new generation technologies · 2019. 2. 1. · © jsc «rep holding» 2019. all rights reserved....
TRANSCRIPT
© JSC «REP Holding» 2019. All rights reserved.
PACKAGE SUPPLIES
OF POWER
EQUIPMENT
NEW GENERATION TECHNOLOGIES
© JSC «REP Holding» 2019. All rights reserved.
01
>2000 >1000 >100 >10
COMPANY STRUCTURE
REP Holding is a leading power
machine building company in Russia
Employees Implemented
projects
Commissioned sites Localized global OEMs licenses: General
Electric, Solar Turbines, Siemens, Rittal,
S2M (SKF)
Nevskiy Zavod
Turbine and compressor production
Founded in 1857
• Manufacturing of modern gas pumping
units, steam and gas turbines and
compressors
Incorporated in
JSC Gazprombank
industrial group since 2010
ELECTROPULT Plant
Electrical equipment
Founded in 1935
• Control, distribution and power
transformation systems production
• In-house design solutions
• Successful experience of equipment
manufacturing under global OEMs
licenses
• 17 acres of production facilities
Engineering center
Founded in 2007
• Turbines, compressors and electrical
equipment development
• Design engineering
• Research and development
• Extension of machine life cycle
• Safety audits of production sites
• Test procedures development
• Above 200 in-house design engineers
2 1 3
Founded in 2004
• Modern fleet of machine tools
• Unique test benches
• Automatic production lines
• Modern casting shop
• More than 75 acres of production
facilities
Over a period of
12 years
© JSC «REP Holding» 2019. All rights reserved.
02 EQUIPMENT FOR LEADING INDUSTRIES
REPH products distribution
by industrial sectors(%)
Equipment for gas
industry
56%
Shipbuilding
Export
Oil industry
Power generation
Metallurgy
Gas industry
REP Holding equipment is used for
construction and modernization of
production sites
1
7
10
12
14
56
© JSC «REP Holding» 2019. All rights reserved.
03 EQUIPMENT FOR LEADING INDUSTRIES
REPH products application scope
Power generation units
(0.5 – 32 MW) • Power generation
Gas piston power plants, diesel power
plants; mobile modular substations
Heavy-duty gas turbines
(16 – 32 MW)
• Oil
• Power generation
• Gas
Electrically-driven gas pumping units
(4.0; 6,3; 12.5; MW)
• Gas
Electrical equipment
switchgears, transformer substations, LV
package modules • Metallurgy
• Power generation
• Gas
• Chemical
Gas pumping units
(16, 22 / 25, 32 MW)
• Gas
• Power generation
• Gas
Steam turbines
(6 – 25 MW)
• Metallurgy
• Power generation
Centrifugal compressor machines
(4 – 32 MW)
• Oil
• Metallurgy
• Power generation
• Gas
• Chemical
CCGT Units
(42 – 84 MW)
• Power generation
• Gas
© JSC «REP Holding» 2019. All rights reserved.
• 100% availability
• Long MTBF and long machine life cycle
• In-house test benches
• Machines and components quality control
• The only Russian OEM of 16 / 32 MW heavy duty turbines
• >10 years of successful localization of advanced international technologies
• 100% technologies ownership for manufacturing and service maintenance of licensed GTs ( 16-32 MW)
• In-house design institute
• Unique environmental characteristics and low emission level
• Compliance with current Russian and international standards
04
Efficiency
• Full production cycle • High efficiency
Competitive advantages
• Operating cost reduction • Turn-key solutions
Russian
regions
Running machines Turbines
>40 + >20 >6 500 20 + 40 + 2 000 Foreign
countries
Compressors Electrical equipment
Sales geography Annual production rates
- Gas turbines — NOx ≤ 25 ppm
- Test – Saint Petersburg - Russian Register - IQNet - ACCREDIA
Leadership
Reliability Environmental safety
© JSC «REP Holding» 2019. All rights reserved.
