neospeed - avdel optimised using class-leading finite element analysis techniques, and its unique...
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NeoSpeed®
Speed Fastening® System
- 2 - www.StanleyEngineeredFastening.com
1. 2. 3.
NeoSpeed®
The new range of NeoSpeed® rivets takes our Speed
Fastening® technology to the next level. This newly
developed blind fastening system has been designed
and optimised using class-leading finite element
analysis techniques, and its unique splined rivet design
is patent protected.
Key features and benefits
Increased Manufacturing Throughput
•TheNeoSpeed® fastening process delivers a
throughput up to four times greater than traditional
threaded or breakstem fasteners
Wider Grip Ranges
•Multi-gripcapabilityaccommodateswidevariationsin
material thickness
•Onerivetcanbeusedtoreplaceseveralstandardgrip
fasteners
Greater Hole Size Tolerance
•3xgreaterthanstandardbreakstemrivets
•Enlargedfrontsheetholeforeasierandquicker
assembly (avoids misalignment issues)
•Farlesssensitivetoapplicationvariations
Hole-filling External Splines
•Fillsrearsheetandoversizefrontsheetholes
•Potentialtoeliminateshear-slip&rattles
•Accommodatesandfillsmisalignedholes
Typical placing sequence
1. The mandrel with pre-loaded NeoSpeed® fastener is located in the hole.
2. Tool activation pulls the mandrel through the fastener, expanding it within the hole to provide high clamp and secure joints.
3.Attheendoftheinstallation cycle, the next fastener is automatically delivered to the nose of the tool, ready to repeat the assembly process.
NeoSpeed® rivets placed in minimum and maximum grip
Easier Specification
•One-rivetxone-mandrelsolution
•Fewerpartnumberstoholdin-stock
Improved Quality
•Fewerfailuremodesversusbreakstemriveting
•Simpleinspectionofinstalledrivets
•Reliablerivetingprocess–lesschanceofjawclogging,
stem jams, metallic debris, spent pintails dropped in
application
Environmental Considerations
•Nometalwasteversusbreakstemriveting
•Typicallyhalftheinstalledweightversusanequivalent
breakstem rivet
•Reducedenergyconsumption–manufacturing,trans-
portation, handling - both before and after placing in
the application
NeoSpeed® fastening was launched on the 75th
anniversary of Avdel and it delivers simply the
strongest, most versatile speed riveting system in the
world.
RapidlyinstalledNeoSpeed® riveting now offers our
customers real benefits:
• Improvedqualityandeasierinspection
• Increasedmanufacturingthroughput
• Nometalwaste
• Enhancedjointperformanceforlessweightandsize
• Lowerassemblycosts
Pleasevisitourwebsitewww.StanleyEngineeredFastening.comforfastenerplacinganimations.
- 3 - www.StanleyEngineeredFastening.com
•Material:Aluminium,SteelandA4StainlessSteel(316);
various fi nishes available
•Headstyles:Mushroom,Countersunk
•Sizes:ø3.2mm(1/8”),ø4.0mm(5/32”),ø4.8mm(3/16”)
Technicaldata:seepage4
Othersizes,materialsandheadstylesunderdevelopment
Range
Speed Fastening® System
Placingperformance
Assemblyapplications
•Automotive
•Electronics
•Domestic appliances
•Electrical equipment
•General light fabrication
•Biggergriprangeandwiderholesizetolerancesthan
any competitor blind rivet
•Uniquehole-fillingactionaccomodatesmisaligned
joint holes
•Highertensilestrengththanmulti-gripbreakstem
rivals
•Betterthanaverageshearstrengthwhichis
independent of grip
