netique infotech (p) ltd. welcomes you for the presentation of netique deckle matcher

Netique InfoTech (P) Ltd.

Welcomes you

for the Presentation of

Netique Deckle Matcher

Present ScenarioThe survey of Paper Mills shown that most of the paper mills does not have any suitable software for Deckle Matching. Most of the Paper Mills do the calculations by manual methods, which results to considerable amount of Trim Loss.

This Trim Loss can be minimized with a Scientific Approach in Deckle Matching Calculations.

Netique Deckle Matcher (NDM)

Objective

Minimize the Trim Loss by Maximize the Deckle utilization.


Maximize the Customer Satisfaction .

NDM Basic Features

Data is processed for confirmed orders.


Supports Multiple Machines with same or different Deckle width Reel orders can be separately processed Sheet Orders can be separately processed Sheet and reel Orders can be combined and processed

NDM Basic Features

Facility of fixing maximum number of circularknifes to freeze maximum number of reels to be cut.

Positive Tolerance for the Demand

Negative Tolerance for the Demand


NDM Basic Features


Adaptability If you have multiple machines , you can find out which machine gives better Trim efficiency for a particular Run When a satisfactory result is not achieved with existing data, the management can add other sizes or increase their quantity to get better Trim efficiency without any fatigue or they can add some more orders with suitable size to come

NDM Basic Features

Since it is a computerized process , even after releasing the cutting order and before manufacturing, it can be re-processed with some more new orders for better Trim efficiency


Immediate verification of Trim Loss in percentage and in Tonnage Immediate verification of unmet demands and over

production for management decisions

NDM Basic MethodsNo Inventory Method

Minimum Trim Loss Method

User Defined Method

Minimum Inventory Method


Designed to suit all the demands with out any Inventory. Otherwise Shortage of demand will be there

Programmed to suit all the Demands with out any inventory otherwise with very less inventory

Designed to get all the demands with Minimum trim loss but it will allow considerable Amount of inventory.

Apart from the above results we can try to have some other solutions according to our decision.

NDM Reports

Combination wise Tonnage report


Demand Vs Achieved quantity with Excess and Shortage report Analysing Reports for Different levels of losses .

(Jumbo Reel Loss, Winder Loss and Cutter loss)

NDM Optional Features

Calculation will be done by keeping

bad spot as rejected area or covering with wider

width and specifying total tonnage. Netique Deckle Matcher

2. Control over number of combination

3. Standard Bad spot problem

We can control the weight of each combination Greater than or equal to Some assigned value.

We can control the number of combinations in a run according to the practical condition.

1. Control over Weight per Combination


4. Edge Reels ( Long Deckle)a) Edge Reel can be fixed either on drive side or on

operator sideb) Edge reels can be fixed on both the sidesc) Multiple sizes may be declared as edge reelsd) We can assign a particular size on either sidee) Minimised edge reel tonnage

f) Restricting the tonnage for specified size of edge

reel



5. Diameter Setting

a) Fixed diameter option

b) Variable diameter option


7. RC MASTER / RE-WINDERa) For single reel size, 2 corresponding RC sizes can

be mentionedb) One is with trim and the other is without trim

Note : While solving, the priority will be given to the

original reel size than the RC sizes.

6. Standard sizesa) Multiple standard sizes can be utilized while making combination whenever necessaryb) Priority and Tonnage can be mentioned for the standard sizes also


11.Control over number of sizes in a single Pattern


8. Controlling Individual Sizes for demand

Inventory on any odd sizes can be controlled

9. Controlling the difference between the two reel sizes

Very close reel sizes can be avoided in a single combination

10. Order card is developed as per customer requirement


12. Non standard sizes will be converted to nearest

standard sizes for sheet cutting (For Simplex Cutter).


13. Core diameter(ID) , Outer Diameter (OD) for Reels

can be mentioned and sort out according while deckle

matching.14. Merging of same Grade quality Paper in a common

name which can be called in different names in

various branches.


04/10/23

Comparison - GSM 230

33.3 34.26

0.96 0.08 0.07

33.3 33.66

0.36 0 00

5

10

15

20

25

30

35

40

Tons

Manual

Deckle Matcher

Manual 33.3 34.26 0.96 0.08 0.07

Deckle Matcher 33.3 33.66 0.36 0 0

(100%) (100%) Demand

(102.89%) (101.09%) Produced

(2.89%)(1.09%) Loss(0.23%) (0%)

Shortage(0.22%) (0%)

Excess

04/10/23

Trim Loss Saving (%) : 4.61 – 3.11 = 1.58 %

Overall Comparison

1184.8 1188.72

55.57 5.25 8.10 0.6436.889

1185.441184.8

0

200

400

600

800

1000

1200

1400

Tons

Manual

NDM

Manual 1184.8 1188.72 55.57 5.25 8.1

NDM 1184.8 1185.44 36.889 0 0.64

(100%)(100%) Demand

(100.33%)(100.05%) Produced

(4.69%)(3.11%) Loss

(0.44%)(0%) Shortage

(0.68%)(0.05%) Excess

This data is for 15 days run for a machine (capacity of 80 TPD)

Trim Loss Saving (Tons) : 55.57 – 36.89 = 18.68 TonsTrim Loss Saving (Rs.) : 18.68 x 7,000 = Rs. 1,30,760 (For 15 days Run)

04/10/23

Sizes 9 9 5 4 20 27 28 5 4 6 4 3 3 1 4 2 1 2

No of Patterns 31 30 12 9 239 526 450 8 8 25 13 3 12 1 7 2 1 2

Return on Investment (ROI) ROI is calculated based on a Machine which produces

2400 Tons per month(80 TPD). Value of saving is taken as Rs. 7000 / Ton as an average from various Product Mix.

@ 1% increase in productivity Savings would be 24 tons / Month

24 Tons * Rs. 7,000 = Rs. 1,68,000 / Month Rs. 1,68,000 * 12 months = Rs. 20,16,000 / Year Rs 20,16,000 * 5 years = Rs. 1,00,80,000 / Machine



2400 Tons per month (80 TPD).Value of saving is taken as Rs. 7000 / Ton as an average from various Product Mix.

@ 0.75% increase in productivity Savings would be 18 tons / Month

18 Tons * Rs. 7,000 = Rs. 1,26,000 / Month

Rs. 1,26,000 * 12 months = Rs. 15,12,000 / Year

Rs 15,12,000* 5 years = Rs. 75,60,000/ Machine



2400 Tons per month (80 TPD).Value of saving is taken as Rs. 7000 / Ton as an average from various Product Mix.

@ 0.5% increase in productivity Savings would be 12 tons / Month

12 Tons * Rs. 7,000 = Rs. 84,000 / Month

Rs. 84,000 * 12 months = Rs. 10,08,000 / Year

Rs 10,08,000 * 5 years = Rs. 50,40,000/ Machine



THANK YOU

netique infotech (p) ltd. welcomes you for the presentation of netique deckle matcher

Documents

combination slide

processed slide

cutter loss slide

deckle utilization

number of sizes

tons trim loss

tpd trim loss

close reel sizes