Service is our mission New developments at PSG Plastic Service

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varioFILL:

Fox:

Prima Kompakt and Allround Single:

New operating units:

profiTEMP hot runner controller:

PSG remote:

Globally the first

Eliminates pressure peaks and improves component parts

The new generation of the Fuchslocher needle valve nozzle

Easy installation without fine tuning

With technical and price advantages

Injection molding expert included!

Worldwide service simply by clicking

The first multi-channel temperature controller with PROFINET IO interface

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Knowledge about the industrial sectors is the inspiration for our new developments

PSG offers products for the sectors hot runner systems, controllers

and tempering units and chillers. So we know the industrial sectors and

the processes from different sides. With thoughts outside the box we

develop holistic solutions. Starting with development up to maintenance

and service.

The focal points are automotive, medicine, caps and closures - and not

to be forgotten - the know-how transfer. The answers of PSG in regard to

technology like long fibre reinforcement, which is already used in the

automotive sector, can be transferred to other sectors. We offer nearly

50 years of competence in development and overall know how of sectors.

Service is our mission

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The opening time of the needle is precisely adjustableThe opening time of the needle is freely adjustable from 0.2 to 5 seconds.

The gentle switching of the successor nozzle reduces the loss in pressure at

the forerunner nozzle.

Impeccable surfacesWith a volume controlled hot runner system you avoid a possible short term

stagnation of the melt and so potential surface defects.

Visual display for simple operationThe opening time of the needle is valve-controlled. The opening time of each

needle may be adjusted individually by a simple turn of the set screw.

A connected display visualizes all activity, showing individual closing times and

allowing the readout of the data via USB to the documentation.

An unbeatable balance of low cost and high valueThe simplicity of the varioFILL mechanical solution results from a combination

of innovative geometry, along with attention to the details. The result is savings

on both expensive, complicated electronics, as well as unnecessary, training-

intensive software. varioFILL guarantees maximum results for the minimum cost!

varioFILL:Eliminates pressure peaks and improves component parts

Increased pressure loss without volume control (yellow curve)

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Fox is the new generation of Fuchslocher injection nozzles. Even at maximum

injection pressures of 3000 bar your production runs without interference.

The nozzles are very compact and only require a surprisingly small space for in-

stallation. Excellent color change characteristics lower your production cost.

Fox CP A and Fox CH AThe operating units (pneumatic or hydraulic) are integrated. This facilitates the

assdembling in the machine. The intelligent needle design (small exposed

area when closed) and the efficient lever construct enable this extremely compact

build-size. The large volume throughput relative to its build-size ensures low-

stress processing due to lower shear-stress.

Fox VSThe externally situated spring allows for a large melt channel. Relative to its size,

the pressure loss in the Fox VS is low. This allows for the new nozzle to be

employed for different viscosities in plastics melting and it also allows for the use

of new production materials. Spring power is precisely adjustable to your

requirements.

Fox:The injection nozzle for pressures up to 3000 bar

F1=max

F2 = min.

Service is our mission

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Easy installation without fine tuning

Single needle valve: Prima KompaktThe compact, ready-to-install casing saves you complex milling

procedures as well as extensive installation works. Prima Kompakt is

simply slotted into the tool.

Guaranteed no leakagePrima Kompakt manufactured in our production precisely tailored.

Therefore, no difficult fine-tuning is necessary at your site and we

guarantee the sealing of the system. Cooling occurs directly via the

form plate or via a directly connected water cooling.

Open nozzle: Allround SingleEnjoy the benefits of Allround Single, just like Prima Kompakt it is

ready for installation and guaranteed leakage free.

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New operating units:A complete family with technical and price advantages.

There are two versions available1. Flanged on the manifold including the cooling. In hydraulic (MH)

and pneumatic (MP) design. As an installation in the clamping plate,

also hydraulic (CH) and pneumatic (CP).

Without after post-production cooling timeSetup times are reduced for the flanged unit as the thermal

decoupling has been implemented very well.

Exact needle positioning to 0.01mmThis improves the visual appearance of your products and prevents

cost for extensive refinement works. The needle is adjusted via a non-

ius that is easily reached from behind. Fine tuning of the pin position

on the machine is done without any problems.

