www.nemservices.nl

www.nemservices.nl

The NEM Group of which we are the manufacturing department is a

major player in the global market for custom made solutions in the

field of Heat Recovery, Industrial and Utility steam generators and

related equipments.

NEM Manufacturing is the manufacturing facility and is located in

the northern part of the Netherlands.

NEM Manufacturing is qualified and certified to manufacture

pressure parts in accordance with the ASME, TRD, RToD (Dutch

rules for pressure vessels) and the European Pressure Equipment

Directive, PED, AS1210.

From 1964 on, the production facility has specialized in pressure

part manufacturing and is evaluated up to a state of the art

production facility.

Introduction

Board of Management

New Equipment

• Large HRSGs, Leiden

• Industrial & Utility Boilers, Hengelo

• Modular HRSG Systems,

Hendrik Ido Ambacht

• Diverters & Dampers,

Recklinghausen Germany

• NEM Middle East

• NEM USA

• NEM-Al Hashemiah L.L.C., Egypt

NEM Services

• Energy Services, Hengelo

• Standard Fasel, Utrecht

• Engineering & Consultancy, Hengelo

• Manufacturing, Scheemda

• Tools 4 Rent, Hengelo

• PowerspeX, Hengelo

• Energy Staff Resourcing & Recruiting,

Utrecht

Special Products,

Leiden

NEM Group

www.nemservices.nl

Recognized Quality

Recognized Quality• ASME U stamp holder

• ASME S stamp holder

• EN - 12952-5 - TUV

• Verklaring van aanvaarding Herwaarmerken

• ISO 9001

• National Board of Boiler and Pressure Vessel Inspection

• Certificate of Compliance HSB Global Standards Europe

Relations (* Prefered Vendor)

• Shell*

• NAM*

• NEM Leiden*

• NEM Services Hengelo*

• Huisman Equipment*

• Alstom/RWE*

• Babcock Borsig

• Balcke Durr

• Total

• E-on

• HVC Alkmaar

• Attero

• Twister

• Veenstra Glazenborg

• Jacobs Engineering

• CBI Lummus

• Standard Fasel*

• Spie Nederland

• Hitachi

• Tata Steel

www.nemservices.nl

Manufacturing

The manufacturing facility is specialized in the manufacturing of

pressure parts such as the fabrication of headers that are used in

Heat Recovery Steam Generators (HRSG).

To optimize the production of headers we implemented the latest

welding technologies including a welding robot which can weld fully

automatic 250 header stubs per 8 hours.

Automatic welding technologies enable us to manufacture in a

competitive market.

Our shop is fully sized and equipped to produce large harps for the

horizontal HRSGs and boiler modules for the vertical HRSGs.

With an overall experience of more than 30 years in the

manufacturing of pressure parts, our dedicated skilled employees

work at a high quality level and have a lot of know-how.

Research and development

NEM Manufacturing does the research for the NEM Group on new

materials for pressure parts in the NEM Boilers. For example NEM

Manufacturing has produced headers, harps, boiler modules and

piping made of 9Cr-1Mo modified materials since 1994 (e.g. P91)

and since 2008 for P92 to meet the code requirements of the

American Society of Mechanical Engineers (ASME), Technische Regeln

für Dampfkessel (TRD) and the European Norm and PED. These

experiences and know-how are available for other purposes in the

industry as well.

Whereas many companies still use the electrical welding process

with stick electrodes (Shielded Metal Arc Welding or SMAW), NEM

Manufacturing is succesful in using the Gas Metal Arc Welding

(GMAW) method (fully mechanised and using metal cored wires)

and Flux Cored Arc Welding (FCAW) processes.

www.nemservices.nl

Technical support

Training and education.

NEM Manufacturing supports the NEM Group with technical advice on

manufacturing know-how. Foreign subcontractors also visit our facility

in Scheemda for technical support, to enable production abroad on the

required quality level.

This way NEM is always up to date with the latest developments

in fabrication and welding technology and can thus explain to

new subcontractors how to produce according to NEM Standard

Specifications.

In case one of our subcontractors or clients experiences production

problems, we offer on-site technical assistance.

After Sales Services

The flexibility of the NEM Manufacturing organisation enables NEM

technicians to offer immediate assistance world wide, either in the

form of advice or repairs onsite. NEM Manufacturing has assisted on

projects in the USA, India, Spain, Romania, Germany, the United

Kingdom and the Netherlands.

NEM Manufacturing is increasing its independent activities on the

process market. Fabrication of pressure and non-pressure parts

with a short delivery time is one of the possibilities we offer.

