new 82mw iso natural gas combined cycle power plant€¦ · natural gas: power plant is out of...

NEW 82MW ISO Natural Gas Combined Cycle Power Plant

Rolls Royce Trent 60 (SGT-A65) Gas Turbine &

Siemens SST-300 STG

USP&E 82MW ISO Natural Gas Combined Cycle Power Plant Page 1

Table of Contents Overview ................................................................................................................................................ 2

1. Plant Description and Operation .................................................................................................. 3

1.1 General Information ............................................................................................................... 3

1.2 Rolls Royce Trent 60SGT-A65 Gas Turbine ............................................................................. 3

1.3 Siemens Steam Turbine SST-300 ............................................................................................ 5

1.4 Guaranteed Performance Levels ............................................................................................ 7

1.5 Overall Plant Heat and Mass Balance Diagram ...................................................................... 8

1.6 Plant Overall Flow Diagram .................................................................................................... 9

2. Scope of Supply ........................................................................................................................... 10

2.1 ACC Steel Structure Scope of Supply .................................................................................... 10

2.2 Water Demin System Scope of Supply ................................................................................. 11

2.3 Diesel Generator Scope of Supply ........................................................................................ 13

2.4 GTG Scope of Supply ............................................................................................................ 14

2.5 HRSG Platform Scope of Supply ........................................................................................... 20

2.6 HRSG Scope of Supply .......................................................................................................... 21

2.7 RMS Scope of Supply ............................................................................................................ 27

2.8 STG Scope of Supply ............................................................................................................. 30

2.9 Switchyard Scope of Supply ................................................................................................. 45

3. Power Plant Pricing ..................................................................................................................... 46

4 Photos of the Power Plant .......................................................................................................... 47

Contact Us ............................................................................................................................................ 49


Overview

USP&E Global hereby presents an unused 82MW ISO rated combined cycle power plant. The plant’s main equipment is composed of a Trent 60 DLE Gas Turbine (also known as the SGT-A65), a Nooter/Eriksen HRSG, and a Siemens SST-300 Steam Turbine. The plant equipment was manufactured between 2016 and 2018 and were mainly delivered to the site in 2018. Plant installation started in May 2017 and was stopped in February 2018 due to lack of gas supply and cancellation of Government project incentives. The plant has been under preservation since construction was stopped in February 2018.

1. Rolls Royce USA, Ohio manufactured Trent 60 (SGT-A65) Gas Turbine Generator Set

• Manufactured in 2016, delivered in August 2017 • 65.9 MW(e) ISO • 43.8% Gross efficiency / 8,228 kJ/kWh Heat Rate • DLE Dry Low Emissions with ≤ 25 ppmvd at 15% O2 on fuel gas • Cold start to full power in under 10minutes • 50Hz, but easily convertible to 60Hz • Engine still preserved in original shipping container • An aeroderivative gas turbine

2. HRSG is licensed by Nooter Eriksen USA

3. Siemens Steam Turbine Generator SST-300 C2S/C160

• Manufactured in 2016 • Output 15.75MW ISO • Speed 7059 RPM • Admission Steam Temperature 400 Degrees C • Admission Steam Pressure 30 bara • Exhaust Pressure 0.07 bara • Rotation- Right; Seen in Steam Flow Direction.


1. Plant Description and Operation 1.1 General Information Land (Power Plant): 29,707.13m2 Second Land (Empty): 11,787.37m2 Power Capacity: 80.99MWm / 77.13MWe Gas Turbine: Rolls Royce Trent 60 DLE / USA 63.07MWh Steam Turbine: Siemens AG 30 bara 17.92MWh HRSG: Nooter/Eriksen ACC: GEA ACC Steel Structure: Produced and installed by Ozmaksan Raw Water Tank: Produced and installed by Ozmaksan (Quantity: 1) Demineralized Water Storage Tank: Produced and installed by Ozmaksan (Quantity: 2) Service Water Tank: Produced and installed by Ozmaksan (Quantity: 1) Switchyard: Produced and installed by Alstom Energy, Connected to 154kV Line.

Provisional Acceptance completed by TEIAS. Power Line: Power line distance is 1.200mt and Provisional Acceptance completed by

TEIAS. Natural Gas Line: Distance is 2.200mt and ready for acceptance RMSA Station: Ready for acceptance Demin Water System: Aquamatch DCS: Foxboro (by GSD). MCC: GSD Oil Cooler: Kelvion Natural Gas Simplex Filter: Eltacon Holland Diesel Generator: Aksa Generator 880 kVA. Air Compressor: Atlas Copco Cables: HES - LAPP - Helukabel - Anixter Status at Site: All equipment is at site. Installation started in May 2017 and stopped in

February 2018. Natural Gas: Power Plant is out of licensed gas area. Any supplier can supply the gas. 1.2 Rolls Royce Trent 60SGT-A65 Gas Turbine

Designed for industrial power generation and mechanical drive applications, the SGT-A65 (Industrial Trent 60) is a proven benchmark for power output, fuel economy, and cost savings. Based on Rolls-Royce Aero Engine technology, it also offers outstanding operating flexibility for a variety of demanding applications. High flexibility -Available with WLE and DLE combustion systems -Fast start up (5 mins) and fast ramp rate -High cycling capability Important features -Low emissions maintained on different fuels -Maximized uptime -Robust industrial design -Small environmental footprint


1.3 Siemens Steam Turbine SST-300

The SST-300 is a single-casing steam turbine, providing geared drive to a 1,500 or 1,800 rpm generator. It has a compact and flexible design with a high degree of standardization. The SST-300 generator drive is used in the following processes and applications:

