nessi*: full speed ahead “into the project stage” cpac - seattle, wa - nov. 4, 2002 nessi end...
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NeSSI*: Full Speed Ahead“Into the Project Stage”
CPAC - Seattle, WA - Nov. 4, 2002
NeSSI End Users Group.
CPC
“the best way to predict the future is to create it”
*New Sampling/Sensor Initiative
“And let it be noted that there is no more delicate matter to take in hand, nor more dangerous to conduct, nor more doubtful in its success, than to set up as the leader in the introduction of changes. For he who innovates will have for his enemies all those who are well off under the existing order of things, and only lukewarm supporters in those who might be better off under the new.'’
Niccolò Machiavelli (from The Prince pub. 1515)
Presentation Outline
• Recap of NeSSI Structure and Objectives• NeSSI Gen I, II, III Overview• Activity Update• Gen II Delivery - POCA/DoE Projects• Acknowledgements• Summary
NeSSI Structure
• An ad hoc global industry initiative, formed in June, 2000 to drive permanent change in the way we do Process Analytical.– NeSSI mail-out has now grown to 330+ subscribers
• Represents over 31 End Users from Oil and Petrochemical as wells as Manufacturing Companies, Academia, National Labs, etc.
• An “Open” Initiative sponsored by CPAC (Center for Process Analytical Chemistry)– provides a legal umbrella
NeSSI Objectives
• Facilitate the acceptance/implementation of...
– modular, miniature & smart process analytical technology
• Promote the concept of...
– at the pipe/field-mounted (“by-line”) analytical
• Lay the groundwork for...
– open connectivity communication architecture
• Provide a technology bridge to the process for...
– “sensor/lab-on-a-chip” microanalytical devices
NeSSI Vision of Success
• Reduce Engineering Time– “configurator tool”
– self-documenting
• Reduce Assembly Time– Lego Like Assembly
• Lower Maintenance Costs– diagnostics
Vision Element: To design, assemble and configure an analytical system on one’s kitchen table.
Courtesy of J. Warnowski/D. Mitchell. Swagelok/Panametrics
Courtesy of U. Bonne. Honeywell.
NeSSI Generation Segmentation
Gen III
Gen II
Gen IMechanical Components (mostly)
Electrical Transducers/IS Network
Wireless, Advanced Gas & Liq. Sensors
& Platform for microAnalytical Value
NeSSI Generation IMechanical: Miniature and Modular
• Adapted from SEMI• ANSI/ISA SP76
“Standard” Form Factor• Allows Lego®-like
construction • SP76 compliant vendors
– Autoflow, Celerity, CIRCOR, Parker-Hannifin, Swagelok
Courtesy of Swagelok
Field Installation NeSSI Gen. I
Courtesy of a Gulf Coast Chemical Facility
NeSSI Gen. IINetworked/I.S./ Transducers/Wireless PDA
Programmable Substrate Heater
VP
A
F
Ethernet LAN
Analyzer
Controller or PC
SAM
CANbus
PDA
Auxiliary Heating/Cooling
SubstrateT
T
NeSSI Gen III Plug & Play Wireless Signal
Ethernet LAN
VTP
A
• Bluetooth , Wi-Fi, ZigBee, other?
• Power Supplied by...– X-proof MINI bus
– ...or IS miniature power bus
P.S.
SAM
PDA
NeSSI Gen III - a platform for Analytical
SAM
Fiber OpticAT
One sensor measures multiple components
Ethernet LANEnabling Technology
for Analytical
VTA
A
One sensormeasures one
componentuanlaytical
Activity Update
• Since Spring CPAC, 2002– May, 2002. DoE supplier/user team formed & White
Paper developed by U. Bonne/Honeywell Labs
– June, 2002. White Paper Submitted to DoE
– July, 2002. POCA* Project conceived
– August, 2002. ISA SP76 footprint approved by ANSI
– October, 2002. ISA NeSSI Presentation. Jim Tatera.
– November, 2002. POCA prototypes ordered.
*POCA = NeSSI Gen II Proof of Concept Apparatus Project
Introducing POCA Project
• Purpose: Accelerate NeSSI Gen II dev.• Seeded by Dow Chemical, ExxonMobil Chemical,
Air Products (TBA)• Honeywell major supplier/integrator
– B. Nickels (commercialization & networking)– U. Bonne (sensor R&D)
• Impact - introduction of….• first SP76 minisensor (p, T, F)• first SP76 miniactuators (Vo, Vm)• first intrinsically safe, low cost, compact bus
IN PROGRESS
Smart
T-Comp.
TC Sensor
Smart
T-Comp
Flow Sensor
17 mm
Smart
T-Comp
Flow Sensor
Courtesy of U. Bonne, Honeywell Labs
Introducing Potential DoE Project
• Purpose– Field test NeSSI Gen II– Develop/source missing components– Certification of electrical products
• ~ $2MM funding (50% “work in kind”)
• 2 year duration (1 year lab/1 year field test)
The DoE User/Supplier Team (More folks welcome!!)
• User Team– Peter van Vuuren (ExxonMobil)
– Rob Dubois (Dow Chemical)
– Joe Andrisani (DuPont)
– Steve Wright (Eastman)
– Bob Reed (Merck)
– Paul Vahey (Honeywell-SM)
– D. Young/D. Nettles (ChevronTexaco)
– Frank Scweighardt (Air Products)
– George Vickers (BP)
– Paul Barnard (EquistarChemicals)
– Steve Doherty (Pharmacia)
– Alan Eastman (ConocoPhillips)b
• Supplier Team– Ulrich Bonne (Honeywell Labs)*
– Bob Nickels (Honeywell ACS)
– Dave Simko (Swagelok)
– Steve Doe (Parker-Hannifin)
• CPAC– Mel Koch
* Supplier Team Lead PI
DoE Project Deliverables
1. Heated/Temperature Programmed Substrate
2. mini-Sensor Transducers (p, T, F)
3. “Combi” Actuator Transducers (Vo, Vm) (on/off & modulating transducers)
4. SAM - Sensor/Actuator Manager 5. PC/PDA with HMI* [Wireless]
6. Multi-Drop Digital Intrinsically Safe Bus
7. Micro Climate Enclosure * HMI = Human Machine Interface
Certified CSA, FM, CENELEC
We Need to Better Understand the Process Analytical Market
• Q1. What is the total number of US (and worldwide) sampling points across process industries (Chemical, Petrochem, Pharma, Food & Beverage, Glass, Metals, etc.)?
• Q2. What would be the minimum common denominator of a NeSSI design?
• Q3. Cross-industry, what % is liquid/gas what % of instrumentation is intrinsically safe?
Acknowledgements
• Dow
– R. Hartwig/D. Quevillon
– Craig Snook
– B. Vu/P. Williams/J.Leach
– R. O’Reilly
– F. Brown
• Air Products
– Frank Schweighardt
• Eastman Chemical
– Steve Jacobs
• Tatera & Associates– Jim Tatera
• ExxonMobil Chemical– Dan Podkulski (SP76)– Jeff Gunnell– John Cumbus– Rajko Puzic– Kelley Bell
• Honeywell– John Mosher– Bob Nickels
• CPAC– Mel Koch– Dave Veltkamp
Summary...
• Gen I products moving into the field
• Gen II Proof of Concept (POCA) in progress
• Gen II White Paper submitted DoE– Supplier/User Team formed– Looking for more folks– Purpose: Demonstrate & certify full Gen II