface on the mPad operating unit.



RUNTIME SYSTEM

Connectivity

In order to respond to the increasingly complex demands of the market, production must become more efficient and flexible. This includes both full data transparency for process optimization as well as the simple connection of machines and systems to a wide range of IT systems. With the software system Control plus you get both: maximum transparency of your production as well as fast and secure connection processes thanks to standardized, open communication interfaces. The boundaries between different IT systems are becoming more blurred than ever: machines communicate with and through a wide range of software environments.

Increasing networking and greater type variance create higher communication times, which are diametrically opposed to the requirement of ever shorter setup and latency times. Control plus also enables cross-communication between machines, which increases cycle or response time and therefore efficiency. Machine data can be easily retrieved thanks to open interfaces such as OPC UA, REST and WCF – regardless of IT system. Through the interfaces, not only current, but also historical data is made available. Temperature trends for instance from the last few days can be displayed and analyzed.

Furthermore, Control plus can be optimally connected to Nexeed Manufacturing Execution, Nexeed Production Performance Manager or the Energy Platform of Bosch.

Prepare your machines for networked production


▶ Easily retrieve machine data

▶ Optimal connection to other Nexeed products

▶ Output of current and historic data

▶ Connection of IT systems via open interfaces (OPC UA, REST; WCF)

▶ Maximum transparency of your production


Sample application: Production line consisting of 40 networked stations.

ProductionIT

Fieldbus

Control plus

OPC UA

Machine

REST

EtherCAT

Machine


414140

INFORMATION SERVICES & APPSData Evaluation



A lot of data and information accumulate in production, which for performance reasons are made available only as live values. Historical data is lost. The information services as optional components in the Control plus system close precisely this gap. They record, process and store the real-time control data and make the information available in the apps provided and via IT interfaces. This makes it possible to operate a machine at maximum speed without having to do without historical data. This data

can be read from other systems via modern IT interfaces such as WCF or REST. The recorded data is merged with other relevant information within the machine. These "context packages" can combine temperature, vibration and time data, for example. In this way, faults can be narrowed down more precisely and linked to other events. The setting up of rules enables the machine to respond automatically, for example in the event of limit violations. This enables the machine to react in the event of subsequent errors or cycle time

deviations — with an email, a maintenance ticket or an automatic machine stoppage. Supplied shopfloor apps allow the stored data to be displayed clearly. This means that analyses such as top-10 evaluations or cycle time analyses can be carried out directly at the machine. The apps are designed in such a way that they can also be used in other environments without any problems.

Information services & appsIntroduction

Easy Data Evaluationvia apps

IntroductionVirtual AssistAugmented AssistAutomatic Cycle Time DiagnosticsCycle Time AnalysisParts countersEvent RecorderCondition MonitoringShift Manager

Control plus

Operating machines

Control software

Networking

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INFORMATION SERVICES & APPS

Virtual Assist[APP]

Intuitive error diagnostics, fast service support and direct insight even into complex machines: With Virtual Assist, the HMI is literally made three dimensional.

Through simple configuration, a Virtual Assist can be created from CAD models for each individual machine. Virtual Assist communicates directly with the machine controller via the software interface standard OPC UA.

Unlike common 2D renderings, users can view the machine from all sides in 3D using Virtual Assist and look inside it. With the intuitive diagnostics system EventViewer, all machine parts that have caused a fault condition can be directly visualized in a 3D model. The PartFinder of Virtual Assist enables quick localization of machine components. This allows you to speed up maintenance times and shorten production interruptions.

Virtual diagnostics and service: fast localization of components and fault sources thanks to 3D visualization


▶ Simple engineering: no programming, only configuring

▶ Live visualization of the machine status via OPC UA

▶ Intuitive operation – even without specialized knowledge thanks to intuitive HMI app

▶ Rapid fault diagnostics directly on the 3D model of the machine

▶ Easy localization of machine components in the 3D model

Can be performed on: - Rexroth VPB40.4 (TwinCAT) - Beckhoff C6930 - Beckhoff CX2020 - Active control devices

IntroductionVirtual AssistAugmented AssistCondition MonitoringAutomatic Cycle Time DiagnosticsCycle Time AnalysisParts countersEvent RecorderShift Manager

Diagnostics using 3D data thanks to Virtual Assist.

Fixed display of all PLC messages.

View allows free rotation and zooming.

Affected components are released.

Price (excl. sales tax / RRP) EUR 790

Virtual AssistArticle no. 3800.590.118 Article ref. NXA-LC-VAS-V1



Augmented Assist[APP]

With Augmented Assist, virtual objects as well as information can be displayed within the field of vision live and realistically via a tablet or in data glasses – such as machine status, faulty components or instructions in the case of servicing. Processes invisible to the eye are also made visible. Augmented Assist can self-configure without any complex programming. Augmented Assist communicates with the machine controller directly via OPC UA in order to query the machine status live. This allows your employees to localize and eliminate fault causes more quickly, even with complex machines.

Reduced downtimes thanks to AR Service App: Objects and information live on tablet or in data glasses

Did you know?For your project's added value, we are happy to offer project-specific development services on Augmented Reality.


View status information directly in the machine thanks to Augmented Assist.

Initialization via a marker.

Fixed display of all PLC messages.

Affected components are displayed.


▶ Simple engineering: no programming, only configuring

▶ Live visualization of machine status and data via OPC UA

▶ Fast localization of fault sources thanks to intuitive HMI app

▶ Guided maintenance scenarios ▶ Reduced downtimes, greater system

availability

Price On request

Augmented Assist



Condition Monitoring[Information Service + APP]

Condition monitoring of machines and processes in real time for short response times


▶ Higher transparency and visualization in real time thanks to Condition Monitoring app

▶ Short response times: fewer downtimes and longer life of your systems

▶ Basis for preventative and predictive maintenance

▶ Customizable alarm mechanisms

▶ Fast and targeted intervention thanks to early fault detection

Can be performed on: - Rexroth VPB40.4 (TwinCAT) - Beckhoff C6930 - Beckhoff CX2020 - Beckhoff C6015 - Active control devices


Visualization of a signal process in the Condition Monitoring app.

Setting of limit values and responses.

Aggregation of older data.

Graphic representation of welding parameters.


Condition Monitoring Article no. 3800.590.119 Article ref. NXA-LC-CM-V1

Condition Monitoring is the key to cost-efficient production: intelligent, proactive condition monitoring of machines and processes in real time ensures that you are always informed about deviations at an early stage – automatically and reliably.

You define the warning and error limits, such as temperature, speed or cycle time. Condition Monitoring ensures that your employees are informed through effective alarm mechanisms via email, SMS or maintenance tickets and can

therefore react quickly. This allows preventative measures to be instigated in good time with impending downtime or maintenance work planned better overall. The result: fewer cost-intensive failures and increased service life of your systems.



Automatic Cycle-Time Diagnostics (ATD)[Information Service + APP]

With automatic Cycle Time Diagnostics (ATD), you can quickly identify deviations on the machine in order to take early corrective action. Production managers detect the status of their machines' cycle times and keep productivity high.

ATD records the part cycle of Control plus-based machines and displays this on the machine's user interface.

In addition to the part cycle, ATD can also initiate detailed machine recording at configurable times. In this case, all of the machine's activities are re-corded – from the movement of individual devices to communication times with other IT systems.

The recorded detailed data can be automatically exported to XML files, allowing for easy integra-tion e.g. into cloud-based big data applications such as Tableau, etc.

To analyze data in the event of cycle time prob-lems, ATD offers an optimal interface to our prod-uct cycle time analysis (see the following page). This allows you to quickly find the machine parts that are responsible for cycle time deviations.

Optimization of service cycle time through targeted monitoring


▶ Flexible monitoring and detection of cycle time fluctuations

▶ Real-time display on the machine or other display units

▶ Optimal interface to our product cycle time analysis

▶ Provision of cycle time information via open interfaces

▶ Securing output and productivity

Can be performed on: - Rexroth VPB40.4 (TwinCAT) - Beckhoff C6930 - Beckhoff CX2020 - Beckhoff C6015 (max. one app)

- Active control devices


ATD

Online motion recording

Machine HMI

Cycle Time Analysis

Export

Cycle time visualization in the ATD app.

Direct recording of cycle times.



Cycle Time Analysis (1 year)*Article no. 3800.590.131Article ref. NXA-LC-CTA-Desktop-365 Price (excl. sales tax / RRP)

Cycle Time Analysis (Permanent)Article no. 3800.590.133 Article ref. NXA-LC-CTA-Desktop-V2

Price (excl. sales tax / RRP)


Cycle Time Analysis[Desktop application]

What should I do if my machines are no longer producing within the desired cycle time? Our Cycle Time Analysis application will help you to find the causes of cycle time deviations.

As a desktop application with a good overview and helpful analysis functions, it is not required for each machine, but rather only by users performing analyses.

Features at a glance:

▶ Cycle time recordings can be directly imported from ATD

▶ Overview of all cycle time measurements for several machines

▶ Quick identification of machine parts causing cycle time deviations

▶ Finding machine parts subject to wear through long-term analyses

▶ Integration of any number of videos for orientation if the cycle time analysis is not performed directly on the machine

▶ Export function to Excel and CSV

▶ No connection to the machine is required for use

Quickly identify causes of cycle time deviations


▶ Quickly find causes of cycle time deviations

▶ Optimization of machine cycle times

▶ Direct import of cycle time recordings from ATD

▶ Easy-to-understand analysis functions

▶ Video function


Overview of several machines.