• Steam turbine plants and combined-cycle power plants • Cogeneration and district heating • Waste incinerators, waste-fired power plants and biomass plants • Plants using the waste heat from chemical processes for power generation

In residential, commercial, municipal and industrial power generation, e.g. captive power plants for the chemical and petrochemical industry, for refineries, pulp and paper mills, steelworks and mines, sugar industry, textile industry and others. In special cases, it can also be used as a mechanical drive. Design Features The SST-300 is a standardized single-casing geared steam turbine with customized reaction blading. It is used for both condensing and back-pressure applications with internally controlled extraction and scope for multiple bleeds. The modular package design with pre-engineered turbine modules and modular peripherals allows a wide variety of configurations to satisfy individual needs with maximum economy.

Turbine casing: The single-body turbine with horizontal split has nearly symmetrical casing, which allows short start-up times and quick load changes. The design of all supports for labyrinths and blade carriers allows steam path flexibility and adjustment to individual steam parameters. Internal valve arrangements or adaptive stages control the steam flow to the back end of the turbine and are used to maintain constant process-steam extraction pressures over a wide flow range. The utilization of selected proven components assures high reliability and easy maintenance.


Rotor and blading: The SST-300 rotor is fitted with resonance-proof blading. The blading design guarantees high efficiency over the whole operation range, including rapid changes of load for smooth plant operation. The reliability of the blading is achieved primarily through a low total stress load on the blades. Gearbox: The reduction gears are taken from the existing range of world-class gear manufacturers and have proven high reliability and performance.

Base frame: SST-300 turbines are delivered as packaged units. The components of the turboset are installed on a common base frame, including the complete oil system. The oil tank is inside the base frame. All instrumentation is pre-wired to junction boxes located at the front of the frame. The number of external connections is reduced to the minimum; all connections (piping, wiring, etc.) are clearly defined. The SST-300 base-frame packaged unit can either be placed on a simple ground-level concrete block foundation or on an elevated foundation. It can be placed on an existing foundation or be elevated on simple concrete or steel columns on spring packages (a concrete foundation upper desk is not required if the base frame is placed on springs). Exhaust: The SST-300 range can be equipped with upward, downward or axial exhaust orientation to fit in with the selected installation arrangement.


1.4 Guaranteed Performance Levels


1.5 Overall Plant Heat and Mass Balance Diagram


1.6 Plant Overall Flow Diagram


2. Scope of Supply 2.1 ACC Steel Structure Scope of Supply


2.2 Water Demin System Scope of Supply


2.3 Diesel Generator Scope of Supply

AKSA Generator AP880 Standby 880kVA Prime 800kVA Motor Perkins / 4006-23TAG3A Alternator MECC ALTE / ECO43 2S4A Sync Panel COMAP IG-NTC Outlet Switch 2000A Schneider

Alternator Moisture Preventer, Alternator Winding Temperature Control System, Low Fuel Level Control, Emergency stop button, battery charge rectifier, Relays, fuses, cable ducts, protectors, block water heater, Exhaust silencer, condenser, flanges, 90 degree patent elbow, Battery and connection cables, internal fuel tank.


2.4 GTG Scope of Supply


2.5 HRSG Platform Scope of Supply


2.6 HRSG Scope of Supply


2.7 RMS Scope of Supply


2.8 STG Scope of Supply


2.9 Switchyard Scope of Supply


3. Power Plant Pricing Total Price for 82MW ISO Natural Gas Combined Cycle Power Plant as per the mentioned scope of supply shall be – Thirty-Six Million Seven Hundred and Sixty-Two Thousand and Fifty US Dollars (USD $36,762,050). For the 50Hz Market

1 Power Plant Price $25 760 000

2 Inventory not included in the scope of supply $1 888 300 Interconnecting Piping and Structural Steel $690 000 Pumps $34 500 Fire Pumps $80 500 Accumulator $40 250 UPS $17 250 Oil Separator $14 950 Emission Measurement System $97 750 Flash Tank $2 300 Air Compressor - Atlas Copco $36 800 Valves and Instruments $414 000 Batteries and accessories $172 500 STG Building Accessory Equipment $287 500

3 Disassembly and packing including Insurance $1 535 250

4 Transportation from Site to Port of Export Including Insurance $488 750

5 Transportation from Port of Export to an International Port of Import including Insurance

$3 484 500

6 Gas Turbine and Generator Warranty & Associated Activities $2 880 750

Gas Turbine Borescope Inspection $34 500 Ship Gas Turbine from Location to Montreal for Inspection $345 000 Open and Inspect Gas Turbine $460 000 Bearings Replacement Contingency $575 000 Ship Gas Turbine from Montreal to International Port of Import $460 000 Engine Performance Test $316 250 Gas Turbine and Generator Warranty $690 000

7 Steam Turbine and Generator Warranty & Associated Activities $724 500 Steam Turbine Borescope Inspection $34 500 Steam Turbine and Generator Warranty $690 000 Total for the 50Hz Market $36 762 050

Notes:

1. US Dollar (USD $) Currency. 2. Pricing excludes VAT, local taxes, and duties.

*The above price offer is valid for 90 days.


4 Photos of the Power Plant


Contact Us

North America Headquarters

Phone: +1 612 803 8112

Email: [email protected]

Website: www.uspeglobal.com Website: www.uspowerco.com

new 82mw iso natural gas combined cycle power plant€¦ · natural gas: power plant is out of...

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