new horizons waste to energy - home - sabia · mrf and ad plant supplier. the project team new...
TRANSCRIPT
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NEW HORIZONS WASTE TO
ENERGY ATHLONE MUNICIPAL AND
ORGANIC WASTE to ENERGY
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Converting Waste to Energy.
Improving Social and
Environmental Resilience.
Going Zero to Landfill.
VISION
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PROJECT OBJECTIVE
• Produce bio-CNG for sale as gaseous fuel
• Produce food grade liquid carbon
dioxide
• Produce recyclable plastic, paper, metal
and glass • Produce Refuse Derived Fuel (RDF)
• Produce organic fertiliser
• All from organic and Municipal Solid
Wastes
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Project originally developed by Farm Secure
Obtained by Clean Energy Africa (CEA) 7 years ago
JV formed by CEA and Waste Mart
Waste Mart is waste contractor using 88 Trucks to collect
general waste on a daily basis all over Cape Town
Project is PRIVATELY developed and project
financed with debt from the IDC.
HISTORY
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Environmental authorisation for digestion
Electricity production - NA
Waste management license
Fertiliser production – testing and certification
Major Hazardous Installation registration
Road transport of compressed gasses
Registration as a biogas producing site with
NERSA
REGULATORY HURDLES
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PROJECT STRUCTURE
75% 25%
Ownership
Debt funding
Waste supply and recyclable offtake
Gas offtake
Compost offtake
Owners EngineerO&M ContractorEPC contractor
Project company
Upgrading and CO2 recovery technology supplier
MRF and AD plant supplier
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The Project Team
New Horizons Waste to
Energy
Project Owner
Image goes here
Fountain Green Energy
O&M Contractor
Image goes here
Waste Mart
Waste Supplier
Image goes here
Fountain Civil Engineering
EPC Contractor
Image goes here
Owned by Waste Mart and Clean Energy Africa
Subsidiary of Fountain Civil Engineering who are the EPC contractor on the
project
Waste Mart is a 30 year old waste management
contractor based in Cape Town and is contracted to
supply the waste to the
plant
The long term technical partner of the project and
main turnkey Engineering , Procurement and
Construction contractor for the project.
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The Offtakers
Avison
Compost offtaker
Image goes here
Afrox
Gas offtaker
Image goes here
Waste Mart
Recyclable offtaker
Image goes here
TBD
RDF offtaker
Image goes here
Owned by Waste Mart and Clean Energy Africa
Subsidiary of Fountain Civil Engineering who are the EPC contractor on the
project
Waste Mart is a 40 year old waste management
contractor based in Cape Town and is contracted to
supply the waste to the
plant
Cement kilns and thermal project under
development. Currently landfilled or stored
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17 km radius
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Electricity vs Gas use • Electricity
• Generation license required over 1 MW
• Energy sale price of 61.47 c/kWh in CoCT
• REIPPP risks and process (100c – 77c/kWh)
• Technology choice
• Thermal – heat, steam and electricity
• MBT and AD – recyclables, commodity
chemicals, solid fuel and compost
• Waste value dependencies
• Calorific value
• Putrescible organic concentration
• Contamination
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Electricity vs Gas use • 1 Nm3 of biogas at 60% methane is 20 MJ or
5,6 kWh
• Conversion to electricity only converts 39% of
this into usable energy. 1 Nm3 = 2.2 kWhe.
• CHP allows for up to 85 % recovery
• 1 Nm3 of biogas equals
• CH4 = 0.02 GJ = 0.43 kg
• CO2 = 0.74 kg
• With a processing cost this can be converted
into products that are worth more than the
income through electricity sales.
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Electricity vs Gas use
Commodity Price Parafin R233 R/GJ LPG R396 R/GJ Electricity R214 R/GJ Natural gas R160 R/GJ Diesel R349 R/GJ Solid Fuel R28 R/GJ Charcoal R120 R/GJ Coal R31 R/GJ
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Inputs
• 480 tons of MSW and WTW per day.
• 63 tons of POW per day
World Bank international average
?
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Income
• Waste tipping fees 40-50% of income
• Sales of gasses 35-45% of income
• Other 5-10%
• Organic Fertiliser
• Recyclables
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Products Organic fertiliser
• Degraded food material to form a
compost like product.
• Dewatered to ~30% solids.
• 100 tons per day produced.
• Analysed on a frequent basis for
macronutrients, micronutrients and
contaminants.
• Perfect for soil remediation and lawn
farming
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Products Bio CNG
• Compressed to 250 barg
• >95% methane
• Moved from site with compressed gas trailers
• Pressure reduction at clients for thermal use
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Products CO2
• EIGA standard 99.998% CO2
• 24bar, -17 deg C
• Bulk buffer storage capacity
• Used for dry ice, industrial cleaning, & refrigeration
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Products Recyclables
• Glass, Metals, Plastics, Cardboard and
Paper – cleanliness is important
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Products Solid fuel - RDF
• Higher calorific value than unsorted MSW
• Reduced organics, metals, bulky material
• Mostly unrecyclable plastics, textiles and
paper
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Consumes
600 tons of
waste per day
Produces
760Nm3/h Bio-
Methane
Produces 18
tons CO2 per day
Produces 100 tons organic
fertiliser per day
RDF solid fuel –
Up to 200 tons
per day
Recyclables max 20
tons per day
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Plant sections
MRF
Anaerobic Digestion
Gas processing
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Project Timeline
Opportunity
Based on preliminary waste characterisation information and market pricing for commodities the opportunity is identified in 2010
Development
EIA’s, offtake agreement negotiations and site visits to reference technologies are undergone.
Contracting
.
Construction
24 month construction window including tests after completion
Commissioning
As part of commissioning digester seeding, waste management optimisation and offtake initiation unveils some need for optimisation
Operations Long term production for >20 years
Contracts finalised with off-takers, suppliers and contractors
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Q&A