The card element-based overview provides clear and simple information on measurements for getting started.

EUR 500 per year

Different cycles can be compared with each other within a singular measurement.

EUR 1,150 singular charge* The license conditions for the leasing of Robert Bosch

Manufacturing Solution GmbH software apply (see Chapter "Appendix")

ATD

Online motion recording

Machine HMI

Cycle Time Analysis

Export



Parts counters[Information Service + APP]

Quick overview of production statistics: Targeted detection and rectification of faults in processes


▶ Continuous monitoring and direct visualization of all machine events

▶ Transparent display of production utilization and production results

▶ Safeguarding of productivity target ▶ Avoidance of unnecessary rejects

▶ Faster access to faulty parts, immediate initiation of measures

Can be performed on: - Rexroth VPB40.4 (TwinCAT) - Beckhoff C6930 - Beckhoff CX2020 - Beckhoff C6015 (max. one app) - Active control devices


Displaying production figures.

Target/actual curve of output.

Pareto analysis of reasons for bad parts.

Tabular representation of produced good and reject parts.

With the parts counter, parts list information for your machines can be captured and saved fully automatically. Various live evaluations such as a target/actual view or a top 10 analysis enable a quick overview of production figures. The exact breakdown of the reasons for bad parts enables the targeted optimization of production processes.

All data is stored historically and made available to other IT systems via open IT interfaces. The parts counter can be coupled with the shift manager for a shift-related view of production data.




Event Recorder[Information Service + APP]

In the Event Recorder, occurring errors, warnings and other machine information are captured and saved fully automatically in real time. Optimized evaluations such as top 10 fault analyses over a specific period enable maintenance staff to identify and remove the most frequent errors in order to guarantee optimal operation.

The export function makes the events of a machine available in ongoing operation – such as for maintenance purposes.

The recorded events are also made available via open IT interfaces and are thereby also available for customer-specific applications.

Fully automatic recording and storage of errors, warnings and other machine events in real time


▶ Continuous live display of all machine events also via the event history app

▶ Detection of fault frequencies and patterns incl. duration

▶ Reduction of downtimes

▶ Transparent process- and type-related allocation of fault causes

▶ Open IT interfaces for using data through other IT systems



Display of top 10 faults of machine in the Event Recorder app.

Historic trend of machine faults.

Top 10 evaluation by fault duration.

Setting of period to be shown.




Shift Manager[Information Service + APP]

Shift planning made easy: easy updating of shifts in production using shift manager


▶ Easy updating of shift information in production

▶ Coupling of shift information with the parts counter to display shift-related evaluations

▶ Open IT interfaces for using data through other IT systems



Display of set shift times in the shift manager app.

Creating new shift times.

The shift manager simplifies the planning of shifts for production. In the app, recurring shifts can be updated with their start and end times. The shift manager can also be used to display shift-related

evaluations in other information services such as the parts counter. The shift manager also has an open IT interface via which all shift information can be made accessible to other IT systems.


616160

Extended Functionalities

TECHNOLOGY PACKAGES



Technology PackagesIntroduction

When it comes to the diversity and fast-paced nature of automation technology, machine engineers and operators are often confronted with different, new and evolving requirements and processes from one project to the next. This multiplicity is responsible for complex and heterogeneous control topologies sometimes being applied or generated in projects. Often, secondary subsystems are used to implement tasks such as image processing, robotics or even measuring technology. Only rarely do these offer the opportunity to transfer or reuse knowledge or engineering data from control technology.

In addition, these demand expert knowledge, which require machine engineers and machine operators to train selected specialists for these topics and make them available long term. Control plus offers function extensions for precisely this problem. These can easily be licensed using software on the automation system and offer the advantage of connecting directly to the runtime system, visualization and engineering data.

Boost your efficiency through intelligent function extensions

IntroductionIntegrated VisionIntegrated Robotics

In

tegrated Vision

Integrated Robotics

+Control plus

Operating machines

Control software

Networking

Visu

aliz

atio

n



TECHNOLOGY PACKAGES

Integrated Vision

Industrial image processing: optical quality control and identification directly on the PLC hardware

Integrated Vision brings image processing to the PLC. The lightweight HDE2 Runtime can perform image processing processes directly on the PLC for minimal hardware and installation costs. Pictures and events are visualized in the Nexeed Automation HMI. CPU-intensive image processing applications can be outsourced to an additional computer without software changes using an easy configuration. PLC and image processing communicate via the OPC UA server of the PLC. Through this, Integrated Vision can read and write released PLC variables directly. Appropriate Control plus objects support the PLC user with standardized command and status

communication. Through the Industry 4.0 standard interface OPC UA, image processing also receives access to the Nexeed Automation Information Services. Image processing application specialists benefit from direct access to all functions of the powerful, globally proven HALCON image processing library. HDE2 takes over the processes 1:1 from the Halcon development environment without compiling or integrating into a different framework. This also allows work to be performed on processes directly on the target system, making optimization and debugging especially easy.


▶ Easy software integration through complete Control plus object and use of PLC variables via OPC UA

▶ Visualization directly in the HMI modulo

▶ Use of Nexeed Automation Information Services via OPC UA server of the PLC

▶ Powerful image processing functionality from the globally distributed HALCON library

Can be performed on: - Rexroth VPB40.4 (TwinCAT) - Beckhoff C6930 - Beckhoff CX2020

Camera image display in HMI modulo.


HALCON

HDEVELOP

PLC

HDE2

Images

HMIHMI

IPC

Integrated vision

Application

Price (excl. sales tax / RRP)HALCON development license also required.Including HALCON Runtime license: EUR 2300. Including HALCON Developer license: on request.

EUR 995

Integrated visionArticle no. 3800.590.096 Article ref. NXA-LC-CP-Addon-IV

Did you know?HALCON development license also required. Including HALCON Runtime license: EUR 2300. Including HALCON Developer license: on request.


TECHNOLOGY PACKAGES

Integrated Robotics

Seamless: robot programming

The conventional robot interface is based on jobs that are programmed by special robotics experts and retrieved by the PLC. Integrated robotics extends this interface to point-based communication. The API developed on this basis enables variable programming of the robot directly in your PLC sequences. Through the support of coordinate systems and the comprehensive management of tools, Integrated Robotics allows robotics applications to be applied in a standardized and manufacturer-neutral way. It therefore reduces the need for robot manufacturer-specific programmer expertise. This makes them more flexible, integrated and

powerful. Ready-made HMI interfaces enable an intuitive procedure and teaching of the robot as well as quick learning directly in the system visualization. Robot fault reports can be shown at a centralized point in the station HMI. A connection to all information services is available directly through integration into the Nexeed Automation platform.

Integrated robotics is ideally suited to pick-and-place tasks and in cooperation with dynamically changeable processes such as height-adjustable pickup positions or interaction with a camera system (robot vision). This allows several robotics systems to be easily controlled from one PLC.

In our construction kit, we currently support Stäubli (CS8C/CS9), KUKA (KR CA) and FANUC (R30iB) robots. The respective controller must therefore be ordered with the Bosch Nexeed Automation Integrated Robotics Bundle from Kuka or with the option "uniVAL plc" from Stäubli.


▶ Fast commissioning through standardized robotics configuration

▶ Flexible and integrated programming in the IEC 61131 programming system

▶ Vendor-neutral and easily adjustable HMI for robot teaching

▶ Reduced need for manufacturer-specific expertise

▶ Easy maintenance through centralized fault management

Can be performed on: - Rexroth VPB40.4 (TwinCAT) - Beckhoff C6930

- Beckhoff CX2020Integrated HMI training and procedures of the robot directly from the machine UI.


Programmable Robot Object▶ PLC functional blocks Robot API▶ Hardware-independent HMI▶ Central fault management▶ Connection to Information

Services

Stäubli periphery ▶ Standardized robot

configurations

Kuka periphery ▶ Standardized robot

configurations

Fanuc periphery ▶ Standardized robot

configurations

Simulation periphery ▶ Rudimentary simulation

of a robotSimulation


Integrated roboticsArticle no. 3800.590.120 Article ref. NXA-LC-CP-Addon-IR

Did you know?Precondition: "Bosch Nexeed Automation Integrated Robotics Bundle" ordered from Kuka or "uniVAL plc" option from Stäubli.

696968

At a glance

SOFTWARE LICENSES AND SYSTEMS



A license is required to operate the Nexeed Automation Control plus software system. Licensing of Control plus is required per machine controller and is independent of the licensing of the subordinate controller systems from Rexroth or Beckhoff. Furthermore, the license distinguishes whether the machine is operated within or outside of the BOSCH. The functional scope of the license is shown on the following page; special apps and functional extensions require separate licenses.

Software licenses Systems

Software licenses and systemsIntroduction

Software

IntroductionSoftware licensesSystemsCombinations

The pre-installed, configured and licensed Control plus control systems are available for easy and efficient project management. The systems are delivered completely ready for use with the current images and the currently released software versions. These systems allow direct project launch without having to perform prior installations and licensing on site.

