new integrated factory (2020)

New Integrated Factory (2020)

SITE LOCATION MAP

TSH Contract Manufacturing Sdn Bhd

New Integrated Factory - 6 units (Total: 132,000 sq ft) at i-Parc Currently factories under renovation, upon completion will consolidate the operations; • Precision Machining • Wire Harness & Control Box Assembly • Module Assembly & Integration

• Warehousing

SITE LOCATION MAP

Company Introduction

Contract Equipment Manufacturer Manufacturing site loacted in new integrated factory, I-Parc @ Tanjung Pelepas Specialize in high mix low volume production Customized:

Automation design build Precision machining Metal fabrication

Have more than 32 machineries Mainly CNC Miling Machines:

3 axis (working range from 500x400x400mm to 1600x800x650mm) Horizontal 5 axis (working range: 720x650x800mm)

Provide more than 16,000 hours of machining capacity First Article Submission (FA) within 8 weeks Mass production around 6 to 8 weeks Type of materials machined:

Aluminium Stainless steel Inconel Invar 36 Engineering plastic

VISION AND MISSION

CORE BUSSINESS

Aerospace

Medical &

Healthcare

Electronics (HDD,

Semi-con & SMT) Automation

Consumer

Product

Oil & Gas

Industries

INDUSTRIES WE SERVE

7

OUR BUSINESS PARTNER

8

Quality Management

PosiTector Coating Thickness Gage Model No.: 6000 Accuracy: Conforms to national and international standards including ISO and ASTM

Mitutoyo Surface Roughness Gage Model No.: SJ-210 Roughness Parameter: Ra/Ry Ra/Rz/Rmax Measuring Range (micron): 360µm (-200 ~ +160 um)

G & R Technology Hardness Tester Model No.: HT-1000A/HT-2000A Testing Range: 200 – 900 HL (Leeb Value) Scale: HL, HV, HB, HRB, HRC, HSD Accuracy: +/- 4 HL

Zeiss CMM Model No.: Contura G2 Qty: 1x Max. Measuring Range: 1,600 x 1,000 x 600 (mm) Accuracy: 1.9 um + L/300 um

Mitutoyo VMM Model No.: QV Apex 1.5 um Qty: 1x Max. Measuring Range: 300 x 200 x 200 (mm) Resolution: 16x-4800x

Tesa-Hite Model No.: M400 Qty: 1x Max. Measuring Range: 0 - 400 (mm) Accuracy (um): 3um +(L(mm)/300)

QUALITY MANAGEMENT

Measurement Equipment

QUALITY MANAGEMENT

11/9/2018 9

• FMECA •8D

•Fish Bone Analysis Tools

• Bubble drawing

• Solid Works

• Master-cam Engineering Tools

• Critical Dimensions +/- 0.002” and below SPC

• Quality KPI Performance Indicator

• Internal Periodic Process Compliance Audits Internal Process

• Shop Floor Quality Awareness Dissemination Shop Floor Quality

• Traceability and Retention

• Customer IP and Document Control Quality Records

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PRECISION MACHINING

MAIN MACHINERY

Part Description: Interface Plate

Industry used: Medical

Material used: Alu 6061-T6

Surface Treatment: Red Hard Anodize

per MIL-A-8625F, type III, class 2 with

Teflon coat per MIL-A-63576, type I

Geometric Tolerance: 0.020 mm

Part Description: X SLIDE BP1

Industry used: Semi Con

Material used: ALCOA MIC 6

Surface Treatment: NA


Part Description: 5 Layer Dome

Diffuser

Industry used: Semi Con

Material used: Clear Acrylic

Surface Treatment: Sand Blast


Part Description: Prisma Housing

Industry used: Medical


Surface Treatment: Bead Blast Bright Dip

Clear Anodize


Part Description: Header In/Out

Industry used: Aerospace

Material used: Alu 6061-T651 as ASTM

B211

Surface Treatment: NIL


MECHANICAL FINISH PART – MEASURE BY QC EQUIPMENT

Part Description: Main Stand

Industry used: Aerospace


Surface Treatment: NIL

Geometric Tolerance: 0.030 mm 19

Machined Component for APPLIED MATERIAL Chamber Product

Smart Factory with Yamazaki Mazak Singapore

Industry 4.0:

Production efficiency is key in the Semiconductor manufacturing industry. Manufacturing plans to build a complete manufacturing line with Industry 4.0

technology such as FMS system, shop floor monitoring systems and digitalizing manufacturing data to maximize output. We will be working with many partners

to create this setup, including machine makers, such as Mazak.

From automation of machine loading through FMS system to business intelligence software, production line can be streamlined from the ground-up while

managers are able to manage the factory without being physically on-site.

Intelligent Manufacturing

ERP - Material Management

Software Production

Planning

Automated Production Operations

Data Output

Cloud Data Management

Offsite Management

Smart Factory with Yamazaki Mazak Singapore

Towards Industry 4.0

ROBOT AUTOMATION MACHINE TENDING PROJECT

new integrated factory (2020)

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