new grid reference system using photomask toho univ m.kimura, c.fukushima, h.shibuya, s.ogawa...
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New grid reference system using photomask
Toho Univ
M.Kimura, C.Fukushima, H.Shibuya, S.Ogawa
Emulsion Workshop 8th Dec 2006
Introduction
• We developed good grid reference system for studying distortion of OPERA film
• We produced gridmark using semi-conductor technology (called “photomask”)
• We evaluated the quality of the grid reference system based on photomask
Specifications
• Pattern area size =
12.7cm×12.7cm
• Square spot =
1.5m×1.5m
5m×5m
15m×15m
• Interval = 200m
• Base material = quartz• CTE =
Photomask
17105.5 K
1/20 x Soda lime glassMask picture ( x10 )
Photomask is produced using semi-conductor techniques
Top view
Side view
15.2cm ( 6 inch )
15.2cm ( 6 inch )
7mm
quality check
Measurement of spot positions on the photomask
1. Measure X,Y coordinates of four spots at corners of the area2. Calculate affine parameters3. Measure spot positions inside the area (12cmx12cm: 13x13 = 169 points) 4. Repeat procedure 1-3 with rotating photomask(0, 90, 180, 270 deg) 5. Calculate the average of difference from design value of four measu
rements of each spot positions6. Calculate the difference from the average of four rotational position
measurements
The average of difference from design value
The largest difference ~ 3m
The difference from the average of each measurement at four rotational positions
Photomask have good rotational symmetries
= 0.29m = 0.22m
= 0.22m= 0.32m
= 0.22m
= 0.25m
= 0.24m
= 0.22m
x
x
x
x
y
y
y
y
All rotation angle → ~ 0.3m
0 deg
90 deg
180 deg
270 deg
Summary
• We produced photomask to measure distortion properties of emulsion film
• Checked quality of photomask by observed rotational symmetries
• Any rotation angle, difference between measured and averaged positions is ~ 0.3m
• The largest difference is ~ 3m in 12cm×12cm
• If photomask is produced as designed, average difference should be due to stage distortion
Backup
Right angle gauge
Old photomask
Mask picture(x10)
Mask used DONUT exp
• Diameter = 50m
• Interval = 1cm
• Base material = polyester• CTE =
15105.2 K
Photomask
• Diameter = 10m
• Interval = 500m
• Base = soda-lime glass • CTE =
16100.9 K
After contact
printing ( x10 )( x50 )
100m
100m
Contact print to OPERA film ( Old mask )
Distortion of OPERA film ( Old photomask )
area side length in mm
Distortion size in mOPERA film
Photomask
Ultra thin film ( 40m base + 10m em )
Relationship of area size and distortion ( However,
at central part of OPERA film )
Research area is small → distortion becomes small
→ improvement of p/p⊿
Momentum measurement using MCS
Cell length
4GeV/c at 2beam line KEK ( 2001 )
Displacement (m)
Future plan
• Establish condition of the contact printing
light source selection etc…
• Beam test
check improvement of p/p ( ECC + photomask )
• Develop Totally-automated printing line