+

Hardware Software

Control plus

TwinCAT 3 RTPLC

IndraWorksPLC

...PLC

Control plus

737372

Control plus

SOFTWARE LICENSES



SOFTWARE LICENSES

Control plus

Virtual Assist (excl. sales tax / RRP)Article no. 3800.590.118 Article ref. NXA-LC-VAS-V1

Integrated Vision (excl. sales tax / RRP)Article no. 3800.590.096 Article ref. NXA-LC-CP-Addon-IV

Cycle Time Analysis 1 year (excl. sales tax / RRP)Article no. 3800.590.131Article ref. NXA-LC-CTA-Desktop-365

Cycle Time Analysis Permanent (excl. sales tax / RRP)Article no. 3800.590.133Article ref. NXA-LC-CTA-Desktop-V2

Augmented Assist

Integrated Robotics (excl. sales tax / RRP)Article no. 3800.590.120 Article ref. NXA-LC-CP-Addon-IR

Condition Monitoring (excl. sales tax / RRP)Article no. 3800.590.119 Article ref. NXA-LC-CM-V1

EUR 790

EUR 790

EUR 995

EUR 995

EUR 500

EUR 1,150

On request

* Prices for target systems outside the Robert Bosch world on request, additional licenses are required

Eventrecorder

The fully automatic recording and storage of faults, warnings and machine events in real time allow maintenance personnel to identify and resolve the most common faults.

Condition Monitoring

The intelligent, proactive condition monitoring of machines and processes in real time ensures that you are always informed about deviations at an early stage – automatically and reliably.

Shift Manager

The shift manager simplifies the planning of shifts in production: the app allows you to update recurring shifts. Furthermore, shift-related evaluations can be shown in other information services such as the parts counter.

Virtual Assist

Fast localization of components and fault sources, intuitive fault diagnostics, fast service support and direct insight even into complex machines thanks to 3D visualization.

Augmented Assist

With Augmented Assist, virtual objects as well as information can be displayed live and realistically in the field of vision via a tablet or data glasses. Direct communication with the machine controller enables your employees to localize and remove fault causes more quickly, even with complex machines.

Integrated Vision

Integrated Vision brings image processing to the PLC. Pictures and results of visual quality control and identification are visualized directly in the Nexeed Automation HMI.

Integrated Robotics

Integrated robotics allow processes by robots to be written directly to the PLC.

Development environment

Engineering System


Framework

Objects

Apps

Automatic Cycle-Time Diagnostics

Parts counters

Eventrecorder

Shift Manager

Control plus license at a glance Engineering System

The engineering system of Control plus is the central development tool for your project, allowing you to program your project quickly and efficiently regardless of the controller manufacturer.


In the engineering system of Control plus, the machine visualization can be shown and edited in a fully integrated way. The visualization editor features a standardized framework with features that can easily be placed using drag and drop.

Framework

The Control plus framework is a standardized programming framework for control technology and visualization. It provides the optimum basis for creating process-specific machine processes efficiently and quickly.

Objects

In addition to templates, Control plus offers a high number of encapsulated, tested and reusable objects. The object library can be viewed with the Object Browser.

Automatic Cycle-Time Diagnostics

You can use the automatic cycle time diagnostics to secure the productivity of your systems. The automatic analysis function detects machine deviations, allowing the machine operator to respond to these immediately.

Cycle Time Analysis

The Cycle Time Analysis application helps you to find the causes of cycle time deviations.

Parts counters

With the parts counter, faults in processes can be detected and resolved in a more targeted way thanks to fully automated parts count recording and machine data storage.

SoftwareControl plus licenseArticle no. 3800.590.132 Article ref. NXA-LC-ConrolPlus-V1

SoftwareApps

SoftwareTechnology Packages

SoftwareDesktop application

Price (excl. sales tax / RRP)

External price (excl. sales tax / RRP)*

EUR 1,980On request


777776

Hardware including software

SYSTEMS



TwinCAT 3 [High Range]

SYSTEMS

Hardware including software

SoftwareControl plus license Development environment (Engineering, visualization,

framework, objects)

Apps (Aut. Cycle time diagnostics,

parts counter, EventRecorder, shift manager)

HardwareRexroth VPB40.4 incl. TwinCAT 3

Available with USB license stick or EtherCAT license terminal

+

System C-High TC1*


TwinCAT 3Systems

High RangeMaximum performance for demanding automation solutions

Mid RangeThe solution for automation tasks of medium complexity

Low EndSimple automation tasks with cost-effective hardware

* The Robert Bosch Manufacturing Solutions GmbH General Terms of Delivery apply.

** Prices for target systems outside the Robert Bosch world on request, additional licenses are required

All prices exclude sales tax! Subject to change and corrections. Similar applies to illustrations. Price valid until 05/31/2020

EUR 6,200On request

System price (excl. sales tax / RRP)

External price (excl. sales tax / RRP) **


framework, objects)



HardwareBeckhoff C6930 incl. TwinCAT 3


+

EUR 6,650On request


External price (excl. sales tax / RRP)**

[USB license stick] Article no. 3800.590.078 / Article ref. C-CS-G3-VPB40.4-SSD-EC-USB-PLC-HMI[EtherCAT license terminal] Article no. 3800.590.074 / Article ref. C-CS-G3-VPB40.4-SSD-EC-PLC-HMI

System C-High TC2*[USB license stick] Article no. 3800.590.079 / Article ref. C-CS-C6930-SSD-EC-USB-PLC-HMI[EtherCAT license terminal] Article no. 3800.590.058 / Article ref. C-CS-C6930-SSD-EC-PLC-HMI


TwinCAT 3 [Mid Range] TwinCAT 3 [Low Range]

SYSTEMS

Hardware including softwareIntroductionSoftware licensesSystemsCombinations


framework, objects)



HardwareBeckhoff CX2020 incl. TwinCAT 3



framework, objects)



HardwareBeckhoff C6015 incl. TwinCAT 3


++

EUR 2,710On request



EUR 4,500On request



System C-Low TC1*System C-Mid TC1*[USB license stick] Article no. 3800.590.123 / Article ref. C-CS-C6015-EC-USB-PLC-HMI[EtherCAT license terminal] Article no. 3800.590.121 / Article ref. C-CS-C6015-EC-PLC-HMI

[USB license stick] Article no. 3800.590.080 / Article ref. C-CS-CX2020-EC-USB-PLC-HMI[EtherCAT license terminal] Article no. 3800.590.062 / Article ref. C-CS-CX2020-EC-PLC-HMI


IndraWorks [High Range]

SYSTEMS


IndraWorks Systems Software

Control plus license Development environment (Engineering, visualization,

framework, objects)



HardwareRexroth VPB40.4 incl. IndraWorks Runtime* *IndraWorks development environment is not included

+

System coming soon!



Low EndSimple automation tasks with cost-effective hardware

* The Robert Bosch Manufacturing Solutions GmbH General Terms of Delivery apply.

** Prices for target systems outside the Robert Bosch world on request, additional licenses are required

All prices exclude sales tax! Subject to change and corrections. Similar applies to illustrations. Price valid until 05/31/2020

Price to followSystem price (excl. sales tax / RRP)


System C-High IW1*


IndraWorks [Mid Range] IndraWorks [Low Range]

SYSTEMS



framework, objects)

Apps (only in combination with active operating unit)

(Aut. Cycle time diagnostics, parts counter, EventRecorder, shift manager)

HardwareRexroth XM42 incl. IndraWorks Runtime*

*IndraWorks development environment is not included


framework, objects)





++

EUR 2,150On request




framework, objects)





+

EUR 2,950On request



EUR 4,500On request



System C-Low IW1*System C-Mid IW1*Article no. 3800.590.136 / Article ref. C-CS-XM21-EC-PLC-HMIArticle no. 3800.590.138 / Article ref. C-CS-XM42-EC-PLC-HMI

System C-Low IW2*Article no. 3800.590.137 / Article ref. C-CS-XM22-EC-PLC-HMI


* * *

* * *

Maximum one app

SYSTEMS

Combinations: What software runs on which hardware? As at 12/01/2019

Rexroth VPB40.4

Rexroth VPB40.4

Beckhoff C6930

Rexroth XM42

Beckhoff CX2020

Rexroth XM21 Rexroth XM22

Beckhoff C6015

Active mPad

Rexroth VEP15.6

Beckhoff CP2716


Coming soon!

TwinCAT IndraWorks Control plusIEC Framework Co

ntro

l plu

sAu

tom

atic

Cyc

le-T

ime

Diag

nost

ics

Part

s co

unte

rsEv

entre

cord

erSh

ift M

anag

er

APP

(Tec

hnol

ogy

pack

ages

)(T

echn

olog

y pa

ckag

es)

Visu

aliza

tion

Inte

grat

ed V

ision

Virt

ual A

ssist

Augm

ente

d As

sist

Inte

grat

ed R

obot

ics

Cond

ition

Mon

itorin

g

Coming soon!

*only in combination with an active operating device

898988

04HARDWARE COMPONENTSControllers and operating units



IntroductionControllersOperating units

Our wide portfolio includes corresponding hardware for our Control plus software, as you’d expect: from different controllers including spare parts, accessories and licenses to display units together with accessories. Operating units are of course also available, first and foremost the mPad developed by Bosch in different versions. This allows you to put together your own variable and custom solution. To suit your needs, different scal-ing of hardware components is available.

You always have the choice between various technology modules. This saves you a lot of time during commissioning. Take a look at the overview and choose the right components for your needs! If you are unsure how to combine the different components or which solution is ideal for your application, our experts will be happy to assist you further.