Waste heatboiler,complete delivery Nem Manufacturing 2010

www.nemservices.nl

Manufacturing equipment

ABB Welding Robot IRB 2000 Welding machine: Aristorob 500 Track/Y/Z: 12000/2000/2000 Special Arc Software Kranendonk

TOS VARNDORF boring and milling machine WHN 9B Cone: ISO 50 Table: 1250 x 1250 X/Y/Z: 1250/900/680 Heidenhain NC 135 control

MAS KOSOVIT Radial Drilling Machine VR8 A Cone: Morse 6 Table: 3500x 3500 mm X/Y circle/Z: 2015/1100

Heat treatment furnace Electrical a1 X/Y/Z: 6000/2000/1700 mm Maximum Temp: 1000 °C 6 channels TUV certified Capacity max 200 kilowatt

Tos and Cazeneuve Lathe SUI 50A/HB 500 Maximum length: 1500 mm Maximum diameter: 320/448 mm

Lincoln SAW Welding Machine NA5 Welding Machine: Lincoln DC 750 Track: 10.000 mm

Zayer milling machine 6000 MF 3 Cone: ISO 50 Table: 6000 x 1000 mm X/Y/Z: 4300/1500/1000 mmHeidenhain TNC 155 control

MAS CNC Drilling Machine VSP 50 CNC Cone: ISO 40 Table: 3200 x 660 mm X/Y/Z: 4750/2000/1480 mm Heidenhain TNC 355 control

www.nemservices.nl

Component manufacturing

P91 header fabrication

SAW welding P91 valve

Saddle welding inside valve

Welding of return bends vertical boiler module

Empty module for vertical boiler

Superheater vertical boiler (P22/P91)

www.nemservices.nl

Component manufacturing

Deaerator

Flugas Condesation Unit

Internal sleeve de-superheater

Fabrication new

Repair existing superheader

Hydro test harps for horizontal boiler

Drying of the harps after hydro test

Coils for replacement

www.nemservices.nl

Component manufacturing

Evaporator waste incineration

Puppy Dogs for evaporator boiler section

Centrically reduced tubes

Fabrication P92 headers

Inconel 628 Tubes

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Fabrication area

Our covered area reaches out to 3.500 m2 and is equipped with

overhead cranes. Further we have 1.000 m2 covered storage areas

where we can store your components for “at once” availability. In

total our production and storage facility covers 15.300 m2

Transport facilities

Our manufacturing facility is directly connected to the waterside.

Via this waterway all major Western Europe harbours can be reached

within a few days. This makes it possible to transport large or heavy

components by ship.

Location

DHS: Delta Heat Services

DHSDHS

NEM Manufacturing, Scheemda

Eemshaven, Delfzijl

QUESTIONNAIRE (for Equipment Supliers) Reported Date: Juli 2011

www.nemservices.nl

Questionnaire for Equipment Suppliers

Note;ship dimensions max. width 12 metre.harbour dept 2.8 metre.

Vendor Name NEM-Group.com

Factory Place Scheemda (GR)

No. of EmployeesTotalProject EngineersDraftmenFabrication WorkersWelding technicianQA/QC

4332282 2

Turnover (annual everage) 7.5 mln euroRatio of Export 70%Major Clients SHELL, Jacobs Netherland

HVC , AZN, RWE/AlstomNEM, NEMSF, FPCC TaiwanVentil, Huisman Equipment

Workload 2010 85%Annual Production Tonnage(Ton per year or month)

TanksOthersTotal Annual Production TonQA & QC Manual YesISO 9000 Certificate 9001 / 9002 / None

Design

ASME Stamp Holder U /S

Design CodeASME VIII Div. 2API 650ENOthers

Yes Yes 12952ASME I, ASME IX, AWS

Drawing CAD / Manual / Subcontract

Shop Fabrication Capability

Max Outside Dia. 5 mMax Length 40 mMax Weight 40-200 TonMax Thickness 150 mm

Field Erection

Typical Experience YesUse of Subcontractor Yes

Material C / S with Max.C and/or Carbon Eq.,Low Temp. C/S, S/S, Alloy, Duplex P91 (max 9% Cr,1% Mo), P92

Piping Design & Fabrication YesPlatform & Ladders YesSupply of Instrumentation Yes

Shop Facilities

Shop AreaTotal land areaArea under roofStainless steel facility

15300 m2

3500 m2

200 m2

Annealing Furnace

Electrical (wxhxl)-max temp 2x1.7x6 mtr- 1000°COil burner (wxhxl)-max temp 5x3,75x12,5 mtr - 750°COverhead Crane (No.Xtons) 2x20T,1x10T,2x5T,4x2T, out-

door 2x10T

Flame Planer (Cutting) Optic, 11000x2900 mmMechanical PlanerBending Roller No / by others Press Facilities No / by others

Forming of Head No / by othersTurning Roller (ton x No.) No / by othersBoring/Drilling Machine for Yes

Shielded Metal Arc (SMAW) 9xSubmerged Arc (SAW) 3xGas Tungsten Arc (GTAW) 34 + 4x orbitaal GTAWGas Metal Arc (GMAW) GMAW+FCAW total 25Flux Cored Arc (FCAW) YesBand SAW / Band ESW for overlay NoSTT (Surface Tension Transfer) Yes

Radiographic Exam. (RT) No / by others

Ultrasonic Exam. (UT) No / by othersDye Penetrant (PT) YesMagnetic Particle (MT) Yes

Alloy Verification (PMI) YesFerrite Check NoHydro-test Water Quality for S/S Yesless than 30ppm Cl~ content No

Harbour Facility Max. width ship 12 metresHarbour depth 2.8 metres

If you require additional information please do not hesitate to contact us

NEM Manufacturing Haven Noordzijde 8 9679 TC ScheemdaThe Netherlands Tel. : +31 579 591521Fax : +31 579 591862

E-mail : manufacturing@nemservices.nl

Web : www.nemservices.nl

Emergency service outside office hours

Energy services +31 74 851 5555

Standard Fasel +31 30 244 9244