new production controls technology applications for east …€¦ · petrobel, deka-1, offshore...
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New Production Controls Technology Applications for East Mediterranean Projects
Jan van den Akker, Product Manager Controls
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Introduction to Cameron
Our Production Controls Products
Project Examples
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Get to Know Cameron
Fortune 500 company with strong balance sheet
$7 billion revenues in 2011
Leadership position in most every market segment served
Leading aftermarket service provider
22,500+ employees in 300+ locations worldwide
Cameron is a leading provider of flow equipment products, systems and services to worldwide oil, gas and process industries.
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Cameron’s Broad Market Coverage
Cameron is in nine market segments, offering a full suite of products and services to the drilling, production, processing, refining, petrochemical and LNG, transmission and storage, and industrial segments of the industry.
Offshore Drilling Offshore Production Topsides Processing
Refining/Petrochemical/LNG
Onshore Drilling Onshore Production Subsea Production Transmission/Storage Industrial
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Cameron’s Subsea Solutions
Subsea Tree
Tree during installation
Subsea Control Module
Template during installationMARS Injection skid running tool
Connectors
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Introduction to Cameron
Our Production Controls Products
Project Examples
When to go subsea?
Potential advantages Subsea vs Topside
Schedule, shorter time to production start
Reduced CAPEX and OPEX
Flexibility with respect to reservoir● Well count required
● Top hole locations
● Reach
Protected from environment
Reduced environmental impact (e.g. CO2 footprint)
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Subsea
ControlSystem
Flowline &Connector
System
DownholeCompletionSea Bed
Host facility
SDU Tree Manifold PLET
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Surface
Subsea Production System Components
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Surface Host Facility
Subsea Production Equipment
Pro
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f O
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Co
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Su
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SPS - Subsea Production Systems
Surface
EPUMCSHPU
SDU
UTAManifold
Trees
TUTA
*no redundancy shown
EPU
Subsea
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Production Controls System, Typical Scope of Supply
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High-speed communication system (1)
• High-speed, broadband, long range communication system
• Developed and qualified in 2004 – 2007
• Field proven - first subsea installation in 2008, plus a number of ongoing projects
• Core of Cameron subsea control system CAMTROL™
• Based on industrial Fast Ethernet technology, fibre optic and/or cable (DSL) communication, TCP/IP protocol
• Flexible open network architecture
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• Over 160 km step out (unlimited with repeaters)
• FO, DSL or FO-DSL
• Up to 100 Mbit/s (higher bandwidth on request)
• Full duplex communication
• Fully redundant
• Transparent interface to third-party devices
• Supports intelligent field concept
• Fully scalable
High-speed communication system (2)
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Introduction to Cameron
Our Production Controls Products
Project Examples
Key Technology Indicators for East Mediterranean
Mainly Gas● Material class FF, PSL 3 with Gas
Water depth, Medium to Deep (100 – 1500 m)
● ROV friendly design
Long offsets, beach approach preferred
● Drives for FO communication technology
● Flow assurance is important
No HP/HT
● Standard hardware components
Clustered Field layouts
● HIPPS systems are common
Stage developments (various extension phases)
● System design needs to be flexible enough to adapt future changes
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Controls Project Experience, East Mediterranean
ENI, West Libya Gas Project, offshore Libya; 2003
Rashpetco, Rosseta Phase III, offshore Egypt; 2007
Gupco, Taurt Phase I, offshore Egypt; 2008
Burrullus Sequoia, offshore Egypt; 2008
PhPC, Taurt Phase II & Ha’py Extension, offshore Egypt; 2009
Noble Energy, Tamar, offshore Israel; 2012
Petrobel, DEKA-1, offshore Egypt; ongoing
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FIELD LAYOUT
Midline PSMEndline
PSM
22” Production Line, 8” Test Line
4” Service Line
Mellitah
N
MainUmbilical
Intrafield Umbilical
Sabratha Platform
SSIV
Western Libya Gas Project, offshore Libya
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WLGP, Scope overview
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World’s first installation of a broadband communication system (Optical fibres with open communication channels
based on TCP/IP)
Gupco, Taurt Phase 1, offshore Egypt
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Field Layout Taurt II & Ha’py, offshore Egypt
Key Features:
Extension of Taurt Phase-1
2 slot Manifold tie-back via 2km 20” P/L (already laid) to southern drill center
Extension of Ha’py 30” P/L from an existing 24” branch Tee
2 slot Manifold tie-back via 5.8 km 20” P/L & TIM to the 24” Tee
Common Drill Centre layout for both TP2 & HFE
Common Manifold design scaled from TP1 for both TP2 & HFE.
Overpressure protection HIPPS for Ha’py 30” P/L included on Manifold
Ha’py Platform
Ha’pyWell P31 (H9)
Manifold
Ha’py FieldExtension
West Harbor
Taurt FieldPhase 2
CSS/UTDA/SDU
TIMTaurt Field
Phase 1
Ha’pyWell P32 (H10)
Taurt 2Well P21 (T6)
Taurt 2Well P22 (T7)
Existing TeeIn Pipeline
Ha’py Pipelineto Shore
30” x 70 km
Taurt Pipelineto Shore
20” x 68 km
Taurt Umbilicalfrom Shore
CSS/SDU
CSS/SDU
Ha’py Manifoldc/w HIPPS
Manifold
FlexibleJumpers
700 & 450 m x 10”
Phase 2 Pipeline20” x 2 km
20” x 5.8
km
Umbilical 2 km
Umbilical from Taurt Phase1
12 km
Ha’py Field
TAURT PHASE 2 & HA’PY FIELD EXTENSIONDEVELOPMENT SCHEMATIC
Well P13 (T5)
Taurt 1Well P11 (T3)
Ha’py TIM
Well P12 (T4)
Flexible Jumper
10”x 200m
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Ha’py HIPPS Manifold, Manufacturing in Egypt
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Petrobel DEKA-1 Overview (Denise NW & Karawan), offshore Egypt
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11230901-001 June 5, 2009
Tamar Field Development
TAMAR 2
T-P1-N-B1
T-P1-NC-C1
T-P1-C-B1
TAMAR 1
Click to edit Master text stylesSecond level
Third level
Noble Energy, Tamar, offshore Israel
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Thank you for your attention
Any questions?
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Contact:Jan van den Akker
Cameron
+49 5141 806 955