Hardware componentsIntroduction

Greater flexibility with scalable hardware

Controllers

Operating units

Hardware

939392

CONTROLLERSRexroth and Beckhoff



VPB40.4 [USB license stick]Article no. 3800.590.078 / Article ref. C-CS-G3-VPB40.4-SSD-EC-USB-PLC-HMI

VPB40.4 [EtherCAT license terminal]Article no. 3800.590.074 / Article ref. C-CS-G3-VPB40.4-SSD-EC-PLC-HMI

CONTROLLERS

Rexroth Industrial PC/PLC

Technical Data

Processor Intel® Core™ i7-6820EQ 2.86 GHz

Memory SSD 192 GB

Internal main memory 16 GB DDR3-RAM

Interfaces 2 x RJ45, 10/100/1000 MBit/s, 1xDP, 6x USB 2.0

Operating system Microsoft Windows Embedded Standard 7 P

Controller software Beckhoff TwinCAT 3

I/O connection via EtherCAT

Power supply 24 V DC (-15 %/+20 %)

Dimensions (W x H x D) 110 x 205.5 x 181.5 mm

Weight approx. 2600 g

UPS Not included (C-USV-TEC2040-10 3800.547.670)

Protection class IP 20

Approvals CE, UL

Technical Data


Memory SSD 192 GB











Approvals CE, UL

Unlike C-CS-G3-VPB40.4-SSD-EC-USB-PLC-HMI, this model contains an EtherCAT license terminal instead of a USB license stick.


With USB license stick With EtherCAT license terminal

The new industrial PC generation from Bosch Rexroth is highly regarded with its significantly higher computing and graphics performance. The IndraControl VPB40.4 has been specially designed for harsh environments and demanding tasks. Its powerful Intel processors boost the previously renowned performance many times over.

TwinCAT 3/High RangeTwinCAT 3/High Range

Also available as spare part, material number and price on request.

Price see Chapter "Systems" System C-High TC1




VPB40.4Coming soon

CONTROLLERS

Rexroth Industrial PC/PLC

Technical Data


Memory SSD 192 GB




Control software Rexroth IndraWorks







Approvals CE, UL


The new industrial PC generation from Bosch Rexroth is highly regarded with its significantly higher computing and graphics performance. The IndraControl VPB40.4 has been specially designed for harsh environments and demanding tasks. Its powerful Intel processors boost the previously renowned performance many times over. Further-more, the VPB40.4 features a CDI+ interface.

XM42Article no. 3800.590.138 / Article ref. C-CS-XM42-EC-PLC-HMI

Technical Data

Processor Intel Core i

Memory 4 GB

Internal main memory 2 GB

Remanent memory 4 MB

Interfaces 1x Gbit Ethernet, 1x USB host, 1x USB device, 1x EtherCAT, Profinet RT/ old

Operating system IndraWorks



Power supply 24 V DC

Dimensions (W x H x D) 126.3 x 200 x 74.1 mm



Approvals CE, UL, CSA

The XM42 is the high-performance version of Embedded controllers from Bosch Rexroth and is available to applications as a functional all-rounder.

The additional onboard interfaces increase the integration possibilities. Decentralized I/O, drives and other system peripheries are connected via EtherCAT. The controller can also be used flexibly in high temperature ranges.

Coming soon!

IndraWorks/Mid RangeIndraWorks/High Range


Price see Chapter "Systems" System C-High IW1


Price see Chapter "Systems" System C-Mid IW1


XM21Article no. 3800.590.136 / Article ref. C-CS-XM21-EC-PLC-HMI

XM22Article no. 3800.590.137 / Article ref. C-CS-XM22-EC-PLC-HMII

CONTROLLERS

Rexroth Embedded Controller/PLC

Technical Data

Processor Intel ATOM 1.3 GHz

Memory 1 GB flash permanently installed (can be expanded using SD card)

Internal main memory 512 MB

Remanent memory 128 kB

Interfaces 1x Gbit Ethernet, 1x USB host, 1x USB device, 1x EtherCAT

Operating system VxWorks




Dimensions (W x H x D) 100 x 126,3 x 74,1mm




Technical Data

Processor Intel ATOM 600 MHz

Memory 1 GB flash permanently installed (can be expanded using SD card)

Internal main memory 512 MB

Remanent memory 128 kB

Interfaces 1x GBit Ethernet, 1x USB host, 1x USB device, fieldbus system EtherCAT (2xRJ45)

Operating system VxWorks




Dimensions (W x H x D) 100 x 126,3 x 74,1mm




Unlike the XM21, the embedded control XM22 has a more powerful Intel ATOM 1.3 GHz processor, allowing even more demanding control functions to be implemented in the low-end range.


The embedded controls XM21 and XM22 are avail-able for different PLC applications. Decentralized I/O modules and other system peripheries are connected via EtherCAT.

IndraWorks/Low RangeIndraWorks/Low Range


Price see Chapter "Systems" System C-Low IW1


Price see Chapter "Systems" System C-Low IW2


C6930 [USB license stick]Article no. 3800.590.079 / Article ref. C-CS-C6930-SSD-EC-USB-PLC-HMI

CONTROLLERS

Beckhoff Industrial PC/PLC

Technical Data

Processor Intel® Core™ i7 2.46 GHz

Memory SSD 128 GB


Interfaces 2 x RJ45, 10/100/1000 MBit/s, 1xDVI-I, 4 x USB 2.0

Operating system Microsoft Windows Embedded Standard 7P




Dimensions (W x H x D) 90 x 235 x 121 mm (without mounting plate)


UPS external (C-USV-TEC2040-10 3800.547.670)


Approvals CE, UL

With USB license stick

The industrial PC C6930 designed for installation in control cabinets offers a powerful basis for machine and systems engineering. It has a 3½-inch motherboard and a SATA RAID controller for mirroring two hard disks.

C6930 [EtherCAT license terminal]Article no. 3800.590.058 / Article ref. C-CS-C6930-SSD-EC-PLC-HMI

Unlike the C-CS-C6930-SSD-EC-USB-PLC-HMI, this model includes an EtherCAT license terminal instead of a USB license stick.

Technical Data

Processor Intel® Core™ i7 2.46 GHz

Memory SSD 128 GB


Interfaces 2 x RJ45, 10/100/1000 MBit/s, 1xDVI-I, 4 x USB 2.0

Operating system Microsoft Windows Embedded Standard 7P




Dimensions (W x H x D) 90 x 235 x 121 mm (without mounting plate)


UPS external (C-USV-TEC2040-10 3800.547.670)


Approvals CE, UL


With EtherCAT license terminal TwinCAT 3/High RangeTwinCAT 3/High Range






Technical Data

Processor Intel® Celeron® 1.4 GHz, single core

Memory 32-GB-CFast flashcard


Persistent memory 128 kB NOVRAM integrated

Interfaces 2 x RJ45, 10/100/1000 MBit/s, 1xDVI-I, 4 x USB 2.0, 1 x optional interface



I/O connection via power supply (E-Bus or K-Bus, automatic detection)


Dimensions (W x H x D) 288 x 100 x 91 mm


UPS internal


Approvals CE, UL

Technical Data

Processor Intel® Celeron® 1.4 GHz, single core

Memory 32-GB-CFast flashcard


Persistent memory 128 kB NOVRAM integrated

Interfaces 2 x RJ45, 10/100/1000 MBit/s, 1xDVI-I, 4 x USB 2.0, 1 x optional interface



I/O connection via power supply (E-Bus or K-Bus, automatic detection)




UPS internal


Approvals CE, UL

CX2020 [USB license stick]Article no. 3800.590.080 / Article ref. C-CS-CX2020-EC-USB-PLC-HMI

CX2020 [EtherCAT license terminal]Article no. 3800.590.062 / Article ref. C-CS-CX2020-EC-PLC-HMI

Unlike the C-CS-CX2020-EC-USB-PLC HMI, this model contains an EtherCAT license terminal instead of a USB license stick.

The compact DIN-rail PC in a sturdy metal housing offers sufficient computing power and parallelism even for demanding automation tasks. Combined with a wide range of I/O modules, the CX2020 offers a modern and space-saving industrial controller with control cabinet.

CONTROLLERS

Beckhoff Embedded PC

With USB license stick and Beckhoff UPS CX2100-0904 With EtherCAT license terminal and Beckhoff UPS CX2100-0904


TwinCAT 3/Mid RangeTwinCAT 3/Mid Range


Price see Chapter "Systems" System C-Mid TC1


Price see Chapter "Systems" System C-Mid TC1


C6015 [USB license stick]Article no. 3800.590.123 / Article ref. C-CS-C6015-EC-USB-PLC-HMI

CONTROLLERS

Beckhoff Industrial PC/PLC

Technical Data

Processor Intel ATOM 1 Core 1.46 GHz

Memory 30 GB SSD

Internal main memory 2 GB RAM

Interfaces 1x Ethernet, 2x USB, 1x EtherCAT

Operating system Windows Embedded Standard 7



Power supply 24V DC


Weight 450 g

UPS Note: UPS system TEC2410-10 is not supported


Approvals CE

With USB license stick

The Beckhoff C6015 is a limited performance industrial PC which allows more cost-efficient automation. It is particularly appealing for simpler machine types, and with its small dimensions, saves a lot of space in the control cabinet.

C6015 [EtherCAT license terminal]Article no. 3800.590.121 / Article ref. C-CS-C6015-EC-PLC-HMI

Unlike the C-CS-C6015-EC-USB-PLC-HMI, this model contains an EtherCAT license terminal instead of a USB license stick.

