new largo and allegro 11-30 tm and fm - global tech · plug and play compressor: • thanks to the...

NEW LARGO and ALLEGRO 11-30 TM and FM

• Range overview

• New C77 gear main benefits

• New controller generation

• Options

• Applications

• Technical data

• Information on MBP and Logistics

• Summary

2

Agenda

Models involved in the project:

• LARGO 11-30 (plus)

• LARGO 11-30 500lt

• ALLEGRO 15-30 (plus)

• ALLEGRO 15-30 500lt

Range overview

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4

Agenda

• Range overview



• Options

• Applications

• Technical data


• Summary

5

A complete installation in one package:

• Compressor up to 30 hp

• Air vessel

• Refrigerant dryer

• Piping

• Line filters

New C77 Gear main benefits

5

The Vessel Mounted version results in :

• A simplified installation with a smaller footprint

compared to a traditional solution.

• Reduced risk of air leakages due to pipes

connections

• Air quality improvement thanks to dryer, water drain

and filters (option available on TM)

• Low corrosion thanks to 16 bar certified dry vessel.

5 mm thickness for safety improvement


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7

Protect your production process:

• By reducing moisture in the air and

consequent corrosion thanks to oversized

refrigerant dryers and/or water separator with

electronic drain (option).

• By reducing oil and dust content on

compressed air thanks to coalescent filters

(option only on TM machine)

Today only 13 % of units is sold with dryer.

From TM introduction we expect this ratio will

considerably grow .


7

Protect your production process:

Let’s consider 54 l/s (RLR 25) of compressed air delivered without treatment

• at 7,5 bar(g)

• at 30°C ambient

• with an RH of 60%.

3.5 litres of free water will enter the air system every working hour

54 l/s inlet air

30ºC, 60% RH

3,5 l/h water

64ºC, <100% RH

3,5 l/h water

40ºC, 100% RH 20-25ºC, 20% RH

0,1 l/h water

40 ºC

(0,8) 3,5 l/h

water

(2,7 l/h with

optional drain)

3,4 l/h

(0,7 l/h with

drain)


8

Do you always need a PDP of 3°C to prevent corrosion ?

Consistent Air Quality - PDP vs. Ambient

Temperature

0.00

5.00

10.00

15.00

20.00

25.00

15 25 35 45 55

Ambient Temperature (°C)

PD

P (

°C

)

RH = 26%

• If the air quality is in the green zone, corrosion is not possible

• With a PDP of 3

C all year round air quality fluctuates with ambient conditions (except special applications

where the water content is more important then the free water in the air system)

• Either +3

C is suitable for winter conditions much higher PDP is OK for summer conditions

• Or if a PDP of +3

C is needed for summer conditions a negative PDP is required in winter conditions


9

Gearbox technology results in :

• Outstanding energy efficiency and

reliability

• No long-term loss thanks to the

combination of screw and gearbox

technology

• Up to 30 % of thrust load reduction on

element bearings

• Low noise level

• Long service intervention with no need to

tension belt


10

Electric motor:

• Well known and reputed brand for all

power sizes

• IP 55 Class F insulation

• IE2 energy efficiency as standard

• IE3 as option (starting beginning of

2013) to improve motor efficiency by

1,5-2 %


11

Improve your efficiency:

• Through integrated inverter (20-25-30 hp availableTM).

• Up to 30 % of energy costs can be saved.

• Optimum control of FAD and pressure stability.

• No peak of current.


12

New cooling system results in:

• Improved cooling flow

• Lower working temperature

• Efficient motor and converter cooling and long life

time of all the main components


13

New oil cooler results in:

• Bigger surface of heat exchange and

lower pressure drop for cooling air

• Lower oil temperature

• Longer oil lasting life

• Better compression efficiency


14

Plug and play compressor:

• Thanks to the forklift holes and bars the new C77

gear in both the versions is really easy to be

carried and positioned in the compressor room.