FULL OPERATIONAL CYCLE 05
Design
• Research and engineering
1 Production
• 2 production facilities and 10 high tech
manufacturing sites
• Fully equipped modern production lines
2
Testing
• More than 10 test benches
• Full load tests
3
Design review and quality control
• In-house test lab
• 12 types of diagnostic tests
4 Logistics
• Transportation of fully pre-assembled equipment
• In-house logistics department
• In-house packaging shop
5
From design to service
• Unique process solutions
• Customized products. Customer based
approach
• Integrated production management
system
• Ongoing staff training and development
• Regular trainings held t at the
partners’ production sites (overseas)
• In-house casting shop
• Quality control at
each production stage
© JSC «REP Holding» 2019. All rights reserved.
MAINTENANCE SERVICE 06
Field installation 1 Commissioning 2 Warranty and post-warranty
service
3
Phased modernization 4 Machine service life
time extension
5
Engineering support
Timely delivery of spare parts
Full service life maintenance
Staff trainings
Equipment control and
diagnostics
Certified service engineers
Overhaul maintenance
management
Local service engineering
High efficiency 1 Convenient
operations 2 Operational cost
reduction 3
© JSC «REP Holding» 2019. All rights reserved.
TECHNOLOGY DEVELOPMENT CENTRE 07
75-years of GT production
experience
High tech production Partnership with global leading
OEMs (General Electric, Solar
Turbines, etc.)
Successful localization of cutting
edge international technologies in
Russia
High reliability
Availability
200,000 hrs service life
Long MTBF
Low emission level
High efficiency
On-site maintenance
Multi-purpose
application
Turn-key delivery of fully-
preassembled equipment
Cost saving
GT Features
32 MW
GE license
16 MW
with GE Oil & Gas
22/25 MW
Solar Turbines license
Eff. — 36%
NOx ≤ 18 ppm
Eff.— 37%
NOx ≤ 25 ppm
Eff.— 40%
NOx ≤ 25 ppm
Domestic Technology Centre Established To Produce World Class
Heavy-Duty Gas Turbines
Designed by
Russian engineers
© JSC «REP Holding» 2019. All rights reserved.
CUSTOMERS 08
Machine Building Power Generation Gas Industry
Metallurgical Industry Chemical Industry Oil Industry
• PJSC Power Machines
• CJSC KMZ Izhora Metall
• CJSC North Metallurgical Company
• LLC OMZ-Foundry
• CJSC Ural Turbine Works
• OJSC OGK-2
• JSC Rosenergoatom
• PJSC Federal Grid Company
• LLC Gazprom Energoholding
• Rosatom
• PJSC Gazprom
• Magnitogorsk MC
• Lipetsk MC
• Nizhny Tagil MC
• Severstal
• Mechel
• EVRAZ
• Kazakhmys
(Kazakstan)
• Shchekinazot
• PJSC Akron
• JSC URALCHEM
• OJSC Grodno Azot
• OJSC Naftan
• Nizhnekamskneftekhim
• PJSC Gazprom Neft
• PJSC Lukoil
• PJSC Rosneft
• ОАО RusNeft
• PJSC SIBUR Holding
• JSC Surgutneftegaz»
• Metinvest
(Ukraine)
• Bokaro MC
• Bkhipai MC
• Durgapur MC (India)
• Paksteel (Pakistan)
• Baotou Iron & Steel Group
Company (China)
• PJSC Kazanorgsintez
• PJSC Ufaorgsintez
• JSC EuroChem
• OJSC FOSAGRO
• JSC Minudobreniya
• PJSC Gazprom Neftechim
Salavat
• PJSC Tatneft
• JSC TNK-BP Holding
• JSC Transneft
• JSC KazMunayGaz
© JSC «REP Holding» 2019. All rights reserved.
Phone: +7 (812) 372 58 80
Fax: +7 (812) 412 64 84
192029, Saint Petersburg,
51, Obukhovskoy Oborony pr., lit. AF
www.reph.ru