Technical Data

Processor Intel ATOM 1 Core 1.46 GHz

Memory 30 GB SSD

Internal main memory 2 GB RAM

Interfaces 1x Ethernet, 2x USB, 1x EtherCAT

Operating system Windows Embedded Standard 7



Power supply 24V DC


Weight 450 g

UPS Note: UPS system TEC2410-10 is not supported


Approvals CE


With EtherCAT license terminal TwinCAT 3/Low RangeTwinCAT 3/Low Range


Price see Chapter "Systems" System C-Low TC1


Price see Chapter "Systems" System C-Low TC1


Scope3 View LicenseArticle no 3843.AS2.431 / Article ref. C-CS-Addon-Scope3 View license

Motion CNC LicenseArticle no. 3800.590.075 / Article ref. C-CS-Addon-Motion-CNC license

Scope3 Server LicenseArticle no. 3843.AS2.433 / Article ref. C-CS-Addon-Scope3 Server license

NC-Camming LicenseArticle no. 3800.590.093 / Article ref. C-CS-Addon Camming license

Scope3 View is a software oscilloscope for the graphical depiction of data in a YT, XY or bar chart.

Motion-CNC offers the option to plan multidimen-sional motions. This makes tasks with up to 64 axes-regulated spindles possible. 32 axes can be interpolated on one channel at the same time in order to perform very complex motion sequences. Motion-CNC supports electronic servo axes and step-by-step assembly systems. The program scope includes programmable loops, zero offset, tool corrections, M and H functions, mathematical functions, parameter/variable programming, user macros, spindle and auxiliary functions, tool func-tions as well as subprogram and jump technology. Programming with high-level language extensions is performed in accordance with DIN 66025. Ac-cess is available via functional components from TwinCAT PLC in accordance with IEC 61131-3.

The Scope3 server prepares data for visual display in the TwinCAT 3 Scope View. It can be used for self-sufficient data recording in distributed systems in the production, system or machine network.

NC Camming is a non-linear relationship between a master and a slave axis. The camming package offers various options for storing cam disks. Con-venient PLC components enable the loading, cou-pling and decoupling of cam disks. NC Camming also allows the reloading or modification of cam disks in ongoing operation.

CONTROLLERS

Beckhoff–extended licenses

NC-PTP-10 Axes LicenseArticle no. 3800.590.095 / Article ref. C-CS-Addon-NC-PTP-10-Axes license

Extensions of the TwinCAT PLC with the option to implement point-to-point motions in software (TwinCAT NC PTP 10). The axes are represented by axis objects and provide a cyclic interface, for example, for the PLC. These axis objects are then linked to one corresponding physical axis. This method allows all kinds of axis types with their different fieldbus interfaces to be abstractly connected to the axis objects. The axis objects thereby always offer the same interface and an identical configuration interface. The control of axes can be set up in different configurations (position or speed inter-face) and using different controllers. The axes are configured in TwinCAT engineering.

NC-PTP-25 Axes LicenseArticle no. 3800.590.094 / Article ref. C-CS-Addon-NC-PTP-25-Axes license

Extensions of the TwinCAT PLC with the option to implement point-to-point motions in software (TwinCAT NC PTP 25). An extension to 25 axes is also possible.

Price excl. sales tax / RRP EUR 900 Price excl. sales tax / RRP EUR 450

Price excl. sales tax / RRP EUR 450


Price excl. sales tax / RRP EUR 250



UPS system TEC2410-10Article no. 3800.547.670 / Article ref. C-USV-TEC2410-10

CONTROLLERS

Accessories

Technical Data

Interfaces USB

I/O connection Terminals

Max. inrush current 35 A/ 2ms

Rated output current 10 A DC



Protection class IP 20 EN 60529

Approvals CE, UL

Accessories incl. USB cable and Service Tool

Technical Data

Interfaces USB 2.0

Systems C-CS-C6930-SSD-EC-xx

C-CS-G2-VPB40.3-xx

C-CS-CX2020-EC-xx

C-CS-G3-VPB40.4-SSD-xx

mPad active C-PS-mPad-86-xx

This C-TEC type series UPS device ensures buffered DC supply in the case of interruptions to the power flow. An ultra-capacitor in the housing serves as an energy store, which is charged by the system voltage during normal operation. The DC consumers connected to the device are supplied at the same time. If there is a fault in the network, the UPS device seamlessly takes over the controlled power supply. The device is maintenance-free, durable and can be parameterized via a USB interface.

Service USB stickArticle no. 3800.547.675 / Article ref. C-EC-SUSBS

The Service USB Stick enables the renewed loading of Control plus master images for C-CS-C6930-SSD-EC-xx, C-CS-G2-VPB40.3-xx, C-CS-CX2020-EC-xx, C-CS-G3-VPB40.4-SSD-xx and mPad active C-PS-mPad-86-xx.


Price excl. sales tax / RRP EUR 550 Price excl. sales tax / RRP EUR 1,950

111111110

OPERATING UNITSBosch, Rexroth and Beckhoff



Technical Data

Operation Capacitive Touchscreen, multi-touch, wired

Display Passive display (DVI, USB) 10.1-inch display 1280 x 800

Housing IP54

Power supply 24 V power supply

Switch Emergency stop switch, 2x enabling switches

Cable Max. 5 meters

Dimensions (W x H x D) 325 x 185 x 59.5 mm

Weight 1250 g

Approvals CE, UL

Technical Data


Display Active display 10.1-inch display 1280 x 800

Processor Intel® Atom™ N6200, 2x 1.6 GHz W7emb Standard with control image

Housing IP54


Switch Emergency stop switch, 1x enabling switch, on/off switch

Cable 5 meters (individual cable extension possible on site)

Ethernet + single conductors (open conductors)


Weight 1450 g

Approvals CE, UL

OPERATING UNITS

Bosch

Passive mPadArticle no. 3800.590.048 / Article ref. C-PS-mPad-GGmT-NG

Active mPad Article no. 3800.590.039 / Article ref. C-PS-mPad-x86-GGmT

The mPad is a mobile, wired operating unit for process-oriented operation and monitoring. With the mPad to hand, machine setup or troubleshooting is easier. The integrated enabling switch allows the operator to perform machine functions with bridged safety installations. The passive version features a DVI/USB interface.

The mobile, wired mPad enables process-oriented operation and monitoring of the machine and simplifies both setup and troubleshooting. The integrated enabling switch allows the execution of machine functions with bridged safety installations. The active version of the mPad features an integrated Intel® Atom™ processor and is connected to the controller via Ethernet.

Passive device Active device


Currently not available*

* We are working hard to make the product available as soon as possible.

Incl. a wall fixture/without cable fixture

Price excl. sales tax / RRP EUR 2,000




Technical Data



Processor Intel® Atom™ N6200 2x 1.6 GHz W7emb Standard with Control plus image

Housing IP54


Switch Emergency stop switch, 2x enabling switches

Cable Max. 5 meters (cable ends on Harting plug)


Weight 1450 g

Approvals CE, UL

Technical Data



Processor Intel® Atom™ N6200 2x 1.6 GHz W7emb Standard with Control plus image

Camera 5.04 megapixel CMOS color camera fixed on the rear

Housing IP54


Switch Emergency stop switch, 1x enabling switch

Cable Max. 5 meters + single conductors (open conductors)


Weight 1450 g

Approvals CE, UL

Active mPad [plug-in]Article no. 3800.590.041 / Article ref. C-PS-mPad-x86-GGmT-S

Active mPad active [Cam]Article no. 3800.590.049 / Article ref. C-PS-mPad-x86-GGmT-Cam

The mPad facilitates process-oriented operation and monitoring. The mobile, wired device also supports machine setup and troubleshooting. Using the integrated enabling switch, users can perform machine functions with bridged safety installations. The active version of the mPad features an integrated Intel® Atom™ processor and is connected to the controller via an Ethernet plug connection.

The mobile, wired mPad allows process-oriented operation and monitoring. The operating unit also simplifies installation and troubleshooting. The mPad is equipped with a built-in enabling switch as well as a 5.04 megapixel CMOS color camera mounted on the rear. The active version of the mPad features an integrated Intel® Atom™ processor and is connected to the controller via an Ethernet plug connection.

With cameraPlug-in






OPERATING UNITS

Bosch


OPERATING UNITS

Bosch mPad accessories

Wall fixture[Passive mPad]Article no. 3843.AV3.979 / Article ref. C-PS-mPad-WF-NG

Wall fixture[Active mPad]Article no. 3843.AV3.980 / Article ref. C-PS-mPad-WFx86-NG

Wall and cable fixture[Active mPad]Article no. 3843.AV4.537 / Article ref. C-PS-mPad-WFx86-KH-NG

Wall fixture for passive mPad.

The cable and wall fixtures are used for conveniently attaching and stowing away the connection cable of a mPAD handheld operating unit

The cable fixtures are designed for conveniently stowing away the connection cable of an mPad handheld operating unit. This makes the heightened risk to safety of stumbling over non-rolled up cables a thing of the past. Furthermore, dirt and damage to the cable are effectively prevented, which both vastly increases the cable's service life and occupational safety.

Wall fixture for active mPad. Wall fixture with cable fixture for active mPad.

Wall and cable fixture[Passive mPad]Article no. 3843.AV4.535 / Article ref. C-PS-mPad-WF-KH-NG

Wall fixture with cable fixture for passive mPad.