• In the new TM unit all the components are pre

connected, the customer just needs to link

compressed air piping, plug the machine and

switch on!


15

Optimal serviceability:

• Quick access to air filter and oil filters for

an easy and quick maintenance

• Easy to drain oil from separator vessel

• Long maintenance intervals to help you

further decrease your costs


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Agenda

• Range overview



• Options

• Applications

• Technical data


• Summary

Std: ALUP Allegro

Opt: ALUP Largo Std: ALUP Largo

AIRCONTROL 5.1g AIRCONTROL 5.1

New generation controller

18

MEASURES DATA-STORAGE

COMMUNICATES PROTECTS CONTROLS

New controller generation

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Fan control

Speed

regulation

VSD Algorythm

Oil

conditions

monitoring

Dryer

monitoring


20

Clear and easy readout

Icon based display

Browser based online

compressor status

visualization

LED status visualization – Alarm

– Service needed

– Automatic operation

– Power on

Graphical service plan Indication

Clear and easy readout

Available in 32 different languages

Clear icon indications and navigation

Protections (warning, alarm)

Browser based online compressor status visualization


21

Can Network:

The Can Network can control up to 6 compressors:

• Max 1 Variable speed drive compressors

• Max 4 / 6 fixed speed compressors

• Optional on graphic controller (Aircontrol 5.1g)

Can Network results in minimizing pressure band (no cascade regulation) and equalize compressors

running hours.


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Agenda

• Range overview



• Options

• Applications

• Technical data


• Summary

• Internal water separator with automatic drain to reduce up to 90 % the moisture in compressed air, available now for FM unit without dryer and by the end of 2012 for the other versions.

• Cooling air pre-filtration panel to avoid dust entering the compressor protecting internal components and extending compressor lifetime (beginning 2013)

• Energy recovery pack, available for FM unit now and by the end of 2012 for TM unit. • Graphic controller for FS units • IE3 motors to increase compressor efficiency by 2 % (beginning 2013) • Food grade oil • 8000h oil

• Phase sequence control to protect the compressor and avoid motor damages when power supply is not reliable.

• Heavy duty inlet filter on air intake only for FM. • Remote monitoring and can network • Line filters to remove oil and dust on compressed air down to 0,01 ppm

(only TM version) • Canopy heater for low temperature installation.

24

Options

Improve your efficiency!

• Delta T from 15 up to 70 °C

• Available also on FM version

100% total

electrical energy

consumption

10% Heat from the

aftercooler

5 % Heat dissipated

by drive motor

10 % Losses in the

airend

75 % Heat recoverable

via Energy recovery

Example:

• 22 kW, load for 3000 h/year

• 75 % of total energy recoverable

• 30 °C ΔT water.

• 0,6 €/m3 gas price.

• 0,5 m3/h 1500 m3/y

• 900 €/y (less than 1 year payback)

Options

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26

Agenda

• Range overview



• Options

• Applications

• Technical data


• Summary

OEM

Truck maintenance shop

Metal Machinery services

Small/Medium assembly

Furniture industries

Textile laboratories

Plastic Injection

Spray painting industries

And many others

Applications

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Agenda

• Range overview



• Options

• Applications

• Technical data


• Summary

Dimensions:

1555 m

m

1841 m

m

Power size [hp-kW]

Weight [kg]

FM FM T TM

500lt

15-11 460 520 719

20-15 470 530 728

20-15 V 490 550 748

25-19 490 550 737

25-19 V 510 570 757

30-22 496 566 765

30-22 V 516 586 785

40-30 542 602 NA

40-30 V 562 632 NA

Air outlet: 1’’

Air outlet: 3/4’’

Air vessel capacity: 500 lt

Dryer sizes: A7 for 15, 20, 25 hp; A8 for 30 and 40 hp.