Space savingVarious build sizes are available. The new operating unit can be used

from the smallest nozzle series Mikro up to the biggest Big Shot.

Moreover, the new developments only require a very small installation

space. This reduces the installation height of the tool.

Service is our mission

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Inner value-add: The new operating concept that thinks along ...... if necessary, becomes active. Whether LED display or touch screen,

controls are self-explanatory and intuitive. Plain text information

in the LCD display explains functions or keys. To ensure

functions are used in the right place, profiTEMP

actively gives advice for recommended

functions in the InfoBoard.

The innovative product family with unlimited loop number possibilitiesFrom desktop to tower, the new generation is based on

a uniform and simple operating concept where all additional

options are standard. At no additional cost! profiTEMP is easily

integrated into a network, so that the number of control zones can

almost be increased indefinitely.

Reliability through MoldCheckWith a single key you obtain a complete diagnosis of the electrical

condition as well as the full wiring control of the hot runner. In

addition, it runs a functional check of heaters and sensors including

their correct allocation.

profiTEMP hot runner controller -Injection molding expert included!

Setpoint

Parameters

Grouping of zones

Sensor allocation

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PSG remote:Worldwide service - just a click away

Remote maintenance onlineThe new additional module is called PSG remote by which nearly all PSG hot runner

controllers can be maintained wordwide.

The operating principle is ready for connection and can be used at once. It works

simple and easy like a remote control. All users and service technicians can control all

operations in the hot runner controller by PSG remote and use all diagnosis functions,

e.g.temperature monitoring and control or support in procedural questions.

All data available in demand! PSG remote provides all data for remote monitoring/control, error analysis and clearance

of errors. The PSG service technician is only one click away and can help you at once

or make a software-update to the latest operation scope.

PSG remote offers the best possible security. The integrated firewall allows for the best

access protection. Users allow only the identified and authorized remote PSG service

technicians.

Service is our mission

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With the PROFINET IO interface you are in line with the communica-

tions standard of the future.

Integrated diagnosisand error proof communicationsTemperature controller flexotemp® PCU PNIO is available in versions

for 24, 48, and 128 control zones. This covers essentially all

applications in plastics processing, for which the controller is predomi-

nantly employed due to its specialized array of functions.

Highest system availabilityDue to the simple and unproblematic communications between

controls and controller the integration of control concepts is

surprisingly simple. The performance array of the PSG temperature

controller supports controls and facilitates project planning.

With a few clicks, the controller is integrated in the control system.

Our free-of-charge tool flexotempMANAGER assists and all

project planning duties can be carried out with it. In addition it offers

a lot of additional possibilities of diagnosis, which simplifies and

speeds-up error diagnostics.

Globally the first of its kind: The first multi-channel temperature controller with PROFINET IO interface

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Service is our mission 50 years PSG

In 1962 the Plastic Service GmbH was founded in Mannheim and by this it counts among the pio-

neers of the plastic industry.

The first electronic temperature controllerWith two innovative foundation products PSG established itself in the market, in the sector of hot

runner systems with the Fuchslocher valve gate nozzle for injection machines, in the sector of

controllers with the Rohlf controller, the first electronic temperature controller.

Until 1979 service and technical development were the two most important factors for success.

The close cooperation with customers in the sector of engineering and service were the origin for

innovations and improvement of products.

PSG represented in 30 countries By extending the distribution network all over Europe in 1979 PSG developed in the direction of

international marketing and opened new markets and potential of growth.

The global extension of the sales network started in 2000. Today PSG has its own offices in USA, UK,

India and in the near future also in China.

Successful into the futureIn 2011 PSG achieved the best result since its foundation. So it is prepared for further investments in

sustainable product engineering and extending the sales force.

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Service is our mission

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A short call, email or fax is enough.

Of course, it is our pleasure to consult with you personally.

We look forward to hearing from you soon.

We are looking forward to your inquiry!

PSG Plastic Service GmbH I Pirnaer Straße 12 - 16 I 68309 Mannheim I Germany I Phone: +49 621 7162-0 I Fax: +49 621 7162-162 I Mail: info@psg-online.de

www.psg-online.de