Price excl. sales tax / RRP EUR 125 Price excl. sales tax / RRP EUR 125 Price excl. sales tax / RRP EUR 130 Price excl. sales tax / RRP EUR 130


Technical Data

Operation Membrane keyboard

Housing IP20


Interfaces I/O interface or hardware contacts

Switches Keypad with emergency stop, on/off control and operating mode selection

Cable Individually selectable (see easyPanel accessories)

Mounting position Upright

Temperature Operating temperature: 0°C to 70°C

Dimensions (W x H) 62 x 154 mm

Weight 300 g

Approvals CE

Technical Data

Operation Membrane keyboard

Housing IP20



Switches Keypad with emergency stop, on/off control and operating mode selection

Cable Individually selectable (see easyPanel accessories)

Mounting position Horizontal

Temperature Operating temperature: 0°C to 70°C


Weight 300 g

Approvals CE

CONTROL DEVICES

Bosch

easyPanel [Vertical]Article no. 3800.590.085 / Article ref. C-PS-easyPanel-EG-H-NG

easyPanel [Landscape]Article no. 3800.590.084 / Article ref. C-PS-easyPanel-EG-NG

To make the operation of basic functions on the machine (controller, on/off, error acknowledgment, switching operating mode, emergency stop) even easier and safer for the user, Bosch has developed the built-in easyPanel device. In this version, the mounting position is upright.

The built-in easyPanel device has been specially designed by Bosch to make the operation of basic functions (controller, on/off, error acknowledgment, switching operating mode and emergency stop) on the machine even easier and safer for the user. In this version, the mounting position is horizontal.

Upright mounting position Horizontal mounting position




CONTROL DEVICES

Bosch easyPanel accessories

easyPanel cable

easyPanel housingArticle no. 3843.105.237 / Article ref. C-KK-easyPanel housing

easyPanel cable 5 mArticle no. 3800.566.546 / Article ref. C-KK-easyPanel-5

5 m preassembled cable 25 x 0.34 mm², panel side with plug.

easyPanel cable 20 mArticle no. 3800.566.547 / Article ref. C-KK-easyPanel-20

20 m preassembled cable 25 x 0.34 mm², panel side with plug.

IP54 housing for easyPanel, cable feeding side/rear via PG20 screw fitting, mounting via 4x M4 threads.


Price excl. sales tax / RRP EUR 110 Price excl. sales tax / RRP EUR 225 Price excl. sales tax / RRP EUR 225

122 123

Contact your helpdesk. Here, you will find quick and competent assistance:

Simply contact us via email

[email protected]

You can reach us by telephone from Monday to Friday from 8:00 a.m. - 4:00 p.m. (GMT+1)

Phone +49 (711) 811-8811


Technical Data

Operation Manual operating unit with keys

Housing IP54



Switch Rotary switch for step width selection, rotary switch for speed selection

Jog keys for each axis, 5 freely assignable keys, emergency stop switch

Cable 8 m


Weight 1100 g

Approvals CE

CONTROL DEVICES

Bosch

motionPanelArticle no. 3800.547.672 / Article ref. C-PS-motionPanel-GGmT

The handheld motionPanel device makes machine operation even easier and safer for the user. It was developed by Bosch with ergonomic considerations so that it fits optimally in the hand during operation. Direct connection via I/O terminals is possible.

Do you have questions about hardware? We will be happy to assist you.




Technical Data

Operation Multi-touch control panel with CDI connection

Display 15.6" display 1366 x 768

Housing Aluminum housing with glass front

Protected against water spray IP 65, back IP 20

Power supply 24 V DC power supply in the rear wall

Connections CDI

Temperature Operating temperature range 5 to 45 °C




Technical Data

Operation Multi-touch control panel with CDI connection



Protected against water spray IP 65

Power supply 24 V DC power supply in the rear wall

Connections CDI





VDP15.3 [Built-in device]Article no. 3800.590.139 / Article ref. C-PS-VDP15.3-HMI-EG

VDP15.3 [Housing device] Article no. 3800.590.140 / Article ref. C-PS-VDP15.3-HMI-GG

Built-in device Housing unit

This version of the multi-touch panel VDP15.3-HMI-EG is designed for installation in the control cabinet door. The IndraControl VDP15 is best suited to harsh industrial use: the panel is designed as a monitoring solution and enables easy and cost-effective connection to the controller.

Only one cable is required for graphic and operating data. The TFT screen is designed for installation in the front of a control cabinet and for protection class IP 65. In conjunction with a control cabinet PC, it forms a modern and user-friendly operating and visualization terminal with multi-touch technology. The device has a CDI interface and two USB ports.

The multi-touch control panel VDP15.3-HMI-GG from Rexroth is designed for industrial use in machine and systems engineering. It is mounted using a bearing arm adapter or pipes on site. The panel is equipped for protection class IP 65 on the front and back. Thanks to modern, integrated display technology, it is suitable for implementing diverse operating concepts with maximum flexibility.

The high touch point density ensures safe operation. The CDI interface allows the panel to be placed up to 50 meters from the PC.


OPERATING UNITS

Rexroth industrial display[Passive]

Price excl. sales tax / RRP EUR 1,400 Price excl. sales tax / RRP EUR 1,850


OPERATING UNITS

Rexroth accessoriesDisplay unit VDP15.3

CDI cable 2.5 mArticle no. R911.170.151 / Article ref. C-CDI-WIRE-2.5

CDI cable, length 2.5 m

CDI cable 10 mArticle no. R911.170.153 / Article ref. C-CDI-WIRE-10

CDI cable, length 10 m









Note: A set of two cables is required






Technical Data

Operation 16:9 multi-touch


Processor Intel Atom N4555, min. 1.66 GHz, main memory size (RAM) 2GB


Front protected against water spray IP 65, rear side IP 20


Connections 2 x GBit Ethernet, 2 x USB


Dimensions (W x H) 422 x 276 x 66 mm



Technical Data

Operation 16:9 multi-touch, 3x operating and 1 x emergency stop switch


Processor Intel Atom N4555, min. 1.66 GHz, main memory size (RAM) 2GB


Front protected against water spray IP 65, rear side IP 20


Connections 2 x GBit Ethernet, 2 x USB


Dimensions (W x H) 420 x 310 x 74 mm



VEP15.6 [Built-in device]Article no. 3800.590.129 / Article ref. C-PS-VEP15.6-x86-HMI-EG

VEP15.6 [Housing device] Article no. 3800.590.130 / Article ref. C-PS-VEP15.6-HMI-GG-Atom

Built-in device Housing unit

This version of the multi-touch embedded panel PC VEP15.6 is designed for installation in the control cabinet door. The VEP15.6 is best suited to harsh industrial environments. Only embedded components are used for a robust structure. With the variety of interfaces and ports, the VEP devices optimally adapt to the machine and system requirements. Innovative multi-touch features and modern, integrated display technologies provide the basis for a wide range of operating concepts with maximum flexibility. The device has two gigabit Ethernet and two USB interfaces.

This multi-touch embedded panel PC VEP15.6 from Rexroth is designed for industrial use in machine and systems engineering. It is mounted using bearing arm adapters. The IndraPanel is equipped for protection class IP 65 on the front and back. Thanks to modern, integrated display technology, it is suitable for implementing diverse operating concepts with maximum flexibility. The high touch point density ensures safe operation.

The device has two gigabit Ethernet and three USB interfaces.


OPERATING UNITS

Rexroth industrial display[Active]



OPERATING UNITS

Beckhoff industrial display[Passive]

Technical Data

Operation Multi-touch control panel with DVI/USB extended connection


Housing Aluminum housing with glass front, protected against water spray IP 65, rear IP 20, integrated DVI/USB extension technology

Connections Connection via 3 circular connectors IP 65 for DVI, USB-E-2.0

Power supply 24 V power supply in the rear wall


Dimensions (W x H) 411.8 x 247.9 mm


Approvals CE (UL in preparation)

Technical Data

Operation Multi-touch control panel with DVI/USB extended connection


Housing Aluminum housing with glass front, protected against water spray IP 65, integrated DVI/USB extension technology

Connections Connection via 3 circular connectors IP 65 for DVI, USB-E-2.0

Power supply 24 V power supply in the rear wall


Dimensions (W x H) 411.8 x 247.9 mm



CP2916 [Built-in device]Article no. 3800.590.068 / Article ref. C-PS-CP2916-HMI-EG

CP3916 [Housing device]Article no. 3800.590.069 / Article ref. C-PS-CP3916-HMI-GG

This version of the multi-touch panel CP3916 is designed for bearing arm installation.

Built-in device Housing unitRear Rear

The multi-touch built-in control panel CP2916 can be connected to the controller easily and cost-effectively. It is installed in the front of the control cabinet. DVI-E and USB-E 2.0 ports allow it to be placed up to 50 meters from the PC.




OPERATING UNITS

Beckhoff industrial display [Active]

Technical Data

Operation Fan-free multi-touch built-in panel PC


Memory 60GB CFast card, 3D flash, extended temperature range

Processor Intel® Atom™ E3845, 1.91GHz, 4 cores

Internal main memory 4 GB DDR3L-RAM

Interfaces 4 USB 2.0 ports on-board dual-Ethernet adapter

With 2 x 10/100/1000BASE-T ports

Operating system Microsoft Windows Embedded Standard7, 64 bit


Connections Connection via 3 circular connectors IP 65, USB-E-2.0

Power supply 24 V DC power supply


Dimensions (W x H) approx. 390 x 26 mm



CP2716 [Built-in device]Article no. 3800.590.125 / Article ref. C-PS-CP2716-x86-HMI-EG

Built-in deviceRear

The fan-free, multi-touch built-in panel PC CP2716 can be connected to the controller via the integrated Ethernet interface easily and cost-effectively. It is installed in the front of the control cabinet.


Simply contact us via email

[email protected]

You can reach us by telephone from Monday to Friday from 8:00 a.m. - 4:00 p.m. (GMT+1)

Phone +49 (711) 811-8811

We can advise you on choosing the right hardware.