Technical Data

29

Fixed speed Max

working pressure *

Frre Air Delivery at reference conditions **

Motor power Noise level ***

cooling air flow FM TM

Model [hp-kW] bar m3/h l/s cfm kW hp dB(A) m3/h

15

-11

A 7,5 116 32,2 68,3

11 15 61 65 2300 8 bar 8 110 30,6 64,8

B 10 91 25,3 53,6

C 13 72 20,0 42,4

20

-15

A 7,5 162 45,0 95,4

15 20 62 66 2300 8 bar 8 149 41,4 87,8

B 10 132 36,7 77,8

C 13 109 30,3 64,2

25

-19

A 7,5 197 54,7 116,1

18,5 25 63 67 2300 8 bar 8 190 52,8 111,9

B 10 162 45,0 95,4

C 13 139 38,6 81,9

30

-22

A 7,5 227 63,1 133,7

22 30 64 68 4800 8 bar 8 220 61,1 129,6

B 10 194 53,9 114,3

C 13 169 46,9 99,6

40

-30

A 7,5 276 76,7 162,6

30 40 65 NA 4800 8 bar 8 273 75,8 160,8

B 10 256 71,1 150,8

C 13 221 61,4 130,2

• 0,25 bar less on T version ** as per ISO 1217 annex C ***as per CAGI PNEUROP PN8NTC2 AD2000 upon request

• Tension available: 400V/50Hz/3ph (compressor) – 230V/50Hz/1ph (dryer) other tensions will be considered at first order

Technical Data

30

• 0,25 bar less on T version ** as per ISO 1217 annex C ***as per CAGI PNEUROP PN8NTC2 AD2000 upon request

• Tension available: 400V/50Hz/3ph (compressor) – 230V/50Hz/1ph (dryer) other tensions will be considered at first order

Variable speed

Max working pressure

*

Free Air Delivery at reference conditions**

Motor power Noise level

***

cooling air

flow Min FAD Max FAD

bar

m3/h

cfm m3/h cfm m3/h cfm m3/h cfm m3/h cfm FM TM

Model [hp-kW] 7 bar 4 bar 7 bar 9,5 bar 12,5 bar kW hp dB(A) m3/h

20

-15

V 10 43 25 189 111 169 100 145 85 - -

15 20

65 69

2300

V HP 13 32 19 - - 134 79 132 78 119 70 64 68

25

-19

V 10 36 21 200 118 196 116 178 105 - -

18,5 25

66 70

2300

V HP 13 34 20 - - 152 90 151 89 142 83 65 69

30

-22

V 10 44 26 235 139 234 138 209 123 - -

22 30

67 71

4800

V HP 13 31 18 - - 183 108 181 107 176 103 66 70

40

-30

V 10 36 21 274 162 273 161 245 144 - -

30 40

68

NA 4800

V HP 13 36 21 - - 233 138 232 137 219 129 67

Technical Data

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Agenda

• Range overview



• Options

• Applications

• Technical data


• Summary

• Commercial documentation

– Product presentation branded (week 42)

– Product page/Leaflets (week 42)

– Data sheets (available)

• Technical documentation

– Electrical diagrams (available)

– Dimensional drawings (available)

– Instruction books (available)

– Parts list (available)

Information on MBP

33

• You can start to order the new model starting

from today. Old models will be in production

by the end of the month and I will keep you

posted about machines availability during

phase in phase out period.

• There is no stock of finished units

– All the part numbers and prices are

available.

– Lead time (order-to-ship): 8 working

days

Logistics

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35

Agenda

• Range overview



• Options

• Applications

• Technical data


• Summary

Summary

36

Goals of the project

New C77 gear TM introduction, new controller generation,

cooling improvement

Applications

Small/medium assembly companies, Injection moulding

companies, textile laboratories, truck service center, OEM,

etc..

Benefits

Complete and easy installation

Small footprint and installation cost saving

Reduced risk of air leakages

New Controller

Gear box for high efficiency

Optimal serviceability

Wide options offer.

Driven by Technology Designed by Experience

new largo and allegro 11-30 tm and fm - global tech · plug and play compressor: • thanks to the...

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