•Higherjointclamploadsandrigidityinshear
Note:chartsrelatetoø4.8mm(3/16")steelrivets
ComputercabinetRapidactiondoorHeating
InteriorAirbags Seat&trim
Solar panel
Multi-gripbreakstemcompetitorrivets
Grip range
Gri
p t
hic
knes
s (m
m)
Neo
Spee
d®
1
0
2
3
4
5
6
7
8
9
10
Multi-gripbreakstemcompetitorrivets
Tensile Strength
No
min
al t
ensi
le (
N)
Neo
Spee
d®
500
0
1000
1500
2000
2500
3000
3500
4000
4500
Multi-gripbreakstemcompetitorrivets
Shear Strength
No
min
al s
hea
r (N
)
Neo
Spee
d®
500
0
1000
1500
2000
2500
3000
3500
4000
4500
NeoSpeed® supply options:
b)Pre-loadeddisposablemandrel(Cartridge),notfor
CountersunkandA4StainlessSteel
a)Papermagazineoffastenersspring
re-useable mandrel
©2013StanleyBlack&Decker,Inc.,Rev.08.2014
www.StanleyEngineeredFastening.com
L L
AvdelUKLimitedStanleyHouse,WorksRoad
LetchworthGardenCity,HertfordshireSG61JYTel.+44(0)1582900-000·Fax-001
ø L
MushroomheadAluminiumAlloy
naturalSteel
zincplated,clearpassivatedA4StainlessSteel
passivated
PartNo.supplied in
papermagazine
PartNo.supplied in
papermagazine
PartNo.supplied in
papermagazinenom. min. max. max. kN2) kN2) kN2) kN2) kN2) kN2)
3.2(1/8")
0.4
2.0 4.8
0.76 1.25
57101-032043)
1.16 1.87
57121-032043)
1.85 2.7557141-03204
4.5 7.3 57101-032073) 57121-032073) 57141-032076.6 9.5 - - 57141-032098.6 11.5 57101-032113) 57121-032113) - - -
4.0(5/32")
0.5
2.2 5.4
1.19 1.90
57101-040053) 1.803.00
57121-040053) 2.80 4.30 57141-040055.0 8.0 57101-040073)
2.0057121-040073)
2.904.00 57141-04007
7.1 9.7 - - - 3.90 57141-040099.1 11.7 57101-040113) 2.80 57121-040113) - - -
4.8(3/16")
0.6
2.4 5.8
1.66 2.90
57101-048053)
2.60 4.20
57121-048053)
4.406.50 57141-04805
5.2 8.9 57101-048083) 57121-048083) 5.90 57141-048087.2 10.9 - - 5.80 57141-048109.2 12.7 57101-048123) 57121-048123) - - -
Countersunkhead
3.2(1/8")
1.02.0 4.8
N/A0.94 1.92 57221-03204
N/A4.5 7.3 1.15 1.76 57221-032078.6 11.5 1.15 1.68 57221-03211
alldimensionsinmm;2)typicalvalues;3)forsupplyoption"Cartridge":pleasechange6thdigitto"1",e.g.:57101-04011 => 57101-14011
NeoSpeed® Technical Data
4)forusewithpapermagazines
AvdelPatentProtected.Avdel® and Speed Fastening®areregisteredtrademarksofAvdelUKLimited.NeoSpeed®isatrademarkofInfastechIntellectualPropertiesPteLtd.POP® is a trademark of Emhart Teknologies. Data shown is subject to change without prior notice as a result of continuous product development and improvement policy. YourlocalSTANLEYEngineeredFasteningrepresentativeisatyourdisposalshouldyouneedtoconfirmlatestinformation.
ønom.
front sheet rear sheetMushroom Countersunkmin. max. min. max. min. max.
3.2(1/8") 3.35 3.62 3.26 3.34 3.26 3.424.0(5/32") 4.10 4.43 - - 3.97 4.184.8(3/16") 5.00 5.401) - - 4.85 5.101)5.30for57141seriesrear sheetfront sheet
ønom.
HeadStyle Material Nose EquipmentPartNo.
Mandrel4)
PartNo.Follower Spring4)
PartNo.
3.2 (1/8")
MushroomAluminium,Steel
07530-0320007530-06014
07150-06814Stainless Steel 07530-06804Countersunk Steel 07170-03104 07530-06014
4.0(5/32")
MushroomAluminium,Steel
07530-0330007530-06015
07170-06875Stainless Steel 07530-06805
4.8(3/16")
MushroomAluminium,Steel
07530-0340007530-06016
07170-06876Stainless Steel 07530-06806
Mushroom Countersunk
InstallationThe NeoSpeed®rivetscanbeplacedwiththeAvdelinstallationtoolstype7530and7537usingthefollowinginstallationequipment.Forfurtherinformationpleasecontact your local representative.