135135134

OUR RECOM-MENDATIONAutomation systems



IntroductionCombinationsPerformance classes

With our hardware system packages, we offer control systems tailored to requirements. You can choose between mid range and high range system packages. With the mid range system package, you get an open starter package for traditional control-ler tasks. If you require even greater flexibility and performance for your production processes, the high range system package is available as a literal all-rounder. Both packages include all controller functions as well as a display and operating unit with matching display.

Not sure which system package is right for your application? Get in touch with us. Our experts will be happy to provide advice and assistance and will put together precisely the solution you require for efficient and flexible production.

You can reach us from Monday to Friday from 8:00 a.m. - 4:00 p.m. (GMT+1) at the following number: +49 (711) 811-8811 or by email: [email protected].

RecommendationsIntroduction

The right package for all requirements

Hig

h R

ange Mid R

ange

Low End

Automation systems


Rexroth VPB40.4

Rexroth VPB40.4

Beckhoff C6930

Rexroth XM42 (Active display required)

Beckhoff CX2020


Rexroth XM22(Active display required)

Beckhoff C6015

Hig

h R

ange

Mid

Ran

geLo

w E

nd

Coming soon

RECOMMENDATIONS

Combinations of controllers and operating units

Passive mPadPassive display

easyPanel Rexroth VDP15.3Passive display

Beckhoff CP2916 Beckhoff CP3916Passive display

Active mPadActive display

motionPanel Rexroth VEP15.6Active display

Beckhoff CP2716Active display


Currentlynot

available

Plug-in

Camera

Built-in device Built-in device

Housing unit

Built-in device

Housing unit

Portrait

Landscape

Portrait

Landscape

Portrait

Landscape

Portrait

Landscape

Portrait

Landscape

Portrait

Landscape

Portrait

Landscape

Built-in device

Built-in device

Built-in device

Built-in device

Built-in device

Built-in device

Built-in device

Built-in device

Housing unit

Built-in device

Housing unit

Built-in device

Housing unit

Built-in device

Housing unit

Built-in device

Housing unit

Built-in device

Housing unit

Built-in device

Housing unit

Built-in device

Housing unit

Built-in device

Housing unit

Plug-in

Camera

Plug-in

Camera

Camera

Camera

Camera

Plug-in

Camera


RECOMMENDATIONS

Performance classes


The high range system packages enable the integration of the complete Control plus functional scope on a central control PC in the machine. The systems guarantee short cycle times for the use of the full functional scope such as PLC, visualization & apps, motion and/or robotics in the application. The assistance systems Augmented Assist and Virtual Assist can be used on the modern computing architecture. Use of the capacitor UPS is required for safe operation. Networking to higher-level IT systems such as Nexeed Manufacturing Execution (MES) and actuator/sensor technology is planned via the interfaces Ethernet and EtherCAT. The typical application areas are demanding assembly technology, short cycle, testing and process machines. The control and display units can be selected on a project-specific basis and enable flexible and intuitive operating or multi-operating concepts.

Specific System Features

▶ One PLC and Motion Control system

▶ Use of local mass storage for local data management

▶ Programmable in IEC 61131-3

▶ Availability of standardized recovery processes

Systems

▶ Rexroth VPB40.4

▶ Rexroth VPB40.4 (black/coming soon)

▶ Beckhoff C6930


The mid range system packages enable the cost-effective implementation of projects in the application area of assembly technology. The systems include typical functions such as control, regulation and visualization. The wide range of interfaces (Ethernet, EtherCAT and the direct apposition of terminals) offers maximum flexibility with minimum space requirements.

The system can be fully networked with higher-level IT systems from third-party providers and with Nexeed Manufacturing Execution. The use of the assistant systems Augmented Assist and Virtual Assist is not possible on mid range systems; for this, a performance increase must be planned through the use of an active mPad (with integrated computer).


▶ One PLC control system



Systems

▶ Rexroth XM42

▶ Beckhoff CX2020

Low RangeSimple automation tasks with cost-effective hardware

The low range system packages enable the low-cost implementation of projects in the application area of assembly technology. They contain typical functions such as control, regulation and visualization. The wide range of interfaces (Ethernet, EtherCAT) offer maximum flexibility with minimum space requirements.

The system can be fully networked with higher-level IT systems from third-party providers and with Nexeed Manufacturing Execution. The use of assistant systems Augmented Assist and Virtual Assist is not possible on low range systems; for this, a performance increase must be planned through the use of an active mPad (with integrated computer).


▶ One PLC control system

▶ Control and operation on one system



Systems

▶ Rexroth XM21

▶ Rexroth XM22

▶ Beckhoff C6015


Hig

h R

ange

Mid

Ran

geLo

w E

nd

Coming soon

Rexroth VPB40.4

Rexroth VPB40.4

Beckhoff C6930


Beckhoff CX2020


Rexroth XM22(Active display required)

Beckhoff C6015

143143142

05SERVICE AND SUPPORTEverything from a Single Source



IntroductionConsultingTrainingHelpdesk

In addition to our Nexeed Automation software and hardware range, we also provide you with suitable services for all aspects of your project. With many years of experience behind us, we will advise you on developing and planning your custom automation solution and implement it with you in practice. In standardized and customized training sessions, we will show you and your staff how to integrate and effectively use Nexeed Automation in your production environment using a mix of theory and practice.

No matter how much experience you and your colleagues can bring to the table or the application area you’re experienced in – from entry level for maintenance workers to specialized advanced courses for administrators, we have the right training courses for everyone.

Our helpdesk will offer quick assistance with any questions concerning the Nexeed Automation System. Just give us a call and you’ll get all the information you need concerning individual products, projects or after-sales services. We look forward to receiving your inquiry!

Service and SupportIntroduction

Everything from a single source for your satisfaction

Hel

pdes

k

Consulting

Training

Service & Support

146 147



Phone +49 (711) 811-8811


[email protected]


SERVICE AND SUPPORT

Consulting

We are the right partner to support you in all of your projects. Whether in implementing your machine and system projects, supporting you with topics on Industry 4.0 and in many other areas.

When it comes to implementing your machine and system projects, are you looking for a proactive and competent automation partner to accompany you from idea to realization and beyond? Bosch not only supports you in efficiently modernizing your system and machine fleets, but also on new projects – ensuring that you are optimally prepared for the challenges of Industry 4.0. We combine innovative technologies with many years of project and application experience as well as extensive industry knowledge.

We work together with you to achieve the best possible result for your automation and modernization project. We take care of the complete organization of planning and engineering through to commissioning and production support. Together, we develop suitable solutions for your specific application. With targeted, specialist advice, we ensure the cost- and time-optimized implementation of your automation projects with minimal risk.

What we offer you:

▶ Feasibility analyses

▶ Support in creating your technical concept and specification sheet

▶ Comprehensive project planning and documentation

▶ Project management and coaching

▶ Project planning incl. PLC programming, visualization, network technology, etc.

▶ Support during on-site commissioning

▶ Supervision and optimization in ongoing production operation


ImplementationIdea

148 149



Phone +49 (711) 811-8811


[email protected]


SERVICE AND SUPPORT

Training

Whether you are a beginner or an experienced user: in a balanced mix of theoretical content and practical application, you will learn everything you need to know for your daily work with Nexeed Automation. Experienced trainers are available in our training center or on your premises. We offer our user-specific standard training courses in German and English at our Bosch Connected Industry Training Center in Stuttgart-Feuerbach on a regular basis. The Training Center is certified by DEKRA according to AZAV and guarantees quality management in accordance with ISO 9001:2015. Whether you need an introduction to the control system or wish to enhance your employees skills

through basic and advanced courses: In our extensive training portfolio, you will find the right package for every user and for every level of experience. On request, we also work with you to develop tailored special training sessions and workshops. We carry these out on location with you – worldwide, in seminar rooms or directly on the system. You benefit from flexibility when it comes to scheduling and training duration, and content individually tailored to your application – so that you can get the most out of your systems.

Training for maintenance personnelDoes your daily work involve maintenance, exchanging parts and the analysis and elimination of faults? Whether the basics or advanced maintenance knowledge is your concern – our trainers will support you in performing maintenance work safely, efficiently and independently.

▶ System overview – Introduction to the control system

▶ Basic course – Safe machine operation

▶ Basic course – Safe system support

Training for programmers, application engineers and constructorsIn our wide range of basic and advanced courses, we will equip you with the skills to create new and complex features and modify existing systems. Start with the basic course "Developing a system application" and expand your knowledge of Nexeed Automation successively in our advanced courses.


▶ Basic course – Developing a system application

▶ Basic course – Control plus update

▶ Advanced course – Expanded configuration of fieldbuses

▶ Advanced course – Developing objects

▶ Advanced course – Interface Simulink to TwinCAT3 (AK)

▶ Advanced course – Connecting a controller to the MES (Nexeed Manufacturing Execution)

▶ Advanced course – Integrated Robotics

▶ Advanced course – Integrated Vision

▶ Advanced course – Integrated Augmented Reality / Virtual Assist

Training for plannersDo you plan and implement machine and system projects for production and require an overview of our Nexeed Automation system? With us, budding and experienced planners get not only a comprehensive overview of the features available, but also tips for cost-effective project planning.


Training for operatorsDo you face challenges daily in the safe operation of your machines and systems? To ensure that production operation runs without disruption, you can learn about all important processes with us. You will be introduced to the essential technical basics of operation, product change and troubleshooting.


▶ Basic course – Safe machine operation

Training for administratorsIf you are responsible for the administration of Nexeed Automation, we have the perfect training course for you: we’ll explore with you the very fundamentals of the system and familiarize you with its special features. In the process, you will learn how to newly setup and install systems according to your production's exact requirements.


Overview of target groups for trainingThrough customized training courses, we help you become Nexeed Automation experts yourselves over time


Advanced training course

Basic course

System Overview

150 151



Phone +49 (711) 811-8811


[email protected]


SERVICE AND SUPPORT

Helpdesk

Product PortfolioAdvice on the product portfolio and special que-ries on a product

Training PortfolioTraining courses for application of the product portfolio

Service PortfolioAdvice on possible services during project execu-tion such as

▶ Project management: Contact partner from project planning to completion

▶ Development: Implementation of objects and programming of applications

▶ Coaching: Support and advice throughout the entire product development cycle

Technical SupportSpecial queries concerning a product or process

After-Sales ServiceParts Sales and Repairs

To ensure no question is left unanswered – fast and competent assistance for all questions surrounding Nexeed Automation

Overview of Our Services

Do you need help choosing suitable Nexeed Automation products or do you have questions concerning solutions you have already purchased? Are you looking for the right training course for you or your employees? Or do you need our support with suitable services concerning your machine and system project? No matter what questions you have on the Nexeed Automation system – our helpdesk is there for you!

With us, you receive more than just individual consulting. If you need spare parts or repairs, we will ensure that you quickly receive the required after-sales service or the relevant goods delivered.

Our experts are also available around the clock with technical support – at your premises, by email or over the phone.


SupportHELP-DESKConsultation

152

Hardware and Software

153152

06ORDER PLACEMENT



Simply order the right thing for your needs.Software and Hardware

Order easily via:

Have you found the right option for you? Then please submit your order to us by post, email or telephone.

We will create an individual offer for you within 1 to 2 days.

Please specify the product names and the respective quantity.

Order placement

1. Product(s) and quantities

2. Billing address

3. Phone number and fax

4. Delivery address

5. Phone number for delivery

IntroductionOrder placement

HardwareSoftware

Order by telephone You can reach us Monday to Friday from 8:00 a.m. - 4:00 p.m. (GMT +1)

Phone +49 (711) 811-8811

Via email

[email protected]

You can also send us your order by post

Robert Bosch Manufacturing Solutions GmbH

Bosch Connected Industry

Postfach 30 02 20

70442 Stuttgart

Germany

Download our order list as a PDF, fill it out and send it to:

[email protected]

You can find the PDF to download at:

www.bosch-connected-industry.com/connected-manufacturing/nexeed-automation/

Order placementIntroduction

Now new!


ORDER PLACEMENT

Order listIntroductionOrder placement

Name Article no. Article ref. Price excl. sales tax / RRP

Rexroth VPB40.4 USB license3800.590.078License terminal3800.590.074

USB licenseC-CS-G3-VPB40.4-SSD-EC-USB-PLC-HMILicense terminalC-CS-G3-VPB40.4-SSD-EC-PLC-HMI

-

+ Control plus license Control plus license -

System price EUR 6,200

System price external****

On request

System C-High TC1*


Beckhoff C6015 USB license3800.590.123License terminal3800.590.121

USB licenseC-CS-C6015-EC-USB-PLC-HMILicense terminalC-CS-C6015-EC-PLC-HMI

-




On request

System C-Low TC1*


Beckhoff C6930 USB license3800.590.079License terminal3800.590.058

USB licenseC-CS-C6930-SSD-EC-USB-PLC-HMILicense terminalC-CS-C6930-SSD-EC-PLC-HMI

-




On request

System C-High TC2*


Beckhoff CX2020 USB license3800.590.080License terminal3800.590.062

USB licenseC-CS-CX2020-EC-USB-PLC-HMILicense terminalC-CS-CX2020-EC-PLC-HMI

-




On request

System C-Mid TC1*

Systems with TwinCAT

Systems with IndraWorks


Rexroth VPB40.4 -


System price -System price external****

-


Rexroth XM42 3800.590.138 C-CS-XM42-EC-PLC-HMI -




On request

System C-High IW1*

System C-Mid IW1*

System coming soon!

Hardware Licenses Accessories



Control plus license****

3800.590.132 NXA-LC-ControlPlus-V1 EUR 1,980

Virtual Assist 3800.590.118 NXA-LC-VAS-V1 EUR 790

Augmented Assist On request

Cycle Time Analysis*** 3800.590.131 NXA-LC-CTA-Desktop-365 EUR 500

Cycle Time Analysis 3800.590.133 NXA-LC-CTA-Desktop-V2 EUR 1,150

Condition Monitoring 3800.590.119 NXA-LC-CM-V1 EUR 790

Integrated Vision 3800.590.096 NXA-LC-CP-Addon-IV EUR 995

Integrated Robotics 3800.590.120 NXA-LC-CP-Addon-IR EUR 995


Motion CNC license 3800.590.075 C-CS-Addon-Motion CNC license EUR 900

NC Camming license 3800.590.093 C-CS-Addon Camming license EUR 550

Scope3 View License 3843.AS2.431 C-CS-Addon-Scope3 View license EUR 450

Scope3 Server License

3843.AS2.433 C-CS-Addon-Scope3 server license EUR 250

NC-PTP-10 Axes License

3800.590.095 C-CS-Addon-NC-PTP-10-Axes License EUR 450

NC-PTP-25 Axes License

3800.590.094 C-CS-Addon-NC-PTP-25-Axes License EUR 450

Extended Licenses Beckhoff**

ORDER PLACEMENT


Systems with IndraWorks Software licenses






On request

System C-Low IW2*






On request


UPS system-TEC2410-10

3800.547.670 C-USV-TEC2410-10 EUR 550

Service USB stick 3800.547.675 C-EC-SUSBS EUR 1,950

System C-Low IW1* Bosch licenses**

Accessories*



ORDER PLACEMENT


Operating units


VDP

VDP15.3Built-in device

3800.590.139 C-PS-VDP15.3-HMI-EG EUR 1,400

VDP15.3Housing unit

3800.590.140 C-PS-VDP15.3-HMI-GG EUR 1,850

VDP accessories

CDI cable 2.5 m R911.170.151 C-CDI-WIRE-2.5 EUR 50

CDI cable 5 m R911.170.152 C-CDI-WIRE-5 EUR 60





VEP

VEP15.6

Built-in device

3800.590.129 C-PS-VEP15.6-HMI-EG-Atom EUR 2,100

VEP15.6

Housing unit

3800.590.130 C-PS-VEP15.6-x86-HMI-GG EUR 2,500

Bosch* Rexroth*


mPad

Passive mPad 3800.590.048 C-PS-mPad-GGmT-NG EUR 2,000

Active mPad 3800.590.039 C-PS-mPad-x86-GGmT EUR 2,500

Active mPad plug-in 3800.590.041 C-PS-mPad-x86-GGmT-S EUR 2,700

Active mPadCam

3800.590.049 C-PS-mPad-x86-GGmT-Cam EUR 3,500

Accessories mPad

Wall fixture [passive mPad]

3843.AV3.979 C-PS-mPad-WF-NG EUR 125

Wall fixture [active mPad]

3843.AV3.980 C-PS-mPad-WFx86-NG EUR 125

Wall and cable fixture [passive mPad]

3843.AV4.535 C-PS-mPad-WF-KH-NG EUR 130

Wall and cable fixture [active mPad]

3843.AV4.537 C-PS-mPad-WFx86-KH-NG EUR 130

easyPanel

easyPanel[Portrait]

3800.590.085 C-PS-easyPanel-EG-H-NG EUR 300

easyPanel [Landscape]

3800.590.084 C-PS-easyPanel-EG-NG EUR 300

easyPanel accessories

easyPanel cable 5 m 3800.566.546 C-KK-easyPanel-5 EUR 110

easyPanel cable 20m 3800.566.547 C-KK-easyPanel-20 EUR 225

easyPanel housing 3843.105.237 C-KK-easyPanel housing EUR 225

motionPanel

motionPanel 3800.547.672 C-PS-motionPanel-GGmT EUR 1,000



ORDER PLACEMENT


Operating units


CP

CP2916Built-in device

3800.590.068 C-PS-CP2916-HMI-EG EUR 1,400

CP3916Housing unit

3800.590.069 C-PS-CP3916-HMI-GG EUR 1,850

CP2716Built-in device

3800.590.125 C-PS-CP2716-x86-HMI-EG EUR 2,990

Beckhoff*

* The Robert Bosch Manufacturing Solutions GmbH General Terms of Delivery apply

** The Robert Bosch Manufacturing Solutions GmbH License Terms apply

*** The Robert Bosch Manufacturing Solutions GmbH License Terms for the Leasing of Software apply

**** Prices for target systems outside the Robert Bosch world on request, additional licenses are required

All prices exclude sales tax. Subject to change and corrections. Similar applies to illustrations. Price valid until 05/31/2020


Robert Bosch Manufacturing Solutions GmbH

Bosch Connected Industry

Postfach 30 02 20

70442 Stuttgart

Germany

bosch.com

bosch-connected-industry.com

© Robert Bosch Manufacturing Solutions GmbH

December 2019

Bosch and the logo are registered trademarks of Robert Bosch GmbH, Germany. This document describes principles and does not

constitute operating instructions. Individual descriptions may vary compared to the operating instructions. The operating instructions

should be consulted for information on proper use of the system.

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